m&i tm conti&cpb 7q3-2493sl.ppt/wd 10. juli 2007 - 1 - welcome to the world of jürgen...
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7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Welcome to the world of
Jürgen Süß-Leonhardt
Marketing and Innovation
Head of Technical Marketing Continuous & CPB
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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The DyStar Group at a glance
Name DyStar Textilfarben GmbH
Sales about EUR 900 million
Employees approx. 4,400 worldwide
Locations Headquarters in Frankfurt
Regional Centres in Frankfurt (Germany), Singapore and Charlotte (USA)
34 sales companies in key markets
Agencies in about 50 other countries
24 production facilities in 14 countries
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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DyStar's history
July 1995 Formation of DyStar as the textile dyescompany of Bayer and Hoechst
October 2000 Merger with BASF textile dyes
May 2002 Acquisition of Color Solutions Inc.
February 2004 Acquisition of the textile dyes business ofYorkshire Americas Inc.
August 2004 Acquisition of DyStar by Platinum Equity
January 2005 Acquisition of the Rotta Group
August 2006 Acquisition of the Boehme Group
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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DyStar's business areas
Textile Solutions
Leather Solutions Chemical Solutions
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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DyStar's business areas
Textile Solutions
Leather Solutions Chemical Solutions
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Auxiliaries
Services
Our offer for the textile industry
Dyes & Processes
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Auxiliaries
Services
Our offer for the textile industry
Dyes & Processes
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Global market leader in all major dye classes
Reactive dyes
Disperse dyes
Vat dyes
Indigo
Cationic dyes
Pigments
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Ongoing investment is key to success
DyStar spends 3 - 4% of sales on in-house R&D
Development of new dyes and technologies
20% of sales come from new products
30% of sales come from patented products
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Dyestuffs
Reactive dyes Remazol DeepBlack GWF
Disperse dyes
Vat dyesIndanthren Navy SR; DeepRed C-FR
Indigo Solution
Reactive dyes for PATelon RN
Cationic dyes
Pigments
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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New!!!
Reactive dyes Remazol DeepBlack GWF
Disperse dyes
Vat dyesIndanthren Navy SR; DeepRed C-FR
Indigo Solution
Reactive dyes Telon RN
Cationic dyes
Pigments
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Remazol Deep Black GWF
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Remazol Deep Black GWF
Remazol Deep Black GWF:For intensive colourfast shades of black
The main features at a glance: Top fastness properties Excellent build-up Flexible application (exhaust/CPB/continuous) Good reproducibility Flexible shading (neutral black) Excellent wash-off properties Dischargeable Conforms to Oeko-Tex Standard 100 requirements
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Reactive dyes Remazol DeepBlack GWF
Disperse dyes
Vat dyesIndanthren Navy SR; DeepRed C-FR
Indigo Solution
Reactive dyes Telon RN
Cationic dyes
Pigments
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Dyestuffs for Workwear
Indanthren®
Yellow 5GF Colloisol®/T-5GF Coll fl
Yellow F3GC Coll/T-F3GC Coll fl
Yellow 3R Coll
Golden Yellow RK Coll
Golden Orange G Col T-G Coll fl
Orange 3G Coll/T-3G Coll fl
Brilliant Orange GR Coll
Orange RRTS Coll
Scarlet GG Coll
Brilliant Red LGG Coll/T-LGG Coll fl
Red FGL Coll
Red FBB Coll/T-FBB Coll fl
Rubine R Coll
Brilliant Violet RR Coll/T-RR Coll fl
Brilliant Violet 3B Coll
Brilliant Blue RCL Coll* (up to 1/3 standard depth)
Blue CLF Coll/T-CLF Coll fl
Brilliant Green FFB Coll/T-FFB Coll fl *
Olive Green B Coll/T-B Coll fl
Olive R Coll
Olive T Coll/T-T Coll fl
Brown BR Coll/T-BR Coll fl
Brown RN Coll/T-RN Coll fl *
Navy Blue T-RR Coll fl
Navy SR Coll/T-SR Coll fl
Navy Blue BF Coll/T-BF Coll fl
Navy Blue G Coll/T-G Coll fl *
Grey 5607 Coll
Grey NC Coll
Direct Black RB Coll
Direct Black R Coll /T-R Coll fl
Direct Black 5589 Coll
Indanthren®
Navy SR Colloisol
The Navy for the leasing industry
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Indanthren® Deep Red C-FR Plus
Very suitable for continuous processes and yarn dyeing
Suitable for CO/PA blends
Stable under various parameters
Suitable for medium and deep shades
Good overall fastness level
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Reactive dyes Remazol DeepBlack GWF
Disperse dyes
Vat dyesIndanthren Navy SR; DeepRed C-FR
Indigo Solution
Reactive dyes for PA Telon RN
Cationic dyes
Pigments
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Telon RN
Telon RN dyes fullfil high quality performance requirements in the market for high end article segments
Focus on multiple washingsat higher temperatures
Workwear
Active sportswear
Underwear
Swimwear
Focus on high light fastnessin combination with goodwash fastness
Outdoor
Technical textiles
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Process Developments
PES/Cell - Econtrol TTN
New Wool Process (ADAM)
Ink-Jet
Indigo: E-chemistry
Internet Consulting Tool
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Process Developments
PES/Cell - Econtrol TTN
New Wool Process (ADAM)
Ink-Jet
Indigo: E-chemistry
Internet Consulting Tool
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Trends in Textile Printing
Massive cost and price pressure
Shorter yardages
Continuous reduction in lead times Constant need to translate the latest
fashion ideas into wearable garments
Increasing individualisation of designs More designs, shorter fashion cycles More colours New effects that cannot be printed using
conventional technology
Ecological demands are steadily increasing
Digital textile printing helps meet market requirements
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Digital textile printing
1700 sqm/h
8 colors
144dpi on 160cm width
Cooperation between
Osiris
Imaje printhead
Zimmer
DyStar Inks
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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DyStar products for digital textile printing
Under the Jettex® brand name we offer:
Inks based on the main colorant classes used in textile printing
Diluents for optimum customer andsoftware-specific configuration of theink set-up
Cleaning agent for printhead maintenance
Pretreatment recommendations for all fabrics
Contacts to machine and softwaresuppliers
Expert know-how in conventional textileprinting
A worldwide technical support network
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Process Developments
PES/Cell - Econtrol TTN
New Wool Process (ADAM)
Ink-Jet
Indigo: E-chemistry
Internet Consulting Tool
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Continuous Dyeing
With the intelligent combination of ...
new machine technology modern reactive dyes innovative auxiliary-systems
… there are still new ways ofcost optimisation
an example …
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Wash-off - TTN-soapingWash-off - TTN-soaping
DryingDrying
New Development: Econtrol TTN
All dyes, alkali and auxiliaries are applied out of one bath
Levafix CA dyes are fixed under Econtrol-conditions
Thermosol process at 210 °C, 60 sec
Wash off and Soaping with a specific auxiliary
Econtrol is the basis for this innovative One-Bath ProcessEcontrol is the basis for this innovative One-Bath Process
Pad-Econtrol Dry-ThermosolPad-Econtrol Dry-Thermosol
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Savings
Econtrol TTNEcontrol TTNStandard ProcessStandard Process
Reactive/Disperse Reactive/Disperse
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Process Developments
PES/Cell - Econtrol TTN
New Wool Process (ADAM)
Ink-Jet
Indigo: E-chemistry
Internet Consulting Tool
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Advanced Diamond Application Method
from DyStar
A.D.A.M.A procedure to avoid direct contact with Cr6+-compound
during transportation, storage and applicationof mordant dyes
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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A.D.A.M. - An Advanced Diamond Application Method
DyStar has developed a new process to overcome these limitations
Diamond (mordant dyes) are known for
Highest processing and end-user fastness Excellent levelness of dyeings Easy application on all wool qualities
However mordant dyes are coming under ecological pressure becauseof the use of hexavalent chromium compound (potassium dichromate):
Cr6+ compounds are allergenic, carcinogenic, mutagenic … The application has to be combined with a special supervision by the health
and safety authorities. The government is demanding excessive examinations for workers handling Cr6+
Current situation
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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A.D.A.M. - An Advanced Diamond Application Method
The new method
DyStar's new process does avoid direct contact with Cr6+-compoundsduring transportation, storage and application of mordant dyes.
A higher degree of legal certainty in relation to the longer inspection intervalaccording to EU regulations is possible
Specially equipped storage places for highly hazardous substances are avoided
The long term survival of a well proven dyestuff range like Diamond is possible
The mordant dyes reach the same human-toxicological level as metal complex dyes
A process patent for the new application method has been filed. Successfulproduction trials with the new process in combination with Diamond dyes
have been carried out at Tintoria Specializzata di Sandigliano.
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Auxiliaries
Our offer for the textile industry
Dyes & Processes
Services
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Our auxiliaries offer for the textile industry
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Multiple Dimensions of Protection
The Solution NOMEX® MetalPro Plus®
• Heat and Flame
A)Limited Flame Spread
B) Convective Heat
C)Radiant Heat
EN ISO 11612 (in preparation)
• Heat and Flame
• Flash Fire Protection
• Contact Heat
• Electric Arc Protection
• UV Protection
Electrostatic ProtectionEN 1149-3 and 5
• EN 531 covers the protection against Molten Metal Splash Protection of
Iron Aluminium Copper Zink
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Evo® functional textile effects
Aloe Vera Jojoba Vital Beeswax
Wellness finishes for textiles
Evo Care Moisture Management Freshness Softness Protection
Functional finishes for sportswear
Evo Sport
Water & Oil Odour Heat Sunlight
Protective finishes for textiles
Evo Protect
Easy Care Wool Care Soft Touch Quick Dry Soil Release
Lifestyle finishes for textiles
Evo Comfort
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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The acquisition of Boehme strengthensour textile auxiliaries portfolio
Boehme offers textile auxiliaries for
Pretreatment
Dyeing
Finishing
Coating
Lubricants
Specialties
Garment wet processing
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Services
Our offer for the textile industry
Auxiliaries
Dyes & Processes
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Our textile services offer
DyStar Textile Services
Color Solutions
ExpertSolutions
TestingSolutions
EcologySolutions
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Our textile services offer
DyStar Textile Services
Color Solutions
ExpertSolutions
TestingSolutions
EcologySolutions
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Ecology Solutions bring Econfidence
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Ecological problems in global sourcing
Dynamic, multi-national sourcing of fabricsand garments
Increasingly lengthy and fragmentedsupply chains
Increasing legal ecological requirementsfor textiles
Increasing pressure group activity/publicconcern about "sustainability": Corporate social responsibility
Chemicals in consumer products
Environmental issues
targeting high profile brands/retailers in North America and Europe
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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How can DyStar Ecology Solutions help?
Global products conforming to all applicable chemical legislation
Widest product selection available meeting your chemical restriction criteria
Advice on any coloristic implications of your eco-criteria
Highest standards of hazard communication via high quality MSDS
Assistance in communication of eco-specifications to supply chain partners
A local contact partner for expert help in all major textile processing markets
A reliable partner at the front-end of your supply chain
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Ecology Solutions - your benefits
Confidence in the eco-performance of your textiles and garments through the DyStar Econfidence partnership
Help in communication of how to meeteco-specifications to your supply chain
Shorter lead-times and more reliable supply
Support for your reputation and brand integrity
Advice on the coloristic consequences of your Restricted Substance List criteria
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Ecology Solutions - building confidence into your textile supply chain
Raw materialRaw materialRaw materialRaw material
Textile FinisherTextile FinisherTextile FinisherTextile Finisher
ConvertorConvertorConvertorConvertor
Brand/RetailerBrand/RetailerBrand/RetailerBrand/Retailer
ConsumerConsumerConsumerConsumer
EcolabelsEcolabelsEcolabelsEcolabels
LegislationLegislationLegislationLegislation
Pressure GroupsPressure GroupsPressure GroupsPressure Groups
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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DyStar - a leading provider of textile solutions
Full range of dyes, auxiliaries and services
150 years of experience
Global presence with expert local service
Reliable and consistent product quality
Investments in the development of new products and technologies
Highest safety and environmental standards
7Q3-2493Sl.ppt/wdM&I TM CONTI&CPB 10. Juli 2007
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Shaping success with leading global brands
New DyStar advertisement campaign in textile trade magazines