necessary for new garment company
DESCRIPTION
reference materialTRANSCRIPT
Proposed information flow in a garment factory
Information From Information To Information /Activity
Marketing and
Merchandising
Planning and IE 1. Buyer approved sample,
2. BOM,
3. Size break-up,
4. Fabric and trims arrival status,
5. Sampling approval
Planning and IE Marketing and
Merchandising
1. Capacity plan and booking
2. Line Load plan
3. Cut Plans, Sewing Plans, Packing Plans
4. All the relevant reports
5. All reconciliations
6. Packing List and
7. Shipment status
8. Fabric and Trims arrival status PO wise
Planning and IE Stores, Sampling,
Cutting, Sewing,
Packing
1. Line Load plan
2. Cut Plans, Sewing Plans, Packing Plans
and other work orders
3. All the relevant reports
4. All reconciliations
Stores Planning and IE 1.Fabric and Trims arrival updates
2. Fabric and Trims arrival status PO wise
Cutting and
Sampling
Planning and IE 1. Markers with layer length and actual
consumption
Cutting Planning and IE 1. Daily Cutting report
2. Fabric Receive Status
3. Fabric Reconciliations
4. Cut panel issue status to Sewing
5. Re-cuts status
Sewing Planning and IE 1. Daily Sewing report (Line wise, Size wise)
2. I/P Receive Status
3. Garment Reconciliations(PO Wise)
4. Garment issue status to Packing
5. Rejections status
Packing Planning and IE 1. Daily Packing report (PO wise, Size wise)
2. I/P Receive from Sewing Status
3.Garment Packing Reconciliations (PO
Wise)
4. Packed Cartons issued to F/G warehouse
5. Rejections status
OPERATION BREAKDOWN FOR
A) POLO SHIRT B) T -SHIRT
Total machine cost=$6,742
Total machine cost=$14,112
s.no operation M/c type Estimated number of machines
1 placket attach SNLS 12 Placket box
stitch SNLS 1
3 Attach front with back
3T/OL 1 4 Attach sleeve
with body 3T/OL 2
5 Side seam stitching
3T/OL 26 Side vent stitch S.N.L.S. 27 Collar tip
attachS.N.L.S. 1
8 Collar overlock 3T/OL 19 Collar binder Interlock 110 Label attach SNLS 111 Bottom heming Interlock 112 Sleeve heming Interlock 113 Collar top stitch Interlock 114 Button Hole Botton hole
machine 114 Button attach Botton
attach m/c 1
s.no operation M/c type Estimated number of machines
1 Attach front with back
3T/OL 1 2 Attach sleeve with
body 3T/OL 2
3 Side seam stitching
3T/OL 24 Bottom hemming Interlock 15 Sleeve Heming Interlock 16 Rib tack S.N.L.S. 17 Rib attach SNLS 18 Rib binding Interlock 19 Rib top stitch interlock 110 Label attach SNLS 1
C) SHIRT D) WORK WEAR (GOWN)
Total machine cost= $13,500 Total machine cost=$9,360
s.no operation M/c type
Estimated number of machines
1 Pocket heming and pocket attaching
SNLS 12 Front placket
preparation SNLS 2
3 Attach yoke with back SNLS 2 4 Attach front with back SNLS 2 5 Attach sleeve with body Chain
stitch 26 side seam stitch Feed off
the arm 27 Collar preparation S.N.L.S. 18 Attach Collar with collar
stand SNLS 1
9 Attach Collar with body SNLS 210 Shirt bottom heming SNLS 111 Button Hole Botton
hole machine
1
12 Button attach Botton attach m/c
1
s.no operation M/c type Estimated number of machines
1 Pocket heming and pocket attach
SNLS 1
2 Front placket preparation
SNLS 13 Attach front
with backSNLS 1
4 Attach sleeve with body
3T/OL 2 5 Side seam
stitchingSNLS 2
6 Collar preparation
S.N.L.S. 17 Attach collar
with bodyS.N.L.S. 1
8 Sleeve heming SNLS 19 Bottom
heming SNLS 1
10 Button attach BOTTON ATTACHING MACHINE
1
11 Button holing BOTTON HOLING MACHINE
1
LINKAGE AMONG DEPARTMEENTS
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BUYER
MARCHENDIZER
PRODUCTION PLANNING AND CONTROL DEPARTMENT
PRODUCTION INDUSTRIAL ENGINEERING DEPARTMENT
DESIGNING AND SAMPLE MAKING DEPARTMENT
SEWING MACHINES AND OTHER MACHINES REQUIRED IN
GARMENT INDUSTRY (COST WISE)
1. SINGLE NEEDLE LOCK STITCH MACHINE=$480
2. 5 THREAD OVERLOCK MACHINE=$550
3. INTERLOCK MACHINE=$638
4. FLAT BED CHAIN STITCH MACHINE=$620
5. 4 NEEDLE WAISTBANDING ATTAACHING MACHINE=$750
6. COMPUTERIZED ZIGZAG SEWING MACHINE=$1,800
7. COMPUTERIZED BOTTON ATTACHING MACHINE=$1,900
8. COMPUTERIZED BOTTON HOLING MACHINE=$3,000
9. PNEUMATIC SNAP BUTTON MACHINE=$560
10. FEED OFF THE ARM MACHINE=$800
11. 12 HEADS OF FLAT EMBROIDERY MACHINE=$11,000
12. FABRIC CUTTING MACHINE=$175
13. COMPUTERIZED RIB CUTTER MACHINE=$950
14. INDUSTRIAL STEAM IRON=$35
15. FUSING MACHINE=$1,250
16. BUTTON ATTACHING MACHINE=$1,900
17. BUTTON HOLING MACHINE=$3,000
18. BARTACKING MACHINE=$1,900