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SmartWash re ®Ozzy®

Operating Manual

MANUAL DE OPERACIÓNModelo SW-37

MANUEL D’UTILISATIONModèle SW-37

ModelSW-37Mobile Heavyweight Parts Washer

LEA CUIDADOSAMENTE ESTE MANUAL DE INSTRUCCIONES EN SU TOTALIDAD, A FIN DE ASEGURAR QUE SU NUEVO SMARTWASHER® FUNCIONARÁ CON SU MÁXIMA EFECTIVIDAD.

Manual de OperacioneSmartWash re ®

Ozzy®

INSTRUCCIONES DE SEGURIDAD: Cuando use su SmartWasher®

debe observar siempre las precauciones básicas de seguri-dad, incluidas las siguientes:

Lea Todas Las Instrucciones:1.

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Se debe tener cuidado de las quemaduras, que pueden ocurrir cuando se tocan piezas calientes.

No haga funcionar el SmartWasher si el cordón de alimentación eléctrica está dañado, o ñado, hasta que lo examine una persona experta de servicio.

No deje que el cordón de alimentación eléctrica cuelgue sobre el borde de la mesa, banco o cubierta, o entre en contacto con colectores calientes o paletas móviles de ventilador.

Si se necesita un cordón de extensión, debe utilizarse uno con una especificación de corriente igual o mayor que el del equipo. Los cordones de alimentación eléctrica diseñados para corrientes menores que las del equipo, pueden sobrecalentarse. Se debe cuidar la disposición del cordón, para que no se pueda tropezar con él o tirar de él. (La especificación mínima debe ser 15 A/110 V, o 5 A/220 V).

Desenchufe el equipo del tomacorriente eléctrico cuando no lo use por un período de tiempo prolongado. Nunca use el cordón para extraer el enchufe del tomacorriente. Sujete el enchufe y tire de él para desconectarlo.

Para reducir el riesgo de incendio, no haga funcionar el equipo en las cercanías de recipientes abiertos de líquidos inflamables (gasolina). Al trabajar en motores de combustión interna en funcionamiento, debe proporcionarse una ventilación adecuada.

Mantenga su cabello, ropas sueltas, dedos y el resto de su cuerpo lejos de las piezas móviles. Para reducir el riesgo de choque eléctrico, no use el equipo sobre superficies mojadas ni lo exponga a la lluvia.

Use el SmartWasher únicamente de la manera descrita en este manual. Use únicamente accesorios y piezas recomendadas por ChemFree.

USE SIEMPRE GAFAS DE SEGURIDAD. Las gafas de uso diario sólo tienen lentes resistentes al impacto, y no son gafas de seguridad.

Es una buena práctica usar guantes toda vez que se utilicen líquidos de limpieza industriales.

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Care must be taken as burns can occur from touching hot parts.

Do not operate SmartWasher with damaged cord or if the equipment has been dropped or damaged until it has been examined by a qualified service person.

Do not let a cord hang over the edge of the table, bench, or counter or come in contact with hot manifolds or moving fan blades.

If an extension cord is necessary, a cord with a current rating equal to or more than that of the equipment should be used. Cords rated for current lower than the equipment may overheat. Care should be taken to arrange the cord so that it will not be tripped over or pulled. (Must be rated a minimum of 15A/110V (5A/220V))

Unplug equipment from electrical outlet when not in use for an extended period of time. Never use the cord to pull the plug from the outlet. Grasp plug and pull to disconnect.

To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids (gasoline).

Adequate ventilation should be provided when working on operating internal combustion engines.

Keep hair, loose clothing, fingers, and all parts of body away from moving parts.

To reduce the risk of electric shock, do not use on wet surfaces or expose to rain.

Use SmartWasher only as described in this manual. Use only attachments and parts recommended by ChemFree.

ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses, they are not safety glasses.

It is good practice to wear gloves whenever using industrial cleaning fluids.

Read ALL Instructions:

PLEASE READ THIS INSTRUCTION MANUAL CAREFULLY AND COMPLETELY TO ENSURE THAT YOUR NEW SMARTWASHER® WILL OPERATE AT ITS MAXIMUM EFFECTIVENESS.

Operating ManualSmartWash re ®

Ozzy®

SAFETY INSTRUCTIONS: When using your SmartWasher®, basic safety precautions should always be followed, including the following:

Lisez TOUTES ces Instructions: Il faut faire attention car on peut se brûler en touchant des pièces chaudes. Ne le faites pas fonctionner avec son cordon secteur endommagé ou si l'équipement est tombé ou a été abîmé, jusqu'à ce qu'il ait été examiné par du personnel de service qualifié.

Ne laissez pas le cordon pendre sur le rebord d'une table ou d'un plan de travail, ni entrer en contact avec des collecteurs chauds ou des pales de ventilateur en marche. Si une extension du raccordement secteur est nécessaire, il faut utiliser une rallonge supportant le même courant ou plus que celui tiré par l'équipement, sinon il y aurait surchauffe de cette rallonge. Il faut prendre des précautions pour que le cordon ne fasse pas trébucher et ne soit pas tiré. La capacité minimum doit être de 15 A sous 120 V (ou 5 A en 220 V).

Débranchez l'équipement de la prise secteur quand il n'est pas en utilisation pendant une période longue. Ne tirez jamais sur le cordon pour débrancher sa prise de la fiche secteur. Il faut saisir directement la fiche pour la retirer.

Pour réduire le risque de départ d'incendie, ne faites pas fonctionner l'équipement à proximité de bidons de liquides inflammables ouverts (comme de l'essence). Une ventilation adéquate doit être fournie en travaillant avec des moteurs à combustion en fonctionnement. Gardez la chevelure, les vêtements lâches, les doigts et toutes les parties du corps, à l'écart de toutes les pièces mobiles. Pour réduire le risque de commotion électrique, n'utilisez pas l'équipement sur des surfaces mouillées ou en l'exposant à la pluie. N'utilisez le SmartWasher que de la manière décrite dans ce manuel. N'utilisez que des accessoires et des pièces que ChemFree recommande.

PORTEZ EN PERMANENCE DES LUNETTES DE SÉCURITÉ. Les simples lunettes de vue n'ont que des verres résistlunettes de protection.

C'est une bonne habitude que de porter des gants pour manier des fluides de nettoyage industriel.

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Mode d’EmploiSmartWash re ®

Ozzy®

VEUILLEZ LIRE ATTENTIVEMENT ET COMPLÈTEMENT CE MANUEL D'INSTRUCTIONS POUR ASSURER QUE VOTRE NOUVEAU SMARTWASHER® FONCTIONNERA À SON MAXIMUM D'EFFICACITÉ.

INSTRUCTIONS DE SÉCURITÉ: Pour l'utilisation de votre SmartWasher®, des précautions de sécurité élémentaires doivent toujours être prises, incluant ce qui suit:

ChemFree Technical Support : 770-564-5580 www.chemfree.com

address:

email:

phone:

Cut Along This Line

Cut Along This Line

WHO DID YOU PURCHASE YOUR SMARTWASHER THROUGH?

FREE

OZZY

FREE

OZZY

T-SHI

RTT-S

HIRT

WARRANTY REGISTRATION CARD REGISTER AND GET A FREE T-SHIRT

contact/department:

city: state: zip:

model number:SERIAL NUMBERSW-

company name: T-SHIRT SIZE /CIRCLE: L XL XXL

HOW DID YOU HEAR ABOUT THE SMARTWASHER PRODUCTS?tv google magazine sales representative other

DESCRIBE TYPE OF BUSINESS:(auto repair, fleet maintenance, government, manufacturing...)

HOW MANY PARTS WASHERS DO YOU HAVE?

HOW OFTEN DO YOU USE A PARTS WASHER?

daily weekly monthlycircle one

OZZYJUICE SOLUTION #

YES! I would like to receive e-mail notifications about new products, promotions/industry news

FREE OZZY T-SHIRTFREE OZZY T-SHIRTcomplete AND mail, OR register online: www.chemfree.com T-S

HIRT

OZZY

GRA

TUIT

T-SHI

RT OZ

ZY G

RATU

IT

OUI! j’accepte de recevoir par courriel des notifications sur les nouveaux produits, les promotions spéciales et des nouvelles de l’industrie.

COMBIEN POSSÉDEZ-VOUS DE NETTOYEURS DE PIÈCES?

DÉCRIVIZ VOTRE TYPE D’ACTIVITÉ:(réparation automobile, armée, fabrication.............)

CHEZ QUI AVEZ-VOUS ACHETÉ CETTE UNITÉ?

TAILLE DU T-SHIRT: L XL XXL

COMMENT AVEZ-VOUS ENTENDU PARLER DES PRODUITS SMARTWASHER?tv google magazine agent commercial autre

quotidiennemententourez une réponse

ENREGISTREMENT DE GARANTIEenregistrer: www.chemfree.com T-SHIRT OZZY GRATUIT

A QUELLE FRÉ QUENCE UTILISEZ-VOUS UNE MACHINE À LAVER DES PIÈCES?

ENREGISTRER Et Obtenir Une T-shirt Gratuit

adresse électroniquel:

nom et titre du contact:

adresse postale:

ville: état/province: code:

téléphone:

nombre modèle:

nom de l’entreprise:

NUMÉRO DE SÉRIESW-

DE SOLUTION D’OZZYJUICE

hebdomadairement mensuellement

CAMI

SETA

GRAT

UITA

DE OZ

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OZZY

nombre/titulo de contacto:

dirección:

ciudad: estadó: código postal:

teléfono:

número de modelo:NÚMERO DE SERIESW-

nombre de la compañia: TAMAÑO DE LA CAMISETA: L XL XXL

DESCRIBA SU TIPO DE NEGOCIO:(reparación de autos, militar, fabricación......)

¿CUÁNTOS LAVADORES DE PIEZAS TIENE?

LA SOLUCIÓN DE OZZYJUICE

SÍ ! Quiero recibir notificaciones por e-mail sobre nuevos productos, promociones especiales y noticias de la industria.

dirección de e-maill:

¿CÓMO SE ENTERÓ DE LOS PRODUCTOS SMARTWASHER?tv google revista representante de ventas otro

diariamenteencierre en círculo una de las opciones

REGISTRO DE GARANTÍAregistro: www.chemfree.com CAMISETA OZZY GRATIS¡

¿CUÁN FRECUENTEMENTE UTILIZA USTED UNA LAVADORA DE PIEZAS?

REGÍSTRESE Y Obtenga Una Camiseta Gratis

¿A TRAVÉS DE QUIÉN COMPRÓ SU LAVADOR DE PIEZAS?

semanalmente mensualmente

WARRANTY REGISTRATION


ChemFree Corporation8 Meca WayNorcross, GA 30093-2919


REGISTRO DE GARANTÍA

ENREGISTREMENT DE GARANTIE







Coloque la estampilla

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Congratulations!You have purchased the state-of-the-art SmartWasher® Bioremediating Parts Washing System. The SmartWasher systems combine a powerful cleaning solution with the bioremediating power of specially-bred Ozzy® microbes. Once a SmartWasher has been properly installed and activated, it is literally ALIVE!

Your SmartWasher®

IS safe and easy to useUSES the latest in bioremediation technology to eliminate hazardous liquid wasteHELPS deregulate and detoxify your workplace and reduce government paperworkSAVES you money

The SmartWasher® is designed to safely and effectively remove oil and grease from automotive and industrial parts. It replaces hazardous solvent parts washers with aqueous-based degreasing solutions called OzzyJuice® and microbe impregnated particulate traps called OzzyMats™. The microbes impregnated into the OzzyMat come to life in the OzzyJuice and break down, or “eat”, the grease, oil and other contaminants in the solution leaving by-products of harmless carbon dioxide and water - leaving nothing hazardous to haul away. OzzyJuice is an award winning, pH neutral, non-caustic, non-flammable and biodegradable degreasing solution. Working in concert with our microbes (Ozzy®) these superior products help eliminate or greatly reduce your need to dispose of hazardous waste, giving you all the performance you are used to in a typical solvent parts washer without all the hazards and hassles. You have made a great decision.

BIOREMEDIATING parts washing system.SmartWash re ®

Ozzy®

Table of Contents

1Installation and Setup: ........................

Trouble Shooting Cont.: ...................... 7Trouble Shooting: ................................ 6

Frequently Asked Questions: ............. 4Proper Use, Care And Maintenance: .. 3Installation and Setup Cont.: .............. 2

Base Diagram, Model SW-37: ............. 10Sink Diagram, Model SW-37: .............. 9

Safety Instructions: .... inside front cover

Warranty Registration: .... separate insert(second page)

Disclaimer andEquipment Warranty: .. Inside Back Cover

My SmartWasher® Records

11Replacement Parts...............................

Change OzzyMat Calendar

Trouble Shooting Cont.: ...................... 8

Frequently Asked Questions: ............. 5

¡Felicitaciones!Usted ha comprado el sistema SmartWasher® con tecnología de avanzada. Los sistemas de lavado de piezas SmartWasher combinan una potente solución limpiadora con el poder biocorrector de los microbios Ozzy® desarrollados especialmente. Una vez que el SmartWasher se ha instalado y activado correcta-mente, está literalmente VIVO.

Su SmartWasher®

ES seguro y fácil de usarUTILIZA lo más reciente en tecnología de biocorrec-ción para eliminar residuos líquidos peligrososAYUDA a liberar de regulaciones y eliminar la toxicidad de su lugar de trabajo, y a reducir el papeleo en las oficinas del gobiernoAHORRA su dinero

El SmartWasher® está diseñado El SmartWasher® está diseñado para eliminar en forma segura y efectiva el aceite y la grasa de las piezas automotrices e industriales. Reem-plaza a los peligrosos limpiadores de piezas a base de solventes por soluciones desengras-antes de base acuosa llamadas OzzyJuice®, y trampas de partículas impregnadas con microbios llamadas OzzyMats™. Los microbios impregnados en la OzzyMat cobran vida en el OzzyJuice y descomponen o ‘comen’ la grasa, el aceite y otros contaminantes en la solución, dejando subproductos inofensivos -dióxido de carbono y agua- sin nada peligroso que deba retirarse mediante un transporte. OzzyJuice es una solución desengrasante premiada que tiene pH neutro, no es cáustica, no es inflamable y es biodegradable. Al actuar conjuntamente con nuestros microbios (Ozzy®), estos productos superiores ayudan a eliminar o a reducir mucho su necesidad de desechar residuos peligrosos, con lo que le brindan todo el rendimiento -habitual para usted- de un limpiador de piezas típico a base de solventes, sin ninguno de sus riesgos y complicaciones. Usted ha tomado una excelente decisión.


BIOREMEDIATING parts washing system.

ÍndiceRegistro de garantía: .........inserto separado

(segunda página)

Instrucciones de seguridad: ...... interior de la portada

Instalación y preparación: ........................... 1

Interior De La ContraportadaExención de responsabilidad y Garantía del equipo: ...........

Piezas De Repuesto: ............................... 11Diagrama de la base, modelo SW-37: .........10Diagrama de la cavidad, modelo SW-37:.... 9

Localización de fallas (cont.): ................. 7Localización de fallas: ............................. 6

Preguntas frecuentes: ............................. 4Uso, cuidado y mantenimiento correctos: .. 3Instalación y preparación (cont.): .............. 2

Mi SmartWasher® Registra

Localización de fallas (cont.): ................. 8

Preguntas frecuentes: ............................. 5

Calendario de cambio de la alfombrilla OzzyMat

Félicitations!Vous avez acheté un SmartWasher® d'avant garde. Nos systèmes SmartWasher de lavage de pièces combinent une puissante solution de nettoyage avec la puissance de biorestauration de notre élevage spécial de microbes Ozzy® microbes. Une fois que le SmartWasher a été correctement installé et activé, il est littéralement VIVANT!

Votre SmartWasher®

EST sûr et facile à utiliserUTILISE la dernière technologie de biorestauration pour éliminer les déchets dangereux du liquideCONTRIBUE à libérer de la réglementation et à réduire l'intoxication de votre lieu de travail et à réduire les paperasses officiellesÉCONOMISE votre argent

Le SmartWasher® est conçu pour éliminer l'huile et la graisse sans risques et efficace-ment des pièces automobiles et industrielles. Il remplace les solvants dangereux des autres laveurs de pièces par des solutions appelées OzzyJuice® et des tapis imprégnés de microbes appelés OzzyMat™. Ces microbes venant de l'OzzyMat s'animent dans l'OzzyJuice et dissocient ou “mangent” la graisse, les huiles et d'autres contaminants dans la solution, en libérant comme sous-produits sans danger du dioxyde de carbone et de l'eau. Il n'y a donc rien de dangereux à jeter à la fin. L'OzzyJuice est une solution de dégraissage qui a été primée, son pH est neutre et elle est ininflammable et biodégradable. En travaillant de concert avec nos microbes (Ozzy®) ces produits supérieurs aident à éliminer ou à notablement réduire votre besoin de mettre des déchets au rebut, en vous procurant la performance dont vous avez l'habitude des laveurs de pièces aux solvants habituels, sans leurs risques et tracas. Vous avez pris une sage décision.


BIOREMEDIATING parts washing system.

Table des Matièresinsert séparéEnregistrement de garantie: .. (deuxième page)

Instructions de sécurité: ...... intérieur de couverture avant

Déni de responsabilité et garantiede l'équipement: ... Intérieur De Couverture Arrière

Installation et mise en œuvre: ................ 1

Dépannage suite: ..................................... 7Dépannage: ............................................... 6

Questions souvent posées: .................... 4Utilisation, soins et entretien corrects: .. 3Installation et mise en œuvre suite: ....... 2

Schéma de puits, modèle SW-37: ........... 9

Pièces De Rechange: ................................11Mon SmartWasher® Enregistre

10Schéma de socle, modèle SW-37: ..........

Dépannage suite: ..................................... 8

Questions souvent posées: .................... 5

Calendrier De Remplacement D’ozzymat

Operating ManualManuel D’utilisation

Manual De OperaciónSm

artWasher ®


PARTS WASHER OPERATION

Your SmartWasher® is almost ready to use. (The OzzyMat®, support grid and false bottom of the sink are packed inside the sink). Visually inspect for damage

(minor scratches and scuffs are normal due to the molding process).

The SmartWasher® will weigh approximately 465 pounds (211 kg) when it is filled with fluid. It should be installed close enough to a normal 115VAC (220VAC) ground fault circuit interrupter (GFCI) electrical outlet so that it can be plugged in. The SmartWasher should be the only item plugged into this circuit. DO NOT PLUG IN BEFORE ADDING FLUID.

Adjust the valve at the base of the nozzle to control the flow of the fluid through the nozzle. The valve at the base of the brush hose controls the flow of fluid through the brush. Both outlets can be operated independently or together.

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1. The pump switch is attached to a ten minute timer. Turning the switch ON (upward position) will start fluid flowing for ten minutes. To restart the flow, turn the switch OFF then ON again and the flow will restart for another ten minutes.

INSTALLATION AND SETUP

The OzzyMat traps sludge and dirt as small as 50 microns. It works effectively even when it appears dirty. At some point, however, it will become saturated and unable to pass fluid freely and should be changed. The FL-4 Multi-layer OzzyMat allows you the benefit of being able to peel layers between mat changes.

OzzyMat FL-4 MaintenanceMake sure the pump is not running.1.

Remove the False Bottom from the sink.

2.

3. Peel away the top layer of the OzzyMat and wring out any excess fluid. Then, dispose of this layer according to your local regulations.

4. Return the False Bottom to its proper place.

OzzyMat® Change the OzzyMat every 30 days or once a month to maintain cleaning performance.

You may be able to dispose of your used OzzyMat as solid waste or with your other absorbent mats. CHECK LOCAL REGULATIONS:


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Remove the false bottom and check to make sure the mat support grid is in the bottom of the sink. Remove and discard packing material.

REPLACING THE OZZYMAT

Make sure the pump is not running.1.

Remove the False Bottom from the sink.2.Remove the last layer of the soiled OzzyMat and set to one side of the filter support grid.

3.

Remove a new OzzyMat from its poly bag, unfold the mat and lay it on top of the filter support grid - white side up.

4.

Wring any excess fluid from the old mat onto the new OzzyMat. It is important to wring used OzzyMat prior to disposal.

5.

Take the old, used OzzyMat and place into the poly bag the new mat came in.

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7. Return the False Bottom to its proper position.

Discard used OzzyMat in accordance with your local regulations.8.

Maintain the performance and effectiveness of the OzzyJuice by changing the OzzyMat EVERY 30 DAYS.

1

CHANGE THE OZZYMATthe OzzyMat® needs to be replaced every 30 days or once a month to maintain cleaning performance.

PARTS WASHER SETUP

Place the false bottom in position in the sink. 2.

Remove the OzzyMat® from its package, unfold it and lay it on the mat support grid located in the lowest level in the sink. Make sure to lay the OzzyMat white side up.

1.

Form the flexible nozzle to its desired shape and be sure that the parts brush is inside the sink.

3.

At start up, carefully add 25 gallons ((five) 5-gallon containers) of OzzyJuice® to the SmartWasher by slowly pouring the solution directly into the sink.

5.

Plug the unit into a 115V (220VAC) GFCI electrical outlet. 6.

The SmartWasher will take approximately four hours to heat up to its selected optimal temperature of 105°F (+-2°) (40°C)(+-1°) OR 115° F(+-2°) (46°C)(+-1°). This temperature will be maintained as long as the SmartWasher is plugged in and full of OzzyJuice. (If the Add Fluid Light is on, the heater automatically shuts off.)

7.

4. DO NOT PLUG UNIT IN BEFORE ADDING OZZYJUICE.

DRAIN BASKET

37 BASKET

MAT SUPPORT GRID

OZZYMAT®

FALSE BOTTOM

r ®SmartWasheOzzy®

Operating Manual



To help monitor and maintain the proper fluid level, the SmartWasher is equipped with an “Add Fluid Light”. When the “Add Fluid” light comes on the heater in the unit will turn off until an ENTIRE (5) gallon container of OzzyJuice is added. The “Add Fluid” light will shut off and the heater will come back on once the (5) gallon container of OzzyJuice is added to the SmartWasher.

WATER, SOLVENT, MINERAL SPIRITS, GASOLINE OR KEROSENE TO YOUR

SMARTWASHER.

DO NOT ADD

Your SmartWasher should be plugged in 24 hours a day, 7 days a week to maintain optimal temperature.

Depending on the OzzyJuice solution shipped with your SmartWasher, the thermostat is factory-set to maintain fluid temperature between 105° F to 115° F (+/-2°) (40°C to 46°C)(+/-1°). This temperature provides the optimum condition for effective cleaning and activity of Ozzy microbes.

The heater will not operate when the fluid level becomes critically low. Lift the sink and check your fluid level. When the “Add Fluid Light” illuminates add 1 (5) gallon container of OzzyJuice. If, after a reasonable warm-up period, the fluid temperature seems too hot or too cold, please refer to the “Troubleshooting” section on page 6, 7 and page 8.

If the temperature falls below the recom-mended minimum, the system will still clean, but remediation of the hydrocarbons by the Ozzy microbe colony will slow down. How-ever, the microbes will not die. The Ozzy colony will become more active when the fluid temperature reaches the appropriate level.

TEMPERATURE SETTINGS

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OZZYJUICE®

Degreasing Solution

The SmartWasher® uses a specially formulated fluidwhich provides a combination of excellent cleaning characteristics, safety and nutri-tion for the Ozzy® microbes. OzzyJuice® is provided in ready-to-use containers.

Slowly pour a full container of OzzyJuice directly into the SmartWasher sink. The “Add Fluid” light should go out when you have completed this process.

ADDING OZZYJUICE®

Change The OzzyMat Every 30 Days To M

aintain Cleaning Performance

INSTALLATION AND SETUP Cont.

CHANGE THE OZZYMAT ®

To maintain the effectiveness and performance of the OzzyJuice change the OzzyMat once a month.


Operating Manual

2

Suggested Annual Maintenance:

Pump out the fluid into containers until the machine is drained. 1.Unplug the SmartWasher.2.Remove the sink from the base. Inspect and remove any sludge that might have accumulated on the bottom of the unit.

3.Clean the base with water to remove any debris. 4.Visually check the condition of the hoses, connectors, etc. If everything appears to be in good working condition, reassemble sink, change OzzyMat, and return the OzzyJuice to the SmartWasher. 5.Simply perform the annual maintenance described above and then add OzzyBooster for an extra supply of microbes to bring your fluid back into conformity. If your fluid has developed an odor, you may also add Odor Neutralizer.

If you fail to maintain your SmartWasher you may still be able to save your fluid:

6.You may be able to dispose of your used OzzyMat as solid waste or with your other absorbent mats. CHECK LOCAL REGULATIONS:


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re ®SmartWashOzzy®

Operating ManualPROPER USE, CARE & MAINTENANCE


Operating Manual





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ENG

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at Every 30 Days To Maintain Cleaning Perform

ance

4

Bioremediation is the use of biological agents such as microbes or plants to break down or neutralize “hazard-ous substances” or “contaminants” thereby removing dangerous chemicals from the environment. The process of bioremediation is listed as one of the Environmental Protection Agency’s (EPA) innovative technologies.

What is BIOREMEDIATION?

How is “Bioremediating” different from “Biodegradable”?BIOREMEDIATION is the use of natural biological agents such as microbes to break down or neutralize “hazardous substances” or “contaminants”. FOR EXAMPLE: In the SmartWasher, Ozzy(s), natural biological agents or microbes, break down the carbon-based contaminants (grease and oil) and turn them into harmless carbon dioxide and water. BIODEGRADABLE means that a substance or mixture is subject to or could be broken down by biological agents into smaller compounds.

Who and what is Ozzy®?Ozzy is the name we selected for the blend of nonpatho-genic (harmless to humans) microbes in the Smart-Washer system. Our microbes, Ozzy and his friends, eat potentially harmful hydrocarbon wastes in the Smart-Washer and transform these wastes into very small quan-tities of carbon dioxide and water. Similar types of microbes have been used for many years in various biore-mediation applications, such as oil spills, including the Gulf of Mexico spill in 2010, and the Exxon Valdez disas-ter in 1989.

What happens to the grease, oil and other contaminants in the SmartWasher?Grease, oil and other contaminants are bioremediated in the SmartWasher - transformed into harmless, non-hazardous by-products such as carbon dioxide and water. Particulate matter, such as sand, grit, dirt and paint chips are trapped in the OzzyMat to be disposed of properly.

How well does OzzyJuice clean?OzzyJuice is extraordinarily powerful and cleans extremely well. OzzyJuice is a surfactant that breaks down the surface tension between the grease and the part rather than dissolving it; the grease actually lifts off the parts leaving behind clean surfaces. Note that while OzzyJuice cleans differently than dangerous solvents or mineral spirits, it cleans just as well.

Why doesn’t OzzyJuice damage my hands like solvents?OzzyJuice is a pH-neutral, non-caustic, water-based formula that will not dry, crack or irritate the skin. Solvents are caustic and pull fat cells from the skin, possibly causing extreme drying, redness, blisters, and other dermatological problems.

Can I use OzzyJuice in other parts washers?We do not recommend that OzzyJuice be used in other parts washers. The OzzyJuice and the SmartWasher were made to work together with variables such as specific temperatures, compensation for foam, and so on. Also remember, the Ozzy(s) microbes are in the OzzyMat and if the OzzyJuice is used in another machine it will not have the Ozzy(s) microbes to clean the fluid.

Why is the SmartWasher heated?Two reasons: First, it keeps Ozzy eating at an optimal level to clean the solution as quickly as possible. Secondly, warm solution simply cleans better than cold solution. An added benefit to warm solution: it makes it more enjoyable to work with, especially in winter.

How often do I change the fluid (OzzyJuice)?If you are changing your OzzyMat a minimum of once a month, under normal use and with proper maintenance, you should never have to change or haul away used OzzyJuice. This is one of the biggest advantages of the SmartWasher system. Ozzy(s) microbes clean contami-nants from the fluid through the process of bioremediation. This leaves you with clean OzzyJuice to work with day after day.

FREQUENTLY ASKED QUESTIONS

Will OzzyJuice clean carburetors, transmissions, aluminum, brakes and anything else in my shop?YES. Not only is OzzyJuice effective on these parts, it will not damage non-metal components that may be attached to the parts being cleaned such as rubber or plastic fittings. As with all parts cleaners, some items are going to become cleaner at different rates than others due to the degree and type of grime encountered.

As with all parts cleaners, excessive greases, oils and fluids should be disposed of prior to washing parts. The SmartWasher can handle large, tough, dirty jobs, but was not designed to be - nor should be treated as - a waste oil dump.

How much oil can I put into the SmartWasher at a time?

FREQUENTLY ASKED QUESTIONS

How quickly can Ozzy break down oil and grease?Once activated, Ozzy and his friends are constantly eating. Assuming the system is operating optimally (OzzyJuice temperature between 105°F - 115°F and the OzzyMat routinely changed a minimum of once every 30 days) the rate at which the hydrocarbons can remediate can approach 80% every seven days. Analyses performed on samples of used OzzyJuice from operating SmartWasher systems consistently show oil and grease levels in the 1,400 parts per million range. BY COMPARISON, used, non-bioremediating, aqueous cleaners can average over 20,000 parts per million of oil and grease.

How often do I add OzzyJuice to the SmartWasher?The SmartWasher comes equipped with an add fluid light which illuminates when you are low on fluid. When this light is on simply add (1) 5 gallon container of OzzyJuice to bring the fluid level up to normal. On average, with normal use, you will add (1) 5 gallon container of OzzyJuice approximately every six to eight weeks.

How do I dispose of the OzzyMat?In many areas the OzzyMat can be disposed of in a non-leaching, sealed manner, and disposed of as solid waste. But it must always be disposed of in accordance with the Federal, State and local regulations. More Ozzy-Mat disposal information is located in the Science section of the ChemFree website, www.chemfree.com.

Does anything kill Ozzy?YES. Any biocides designed to kill microbes, such as bleach and Lysol™, will kill Ozzy; chemicals that kill living things like some strong pesticides and rat poison may be harmful to Ozzy.

How often do I change the OzzyMat?At least once a month. This simple act accomplishes three things: First, it keeps trapped contaminants from reaching inappropriate levels. Secondly, Ozzy microbes are introduced into the SmartWasher system through the Ozzy-Mat. Every time you change the OzzyMat you introduce fresh Ozzy(s) to the existing microbe colony which keeps the system working at an optimum level. Finally, changing the OzzyMat keeps sludge from building up in the base of the unit. If the OzzyMat is not changed regularly and allowed to become clogged, large contaminants can flow into the reservoir via the overflow holes in the sink, poten-tially causing sludge to build up.

Can the SmartWasher overheat if the OzzyJuice gets low?NO. The heater is automatically de-activated when the “Add Fluid” indicator light is illuminated. While the pump will continue to operate, the heater will not be reactivated until (1) entire 5 gallon box of OzzyJuice is added to the system and the “Add Fluid” indicator light is off.

What do I do if the OzzyMat clogs up quickly with grease?If you are using the FL-3 Single Layer OzzyMat then you may want to switch to the FL-4 Multi-Layer OzzyMat. The FL-4 OzzyMat has 4 layers intended to be peeled away weekly, which helps eliminate unnecessary clogging. If you are using the FL-4 OzzyMat then you need to make sure you are peeling away the individual layers on a weekly basis. Change the entire OzzyMat on the 4th week OR every month. Make sure to remove any excess grease, dirt and debris from dirty parts prior to washing.

The SmartWasher is warranted against defects for one year. For more detailed information on the warranty please refer to your SmartWasher Operations Manual or visit our web site, www.chemfree.com and look in the section titled “Use And Care”.

Is there a warranty for the SmartWasher?

NO. Adding water will dilute the OzzyJuice, severely impacting its performance.

Can I simply add water to the SmartWasher to adjust the fluid level?

The SmartWasher parts washing system has been pains-takingly developed to work effectively as a whole: Smart-Washer, OzzyJuice and OzzyMat. Other solutions may damage the machine or kill Ozzy, thereby eliminating the advantages of the SmartWasher. The use of other solutions in the SmartWasher will void the warranty.

Can I use other fluids in my SmartWasher?



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TROUBLE SHOOTING

IF THE SMARTWASHER IS LOW ON FLUID, THE HEATER AUTOMATICALLY SHUTS OFF.

Check to see if the “Add Fluid” indicators are lit. There should be approximately 11” (28 cm) of fluid in the machine when it is low.

If the “Add Fluid” light is lit, add a full container of OzzyJuice (the light should go out).

Allow for a reasonable warm up period and then recheck.

Issue - COLD FLUID

Cold OzzyJuice Overheated OzzyJuice

Issue - OVERHEATED FLUID

If the fluid becomes extremely hot and exceeds 120°F (49°C) unplug the SmartWasher and call customer service at 1-770-564-5580.

The Thermostat is factory-set to maintain the fluid at 105° F to 115° F (+-2°) ( 40°C or 46°C (+-1°)).

OzzyJuice Discoloration Or Odor Spilled OzzyJuice

Issue - FLUID DISCOLORATION OR ODOR Issue - FLUID SPILLAGE ONTO FLOOR

OzzyJuice may become dark in color due to dyes in oils or greases removed from dirty parts. This will not affect its cleaning power. If the fluid should develop a strong odor, it may be contaminated and you should call ChemFree Technical Support for assistance in diagnosing the problem.

OzzyJuice will cause the floor to become slippery. Use caution when walking in or near spilled fluid. To clean up an accidental spill of new, unused fluid simply soak up the solution with an absorbent material, (or wash spillage down the nearest sanitary sewer). If the spilled OzzyJuice has been used, you must dispose of the spillage in accordance with local regulations. If left to dry, the fluid will leave a tacky spot on the floor that when wet, will again become slippery.


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Issue - EXCESSIVE FLUID LOSS:With “normal usage” you should have to add a five gallon container of OzzyJuice approximately every 6 to 8 weeks. “Normal usage” means the equivalent of several users in a 10 hour day in a standard maintenance, repair and operation facility or several users in a multiple bay garage facility.

CHECKING for Problems:

a. Check the fluid temperature, If the temperature is above 120°F (49°C) the probe is not working properly. Temperatures above 120°F (49°C) will increase the rate of evaporation.

b. Examine closely where the sink and base meet. Are there any gaps? Is the base bowed? Is the sink warped? The SmartWasher operates as a closed system; any gaps will provide space for air to enter and condensation to escape.

c. Is the SmartWasher “leaking”? Where is it “leaking” from? Make sure the nozzle and brush are flowing into the sink. If the fluid is leaking from the body of the base? The base will need to be replaced.

d. If none of the previous apply, this rules out any problem with the SmartWasher itself. Make sure you and your coworkers are aware that certain practices can cause you to use excessive amounts of OzzyJuice.

Issue - EXCESSIVE FLUID LOSS:

Issue - EXCESSIVE OILDUMPED IN SYSTEM

If excessive oil is dumped into the SmartWasher, take the following steps to remedy the situation;

Unplug the SmartWasher and lift the sink off the base. 1.

Skim excessive oil off the top of the OzzyJuice or place an absorbent pad on top of the fluid, soak up the oil and dispose of it in accordance with local regulations.

2.

In extreme cases, it may be necessary to replace all of the OzzyJuice in the SmartWasher. Dispose of contaminated OzzyJuice and OzzyMats according to local regulations.

3.

If you replace all of the OzzyJuice, rinse the base of the SmartWasher to remove all excess oil and dirt.

4.

Once unit has been cleaned, replace the sink and add a new OzzyMat and 25 gallons ((5) 5-gallon containers) of new OzzyJuice.

5.

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CHECKING Practices:

Does the OzzyMat clog up and cause the fluid to pool up in the sink? If the fluid is backing up in the sink and not draining through the OzzyMat properly, there will be increased evaporation and the low fluid light may come on prematurely because the fluid is in the sink, not in the base.

How many operators and how many hours a day are you using the SmartWasher? This will help you determine if they have high, normal or low usage. If you have higher than normal usage, you will have higher fluid usage.

How often, how much and when are you adding fluid? A full container of OzzyJuice should be added immediately when the “Add Fluid Light” comes on. The system is designed to warn users at the point at which fluid should be added. Please keep in mind that the light will remain illuminated while fluid is low, and more fluid will be needed to reach the proper operating level.

When did you notice the change in usage? If fluid usage has been fine for a period of time and usage has just recently increased, check to see if anything has changed recently. (New employees, more employees, more parts being cleaned, longer hours of use, etc.)

How many hours a day do you have the pump running? The more the pump runs, the more evaporation occurs. Never leave the pump running when the SmartWasher is not in use.

Are operators squeezing the excessive fluid out of the OzzyMat into the sink after installing a new OzzyMat? When changing out the old OzzyMat, squeeze out any excessive fluid.

Check the following:ISSUE - Low or No Fluid from Brush/Nozzle

Make sure SmartWasher is not low on fluid.

Hoses from the pump to the nozzle and brush could be clogged, pinched or disconnected. Check the hoses from the pump to the nozzle making sure they are in working order.

Make sure that the valves at the base of the nozzle and brush are open. If a stronger flow through either device is needed, turn the valve on the unused tool to the closed position.

The pump comes with a one year factory warranty. If the pump is faulty, call your local distribu-tor or ChemFree Technical Support to order your warranty replacement. Have the serial number of the SmartWasher unit available when calling.

Hose connections should be secure and not leaking.

ChemFree Corporation 8 Meca Way, Norcross, GA 30093

CONTACT CUSTOMER SERVICEwww.chemfree.com

800-521-7182 770-564-5533 (F)770-564-5580 (P)

U.S.A.

SW-37 Sink Diagram

1530-BASKTPlastic Basket

1490-QCINS-12Quick Connect 1/2 insert Coupling

MX Hose Barb

Drain Basket1400-DBSKT

1/2” Ball Valve1608-BVALV-12

SuperSink Nozzle Kit4550-NOZKT-SS

Angled Brush Asy w/ 4-ft hose4538-ABRSY-4

1/2” Clamp1605-CLAMP

Front View

Rear ViewSW-37 Sink To Pump Kit

4425-SKPMP-37

1607-GMVAL-12Valve Male Barb 1/2” Male NPT

False Bottom1032-FABOT-37

FL-4 OzzyMatMulti-Layer OzzyMat

Mat Support Grid1410-MSGRD-PL

1630-FELBO-12Elbow 1/2” F Black

1555-VELSTVelcro Strap



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SW-37 BASE DIAGRAMr®SmartWasheOzzy®

Operating Manual

ChemFree Technical Support : 770-564-5580 www.chemfree.com 10



4470-PMASY-37Pump Assembly for 37 110v

INCLUDES: pump, coupling, liquid tight fittings, straight tubing

4050-HTASY-110Heater Assembly for 37 110vINCLUDES: heater, strain relief connectors, and o-rings

4050-HTASY-110Heater Assembly for 37 110v

(heater, strain relief connectors, and o-rings)

Heater

4160-CDSKT-110Power Cord Kit

INCLUDES: cord, strain reliefconnector, and o-ring

4138-CBASY-37Control Box Assembly

5-LED for 37INCLUDES: control box, toggle switch

and boot, fuse, and strain relief connector

1270-PROBE-37Probe for 37

ProbePump

4470-PMASY-37Pump Assembly for 37 110v(pump, coupling, liquid tight fittings,

straight tubing)

FRONT AND SIDE VIEWControl Assembly 37

4100-CONTR-37Control Assembly 37 110vINCLUDES: pass thru,support bracket, control boxassembly, heater assembly,probe, pump assembly, and hose kit

SIDE VIEW

Heater

Pump

Control Box

ProbeHeater

Pump

FRONT VIEW

Power Cord

Hose

INCLUDES: black insta-grip tubing, pinch clamp, adjustable clamp, and (F) quick connect

4467-PMPHK-37Pump Hose Kit for 37

adjustable clamp

ENG

LISH

4100-CONTR-37Control Assembly 37 110v

INCLUDES: pass thru, support bracket, control box assembly, power cord, heater assembly, probe, pump assembly, and hose kit

4138-CBASY-37Control Box Assembly 5-LED for 37INCLUDES: control box, toggle switch and boot, fuse, and strain relief connector

4050-HTASY-110Heater Assembly for 37 110v

INCLUDES: heater, strain relief connectors, and o-rings

4470-PMASY-37Pump Assembly 110v for 37INCLUDES: pump, connectors, and tubing

1270-PROBE-37Probe for 37

Probe and PumpFront View

Replacement PartsSW-37

ChemFree Technical Support : 770-564-5580 www.chemfree.com11


Operating ManualEN

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My SmartWasher® Records

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Model Number:_____________________________________

Distributor Name:___________________________________

Sales Rep Name:__________________________________

Sales Rep Contact Phone:____________________________

OzzyJuice® Solution Part Number:________________

OzzyMat™ Part Number:___________________________

ChemFree Technical Support Number:___________

ChemFree Technical Website Address:______________

Numéro de Série:__________________________________

Nombre Modèle:___________________________________

Nom de Distributeur:______________________________

Nom de Représentant:__________________________________

Le Téléphone de Contact de Représentant:______

Le Nombre de Partie de Solution d'OzzyJuice®:___

Le Nombre de Partie d'OzzyMat:__________________

ChemFree le Nombre de Soutien Technique:________

ChemFree l'Adresse de site internet Technique:___

1-770-564-5580

001-770-564-5580

001-770-564-5580

www.chemfree.com

www.chemfree.com

www.chemfree.com

Número de serie:____________________________________

Número de Modelo:__________________________________

Nombre del distribuidor:____________________________

Nombre del representante de ventas:______________

Número telefónico del representante de ventas:___

Número de parte de la solución de OzzyJuice®:___

Número de parte del OzzyMat™:____________________

Número telefónico del apoyo técnico ChemFree:__

Dirección web del servicio técnico ChemFree:____


Operating Manual




FrancaisEspanol

EnglishCHANGE YOUR OZZYMAT™ EVERY MONTH:

January March

DecemberNovemberOctoberSeptember

AugustJulyJuneMay

AprilFebruary

Place an X through the appropriate month to indicate the mat has been changed.

Janvier Mars

DécembreNovembreOctobreSeptembre

AoûtJuilletJuinPouvoir

AvrilFévrier

Placer un X par le mois approprié pour indiquer que le tapis a été changé.

CHANGER VOTRE OZZYMAT™ CHAQUE MOIS:

Enero Marzo

DiciembreNoviembreOctubreSeptiembre

AgostoJulioJunioMayo

AbrilFebrero

CAMBIE SU OZZYMAT™ TODOS LOS MESES:

Coloque una X en el mes apropiado para indicar que el OzzyMat ha sido cambiado

Change OzzyMat CALENDAR



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GARANTÍAChemFree® Corporation reemplazará sin cargo al comprador original (usuario final) toda pieza o piezas que se compruebe(n) con defectos de material o mano de obra, si la(s) pieza(s) se devuelve(n) a nuestra fábrica dentro de los 12 (doce) meses desde la fecha de la compra. Los cargos de transporte serán pagados por el comprador.

En caso de cualquier modificación de la unidad, mal uso, negligencia o accidente, o el uso en el sistema SmartWasher® de fluidos o filtros distintos de los autorizados específicamente por ChemFree® Cororpation la garantía se anula.

No existe otra garantía, ni expresa ni implícita. El fabricante no será responsable en ningún caso por daños consiguientes.

El fabricante se reserva el derecho de hacer cambios en el diseño o mejoras a su producto sin imponerse a sí mismo ninguna obligación de instalar lo mismo en su producto vendido previamente.

Disclaimer

ChemFree® Corporation will replace, at no charge to the original purchaser (end user), any part or parts found to be defective in material or workmanship, when part is returned to our factory within 12 (twelve) months from date of purchase. Transportation charges to be paid by purchaser.

In the event of any modification to unit, misuse, negligence, or accident, or the use in the SmartWasher® system of fluids or filters other than those specifically authorized by ChemFree® Corporation, the warranty is void.

There is no other warranty expressed or implied. The manufacturer shall in no event be liable for consequential damages.

The manufacturer reserves the right to make changes in design or improvements to its product without imposing any obligation on itself to install the same on its product previously sold.


Operating ManualDISCLAIMER AND EQUIPMENT WARRANTY

El SmartWasher® está diseñado exclusivamente para eliminar el aceite y la grasa de piezas automotrices e industriales, y luego corregir el residuo. Todo otro uso de este sistema, como el vertido de aceite residual, no se recomienda y causará daños al sistema.

ChemFree® Corporation no puede responsabilizarse por ningún daño que resulte del uso incorrecto, inapropiado o no autorizado.

The SmartWasher® is designed exclusively for removing oil and grease from automotive and industrial parts, and then remediating the residue. Any other use of this system, such as dumping waste oil, is not recommended and will cause damage to the system.

ChemFree® Corporation cannot be respon-sible for any damages resulting from improper, inappropriate or unauthorized use.

Le SmartWasher® est conçu exclusivement pour retirer la graisse et l'huile des pièces automobiles et industrielles, puis de biorestaurer les résidus. Toute autre utilisation de ce système, comme la décharge d'huiles usées, n'est pas recommandée et pourrait endommager le système.

ChemFree® Corporation ne peut pas être tenu pour responsable des dommages quels qu'ils soient, résultant d'une utilisation incorrecte, inappropriée ou non autorisée.

Si bien ChemFree® Corp. ha realizado múltiples análisis de OzzyMats™ y fluido usados y ha hallado que no son peligrosos, recomendamos muy especialmente consul-tar las regulaciones locales relativas a la eliminación y manejo de residuos peligrosos antes de eliminar o manejar productos usados de ChemFree®.

ChemFree® Corporation no acepta responsabilidad ni obligación por la falta de cumplimiento de las regula-ciones locales por parte del usuario.

AdemásWhile ChemFree® Corp. has performed multiple analyses of used OzzyMats™ and fluid and found them to be nonhazardous, we strongly recommend that local regulations regarding hazardous waste disposal and handling be consulted before disposing or handling used ChemFree® products.

In Addition

ChemFree® Corporation accepts no responsibility or liability for users’ failure to comply with local regulations.

Bien que ChemFree® Corp. ait effectué de nombreuses analyses sur des OzzyMat™ et du fluide utilisés, et les ait trouvés sans danger, nous recommandons fortement que les réglementations locales relatives à la mise au rebut et à la manutention des déchets dangereux soit consultée avant de traiter des produits de ChemFree® qui ont servi.

De Plus

ChemFree® Corporation n'accepte ni responsabilité, ni obligation en cas de non-respect par les utilisateurs des réglementations locales.

Déni de Responsabilité

WARRANTY GARANTIEChemFree® Corporation remplacera, sans frais pour l'acheteur d'origine (utilisateur final), toutes les pièces trouvées défectueuses pour cause de matériaux ou de main-d'œuvre, quand ces pièces sont retournées à notre usine dans les 12 (douze) mois suivant la date de l'achat. Les frais de port seront à la charge de l'acheteur.

Dans l'éventualité d'une quelconque modifi-cation de l'unité, de mésusage, de négligence ou d'accident, ou de l'utilisation dans le système SmartWasher® des fluides ou de filtres autres que ceux spécifiquement autori-sés par ChemFree® Corporation, cette garan-tie est annulée.Il n'existe pas d'autre garantie, explicite ou implicite. Le constructeur ne doit en aucun cas est responsable pour des dommages annexes.Le constructeur se réserve le droit d'effectuer des modifications de conception ou des améliorations sur ses produits, sans s'imposer d'obligation de les répercuter sur des produits qu'il a précédemment vendus. vendus.

Exención de Responsabilidad



Operating Manual

the sustainable solution

right time. right choice.

Copyright © 2014 ChemFree Corporation. All Rights Reserved. ChemFree, SmartWasher, OzzyMat, Ozzy, OzzyJuice, and the Ozzy design are registered trademarks and/or trademarks of ChemFree Corporation. Patent numbers: US 5,961,733; 6,044,854; 6,074,491; 6,019,110; 6,095,163; 6,451,125; 6,374,835; 6,328,045; 6,318,387; 6,440,226; 6,571,810; EP0784518; AT E219704; DE 29522341.3; CA 2,201,314; MX 214799; AU 709648; BR PI9509114-9; CN ZL95196499.2; KOREA 0362009; RU 2172651

www.chemfree.com

ChemFree Corporation

770-564-55808 Meca Way Norcross, GA 30093

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