möbius operational excellence seminar 23 04 2015

98

Upload: moebius-business-redesign

Post on 08-Aug-2015

191 views

Category:

Leadership & Management


2 download

TRANSCRIPT

Page 1: Möbius Operational Excellence Seminar 23 04 2015
Page 2: Möbius Operational Excellence Seminar 23 04 2015

Introduction

Page 3: Möbius Operational Excellence Seminar 23 04 2015

70%

Page 4: Möbius Operational Excellence Seminar 23 04 2015

business consulting. profoundly different.Source: Blog Ivo Mechels, “Consujuisten en Michel van de Colruyt”

Michel showed me the fairtrade rice Jef Colruyt had handpicked in Benin”

Page 5: Möbius Operational Excellence Seminar 23 04 2015

26.000

Page 6: Möbius Operational Excellence Seminar 23 04 2015

26.000

= 50 participants * 1 idea per week * 10 years

Page 7: Möbius Operational Excellence Seminar 23 04 2015

1. RESPECT

Reverse the triangle

“Your people are the experts. The highest form of respect is to continuously challenge them and give them the autonomy to improve their job - Mr. Yoshino, ex-manager Toyota-

Page 8: Möbius Operational Excellence Seminar 23 04 2015

8 Business Consulting. Grondig Anders.

Lien Van Den Berghe
Page 9: Möbius Operational Excellence Seminar 23 04 2015

9 Business Consulting. Grondig Anders.

Page 10: Möbius Operational Excellence Seminar 23 04 2015

How to load a truck in a safe and compact

way?

Page 11: Möbius Operational Excellence Seminar 23 04 2015

The Circle of Chalk

Lien Van Den Berghe
circle of chalk
Page 12: Möbius Operational Excellence Seminar 23 04 2015

business consulting. profoundly different.

“Toyota managers

should be sufficiently

engaged on the

factory floor that they

have to wash their

hands at least three

times a day”

- Taiichi Ohno-

Page 13: Möbius Operational Excellence Seminar 23 04 2015

Genchi Genbutsu2. Go see

Everytime you get promoted you get further away from reality. By the time you are CEO, you are the most ignorant person in your organisation”- Sensei Imai Maasaki, founding father of Kaizen -

4%

17%

42%

100%

100%

1%

Mountain ofignorance

Reversed mountainof power

Pro

ble

ms

we k

now

of D

istributio

n o

f pow

er

The FigureTrap

Lien Van Den Berghe
foto erbij
Page 14: Möbius Operational Excellence Seminar 23 04 2015

business consulting. profoundly different.

Good morning, I’ll be taking over your

shift today ”

Page 15: Möbius Operational Excellence Seminar 23 04 2015

15 business consulting. profoundly different.

Page 16: Möbius Operational Excellence Seminar 23 04 2015

Does your company have a “clean desk” policy?

And is your desk clean at this very

moment?

Page 17: Möbius Operational Excellence Seminar 23 04 2015

3. Walk the talk

People are looking for integrity in their leaders”

- R. Hogan & R. B.Kaiser, “What we know about leadership”-

Mission & identity

Values & belief

Competencies

Behaviour

Individual

Result

Organisation

Mission & identity

Values & belief

Competencies

Behaviour

Result

Page 18: Möbius Operational Excellence Seminar 23 04 2015

“Even our CEO doesn’t have his own

desk” - Möbius-

Page 19: Möbius Operational Excellence Seminar 23 04 2015

19

“Good and clear leadership is being on

site with the employees to lead, accompany and

support” - Volvo Cars Ghent-

Page 20: Möbius Operational Excellence Seminar 23 04 2015

20

The Eternit KoB management and

Continuous Improvement team

assembling together at the start of their

trajectory

Page 21: Möbius Operational Excellence Seminar 23 04 2015

21

GO SEE

WALK THE TALK

RESPECT

BELIEF

LONG-TERM FOCUS

PATIENCE

Page 22: Möbius Operational Excellence Seminar 23 04 2015

22

Lien Van Den Berghe
Toestemming vragen aan BASF om dit te gebruiken en ook duidelijk vermelden dat dit van hen komt
Lien Van Den Berghe
hiermee eindigen --> ook gebruiken om aaneen te babbelen
Lien Van Den Berghe
eventueel weg te laten indien BASF deze ook gebruikt --> elementen staan ook op vorige slide
Page 23: Möbius Operational Excellence Seminar 23 04 2015

Case Study

Page 24: Möbius Operational Excellence Seminar 23 04 2015

BASF Antwerpen NVOperational Excellence

Luc de VosOperational Excellence – Continuous Improvement

Page 25: Möbius Operational Excellence Seminar 23 04 2015

AGENDA

• BASF Antwerpen NV – Strategic vision• Operational Excellence• Continuous Improvement

Page 26: Möbius Operational Excellence Seminar 23 04 2015

AGENDA

• BASF Antwerpen NV – Strategic vision• Operational Excellence• Continuous Improvement

Page 27: Möbius Operational Excellence Seminar 23 04 2015

BASF ANTWERPEN N.V.A healthy company

approx. 7Billion Euro

600Hectares

3.000Employees

Page 28: Möbius Operational Excellence Seminar 23 04 2015

BASF ANTWERPEN N.V.Investing for the future

2009 2010 2011 2012 2013 20140.0

100.0

200.0

Mio

Page 29: Möbius Operational Excellence Seminar 23 04 2015

BASFProduct Portfolio

CHEMICALSPERFORMANCEPRODUCTS

FUNCTIONAL MATERIALS & SOLUTIONS

AGRICULTURALSOLUTIONS OIL & GAS

Dispersions & pigments

Catalysts

Oil & gas

Antwerp BelgiumNutrition & health

Paper chemicals

Petro-chemicals Care chemicals Performance materials

Construction chemicals

Crop protection

Monomers

Intermediates

Performance chemicals

Coatings

Petro-chemicals Care chemicals Performance materials

Construction chemicals

Crop protection

Monomers

Intermediates

Performance chemicals

Coatings

Petro-chemicals Care chemicals Performance materials

Monomers

Intermediates

Performance chemicals

Page 30: Möbius Operational Excellence Seminar 23 04 2015

376production sites

112,000employees

No. 1 in chemistry

74billion euro

BASF AROUND THE WORLD

Regional centresSelected production sitesMost important research sitesVerbund sites

Freeport Geismar

Antwerp

Nanjing

Kuantan

Ludwigshafen

Page 31: Möbius Operational Excellence Seminar 23 04 2015

VERBUNDPRODUCT INTEGRATION

Energy integration

Know-how network

Logistical integration

Integrationof

environmental protection

Shared infrastructure

Product integration

VERBUNDVerbund Integration

Page 32: Möbius Operational Excellence Seminar 23 04 2015

VERBUNDPRODUCT INTEGRATION}

Less transport

Intelligent use of by-products

Less environmental impact

Sharing knowledge

EXAMPLE

From naphtha to nappies

12345

VERBUNDPRODUCT INTEGRATIONVERBUND

Verbund Integration

Page 33: Möbius Operational Excellence Seminar 23 04 2015

BASF

In a changing world

Page 34: Möbius Operational Excellence Seminar 23 04 2015

BASFin a changing world

A CHALLENGE...BASF RISES TO IT!

67%urban residents

1.2billion cars

2020 2025 2030 2050

+ 50%energy

9billion people

Page 35: Möbius Operational Excellence Seminar 23 04 2015

BASFin a changing world

WE CREATECHEMISTRYFOR ASUSTAINABLEFUTURE

FOR ASUSTAINABLEFUTURE

Page 36: Möbius Operational Excellence Seminar 23 04 2015

BASFBASF Group worldwide

We create chemistry for a sustainable future

We add value as

one company

We innovate to make our

customers more successful

We drive sustainable

solutions

We form the

best team

Creative

Open

Responsible

Entrepreneurial

Page 37: Möbius Operational Excellence Seminar 23 04 2015

BASFWhat – our strategic principles

Sustainability and Safety

Verbund Management Operational excellence

Learning and Growthwe create

chemistry for a sustainable

future

We add value as ONE company

We innovate to make our customers more succesful

We drive sustainable solutions

We form the best team

Page 38: Möbius Operational Excellence Seminar 23 04 2015

AGENDA

• BASF Antwerpen NV – Strategic vision• Operational Excellence• Continuous Improvement

Page 39: Möbius Operational Excellence Seminar 23 04 2015

OPEXOperational Excellence

Lean Culture

Proj

ect P

ortfo

lio M

anag

emen

t Opex

Energy M

anagement/E

fficiency

Asset E

ffective

ness

Total Te

chnica

l Cost

Lean culture as basis to achieve Opex in a sustainable way

Page 40: Möbius Operational Excellence Seminar 23 04 2015

OPEXOperational Excellence

Opex in Operations: Opal 21 – Implementation of a continuous improvement process

Opex in Technical Services: Service Excellence

Opex in other Services: HR full force, Ocean 2015,…

Continuous development

Project „Opal 21“

A fundamental mindstep change by implementing the BASF PS

Prod

uctiv

ity p

erfo

rman

ce

site

/pro

duct

ion

Time

BASF Management is convinced that

• “continuous improvement” is a core task within the company,

and complementary to our production process

• “continuous improvement” will be a core task for

EVERYONE within the company

Page 41: Möbius Operational Excellence Seminar 23 04 2015

OPERATIONAL EXCELLENCEBASF Production System: 6 core elements

Full potential of BASF production system can only be realized through interaction of all key elements

Qualification Automation

Processoptimization

BetrieblicheQualifi-zierung

MotivatedEmployees

Roles andresponsibilities

Optimization ofplant structures

Lean management

Safe production

Page 42: Möbius Operational Excellence Seminar 23 04 2015

OPERATIONAL EXCELLENCEContinuous Improvement

Consolidation of the organization & definition of

improvement measures2

Disturbance of ‘daily operations' by implementing the BASF Productiesysteem

("Change")

1

3

Operational Excellence by Continuous Improvement

Classical way of optimization

α > 0

Operations without optimization

Classical way of optimization

Page 43: Möbius Operational Excellence Seminar 23 04 2015

Framework

D

C

Q

S

P

Create breakthrough results

Create problem-solving capability andculture of continuous improvement

Page 44: Möbius Operational Excellence Seminar 23 04 2015

AGENDA

• BASF Antwerpen NV – Strategic vision• Operational Excellence• Continuous Improvement

Page 45: Möbius Operational Excellence Seminar 23 04 2015

LEAN MANAGEMENTContinuous Improvement

Page 46: Möbius Operational Excellence Seminar 23 04 2015

LEAN MANAGEMENTContinuous Improvement - Our Mission Statement

“Day-to-day performance improvement as foundation of our

organization´s culture”

Page 47: Möbius Operational Excellence Seminar 23 04 2015

LEAN MANAGEMENTWhat did we achieve so far?

From OPAL21

Connected to Operational Targets (OD)

Request from within the

organisation

Page 48: Möbius Operational Excellence Seminar 23 04 2015

Measure capabilities and performance on both Management and Shopfloor level

LEAN MANAGEMENT Lean Performance Dialogue

No audit … new “as-is” is basis to define specific targets and LEAN efforts (improvement kata)

Page 49: Möbius Operational Excellence Seminar 23 04 2015

LEAN is only......5S

LEAN is only... ...a toolset

LEAN is only......for production

LEAN is only... ...bottom-up

LEAN... can be done in 6 months

LEAN requires a cultural transformation!

What some people believe... ...deserves better answers:

LEAN is to design processes without waste!

LEAN is to foster mindset and capabilities!

LEAN is for collaboration of all disciplines!

LEAN is to realize profitable growth targets!

LEAN is......for cutting

fixed cost

LEAN is only......for shift people

LEAN is for value-adding use of resources!

LEAN is a leadership responsibility!

LEAN MANAGEMENT7 common myths…

Page 50: Möbius Operational Excellence Seminar 23 04 2015

50

But we need to break the wall…

Page 51: Möbius Operational Excellence Seminar 23 04 2015

51

Page 52: Möbius Operational Excellence Seminar 23 04 2015

1. Leadership demonstrates belief in CI

4. From ad-hoc to development program

2. Reinforce CI roles across the organization

3. Share LEAN practices

52

A new focus based on BELIEF

Page 53: Möbius Operational Excellence Seminar 23 04 2015

What do you think you as leadership team can do to truly

understand and live LEAN, pulling the organization?

53

A new focus based on BELIEF

Page 54: Möbius Operational Excellence Seminar 23 04 2015

54

Top Management State and communicate

clear program goals Commit to provide

resources sustainably Communicate the story for

the “case for change” Role model in LEAN

leadership

Plant/functional Mgt Commit and actively live to

own new role Provide resources and

assign the most skillful team

Promote and communicate change stories

Acknowledge improvement and reward employees

Celebrate success with employees!

Supervisors Area Mgt Coach the continuous

improvement routine Foster problem solving as

daily core activity Build a culture with trust to

learn from failure Cooperate with other

areas - act as a team

A new focus based on BELIEF

Page 55: Möbius Operational Excellence Seminar 23 04 2015

A new focus based on BELIEF

Page 56: Möbius Operational Excellence Seminar 23 04 2015

150 years

Page 57: Möbius Operational Excellence Seminar 23 04 2015

Key Note

Page 58: Möbius Operational Excellence Seminar 23 04 2015

 Möbius

23/04/2015

Leadership in innovative organizations

 

Herman Van de VeldeDirector

Page 59: Möbius Operational Excellence Seminar 23 04 2015

Design, production and distribution of

luxury lingerie

Page 60: Möbius Operational Excellence Seminar 23 04 2015

From craftsmanship to industrial production

1919: Foundation Van de Velde

Achiel and Margaretha Van de Velde• Pioneers• 1st product: ladies corsets with an eye for quality• distribution through retailers

Page 61: Möbius Operational Excellence Seminar 23 04 2015
Page 62: Möbius Operational Excellence Seminar 23 04 2015

From craftsmanship to industrial production

1919: Foundation Van de Velde

Achiel and Margaretha Van de Velde•pioneers•distribution through retailers

2nd generation: •use of elastic materials•from the 40’s onwards retail in Belgium and the Netherlands •Extension of assortment

Page 63: Möbius Operational Excellence Seminar 23 04 2015

– Fashion

– Marketing-driven

– Delocalization of production

– Cultural change

– Governance change

Change VdV business model

Page 64: Möbius Operational Excellence Seminar 23 04 2015

Change business model: Fashion

Design department • Team of 50 people (stylists, textile engineers, pattern

makers, etc.)

• 500 new styles per year

• 20.000 SKU’s

• Combination of fashion and fit

Page 65: Möbius Operational Excellence Seminar 23 04 2015

Change business model: Marketing-driven

Focus-strategy • Product: lingerie

• Luxury Segment (= price segment)

Page 66: Möbius Operational Excellence Seminar 23 04 2015

FOCUS: choice of market segmentSegmentation of the lingerie market

80 % 70 %

< EURO 20STANDARDHunkemöller, Etam

< EURO 20 – 60MIDDLE

< EURO 60 - 100 LUXURYMJ, PrimaDonna, MJ l’Aventure

> Euro 100

Sarda20 %30 %

Northern Europe

Southern Europe

Page 67: Möbius Operational Excellence Seminar 23 04 2015

Change business model: Marketing-driven

Focus-strategy • Product: luxury lingerie

• Price Segment

• Distribution channel

Page 68: Möbius Operational Excellence Seminar 23 04 2015

FOCUS: choice of distribution channel

Distribution channel % total market Positioning Van de VeldeSpecialized retailers 28 to 50 % XLuxury department stores and chains 7 to 21 %

Department stores X Chains -

Supermarkets and food 50 to 24 % -Mail order 15 to 5 % -

Page 69: Möbius Operational Excellence Seminar 23 04 2015

Specialist stores lose market share, but remain THE Van de Velde partner in distribution 

Specialist stores lose market share in most European markets

• Germany : 21%, decreasing• France : 13%, decreasing• The Netherlands : 35%, decreasing• Belgium : 40%, stable

Page 70: Möbius Operational Excellence Seminar 23 04 2015

Fit: Find the correct

size

Style: Choose the right cut and shape

Fashion: what is the right colour for this

woman and this particular situation?

“STYLING”

“Shaping the bodies and minds of women”www.lingeriestyling.com

3 components of Lingerie Styling

Page 71: Möbius Operational Excellence Seminar 23 04 2015

Retail investments

- USA: Intimacy - 18 stores- Turnover 2012: 33,7 mio USD

- The Netherlands: Linchérie- 19 franchises- Turnover 4,8 mio EUR

Page 72: Möbius Operational Excellence Seminar 23 04 2015

Retail investments

- Rigby & Peller- England:

- 7 stores in and around London− ‘Bra Fitting’ (Lingerie Styling). − Turnover 2012: 9,2 m£

− Germany: 9 stores− Spain: 3 stores− Denmark : 1 store

- Hong Kong / China : Private Shop− 22 stores in Hong Kong and China− Turnover 2012: 6,7 m$− Joint venture between Getz and Van de Velde

Page 73: Möbius Operational Excellence Seminar 23 04 2015

Change business model: Marketing-driven

Focus-strategy • Product: luxury lingerie

• Price Segment

• Distribution channel

• Geographic focus

• Brands instead of private label

Page 74: Möbius Operational Excellence Seminar 23 04 2015

1981: Marie Jo 1990: PrimaDonna 1997: Marie Jo L’Aventure

2009: Andres Sarda 2010: PrimaDonna Twist 2014: PrimaDonna Swim

74

Brand policy instead of private label

Page 75: Möbius Operational Excellence Seminar 23 04 2015

Change business model: Delocalization

Two tendencies

• Centralization of core activities

• Delocalization of production

Page 76: Möbius Operational Excellence Seminar 23 04 2015

Change business model: Delocalization

Centralization of core activities• Strategy and policy• Design• Purchases (European fabrics)• Quality control raw materials• Cutting of the fabric• Core production Belgium• Quality control and expedition

Page 77: Möbius Operational Excellence Seminar 23 04 2015

Delocalization of production

49,5%

46,2%

4,3%

China Tunesia Eastern Europe

Change business model: Delocalization

Page 78: Möbius Operational Excellence Seminar 23 04 2015

Change business model: Delocalization

Delocalization of production

– Quality is identical all over the world“Made in Belgium” has been replaced by “Made by Marie Jo”

Conditions:• Detailed preparation of the process• Strong local management• Strict compliance rules by headquarters

– SA 8000 (social label)

Page 79: Möbius Operational Excellence Seminar 23 04 2015

SA8000Social Accountability 8000

Requirements:1. No child labour2. No forced labour3. Health and Safety4. Freedom of Association & Right to Collective

Bargaining5. No discrimination6. No disciplinary practices7. Working Hours8. Remuneration9. Management Systems

Page 80: Möbius Operational Excellence Seminar 23 04 2015

9,4

42,1

78,3

111,9

166,3

179,8 181,8 182,4198,4

0

20

40

60

80

100

120

140

160

180

200

1985 1995 2000 2005 2010 2011 2012 2013 2014

Omzet in miljoen €

Van de Velde has always known a constant turnover growth

Page 81: Möbius Operational Excellence Seminar 23 04 2015

People

1997 2000 2005 2010 2011 2012 2013 2014

Belgium 424 417 416 474 490 496 511 526

Hungary 259 322 422 - - - - -

Tunisia 125 183 420 672 614 631 512 429

Spain - - - 65 60 56 27 27

Others (abroad)

27 29 36 56 58 65 60 65

Retail - - 34 227 323 316 345 325

TOTAL 835 951 1328 1494 1544 1564 1455 1372

Page 82: Möbius Operational Excellence Seminar 23 04 2015

Van de Velde: changing organisation

Before: Taylorist organisation

• Centralism, control, hierarchy• Little room left for HR• Piece work• Specialization• Repetitive work• Transactional leadership

Page 83: Möbius Operational Excellence Seminar 23 04 2015

Van de Velde: changing environment

1. Globalisation

2. Fashion driven

3. Difficulties to attract people

Page 84: Möbius Operational Excellence Seminar 23 04 2015

Evolution towards innovation driven organisation

• Lowering the brainline• Teamwork• Polyvalency• Expanding job content• Stimulating initiative• Different reward and compensation systems

Page 85: Möbius Operational Excellence Seminar 23 04 2015

Evolution towards innovation driven organisation

• Lowering the brainline• Teamwork• Polyvalency• Expanding job content• Stimulating initiative• Different reward and compensation systems• Coaching leadership / transforming Leadership

Page 86: Möbius Operational Excellence Seminar 23 04 2015

Main responsibilities for leadership

1. Define strategy

2. Inspire

3. Continuity

86

Page 87: Möbius Operational Excellence Seminar 23 04 2015

Qualities of good leadership

• Trust• Integrity• Empathy• Ambition• Optimism• Authenticity

87

Page 88: Möbius Operational Excellence Seminar 23 04 2015

Evolution towards innovation driven organisation

• Lowering the brainline• Teamwork• Polyvalency• Expanding job content• Stimulating initiative• Different reward and compensation systems• Coaching leadership / transforming Leadership• Stimulate enthusiasm and passion

Page 89: Möbius Operational Excellence Seminar 23 04 2015

Stimulate enthusiasm and passion

• More than job satisfaction

• They do more and go beyond what is called for (customers, colleagues, organization)

• Welcome rather than resist change

• Willing to go the extra mile

Page 90: Möbius Operational Excellence Seminar 23 04 2015

Ratio between ‘bevlogen (enthusiastic)’ versus ‘gedistantieerd (dissociated)’ in average and top companies

Wereldtop Gemiddeld

820

29

50

63

30

Bevlogen

Neutraal

Gedistantieerd

Page 91: Möbius Operational Excellence Seminar 23 04 2015

Stimulate enthusiasm and passion

How to stimulate enthusiasm?

• Decisional authority

• Communication/transparancy• Strategic information• Comfort information• Motivation information• Community information

• Fair treatment

• Systematic and honest feedback

• Authenticity

Page 92: Möbius Operational Excellence Seminar 23 04 2015

Stimulate enthusiasm and passion

The best workplace on earth according to employees

1. Let people be themselvescapacity to absorb different skill sets and personalities

2. Unleash the flow of informationradical honesty

Page 93: Möbius Operational Excellence Seminar 23 04 2015

Example: - sessions

Page 94: Möbius Operational Excellence Seminar 23 04 2015

Stimulate enthusiasm and passion

The best workplace on earth according to employees

1. Let people be themselves

2. Unleash the flow of information

3. Magnify people’s strenghts

4. Stand for more than shareholder value

Page 95: Möbius Operational Excellence Seminar 23 04 2015

A company is a living entity with different needs

• Fysical level: profit, liquidity, solvability

• Emotional level: loyalty, pride, respect, appreciation

• Mental level: drive (“goesting”)

• Spiritual level: internal and external connectivity

Page 96: Möbius Operational Excellence Seminar 23 04 2015

Stimulate enthusiasm and passion

The best workplace on earth according to employees

1. Let people be themselves2. Unleash the flow of information3. Magnify people’s strenghts4. Stand for more than shareholder value

5. Show how the daily work makes sense

6. Have rules people can believe in

7. Inspiring goals

Page 97: Möbius Operational Excellence Seminar 23 04 2015

“If you want to build a ship, don’t drum up people to collect wood and don’t assign them tasks and work, but rather teach them to long for the endless immensity of the sea.”

‘Le Petit Prince’

Antoine de Saint-Exupéry

Page 98: Möbius Operational Excellence Seminar 23 04 2015