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*

*O-TAS Server T/L Control Room @LCB

Loading Area

VNET UTP Cable

CANBus Co-axial Cable

Ethernet UTP Cable

MFX4 CMPCT

EDI EDI

DCS SW HUB

D/P Printer Report Printer

USB

O-TAS Client

Fiber Optic Cable

ESD ESD I/O

VNET HUB VNET HUB

MFX4 CMPCT

EXAOPC DCS I/O Room @LCB

CCB Building

DCS

DCS SW HUB

Hardwire

Card Reader

Display

Large, Full Graphic Display 14 VGA LED backlit

Keypads

Alphanumeric / 32 keys + 4 Soft Keys Foil Keypad

Integrated Batch/Card Readers

Transponder [Proximity]

Communication

1 x Ethernet [TCP/IP] 5 ports 1 x CANopen Field Bus [baud rate up 1,000 kbaud] 1 x Modbus RTU via RS232 or RS485

Protocols

MODBUS RTU CANopen

*

Pulse input

1x Pulse Input (Dual Pulse Security) (50 KHz) 1x Pulse Input (Single Pulse Security) (50 KHz)

Temperature measurement

1x RTD Pt100 4wire

Density measurement

1x direct Density Input [Frequency] 1x RTD Pt100 4wire

Analog Input

2x Analog Input 420 mA for example: pressure measurement, density, etc

Analog output

2x Analog Output 420 mA for example: flow control, blending, etc

Digital I/Os

12x digital Output (8x relay output, 4x solid state) 12x digital input (optocoupler)

Pulse output

2x Pulse Output configurable to net or gross volume or mass

1x Pulse copy of pulse input (for meter prover)

Approvals

[Ex]: ATEX; and many intl approvals [W&M]: OIML; PTB; IEC; CAN (UL); NMI (Australia);

and many intl approvals

Degree of protection

Ex: IP65

Power Supply

110240 VAC, +10, 15%, 50/60 Hz / 15 W

Explosion Proof

EEX d IIB T6 IP65

Operating Temperature

25C to +60C

Dimensions

W 200 mm x H 255 mm x D 329 mm

Weight

20 kg

*RFID Option PCB

Ethernet Option PCB

Exi Buffer Curcuit

for Keypad

CPU Assembly

*Calibration Switch

- Left side is Cal Mode

- Right side is Operate Mode

*12 12 12

Approvals : [W&M] OIML ,PTB 5.565-03.05 and etc. Housing : Aluminum, black, (IP20) Dimension : L 164 mm x W 109 mm x H 35 mm Weight : 600 g (without connectors) Operating Temperature : 20C to +50C Power Supply : 24 VDC +10% / 1,2 W Communication 1x Ethernet [TCP/IP] 5 ports (RJ45 socket) 1 CANopen Field Bus [baud rate up 1.000 kbaud] 1x RS232 or 1x RS485 LEDs Error (red) Receive (yellow) Transmit (yellow) Print data available (yellow) Power (green) Link connection (green on the TCP/IP interface) Data traffic (yellow on the TCP/IP interface)

*

The CANopen system is cabled with terminating resistors (120 Ohm) at the start and end of the bus topology. Branch lines must be avoided. The cable should be a shielded twisted pair cable and should have an impedance of 120 Ohms and a resistance of 70 mOhm/m. Data is transmitted via the CAN-H and CAN-L signals with a common GND as data ground. As an option, a 24 V supply voltage can also be provided.

MFX_4Explorer Icon

Opening MFX_4Explorer

*Index No.(Hex) Subindex(Dec)

Tree

*Click Device and Add new root device

Specify root name

*Select TCP/IP and Click Next

Specify IP address then Select port

and Click Add

*Click lamp to access device,

Lamp is green when it is connected device

Click Device and Add new sub device

*Specify new sub device name

Select device type

and click Add

*C1(Controller) was tree of EDI

*Click File and Generate Parameter Script

Select All parameters Without communication and click Generate

*Select path for save file

then specify name

and click Save

*Generating window be shown

*Script generated successfully window

*Click File and Execute Script

Browse file path

*Select file

and click Open

Click Execute

*Executing window

Script file Verification Report

Click OK for Finish

*Reboot Command

Execute Command

Save Command

*Digital Input: DI13 DI19 Internal DI

Digital Input: DI1 DI12

*Digital Output: DO0 DO7

Relay Output: K5 K12

Relay Output: K1 K4 Solid State Relay

*Reference Document No. 002159-0000-044 C/D Double Pulse,

002162-0001-044 Digital Inputs with Pulse Counting

And 000749-0012-044 Parameter Setup

*Reference Document No. 000745-0004-044 Parameter Setup

*Reference Document No. 000782-0001-044 Permissives

*Index No. Index Name Parameter

2930-2 ProcessControlNo ProcessCtrl1 to ProcessCtrl4

ProcessCtrl1+2

ProcessCtrl1+2+3

ProcessCtrl1+2+3+4

ProcessCtrl2+3

ProcessCtrl2+3+4

ProcessCtrl1+3

2930-1 Mode Disabled

Lost of flowrelease

Stop of loading

Abort of loading

2930-3 Permissive Input No Disabled

DigIn1 to DigIn19

2930-7 PermissiveFlagBitNo Earthcontact

Overfilling

Arm park

Emergency STOP

Hint Text1 to Hint Text10

PLC Permission lost

*Reference Document No. 000747-0000-044 Parameter Setup

*No. Valve Action Control Signal

5.1 5.2 5.3

1 Open Valve On On On

2 Close Valve Off On On

3 Regulate Flow On On Off

4 Interlock Fail N/A Off N/A

Control

Signal

5.1

Control

Signal

5.3

Control

Signal

5.2

Interlock

*Reference Document No. 001260-0001-044 Error List

Ex. Error 99 PROD_NOFLOW

Error 136 PERON with fail quantity

*50 50 50 MFX_4 Batch Controller

32-bit field to setup effects of errors and error groups.

Structure: OOOO xxxx xxxx xxxx RKKK FNNN NNNN NNNN (Bit31 ... Bit0)

Function :

NNN NNNN NNNN : Error-No or Error group-No, binary

F : errorless voucher part

1 - error generates errorless voucher part

0 - error doesn't generate errorless voucher part

KKK : Error class

0 - (000) only error display, no abort, no stop

1 - (001) error causes loading abort, error display

2 - (010) error causes loading stop, error display

3 - (011) no error detecting, no error display

R : Error reset

0 - Error reset by reset command

1 - Error reset by loss of reason for error

xxx : not used

OOOO : Number of digital error output, binary

0 - no output

1..5 - Link to [2805]: Error output

Example :

0001 0000 0000 0000 0011 0000 0001 0011 = 0x10003013 = 268447763

-> Error temperature shift #19 generates no errorless voucher part, error is only shown by error output1.

Loading will not be aborted,

Reference Document No. 002434-0000-044 Suppression of Error Messages

*51 51 MFX_4 Batch Controller

*52 52 MFX_4 Batch Controller

Reference Document No. 001640-0006-044 Script Language

*K Factor

(Pulses/Litre)

Meter Factor 1

Meter Factor 2

Proving Factor

*Batch

Controller

Loading Terminal

& Card Readers

MCO1 OPC Server

OPC Server

Bridge

Database Server

O-TAS

Server

Applications

O-TAS Client

Application

EXA OPC

Server

MOCs Yokogawa

DCS

O-TAS Server

Desktop

Card Reader

PI OPC

Interface

PI Server

*MCO1 OPC

Server

OPC Server

Bridge

Database Server O-TAS Server

Applications

O-TAS Client

Application

EXA OPC

Server

Oracle Client

OPC Client

OPC C

lient

Ora

cle

Clie

nt

OPC C

lient

PI OPC

Interface

OPC C

lient

PI Server

PI Client

**Data Historian Software

*Collect data from MFX_4 system.

*Collect server health information.

*Store collected data via system life-time period.

*Allow user to quickly retrieve data as trend or dynamics graphics.

*Maintenance free.

*Allow remote access with server-client service concept.

*Automatics start as Windows Service.

**DataBase Management System. *Use for store all type of data *Statics data table *Dynamics data table * IO data table *Logging message table *Allow remote access with server-client service concept. *Nearly maintenance free. *Automatics Start as Windows Service.

**Periodically read MFX_4 system data from MCO1 OPC server then store in I/O reading

table

*Periodically read requests in I/O writing table then send OPC writing command to MCO1 OPC

server.


*

Batching

Controller

Loading Terminal

& Card Readers

Database Server

O-TAS

OPCLink

I/O Read Table

MCO1 OPC Server

MCO1 MCO1

OPC

I/O Write Table

**Periodically read loading status sequence control table and I/O read/write table.

*Periodically calculation then write result to sequence control table for accumulating.

*Periodically calculation then write result to I/O write table as sequence action.


*

Database Server

Read I/O Table

Tranxntn

Master Data

O-TAS

SeqControl

Seq. Tables

Write I/O Table

O-TAS

OPCLink

OPC

**Periodically read value from source OPC tag then write to targeted OPC tag.

*Maintenance free. *Automatics start as Windows Service.

*

Batching

Controller

Loading Terminal

& Card Readers

Kepware

LinkMaster

MCO1 OPC Server

MCO1 MCO1

OPC

Yokogawa

EXA OPC Server

OPC

DCS / ESD

Create Order w/ Loading

Card

Add Batch w/ Truck and

Batch Size

Display

Tap Operator Card

Display

Tap Loading Card

Operator tap

Operator Card

Display Batch List

Choose Batch #

OTASClient Database

ORDER = READY BATCH = NEW

ORDER = ENTERED

Batch Controller

Operator tap

Loading Card

Display Loading Status Page w/ preset

OTASClient Database

Capture start loading

info. to Batch table

ORDER = LOADING BATCH = LOADING

Batch Controller

B/C Status IDLE->Transaction Input

B/C Status Preset Input

B/C Status READY

Operator press START

B/C Status LOADING

1st Liter Flow

Continuously capture

loading info. to Batch

table

Display Loading Status Page w/ counter

Auto. Print D/P

Display Loading Status Page w/o counting

OTASClient Database

Capture end loading

info. to Batch table

Batch Controller

B/C Status FINISH

B/C Status RESETTING

B/C Status IDLE

ORDER =

LOADED/CLOSED BATCH = FINISH

ENTERED

READY

LOADING

LOADED

CLOSED

CANCELED

Cancel Order

Add 1st Batch

Start Loading

New Batch Remain

Finish Loading

Order Quantity Reached

Manually Close Order

Remove All Batch

Enter New Order

Manually Close Batch

*

*NEW

LOADING

FINISH

Add

New Batch

Start

Loading Finish Loading

Manually

Close Batch

End Loading

w/ GROSS>5L End Loading

w/ GROSS

*TRANXTN I/P

READY

LOADING

FINISH

PAUSE

RESETTING

Stop

INTERUPTED

Resume

Interlocked

CANCEL Fatal

Error

Manual

Reset/Print

Start

Loading

Quantity

Reached

Enter Tranxtn Enter Preset

Auto

Reset

IDLE

Acknowledge

** Heartbeat counter will counted up by DCS controller. * Heartbeat periodically read and store by EXA OPC Server. * LinkMaster repeat copy value to MCO1 OPC Server. * MCO1 OPC Server send command to write counter value to register in

B/C.

* B/C check and set value of Heartbeat Reset to * 1 if Heartbeat value >= 30. * 0 if Heartbeat value < 30.

* Heartbeat Reset periodically read and store by MCO1 OPC Server. * LinkMaster repeat copy value to EXA OPC Server. * EXA OPC Server send command to write reset value to register in DCS

controller.

* DCS controller check and reset Heartbeat = 0 if Heartbeat Reset value = 1.

**Display all collected value as trend made incident investigation more easier.

*Display current status as graphics made system health check more quicker.

**Loading monitor screen show all loading status. Message and heartbeat counter.

**See all row in tables that concern with automatics loading sequent.

*See all sequent debug message. *Manual write data to I/O table for IO testing.

**See all register value in MFX_4 system without MCO1 OPC Server.

*Write value to any register in B/C, Terminal or EDI.

**See all OPC tag value in MCO1 OPC Server. *Write any OPC tags for OPC operation testing.

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