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    OperatingInstructions

    Ourrollerdevicesinstructionsforoperationareasfollows:

    Note:Therollerdevicemustberolledslowlyandcarefullyatalltimesasitisaheavy

    objectthatcouldpotentiallycauseinjurywithcarelessuse.

    1.Digashallow,flatrectangularholeondrygroundtothesizeoftheplywoodandthe

    heightoftheframesotheframeisflushwiththeground.

    2.Placetheplywoodbaseandframepieceinthehole.

    3.Filltheframepiecewiththecharcoal/casavaporridgemixturetonearlythetopedgeof

    theframe.

    4.Placetheplatformpieceontopoftheporridgemixture,allowingittositaboutlevelwith

    thetopedgeoftheframe.

    5.Rolltherolleratopthewoodplatformtocompressthecharcoal.Thiscanbedone

    multipletimesbothwaystomakesurethecharcoalisfullycompressed.

    6.Rolltherolleroffofthecharcoalandsetitaside.

    7.Removethewoodandropepartfromatopthecharcoalandsetitasideforlateruse

    8.Takeaknifeorothersharpobjectandcarefullycutthebriquettesmanuallytothedesiredsize.Removethebriquettesandsetthemasidetodry

    9.Oncedry,yourbriquettesarereadyforuse.

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    RetrievalOfMaterials

    Heresalistofmaterialsthatyouwillneedforthefollowingconstruction.Somemeasurementsmayvaryaccordingtotheavailabilityofcertainmaterials.

    Materials Suggestions

    One55gallonbarrel Sizeofbarrelmayvarydepending

    on

    availability,different

    sizesmaybe

    used.

    Twopieces2x4lumber.1meterinlength.

    Longerpiecescanbe

    cuttomeetthese

    measuremen

    ts.

    Fourteenpiecesof2x4lumber.889mmin

    length.

    Longerpiecescanbe

    cuttomeetmeasuremen

    ts.

    Twopiecesof2x6lumber.1.5metersinlength.

    Longerpiecescanbe

    cuttomeetmeasuremen

    ts

    Onepieceofwoodendowel.40mmdiameter,1040mminlength.

    Longerpiecescanbecuttomeet

    measuremen

    ts.

    Oncepieceofmetalrod.40mmdiameter,1100

    Canbeeithersolid,or

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    Threepiecesofrope.2metersinlength,1.5cm

    indiameter.

    Diameterofropemay

    vary,butnomorethan1.5cm

    diameteris

    needed.

    Twometalbolts. Sizevaryingdependingon

    availability.

    EighttoTengalvanizedspikenails.

    Eightneededindesign,

    andtwomorefor

    extrasupport.

    Step-by-StepConstruction

    Oncethematerialsaregathered,theusermaynowproceedtoconstructthe

    device.Byfollowingthesesteps,theuserwillhaveafullyfunctionalcharcoalroller

    press.

    ConstructingRollerDevice:

    Fortherollerpressdevice,thematerialsforpartnumbers1,5,6,and8willbe

    required.

    Step1:DrillHolesinBarrel

    Usingadrill,createholesinthetopandbottomofthebarrelinthecenterof

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    thebarrel,creatingaperfectsealalongthecircumferenceoftheshaftwhere

    theshaftandbarrelcomeincontact.

    Step3:Constructinghandle

    Usingasaw,takethe2x4lumberandcut3piecesof1meterlonglumber.

    Usingyourdrill,createholes(ofdiameter45mminoneendand42diameter

    intheother)in2ofthesepieces.Theseholesaretobepositionedapprox.5.0

    cmawayfromtheendsofthe2x4.Withyourholesmade,attachtheendof

    yourhandlepiecewiththe45mmholetotheconnectingshaft(shaftinserted

    throughyourbarrel).Movethehandleapprox.3cmfromtheendofthe

    connectingshaft.Securethisinplacebydrillingthroughtheconnectingshaft

    (withametaldrillbit)andinserttheboltthroughthisholetopreventthe

    handlefromslippingoffoftheshaft.NOTE:Theholemadeintheconnecting

    shaftwillhavetobesamesizeasthebolt.Repeatthisstepfortheothersideoftheshaft.NOTE:Noticethatthe45mmholesareslightlybiggerthanthe

    connectingshaft.Thisdiameterdifferenceistoallowthebarrelandshaftto

    rotateandallowthehandletomovefreely.Intheotherholesatthetopofyour2handlepiecesattachedtoyourbarrel,youmaynowinsertyour

    cylindricalhandlepieceintotheseholes.Thiscylindricalhandlepieceof40mmdiametershouldbecuttoapproximately1040mm.Tosecurethe

    handleinplace,carpentersgluemaybeused.

    PlatformConstruction:

    Fortheplatformdevice,thematerialsforpartnumbers7and9willberequired.

    Step1:Drillingholesinplatformpiecesandassembly

    Withyourplatformpieces(partno.7),youwillneedtodrill3holesinyour

    2x4;Oneholeinthecenterandoneateachendofthe2x4s(approx.44mmfromtheend)toenablearopetotravelthroughtoconnecteachpieceofthe

    platform.Onceyourholesaremade,tieaknotintheendofeachoftherope,d th th h th h l i il t th tt i d i b

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    Forthebase,thematerialsforpartnumbers2and3willberequired.Nailsor

    screwswillalsoberequiredforthisstep.

    Step1:Cuttingandassemblingbase

    Withthe2x6lumber,theproperlengthcanbecut.Intwoofthe2x6s,a

    lengthof1.5metersshouldbecut,andintheother2pieces,thelumber

    shouldbecuttoalengthof0.9meters.Byassemblingthebasesothatitis

    similartodrawingnumber10,thebaseisnowreadytobeputintothe

    ground.

    Step2:Holeinground

    Sincethebaseisabout5andahalfinchesoffthegrounditcanbedifficultto

    rolltherollerintotheplatform,tosolvethisproblemtheusercandigaholeroughly

    aroundtheheightofthebasepieces.Thiswaytheusermayrolethebarrelsmoothlyovertheplatform.

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    DRAWN

    CHECKED

    ENG APPR

    MGR APPR

    UNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERS

    ANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    02/27/12 BarrelUPEI Engineering

    TITLE

    SIZE

    A4

    DWG NO REV

    FILE NAME: Barrel solid edge part .dft

    SCALE: WEIGHT: SHEET 1 OF 10

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

    889

    584

    ,2

    O

    584

    ,2

    O40

    Barrel Part- Drawing

    Item Number Document

    Number

    Title Material Quantity

    1* Barrel Metal 1

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    DRAWN

    CHECKED

    ENG APPR

    MGR APPR

    UNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERS

    ANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    02/27/12 Base Side PieceUPEI Engineering

    TITLE

    SIZE

    A4

    DWG NO REV

    FILE NAME: Base Piece 2 Drawing.dft

    SCALE: WEIGHT: SHEET 2 OF 10

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

    1580

    38,1

    140

    Front View Side View

    Top View

    Isometric

    Orthographic

    Item Number DocumentNumber

    Title Material Quantity

    2 Base Side Pieces Wood 2

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    DRAWN

    CHECKED

    ENG APPR

    MGR APPR

    UNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERS

    ANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    02/27/12 Base End PieceUPEI Engineering

    TITLE

    SIZE

    A4

    DWG NO REV

    FILE NAME: Base Piece Drawing.dft

    SCALE: WEIGHT: SHEET 3 OF 10

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

    900

    140 38,1

    Orthographic

    Isometric

    Side ViewFront View

    Top View

    Item Number DocumentNumber

    Title Material Quantity

    3 Base end pieces Wood 2

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    DRAWN

    CHECKED

    ENG APPR

    MGR APPR

    UNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERSANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    03/02/12 Handle- top partUPEI Engineering

    TITLE

    SIZE

    A4

    DWG NO REV

    FILE NAME: handle top part.dft

    SCALE: WEIGHT: SHEET 4 OF 10

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

    1040O

    40

    1040

    40

    Item Number Document

    Number

    Title Material Quantity

    4 Handle top Wood, Pine 1

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    DRAWN

    CHECKED

    ENG APPR

    MGR APPR

    UNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERSANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    02/27/12 Handle - Side PieceUPEI Engineering

    TITLE

    SIZE

    A4

    DWG NO REV

    FILE NAME: Part connecting barrel to handle.dft

    SCALE: WEIGHT: SHEET 5 OF 10

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

    10

    00

    88,9

    38,1

    O45

    O

    42

    88,9

    Item Number Document

    Number

    Title Material Quantity

    5 Handle Side piece Wood, Pine 2

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    DRAWN

    CHECKED

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    MGR APPR

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    DIMENSIONS ARE IN MILLIMETERSANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    02/27/12

    TITLE

    SIZE

    A4

    DWG NO REV

    FILE NAME: Platform Piece Drawing.dft

    SCALE: WEIGHT: SHEET 6 OF 10

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

    889

    88

    ,9

    A42,5

    15

    379,5

    B88,9

    38

    ,1

    Item Number Document

    Number

    Title Material Quantity

    6 Platform Piece Wood, Pine 14

    Platform Piece

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    DRAWN

    CHECKED

    ENG APPR

    MGR APPRUNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERS

    ANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    02/27/12 SOLID EDGEUGS - The PLM Company

    TITLE

    SIZE

    A3

    DWG NO REV

    FILE NAME: Platform Piece Drawing.dft

    SCALE: WEIGHT: SHEET 2 OF 1

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

    REVISION HISTORY

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    DRAWN

    CHECKED

    ENG APPR

    MGR APPR

    UNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERS

    ANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    02/27/12 SOLID EDGEUGS - The PLM Company

    TITLE

    SIZE

    A2

    DWG NO REV

    FILE NAME: Platform Piece Drawing.dft

    SCALE: WEIGHT: SHEET 3 OF 1

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

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    DRAWN

    CHECKED

    ENG APPR

    MGR APPR

    UNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERSANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    02/27/12 SOLID EDGEUGS - The PLM CompanyTITLE

    SIZE

    A1DWG NO REV

    FILE NAME: Platform Piece Drawing.dft

    SCALE: WEIGHT: SHEET 4 OF 1

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

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    DRAWN

    CHECKED

    ENG APPR

    MGR APPR

    UNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERSANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    02/27/12 Connecting ShaftUPEI Engineering

    TITLE

    SIZE

    A4

    DWG NO REV

    SCALE: WEIGHT: SHEET 7 OF 10

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

    1100

    1100

    40

    O 40Connecting Shaft- Drawing

    Item Number Document

    Number

    Title Material Quantity

    7 Connecting Shaft Wood 1

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    DRAWN

    CHECKED

    ENG APPR

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    UNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERSANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    03/02/12 Roller PressUPEI Engineering

    TITLE

    SIZE

    A4

    DWG NO REV

    FILE NAME: Full Barrel Assm.dft

    SCALE: WEIGHT: SHEET 8 OF 10

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

    1

    5

    6

    8

    Item Number Document

    Number

    Title Material Quantity

    1* Barrel Metal 1

    6* Handle -- side piece-- Wood, Pine 2

    5 Handle--Top piece-- Wood, Pine 1

    8 Connecting Shaft Metal 1

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    DRAWN

    CHECKED

    ENG APPR

    MGR APPR

    UNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERSANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATEPlatform Assembly

    UPEI EngineeringTITLE

    SIZE

    A4

    DWG NO REV

    FILE NAME: platform assm drawing.dft

    SCALE: WEIGHT: SHEET 9 OF 10

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

    6

    6

    8The platform will be held together with rope.

    Item Number Document

    Number

    Title Material Quantity

    6 Platform piece Wood, Pine 14

    8 Rope 3

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    DRAWN

    CHECKED

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    DIMENSIONS ARE IN MILLIMETERSANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    03/03/12 Frame for BaseUPEI Engineering

    TITLE

    SIZE

    A4

    DWG NO REV

    FILE NAME: FRAME BASE DRAWING.dft

    SCALE: WEIGHT: SHEET 10 OF 10

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVEDItem Number Document

    Number

    Title Material Quantity

    2 Base Side Piece Wood 2

    3 Base End Piece Wood 2

    2

    33

    2

    2

    REVISION HISTORY

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    DRAWN

    CHECKED

    ENG APPR

    MGR APPRUNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERS

    ANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    03/03/12 SOLID EDGEUGS - The PLM Company

    TITLE

    SIZE

    A3

    DWG NO REV

    FILE NAME: FRAME BASE DRAWING.dft

    SCALE: WEIGHT: SHEET 2 OF 1

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

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    DRAWN

    CHECKED

    ENG APPR

    MGR APPR

    UNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERS

    ANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    03/03/12 SOLID EDGEUGS - The PLM Company

    TITLE

    SIZE

    A2

    DWG NO REV

    FILE NAME: FRAME BASE DRAWING.dft

    SCALE: WEIGHT: SHEET 3 OF 1

    REV DESCRIPTION DATE APPROVED

    REVISION HISTORY

    REV DESCRIPTION DATE APPROVED

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    DRAWNCHECKED

    ENG APPR

    MGR APPR

    UNLESS OTHERWISE SPECIFIED

    DIMENSIONS ARE IN MILLIMETERSANGLES X.X

    2 PL X.XX 3 PL X.XXX

    NAME

    Student

    DATE

    03/03/12SOLID EDGE

    UGS - The PLM CompanyTITLE

    SIZE

    A1DWG NO REV

    FILE NAME: FRAME BASE DRAWING.dft

    SCALE: WEIGHT: SHEET 4 OF 1

    REV DESCRIPTION DATE APPROVED