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OWNERS MANUAL Model No's. 551889 190-217F-100 Includes Deck Adapter #62468 CAUTION: Read Rules for Safe Operation and Instructions Carefully PRINTED IN U.S.A. FORM NO 42490 rev. (03/18/14) MOW-N-VAC the fastest way to purchase parts www.speedepart.com IMPORTANT: The engine is shipped without oil. Add oil before starting the engine. Call 1-800-448-9282 for missing parts or assembly help. IMPORTANT: The wheel bearings are not prelubricated. Fill the wheel hubs with grease after assembling the wheels to the axle. Want more information or assembly tips? Scan with free ShowUHow Mobile App available at iTunes Store or Android Market. Or visit www.agri-fab.com for product assembly instructions. IMPORTANT: Hose extension kit #65640 may be required for rear engine tractors and zero turn tractors.

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Page 1: MOW-N-VAC - Agri-Fab, Inc. Lawn Care Made Easy · MOW-N-VAC the fastest way to ... Mow-N-Vac should start to vibrate abnormally, stop the engine ... • Check vinyl hard top boot

OWNERSMANUAL

Model No's.551889

190-217F-100

Includes DeckAdapter #62468

CAUTION:Read Rules for Safe Operation

and InstructionsCarefully

PRINTED IN U.S.A. FORM NO 42490 rev. (03/18/14)

MOW-N-VAC

the fastest way to purchase parts www.speedepart.com

IMPORTANT: The engine is shipped without oil. Add oil before starting the engine.

Call 1-800-448-9282 for missing parts or assembly help.

IMPORTANT: The wheel bearings are not prelubricated.Fill the wheel hubs with grease after assembling the wheels to the axle.

Want more information or assembly tips? Scan with free ShowUHow Mobile Appavailable at iTunes Store or Android Market.

Or visit www.agri-fab.com for product assembly instructions.

IMPORTANT: Hose extension kit #65640 may be required for rear engine tractors and zero turn tractors.

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TABLE OF CONTENTS

SAFETY RULES .......................................................3,4

FULL SIZE HARDWARE CHART ...........................5,13

CARTON CONTENTS .................................................6

ASSEMBLY ..................................................................7

OPERATION ..............................................................15

MAINTENANCE ........................................................16

STORAGE .................................................................16

TROUBLESHOOTING ...............................................17

REPAIR PARTS ILLUSTRATIONS .................19,20,22

REPAIR PARTS LISTS ....................................19,21,22

SLOPE GUIDE ..........................................................23

PARTS ORDERING ...................................................24

OPTIONAL ACCESSORY MODEL NO. 45-0253

12 FT. REMOTE HOSE KIT

The Remote Hose Kit, Model 45-0253, provides 12' x 5" diameter hose to clean around shrubs, patios, window wells and other areas not accessible to the tractor.

WARNINGThis unit is equipped with an internal combustion engine and should not be used on or near unimproved forest-covered, or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester muffler is available at you nearest engine authorized service center.

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SAFETY

Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times, when using power equipment.

• Read and follow all instructions in this manual before attempting to assemble or operate this equipment. Failure to comply with these instructions may result in personal injury. Keep this manual in a safe place for future reference and for ordering replacement parts.

• Read this operating and service instruction manual carefully. Be thoroughly familiar with the controls and proper use of this power vacuum.

• Read the vehicle owners manual and vehicle safe operation rules before using this equipment.

• Never allow children under 16 to operate this Mow-N-Vac. Children 16 years and older should only operate under close parental supervision.

• Do not allow anyone to operate this equipment without proper instructions.

• Do not allow passengers to ride on this equipment or on the towing vehicle.

• Keep the area of operation clear of all persons, particularly small children. Also keep area clear of pets.

• Check fuel before starting engine. Do not fill fuel tank indoors, or when engine is running, or while engine is hot. Wipe off any spilled fuel before starting engine.

• Engine and muffler get hot. Do not touch! To avoid fire hazard, keep clean of debris and other accumulations.

• Never store Mow-N-Vac with fuel in tank. Allow engine to cool before storing in any enclosure.

• Do not change engine governor settings.• Do not operate engine if air cleaner or cover is removed,

except for adjustment. Removal of these parts could create a fire hazard.

• Keep hands, feet, face, long hair and clothing out of inlet and discharge area. There are ROTATING BLADES inside these openings.

• Before cleaning, repairing or inspecting, make certain all moving parts come to a complete stop. Disconnect spark plug wire and keep wire away from plug to prevent accidental starting. Keep throttle control lever in stop position.

• If the Mow-N-Vac should become blocked with debris at any point, shut engine off and wait until the impeller comes to a complete stop before attempting to remove the obstruction. Disconnect spark plug wire to prevent accidental starting.

• If the cutting mechanism strikes a foreign object, or if your Mow-N-Vac should start to vibrate abnormally, stop the engine immediately, disconnect the spark plug wire and move the wire away from the spark plug. Allow the machine to stop and take the following steps.

a. Inspect for damage. b. Repair or replace any damaged parts. c. Check for loose parts and tighten to assure continued safe operation.• Check all bolts for tightness at frequent intervals to help insure

safe operation.• Check vinyl hard top boot frequently for wear. Replace if worn

or damaged.• Never operate Mow-N-Vac unless deck adapter, hose, hose

adapter (nozzle), discharge chute (elbow), and top cover are properly attached in their place.

• Do not remove top cover or attempt to empty contents of cart while engine is running.

• Never attempt to change hose adapter (nozzle) or to install remote hose attachment when engine is running.

• Keep all shields and guards (e.g. discharge chute (elbow) and hose adapter (nozzle) in place and securely attached.

• Always wear safety glasses or other suitable eye protection when operating or maintaining this equipment.

• Do not stand behind cart in exhaust discharge area while engine is running.

• Do not operate this equipment while intoxicated or while taking drugs or medication that impairs the senses and reactions.

• When using this equipment, start with the vehicle transmission in first (low) gear and then gradually increase speed only as conditions permit.

• Operate this equipment at reduced speed on rough terrain, along creeks and ditches and on slopes to prevent tipping or loss of control. Do not drive too close to a creek or ditch.

• Vehicle braking and stability are affected by the addition of this equipment. Do not fill the Mow-N-Vac to its full capacity without checking the capability of the towing vehicle to safely pull and stop with the Mow-N-Vac attached.

• Before operating on any grade (hill) refer to the safety rules in the vehicle owner's manual concerning safe operation on slopes. Also refer to the SLOPE GUIDE on page 23 of this owner's manual. Do not operate on slopes in excess of 10 degrees. STAY OFF STEEP SLOPES.

• Follow the maintenance instructions outlined in this manual.

Look for this symbol to point out important safety precautions. It means — Attention!! Become alert!! Your safety is involved.

DANGER: This Mow-N-Vac was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This unit is capable of amputating fingers and hands and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

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WARNING •ReadOwner'sManualandallsafetylabelsonmachinebeforestartingandusingmachine.•DoNotremovetopcoverorattempttoemptycontentsofcartwhileengineisrunning.•DoNotstandbehindcartinexhaustdischargeareawhileengineisrunning.•Keephands,feet,face,longhairandclothingoutofchipperinlet,vacinlet,anddischarge area.ThereareROTATINGBLADESinsidetheseopenings.•Wearapprovedsafetyglassesandgloves.Avoidloosefittingclothes.•Keeptheareaofoperationclearofallpersons,particularlysmallchildrenandpets.•Keepallshieldsandguards(e.g.upperchipperchuteextension,dischargechute,nozzle assembly)inplaceandsecurelyattached.•Checkdischargebootfrequentlyforwear.Replaceifwornordamaged.• Ifunitbecomescloggedorjammed,shutoffenginerightaway.DoNotattempttoclear clogorjamwithenginerunning.•Mufflerandenginegethotandcancauseburns.DoNotTouch.Toavoidafirehazard, keepleaves,grassandothercombustibledebrisoffhotmufflerandengine.•DoNotattempttoremoveorattachvacnozzleoroptionalHoseKitwithenginerunning.•DoNotoperateunitunlessnozzleoroptionalHoseKitissecuredinplace.•DoNotfillgastankwhileengineisrunning.Allowenginetocoolatleast2minutes before refueling.

DANGERHAZARDOUS ROTATING BLADES INSIDE. KEEP HANDS AWAY FROM ALL OPENINGS.DONOTREMOVEORATTACHHOSE,HOSEADAPTER,ELBOWOROPTIONAL HOSE KIT WHEN ENGINE IS RUNNING!

DANGER

MUFFLER ANDADJACENT AREASMAY EXCEED 150 F

777-5863

TO AVOID SERIOUS INjURY

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HARDWARE PACKAGE CONTENTS

Seepage13forcontentsofDeckAdapterhardwarepackage.(Contentsnotincludedhere.)

K

H

P

N

L

I

J

G F E D C B A

S R

T

U

V W XY Z AA

Q

SHOWN FULL SIZE

O

NOT SHOWN FULL SIZE

BB

CC

EE

DD

M

FF

REF. PARTNO.

qTY. DESCRIPTIONCart Vac

A 43574 3 — Bolt, Hex 3/8" x 3"B 43351 — 1 Bolt, Hex 1/2" x 1-1/4"C 43087 2 — Bolt, Hex 3/8" x 1-1/4"D 1509-90 — 5 Bolt, Hex 1/4" x 1-1/4"E 43661 — 2 Bolt, Hex 1/4" x 1"F 43182 — 6 Bolt, Hex 5/16" x 3/4" G 43012 — 14 Bolt, Hex 1/4" x 3/4"H 43866 9 20 Bolt, Hex 1/4" x 5/8"I 47630 — 4 Bolt, Hex 5/16" x 3/4" (ST)J 43814 12 — Bolt, Truss Head 5/16" x 3/4" K 43088 2 36 Washer, Flat 1/4"L 1543-69 — 6 Washer, NylonM 43081 — 4 Washer, Flat 5/16"N 43352 — 1 Washer, Flat 7/16"O 43601 4 — Washer, Flat 1"P 47189 9 40 Nylock Hex Nut, 1/4"

REF. PARTNO.

qTY. DESCRIPTIONCart Vac

Q 47810 12 6 Nylock Hex Nut, 5/16"R HA21362 5 — Nylock Hex Nut, 3/8"S 712-3083 — 1 Nylock Hex Nut, 1/2"T 43343 1 — Pin, Hair Cotter 1/8"U 43093 2 — Pin, Cotter 1/8" x 1-1/2"V 43014 2 — Hub CapW 44678 2 — Spacer TubeX 23838 2 — Door SupportY 23540 — 1 Hitch PlateZ 712-0421 — 3 Knob

AA 23789 — 2 Door LatchBB 43884 1 — Hitch PinCC 43790 — 1 Tarp Strap, 25"DD 44850 — 4 Tarp Strap (Less Hooks)EE 44849 — 4 "S" HooksFF 42749 1 S" Hook (Large)

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CARTON CONTENTS (Mow-N-Vac Carton)

CARTON CONTENTS (Cart Body Carton)

3 1 2 4

7

5

98

10

6

11

12

13

10

5 8

1

7

2 3

4

6

9

REF. PART NO. qTY. DESCRIPTION1 23507 1 Wheel Support2 ----- 1 Rear Tongue w/Latch3 63155 1 Front Tongue4 49974 1 Hose Hanger Rod5 23985 2 Cart Body

REF. PART NO. qTY. DESCRIPTION6 41882 1 Hose7 62458 1 Tailgate Reinforcement Bracket8 24897 1 Axle9 24497 1 Latch Stand Bracket10 42159 2 Wheels

REF. PART NO. qTY. DESCRIPTION1 24679 1 Front Panel2 24678 2 Side Panels3 44790 1 Rear Door4 23836 1 Cross Brace5 64244 1 Poly Hard Top6 23560 1 Adapter Bracket7 23475 1 Hitch Bracket

REF. PART NO. qTY. DESCRIPTION8 46420 1 Elbow9 ----- 1 Engine Base Assembly10 43830 1 Deck Adapter11 43793 2 Hose Clamp12 43791 1 Hose Adapter (Nozzle)13 27304 1 Attachment Bracket

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ASSEMBLY

FIGURE 3FIGURE 1

2. Assemble cart body halves together using three 1/4" x 5/8" hex bolts and 1/4" Nylock hex nuts as shown in figure 1. Donottightenyet.

This unit is shipped WITHOUT GASOLINE or OIL. After assembly, see separate engine manual for proper fuel and engine oil recommendations.

CAUTION: Do not leave the cart unattended in upright position during assembly. A falling cart can cause personal injury! Pay close attention to the stability of the cart while it remains in an upright position. For best stability, assemble on a smooth level surface.

1. Place cart body halves upright on a smooth level surface such as a garage floor or a paved driveway. See figure 1.

ASSEMBLING CART BODY

TOOLS REqUIRED FOR ASSEMBLY(1) Screwdriver(1) Pliers(2) 7/16" Wrenches(2) 1/2" Wrench(2) 9/16" Wrenches(2) 3/4" Wrenches (only if figure 22 on page 12 is used)

3. Fit the tailgate reinforcement bracket over the end of the cart bed. Position the two door support brackets on the bottom of the reinforcement bracket as shown in figure 2. Fasten the reinforcement bracket and the door supports to the bottom of the cart using four 5/16" x 3/4" truss head bolts and 5/16" Nylock hex nuts. Donottightenyet. See figure 2.

4. Fasten the tailgate reinforcement bracket to the sides of the cart body using four 1/4" x 5/8" hex bolts and 1/4" Nylock hex nuts as shown in figure 2. Donottightenyet.

FIGURE 2

REMOVAL OF PARTS FROM CARTONS1. Remove the hardware packs and all loose parts from

the cartons.2. Lay out and identify parts shown in carton contents.3. Lay out and identify parts in the hardware packs. Keep

contents of each hardware package separate.

1/4" x 5/8" HEX BOLT

1/4" NYLOCK HEX NUT

5/16" NYLOCKHEX NUT

1/4" NYLOCK HEX NUT1/4" x 5/8"HEX BOLT

5/16" x 3/4" TRUSSHEAD BOLT

DOORSUPPORT

TAILGATEREINFORCEMENTBRACKET

5. Pull the cart body halves together. Tighten the four truss head bolts in figure 2. Tightenthe four hex bolts in figure 2. Tighten the three hex bolts in figure 1, keeping the

bottom aligned and pulled together. 6. Carefully flip the cart end for end so that it rests on the

tailgate reinforcement bracket. See figure 3.

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FIGURE 4

8. To prevent accidental tipping during the following assembly procedures, lower the cart to rest upside down, with the wheel support facing up, as shown in figure 5.

9. Align the latch stand bracket so that the tab is at the rear. Fasten the bracket to the rear set of holes at the front of the cart using two 1/4" x 5/8" hex bolts, 1/4" flat washers and 1/4" Nylock hex nuts. Use the 1/4" flat washers as shims between the bracket and the cart bed. Makefingertight. See figure 5.

FIGURE 6

FIGURE 7

10. Position the rear tongue on the wheel support and the latch stand bracket. Assemble the axle through the wheel support and the tongue. See figure 6.

IMPORTANT: Make sure the tongue is securely locked to the latch stand bracket by the latch lock lever.

7. Assemble the wheel support to the bottom of the cart using eight 5/16" x 3/4" truss head bolts and 5/16" Nylock hex nuts as shown in figure 4. Heads of bolts go on the inside of cart. Tighten.

LATCH STANDBRACKET(Tab at rear)

1/4" x 5/8"HEX BOLT

1/4" NYLOCKHEX NUT

1/4" FLATWASHER

AXLE TONGUE(REAR)

LATCHLOCKLEVER

COTTER PIN

WHEEL

HUB CAP

1" FLATWASHER

1" FLATWASHER

AXLE

SPACER TUBE

FIGURE 5

5/16" NYLOCKHEX NUT

WHEELSUPPORT

5/16" x 3/4"TRUSS HEAD BOLT

11. Assemble a spacer tube, a 1" flat washer, a wheel (valve stem facing out), and another 1" flat washer onto the axle as shown in figure 7. Secure the wheel with a cotter pin, spreading the ends so that a hub cap can fit over the pin. Assemble the hub cap by pressing it onto the flat washer. Repeat on other end of axle.

12. Pump grease into grease fittings on wheels until grease is forced out through ends of hubs.

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FIGURE 8

13. Flip the cart over so that it rests on its wheels.

14. Assemble the front tongue on top of the rear tongue using three 3/8" x 3" hex bolts and 3/8" Nylock hex nuts. See figure 8.

HINT: For easier assembly, support the rear tongue with a block of wood.

15. Assemble the hitch bracket to the front tongue using two 3/8" x 1-1/4" hex bolts, 3/8" and 3/8" Nylock hex nuts. Tighten. See figure 9.

16. Secure the hitch pin to the hitch bracket and tongue with the hair cotter pin. See figure 9.

FIGURE 10

HITCH BRACKET

3/8" x 1-1/4"HEX BOLT

3/8" NYLOCK HEX NUT

TONGUE

HITCHPIN

HAIRCOTTERPIN

FIGURE 9

17. Release the latch lock lever and tilt the cart bed back. See figure 10.

18. Assemble the front panel to the cart bed, sliding the bottom lip of the panel in between the cart bed and the latch stand bracket. Fasten the panel to the bottom and sides of the cart bed using six 1/4" x 5/8" hex bolts and 1/4" Nylock hex nuts. Tighten. See figure 10.

19. Tighten the two bolts that you assembled to the latch stand bracket in figure 5.

TONGUE(FRONT)

3/8" x 3"HEX BOLT

BLOCK3/8" NYLOCK

HEX NUT

ASSEMBLING VAC PARTS

1/4" x 5/8"HEX BOLT

FRONTPANEL

1/4" NYLOCK HEX NUT

1/4" x 5/8"HEX BOLT

1/4" NYLOCK HEX NUT

LATCHSTANDBRACKET

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FIGURE 11

20. Place a side panel on top of the cart bed flange, inside the lip of the front panel. Fasten the side panel to the front panel using three 1/4" x 5/8" hex bolts and 1/4" Nylock hex nuts. Fasten the side panel to the cart bed flange using two 1/4" x 5/8" hex bolts, 1/4" flat washers, and 1/4" Nylock hex nuts. Tighten.See figure 11. Repeat on other side.

FIGURE 12

21. Screw a 1/4" Nylock hex nut approximately half an inch onto a 1/4" x 1" hex bolt. Insert the bolt into the hole shown in figure 12, in the side of the cart. Fasten the bolt to the cart using a 1/4" Nylock hex nut. Tightenso that the nut is flush with the end of the bolt. Repeat on the other side. See figure 12.

22. Assemble the cross brace to the top rear holes in the side panels using four 1/4" x 5/8" hex bolts and 1/4" Nylock hex nuts. See figure 12.

23. Assemble a door latch at each end of the cross brace using a 5/16" x 3/4" hex bolt, a nylon washer and a

5/16" Nylock hex nut. Place the nylon washer between the door latch and cross brace. Tighten so that latch is snug but will still rotate. See figure 13.

FIGURE 13

5/16" x 3/4"HEX BOLT

CROSSBRACEDOOR

LATCH

NYLONWASHER

5/16" NYLOCKHEX NUT

24. Install the poly hard top using fourteen 1/4" x 3/4" hex bolts and 1/4" flat washers on the outside and fourteen 1/4" flat washers and 1/4" Nylock hex nuts on the inside. Tighten. See figure 14.

FIGURE 14

1/4" x 5/8"HEX BOLT

1/4" NYLOCKHEX NUT

1/4" NYLOCK HEX NUT

1/4" x 5/8"HEX BOLT

1/4" FLAT WASHER

1/4" x 3/4"HEX BOLT

1/4" FLATWASHER

1/4" NYLOCKHEX NUT

POLY HARD TOP

1/4" FLATWASHER

1/4" NYLOCKHEX NUT

1/4" NYLOCKHEX NUT

1/4" x 5/8"HEX BOLT

CROSSBRACE

1/4" NYLOCKHEX NUT

1/4" x 1"HEX BOLT

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25. Assemble a short tarp strap to rear door using one 1/4" x 1-1/4" hex bolt, two 1/4" flat washers and one 1/4" Nylock hex nut. Assemble an "S" hook through loose end of strap. See figure 15. Repeat on other side of door.

26. Assemble door to rear of cart by resting bottom of door on door supports and pushing top of door in against cross brace. Secure top of door using door latches on each side. See figure 15.

27. Hook both the tarp straps onto the 1/4" x 1" hex bolts in the sides of the cart. See figure 15.

FIGURE 16

FIGURE 15

5/16"NYLOCKNUT

5/16" x 3/4"HEX BOLT

WELDEDANGLES

FRONTTONGUE

5/16" FLATWASHER

FIGURE 17

Center elbow betweensides of opening

Loosen (4) bolts1/4 turn each

5/16" x 3/4"HEX BOLT(Thread Forming)

NYLONWASHER

1/4" x 1-1/4" HEX BOLT

1/4" FLAT WASHER

1/4" NYLOCK HEX NUT

TARP STRAP (SHORT)

DOORSUPPORTS

DOOR LATCH

1/4" FLATWASHER

"S" HOOK

1/4" x 1"HEX BOLT

28. Attach the engine/impeller housing assembly to the upper slots in the angles welded to the tongue. Use four 5/16" x 3/4" hex bolts, 5/16" flat washers and 5/16" nylock nuts. Washers go between bolt heads and slots in welded angles. Tighten. See figure 16.

29. Assemble the elbow to the impeller housing using four 5/16" x 3/4" self tapping hex bolts and four nylon washers. Push while turning to help start the bolts into the unthreaded holes. Tighten. See figure 17.

30. To center the elbow with the opening in the hard top: a. Push the vinyl boot back inside the opening. b. Loosen by approximately 1/2 turn each, the four

bolts that you assembled in figure 16. c. Slide the engine in the slots until the elbow is

centered with the opening in the hardtop. d. Retighten the four bolts that you loosened. 31. Pull the vinyl boot onto the end of the elbow.

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32. Assemble the hose adapter (nozzle) to the front of the impeller housing and secure with the three knobs. Make sure that the switch actuator bracket contacts the switch on the housing. See figure 18.

FIGURE 21

35. Place the hose hanger rod assembly into the hose hanger bracket on the impeller housing assembly. See figure 20.

36. Loop the 25" tarp strap under the hose. Fasten the hooks to the hose hanger rod. See figure 20.

FIGURE 19

33. Place a hose clamp onto end of hose. Push hose onto hose adapter (nozzle). Tighten hose clamp onto hose and hose adapter. Donotcollapsehoseadapterwhentighteningclamp. See figure 19.

34. The remaining hose clamp will later be used to fasten the other end of the hose to the deck adapter.

FIGURE 18

HOSE ADAPTER(NOZZLE)

KNOB

SWITCHACTUATORBRACKET

37. Assemble the hitch plate to the tractor hitch if: a. Your tractor has a square (straight) hitch frame,

to help prevent binding. b. Your tractor has a lightweight hitch frame that

needs reinforcing for towing the Mow-N-Vac. Use a 1/2" x 1-1/4" hex bolt, a 7/16" flat washer and a

1/2" Nylock hex nut. See figure 21.

FIGURE 20

HOSE ADAPTER(NOZZLE)

CLAMP

HOSE

25" TARPSTRAP

HOSE HANGER ROD

TRACTORHITCH FRAME(SQUARE)

HITCH PLATE

TRACTORHITCH FRAME(TAPERED)

1/2" x 1-1/4"HEX BOLT

7/16" FLAT WASHER

1/2" NYLOCK HEX NUT

ATTACHMOW-N-VACHERE

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ASSEMBLINGTHEDECKADAPTER(#62468)TO THE MOWER DECK

Contents of Hardware Pack for Deck Adapter:

NOTE: Not all of the hardware will be used for any one particular fit up.

FIGURE 23

FIGURE 22

1/4" DOWNKeep cut-off as close to the top edge as possible.

IMPORTANT:

1/2" FROM FRONT

I J K

A B C

E

D

H GF

NOT SHOWN FULL SIZE

SHOWN FULL SIZE

BEFOREPROCEEDING, look in the fold-out sheets to find the template for your mower deck. If written instructions are printed on the template, follow those instructions instead of the instructions in this manual.

STOP

CAUTION: Mower deflector must be replaced when Vac System deck adapter is removed. Do Not operate mower unless adapter or deflector is in place and properly mounted.

1. Identify and cut out the template for your brand and size mower deck. If there is no template included for your deck size, you can make your own template by marking around a piece of cardboard held against the edge of the deck's discharge opening.

2. FOLLOW THE INSTRUCTIONS PRINTED ON THE TEMPLATE. If there are no instructions, use the following instructions as a general guide.

3. Tape the template to the face of the adapter, about 1/2" from front and 1/4" down from top for deeper

decks. For shallow decks, position template low enough that adapter will not extend below bottom of deck. Mark outline of template on face of adapter using white crayon, nail or scriber. Drill a starting hole inside the outline, then use a saber saw or key hole saw to cut out the opening. See figure 23.

PERFORM THIS STEP ONLY IF NECESSARY.4. Remove the mower discharge deflector from your

mower deck if necessary to attach deck adapter. Save the deflector and hardware for remounting deflector.

REF. PART NO. qTY. DESCRIPTIONA 43840 2 Hex Bolt, 5/16" x 1-1/4"B 43661 4 Hex Bolt, 1/4" x 1"C 43080 2 Carriage Bolt, 5/16" x 3/4"D 47810 3 Hex Nylock Nut, 5/16"E 47189 5 Hex Nylock Nut, 1/4"F 43088 9 Flat Steel Washer, 1/4" Std.G 43081 12 Flat Washer, 5/16" Std.H 1543-69 5 Nylon WasherI 23825 1 Mounting StrapJ 23826 1 Angle BracketK 23827 1 Mounting Bracket

Need more help cutting out and assembling the deck adapter? Scan the QR Code below with free ShowUHow Mobile App available at iTunes Store or Android Market and refer to Segment 6.

Or visit www.agri-fab.com for product assembly instructions.

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14

FIGURE 24

6. Holding the adapter bracket and the deck adapter together, position the deck adapter on the mower deck. Keeping the edge of deck adapter as close as possible to the offset in the adapter bracket, see if the slot in the adapter bracket can be aligned with one or two of the deflector holes in your mower deck's discharge opening. If the bracket can not be located correctly using existing holes, it will be necessary to drill one or two 5/16" diameter holes in the deck. See figure 25.

5. Position the adapter over the deck opening, and check for fit of cutout as shown in figure 24. Trim cutout, if necessary, to allow tilting of adapter, keeping the fit as close as possible for best vacuum suction.

7. Assemble the adapter bracket to the deck using two 5/16" x 1" hex bolts, 5/16" flat washers and 5/16" Nylock hex nuts. See figure 26.

NOTE: It may be necessary to use extra 5/16" flat washers to shim under the bracket next to the deck surface. Ten extra washers have been furnished as shims. See figure 26.

FIGURE 26

FIGURE 27

10. Assemble end of hose and a hose clamp over the round opening of deck adapter and tighten clamp. GO DIRECTLY TO THE OPERATION INSTRUCTIONS ON PAGE 15.

8. With deck adapter positioned correctly over the discharge opening, use the adapter bracket as a template and drill three 9/32" diameter holes in the top of the deck adapter. See figure 27.

9. Bolt deck adapter to bracket using three 1/4" x 1" bolts, nylon washers, 1/4" flat washers and 1/4" Nylock hex nuts. Nylon washers should be against the inside of the deck adapter. See figure 27.

FIGURE 25

MOWER DECK

DECK ADAPTER

NOTE: Make sure adapter clears gauge wheels on mower deck

Curl on deck may be located outside of adapter or inside depending on deck opening design

DECK ADAPTER MOWER DECK

ADAPTER BRACKET

Keep edge of adapter as close as possible to offset in bracket

Use existing holes or drill 5/16" diameter hole or holes.

ADAPTER BRACKET

5/16" flat washers used as needed for shims to adjust for variations in decks.

(2) 5/16" NYLOCKHEX NUTS

5/16" x 1" HEX BOLT

(2) 5/16" FLATWASHERS

(3) 1/4" NYLOCK HEX NUTS

(3) NYLON WASHERS

(3) 1/4" STEEL WASHERS (3) 1/4" x 1" HEX BOLTS

ADAPTER BRACKET

MOWER DECK

DECK ADAPTER

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15FIGURE 28

10. Using a rake or suitable tool, pull the grass clippings and/or leaves out of cart.

11. After cart is emptied, secure cart to tongue with latch and reattach the rear door and vinyl boot.

HOW TO USE YOUR MOW-N-VACBEFORE STARTING1. Your Mow-N-Vac engine is shipped without oil or gasoline.

Service the Mow-N-Vac engine with oil and gas as instructed in the separate engine manual.

2. Inspect the Mow-N-Vac to make sure all covers (rear door, vinyl boot, elbow, hose adapter, hose and deck adapter are properly attached.

3. Check tires for proper inflation (12 - 14 lbs).

WARNING: Never fill fuel tank indoors, or with the engine running, or while the engine is hot. Do not smoke while filling tank.

HOW TO STOP YOUR MOW-N-VAC1. To stop engine, move the throttle control lever to the

OFF position.2. Disconnect spark plug wire from plug to prevent accidental

starting while equipment is unattended or is being worked on.

CAUTION: The muffler and adjacent areas are hot!

HOW TO START YOUR MOW-N-VAC

OPERATION

1. Check oil and gas in Mow-N-Vac engine.2. Attach spark plug wire to spark plug.3. Move choke lever on engine to CHOKE position. (A warm engine may not require choking.)4. Move throttle control lever on engine to FAST position.5. Grasp starter handle and pull rope out slowly until engine

reaches start of compression cycle (rope will pull slightly harder at this point). Let the rope rewind slowly.

6. Pull rope with a rapid, continuous, full arm stroke. Keep a firm grip on starter handle. Let rope rewind slowly. Do not let starter handle snap back against starter.

7. Repeat instructions in two preceding paragraphs until engine fires. When engine starts, move choke control gradually to RUN position.

WARNING: Never start or run the engine without all covers being properly attached to the blower housing and cart.

CAUTION: Vehicle braking and stability may be affected with the addition of an accessory or an attachment. Be aware of changing conditions on slopes.

1. Inspect the Mow-N-Vac to make sure all covers (rear door, vinyl boot, elbow, hose adapter (nozzle), hose and deck adapter are properly attached.

2. Check tires for proper inflation (12 - 14 lbs).3. Check oil and gas in Mow-N-Vac engine.4. Begin operation at low speed, adjusting forward speed to

match grass height and/or moisture condition to prevent clogging.

5. Do not attempt to vacuum up any material other than vegetation found in a normal yard, such as light branches, leaves, twigs, etc.

6. To empty cart, shut off tractor engine and set brake. 7. Shut off Mow-N-Vac engine.8. Remove rear door from cart.9. Release the latch holding cart down to the tongue by

pulling up on the latch lever. See figure 28.

WARNING: Should your Mow-N-Vac become clogged, shut off tractor and Mow-N-Vac engines. Before attempting to unclog, remove wire from spark plug to prevent accidental starting.

CAUTION: To avoid possible injury, be sure that no one is near the cart before releasing the latch.

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16

MAINTENANCE

Service Dates

Check for loose fasteners X Check soft vinyl boot X Check tire pressure X Check engine oil level X Lubricate X Clean X X Maintain engine per instructions below and in engine manual.

Before each use

After e

ach use

Every

seaso

n

Before storage

CUSTOMER RESPONSIBILITIES• Read and follow the maintenance schedule and the maintenance procedures listed in this section.

MAINTENANCE SCHEDULE Fill in dates as you complete regular service.

BEFORE EACH USE

CHECK FOR LOOSE FASTENERS1. Make a thorough visual check of the Mow-N- Vac for any

bolts and nuts which may have loosened. Retighten any loose bolts and nuts.

CHECK VINYL BOOT2. Check the soft vinyl boot (on front of hard top) for wear.

Replace if worn or damaged.

CHECK TIRE PRESSURE3. Check tire pressure regularly. Recommended tire

pressure is 12-14 Lbs.

CHECK ENGINE OIL LEVEL4. Check oil level before each use. Maintain engine oil as

instructed in the separate engine manual.

LUBRICATION1. At the beginning of each season, lubricate the latch, latch

pivot bolt, and the axle where the hitch tongue pivots, with a light machine oil.

2. At least once a season, grease or oil the wheel bearings. Use automotive wheel bearing type grease or 20 weight oil.

WARNING: Always stop engine and disconnect spark plug wire before cleaning, lubricating or before performing any repairs or maintenance.

ENGINE MAINTENANCE

1. Check oil level before each use. Maintain engine oil as instructed in the separate engine manual.

2. Service air cleaner every 25 hours under normal conditions. Clean every few hours under extremely dusty conditions. Poor engine performance and flooding usually indicates that the air cleaner should be serviced. To service the air cleaner, refer to the separate engine manual.

3. The spark plug should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each season. Check the engine manual for correct plug type and gap specifications.

CLEANING1. Make sure the cart, the side and front panels and top are

cleaned after each use. Grass clippings and leaves left in the cart will mildew and cause damage if not cleaned out.

2. Cleantheengine regularly with a cloth or brush. Keep the cooling fins on the engine housing clean to permit proper air circulation which is essential to engine performance and life. Be sure to remove all dirt and debris from muffler area.

STORAGE

3. If storing in an unventilated or metal storage shed, coat metal parts with light oil or silicone to prevent rust.

4. Store unit in a clean, dry area.

1. Clean the engine and the entire unit thoroughly.2. Refer to engine manual for correct engine storage

instructions.

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17

PROBLEM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Engine fails to start 1. Spark plug wire disconnected. 1. Connect wire to spark plug. 2. Safety switch not contacted. 2. Correctly install hose adapter nozzle. 3. Fuel tank empty, or stale fuel. 3. Fill tank with clean, fresh fuel. 4. Fuel shut-off valve closed 4. Open fuel shut-off valve. (if so equipped). 5. Faulty spark plug. 5. Clean, adjust gap or replace.

Loss of power; 1. Spark plug wire loose 1. Connect and tighten spark plug wire. operation erratic. 2. Unit running on CHOKE. 2. Move choke lever to OFF position. 3. Blocked fuel line or stale fuel. 3. Clean fuel line; fill tank with clean fresh gasoline. 4. Water or dirt in fuel system. 4. Disconnect fuel line at carburetor to drain fuel tank. Refill with fresh fuel. 5. Carburetor out of adjustment. 5. Adjust carburetor.* 6. Dirty air cleaner. 6. Service air cleaner.*

Engine overheats 1. Carburetor not adjusted 1. Adjust carburetor.* properly. 2. Engine oil level low. 2. Fill crankcase with proper oil.

Too much vibration Loose parts or damaged Stop engine immediately and disconnect impeller. spark plug wire. Tighten all bolts and nuts. Make all necessary repairs. If vibration continues, have unit serviced by an authorized service dealer.

Unit does not 1. Discharge chute (elbow) 1. Stop engine immediately and disconnect discharge clogged. spark plug wire. Clean inside of housing and discharge chute (elbow). 2. Foreign object lodged in 2. Stop engine immediately and disconnect impeller. spark plug wire. Remove lodged object. 3. Mow-N-Vac cart is full. 3. Empty cart.

TROUBLESHOOTING

*Refer to the engine manual packed with your unit.NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest authorized service dealer.

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18

NOTES

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19

PARTS

REF. PART NO. qTY. DESCRIPTION1 23985 2 Cart Body2 62458 1 Tailgate Reinforcement Bracket3 23507 1 Wheel Support4 24497 1 Latch Stand Bracket5 24897 1 Axle, Wheel 1" Dia.6 42159 2 Wheel w/Tire, 15 x 6.007 43093 2 Cotter Pin, 1/8" Dia. x 1-1/2"8 43601 4 Washer, Flat 1"9 44678 2 Spacer Tube, 1-1/4" x 2" Lg.10 43014 2 Hub Cap11 43866 9 Hex Bolt, 1/4-20 x 5/8"12 47189 9 Hex Nut, 1/4-20 Nylock 13 43814 12 Truss Hd. Bolt, 5/16-18 x 3/4"14 41076 2 Spacer15 43088 2 Washer, Flat 1/4"

REF. PART NO. qTY. DESCRIPTION16 63917 1 Tongue Weldment Ass'y. (Rear)17 63155 1 Tongue Weldment Ass'y. (Front)18 24614 1 Latch Lock Lever19 23475 1 Hitch Bracket20 43884 1 Hitch Pin 21 43343 1 Pin, Hair Cotter 1/8"22 43087 2 Hex Bolt, 3/8-16 x 1-1/4"23 23838 2 Door Support24 HA21362 5 Nut, Hex Nylock 3/8-1625 47407 1 Hex Bolt, 5/16-18 x 3-3/4"26 47408 1 Spring, Extension27 43574 3 Hex Bolt, 3/8-16 x 3"28 47810 13 Hex Nut, 5/16-18 Nylock29 43081 2 Washer, 3/8"

11

11

4

1

2

11

1

3 5

A

5

8 6

8

7 10

9

12

12

12

13

13

28

28 15

2027

23

A

1617

18

19

21

22

242526

28

24

14

29

REPAIR PARTS FOR MOW-N-VAC CART BODYMODELS551889,190-217F-100

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20

41

42

32

40

TO TRACTOR

26

24

25 27

23

4 39 7 8

12 35

37

21 20

28

33 37

33

35

34 37

37

37

36

35

31

35

37

1 2

2

3

4

4

6

8

8

8

9

14

16

17

19

19

18

29

30

7 38

11

10

A

A

22

20 35

B

B

4

37

15

5 8

37

8

37

37

8

7

7 7

7

7

35

35

35

35

43

43

43

49

34

34

3413

44

45 13

46

48

47

ADAPTER KIT #62468

37

51

8

43

31 30

3635

35

37

50

34

REPAIR PARTS FOR MOW-N-VACMODELS551889,190-217F-100

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21

REF PART NO. qTY. DESCRIPTION1 24080 1 Engine Base2 24078 2 Brace, Housing3 63226 1 Hose Hanger Bracket Ass'y.

(Ref. item #16 on page 22.)4 43182 14 Bolt, Hex 5/16-18 x 3/4"5 43840 2 Bolt, Hex 5/16-18 x 1-1/4"6 43085 4 Bolt, Hex 5/16-18 x 1-1/2"7 1543-69 9 Washer, Nylon 21/64"8 47810 18 Nut, Hex Nylock 5/16-189 43791 1 Hose Adapter10 1 Impeller Housing Assembly

(See page 22)11 712-0421 3 Knob (See Item #8, Page 22)12 43012 13 Bolt, Hex 1/4-20 x 3/4"13 43080 2 Bolt, Carr. 5/16" x 3/4"14 42462 1 Engine (50 State)15 222261 1 Deflector, Muffler16 49974 1 Hose Hanger Rod17 46420 1 Elbow18 41882 1 Hose (6" x 84")19 43793 2 Hose Clamp 6"20 24678 2 Side Panel Cart Extension21 24679 1 Front Panel Cart Extension22 23836 1 Cross Brace23 64244 1 Hard Top Assembly

(Includes 24,25,26,27) 24 43882 21 Rivet, 3/16"25 43910 21 Washer, Flat 3/16"

REF PART NO. qTY. DESCRIPTION26 24798 4 Boot Mounting Strap27 48133 1 Hard top Boot28 44790 1 Poly Rear Door29 43790 1 Strap, Tarp 25"30 44849 4 "S" Hook, #3231 44850 4 Strap, Tarp (Less Hooks)32 23540 1 Hitch Plate33 43866 20 Bolt, Hex 1/4-20 x 5/8"34 43661 6 Bolt, Hex 1/4-20 x 1"35 43088 45 Washer, 1/4" STD36 1509-90 5 Bolt, Hex 1/4-20 x 1-1/4"37 47189 43 Nut, Hex Nylock 1/4-2038 47630 4 Screw, Self Tap 5/16-18 x 3/4"39 23789 2 Door Latch40 43351 1 Bolt, Hex 1/2-13 x 1-1/4"41 712-3083 1 Nut, Hex Nylock 1/2-1342 43352 1 Washer, Flat 7/16"43 43081 16 Washer, 5/16" STD44 43830 1 Adapter, Deck45 23560 1 Bracket, Deck Adapter46 23825 1 Mounting Strap47 23826 1 Angle Bracket48 23827 1 Mounting Bracket49 42749 1 "S" Hook, Large50 27304 1 Bracket, Attachment51 62468 1 Deck Adapter Kit (Includes

42490 1 Owner's Manual

the fastest way to purchase parts www.speedepart.com

REPAIR PARTS FOR MOW-N-VACMODELS551889,190-217F-100

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22

REPAIR PARTS FOR MOW-N-VAC IMPELLER HOUSING ASSEMBLYMODELS 551889 & 190-217F-100

2

13

6

18 10 5

11

2

3

5

10

8 24

4

3

8

4

7

16

10

2318

9

17

21

224

10 9

20

16 24

15

1

16

13

14

1

15 6

12

23

For removing impeller assembly.Must be ordered separately.

1619

25

REF. PART NO. qTY. DESCRIPTION1 629-0241A 1 Harness, Wire2 24634 1 Housing Ass'y. Inner3 24633 1 Housing Ass'y. Outer4 43182 12 Bolt, Hex 5/16-18 x 3/4"5 710-0772 4 Bolt, Hex 5/16-24 x 2"6 710-1268 2 Screw, Self Tap #10-16 x 3/8"7 43063 3 Bolt, Hex 5/16-18 x 1"8 712-0421 3 Knob9 48848 12 Nut, Nylock Jam 5/16-1810 43086 4 Lock Washer, 5/16"11 723-0438 1 Seal, Rubber12 725-1700 1 Cover, Switch13 725-3166 1 Snap Mount Switch

REF. PART NO. qTY. DESCRIPTION14 726-0272 1 Clamp15 731-1613 1 Cover, Switch16 24958 1 Hose Hanger Bracket17 24606 1 Spacer, Housing18 27187 1 Spacer Bracket19 66886 1 Impeller Assembly20 710-1273 1 Bolt, Hex 3/8-24 x 2-3/4"21 43003 1 Lockwasher, 3/8"22 736-0247 1 Flat Washer, 13/32" x 1-1/4"23 46584 3 Nut, Whizlock 5/16-1824 629-0923 1 Harness Adapter25 42294 1 Impeller Service Tool

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23

A P

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PO

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A C

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F A

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ING

OR

A F

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NG

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TING

A 10 D

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SIG

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OL

D T

HIS

LE

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L W

ITH

A V

ER

TIC

AL

TR

EE

SLOPE GUIDE(Keepthissheetinasafeplaceforfuturereference.)

UsethisguidetodetermineifaslopeissafefortheoperationofyourtractorandMow-N-Vac.Referalsototheinstructionsinyourvehicleownersmanual.

CA

UT

ION

: Do not operate your tractor and M

ow-N

-Vac on a

slope in excess of 10 degrees. Be sure of your tractor's tow

ing and braking capabilities before operating on a slope. A

void any sudden turns or m

aneuvers while on a slope.

Page 24: MOW-N-VAC - Agri-Fab, Inc. Lawn Care Made Easy · MOW-N-VAC the fastest way to ... Mow-N-Vac should start to vibrate abnormally, stop the engine ... • Check vinyl hard top boot

the fastest way to purchase parts www.speedepart.com

REPAIR PARTSAgri-Fab, Inc.

303 West RaymondSullivan, IL. 61951

217-728-8388www.agri-fab.com

© 2002 Agri-Fab, Inc.

This document (or manual) is protected under the U.S. Copyright Laws and the copyright laws of foreign countries, pursuant to the Universal Copyright Convention and the Berne convention. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying or recording, or by any information storage or retrieval system, without the express written permission of Agri-Fab, Inc. Unauthorized uses and/or reproductions of this manual will subject such unauthorized user to civil and criminal penalties as provided by the United States Copyright Laws.