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Construction Methodology for the Infrastructure Project RUWAIS HOUSING COMPLEX EXPANSION PHASE IV INFRASTRUCTURE WORKS PROJECT 7010C9

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Page 1: New Persentation

Construction Methodology for the Infrastructure Project

RUWAIS HOUSING COMPLEX EXPANSION PHASE IV

INFRASTRUCTURE WORKS PROJECT 7010C9

Page 2: New Persentation

Content :

1. Scope of Work

2. Project Milestones

3. Organization Chart

4. Building Site Phases

5. Villa Site Phases

6. Project WBS

7. Execution Plan for infrastructure network

8. Execution Plan for Structure

9. Company Equipment

10.Company Manpower

Page 3: New Persentation

Scope

Page 4: New Persentation

Infrastructure Network for Accommodation (Building site ) and Villas site

Building site

Villas site

STP by Other P6020

DCP by Other P7010C12

Electrical Substation by Other P7010C8

SLS 3

SLS1A

EP 1

SNG

Water tanks

Guest House by Other

Storm water & Drainage Network

Waste Water Network

Water Supply Network with Fire Hydrants

Irrigation Network

Telecom Network

Chilled Water Network

SNG Distribution Network

Low Voltage (LV) Network

11Kv Network (MV Cable)

Street Lighting Network

Soft and Hard Landscape

Roads

Force Main line from SLS3 to STP

Force Main line from SLS1A to STPDischarge Line between Evaporated PondsChilled Water Line from exciting DCP to new Gust House

Force Main from SLS1A to

STP

Force Main from SLS3 to

STP

Page 5: New Persentation

Plant and Structure

SNG Plant

Sewer Pump Station SLS3

Sewer Pump Station SLS1A

Water Reservoirs and Pump Station

Electrical Substation 11/.4 kv

Evaporation Pond No. 1

Evaporation Pond No. 2

Evaporation Pond No. 3

Improve existing Evaporation Pond

Guard House 1

Guard House 2

Building site

Villas site

STP by Other P6020

DCP by Other P7010C12

Electrical Substation by Other P7010C8

SLS 3

SLS1A

EP 1

SNG

Water tanks

Guest House

Page 6: New Persentation

Project Milestones

Page 7: New Persentation

Ghantoot Milestones

Page 8: New Persentation

El Gaber Milestones El Dabey Milestones

Page 9: New Persentation

Organization Chart

Page 10: New Persentation
Page 11: New Persentation

Phasing for building Site G+5

Page 12: New Persentation

Phase 1 from building no . 20 to building no. 36 (total no. is 17)

Finish Millstone is 78 w

Sewer Line up to from MH 1-1 to MH1-1.12 and from MH 1-5 to MH 1-1 including line to SLS3

Phase 1 for building site17 Nos Building (G+5)

Water Line from water tank up to isolated valve in the corner

Storm Water Line from MH1-3 to MH1-1 and from MH 1-1 to MH 1-1.12 and line to EP1

Page 13: New Persentation

Phase 2 - Remaining building site network

Finish Milstone is 90w

Phase 2 for building site23 Nos Building (G+5)

Page 14: New Persentation

Phasing for Villas

Page 15: New Persentation

Phase 1 for Villas site350 villas (4 BR)+27 villas(5 BR)

To SLS A1 & EP3

To SLS 2 & EP2

27 Villas 5BR +245 Villas 4BR

109 4BR Villas

Total = 354 villas 4BR +27 Villas 5BR

North Hill not including in Phase 1

Water Line connecting with water tank feed phase 1 area

Sewer and Storm lines in this road to be included in phase 1 (road length ≈450m)

Sewer and Storm lines in this road to be included in phase 1 (road length ≈475m)

Page 16: New Persentation

Disc

harg

e Flo

w

Dire

ction

to SL

S-A1

Disc

harg

e Flo

w

Dire

ction

to SL

S-2

Page 17: New Persentation

Disc

harg

e Flo

w

Dire

ction

to EP

3

Disc

harg

e Flo

w

Dire

ction

to EP

2

Page 18: New Persentation

Phase 2 for Villas site214 villas (4 BR)+72 villas(5 BR)

211 4BR Villas

72 VIP Villas 5BR

North and south Hills including in Phase 2

Page 19: New Persentation

Phase 1 & 2 Villas site and related utilities

Page 20: New Persentation

Project work breakdown structure

Page 21: New Persentation

Project Wide

Package 1 Package 2 (building)Site) Package 3 (Villa Site)UTILIY Compound

MM(EF after 58w)

(Eng. & Con & test)

Phase 1 (17 no. (G+5) building )KM(EF after 78w) (Eng. & Con & test)

Phase 2 (23 no. (G+5) building )MM(EF after 90w)

(Eng. & Con & test)

Phase 1 (377 villas)

KM(EF after 78w) (Eng. & Con & test)

Phase 2 (286 villas)KM(EF after 88w) (Eng. & Con & test)

Project Start Earth work

Project Finish milestones

SNG Plant Chilled water Net Work

Chilled Water Net Work

Mobilization Water Reservoirs and pump station

Sewer Net work Sewer Net work Sewer Net work Sewer Net work

Material submittal & approval

11/.4kv elec. substation for water pump station

Storm Water Net work

Storm Water Net work and EP 1

Storm Water Net work and EP 2

Storm Water Net work & EP 3

Procurement (order & deliver material)

Sewerage pumping station 03

Potable Water Net work

Potable Water Net work

Potable Water Net work

Potable Water Net work

Authority NOC.s Sewerage pumping station 1-A

Irrigation Net work Irrigation Net work Irrigation Net work Irrigation Net work

Demobilization Infrastructure within utility yard

Telecom Network Telecom Network Telecom Network Telecom Network

Chain Link Fence around utility compound

Chilled water line from exciting DCP to new temporary Guest House

Street Lighting Net work

Street Lighting Net work

Street Lighting Net work

Street Lighting Net work

Forced sewer line from temp. Guest House to Sewer pump station 1A

11 KV Net Work 11 KV Net Work 11 KV Net Work 11 KV Net Work

Guard House 1 & 2 Gas Net Work Gas Net Work Gas Net Work Gas Net Work

TSE line from STP to irrigation tie in point

Roads Roads Roads Roads

Improve the Existing Evaporation Pond

Landscape Landscape Landscape Landscape include hills

New EP 1,2,3

Page 22: New Persentation

Execution plan for Infrastructure Network

Page 23: New Persentation

Execution of Infrastructure network

Start

End phase 1 on 78 W

End phase 2 on 92 W

Order & delivery Electrical cables and street Lighting materials

Submit & Approval Utilities Shop Drawing Submit & Approval Utilities

material (pipes ,fitting ,….

Order & delivery Utilities material (pipes ,fitting ,….

Install dewatering system if required

Excavation ,install utilities pipes and backfilling in sequence according to the depth & disposition

Excavation ,install LV ,MV & ST found.

Submit & Approval electrical LV,MV & ST shop Drawing

Excavation ,install Telecom system.

Submit & Approval prequalification of Etisalat subcontractor

Submit & Approval Telecom shop Drawing

Submit & approve Telecom Materials

Submit & approval Electrical cables and street Lighting materials

Order & delivery Telecom Materials

Submit & Approval Roads ,irrigation ,Hard & soft landscape shop drawing

Submit & Approval Roads ,irrigation ,Hard & soft landscape material

Order & delivery Roads ,irrigation ,Hard & soft landscape material

Install sec. Irrigation , Roads ,hard &soft landscape and street lighting poles.

Submit & Approval prequalification of Gas third party consultant

Submit & Approval Gas stress analysis Report

Site survey

•Final testing ,commissioning ,snagging and handover

Page 24: New Persentation

Sewer Network Storm Network Water NetworkHDPE Pipe=6920mUpvc Pipe=15270m

GRP Pipe=18020mUpvc Pipe=17990mHDPE Pipe =6420m for EP

HDPE Pipe=24500mDI Pipe=730 mFire Hydrant= 172 no.

Irrigation Network Gas Network Chilled Water NetworkHDPE Pipe=88200mUpvc Pipe=100m

PE Pipe =44190m HDPE Pipe=9192m

Electrical Network Street Lighting Telecom & ELV NetworkMV Cable=51000mUpvc Ducts=58332m

Light Poles=3365 no. Upvc ducts=45880 m12 SM F.O cables=52000mCCTV SystemSMATV System

Roads Structural Works LandscapeAsphalt Roads=174174 m2Tiles = 346416 m2

Reinforced Concrete=6926m3Steel Reinforced = 439 ton

Trees=5288 no.Palm Trees=219 no.Shrubs = 60135 no.

Major Material for Infrastructure Network

Page 25: New Persentation

Execution plan for Structure

Page 26: New Persentation

Utilities Compound StructureExecution plan for

SNG Plant

•Submit subcontractor prequalification •ADNOC approval for subcontractor

•Submit and approve Material (include long lead items)

•Submit and approve Civil and MEP shop drawing

•Construct Civil Structure

•Order and deliver Civil and MEP material

•Install MEP material

•Testing and Pre-commissioning

•Final testing ,commissioning ,snagging and handover

W52

W58

Start

•Submit Design Consultant prequalification •ADNOC approval for Consultant

•Verification SNG gas network Design

Page 27: New Persentation

Major Material for SNG Plant No. Material Description Unit Qty.

1 LPG storage tanks no 3

2 LPG filter no 3

3 SNG accumulator tank no 2

4 Compressed air receiver tank no 1

5 LPG compressor no 2

6 Air compressor no 4

8 Vaporiser feed pump, rotary type no 4

9 LPG vaporiser, indirect fired no 4

10 LPG-Air blender no 1

11 Flare stack no 1

12 Methanol injection skid no 1

13 Valves ,strainer (different type)

14 5 Tons Overhead Crane, FPS-OHTC-01

no 1

15 Steel Pipe for Fire Suppression m 1055

16 Steel Pipe schedule 80 HVAC m 413

Page 28: New Persentation

Utilities Compound StructureExecution plan for

Water Tank Reservoirs , Water Pump Station

•Order and deliver Civil material

•Submit and approve Civil and MEP shop drawing for pump station

•Install MEP material

•Testing and Pre-commissioning

•Final testing ,commissioning ,snagging and handover

W52

W58

•Submit and approve MEP Material AND civil (include long lead items)

•Construct Civil Structure for pump station

•Order and deliver MEP material

•Construct water tanks reservoirs

•Submit and approve Civil shop drawing for water tanks

•Submit subcontractor prequalification •ADNOC approval for subcontractor

Start

Page 29: New Persentation

No. Material Description Unit Qty.1 Vertical Turbine Double Case Pump 106 L/S no 4

2 Vertical Booster Pump 2L/S no 2

3 Vertical Turbine Double Case Jockey Pump 32 L/S

no 1

4 Monorail crane - 5 Tons , WPS-MC-1 no 1

5 Pressure Tanks 20000 L no 2

6 Valves ( B.F.V,G.V, Check,etc.) no

7 D.I Pipes & Fittings m

8 Dismantling Joints no

9 Motor Control Center (MCC) no 1

10 Diesel Generator 640KVA no 1

11 Bulk Fuel Tank 9500 Liters no 1

12 Fire Fighting & Fire Alarm System no 1

13 Chlorination System no 1

14 UPS System 3KVA no 1

15 SCADA System and Instrumentation no 1

Major Material for Water pump Station

Page 30: New Persentation

Utilities Compound StructureExecution plan for

11/.4kv Electrical substation

•Order and deliver Civil material

•Construct Civil Structure for electrical substation

•Install MEP material

•Testing and Pre-commissioning

•Final testing ,commissioning ,snagging and handover

W52

W58

•Submit and approve MEP Material AND civil (include long lead items)

•Submit and approve Civil and MEP shop drawing for Electrical substation

•Order and deliver MEP material

•Submit subcontractor prequalification •ADNOC approval for subcontractor

Start

Page 31: New Persentation

No. Material Description Unit Qty.1 Capacitor Bank 200KVAR no 2

2 UPS System 3KVA no 1

3 SCADA System and Instrumentation no 1

4 11kV switchgear, indoor type no 1

5 Oil immersed type distribution transformer(s) ,three phase, 50Hz, 1500 kVA (AN) rating, 11/0.4 kV

no 1

Major Material for 11/.4kv Electrical substation

Page 32: New Persentation

Execution plan for Sewerage Lifting Station SLS 3

•Install MEP material

•Testing and Pre-commissioning

•Final testing ,commissioning ,snagging and handover

W52

W58

•Submit and approve Material (include long lead items)

•Submit and approve Civil and MEP shop drawing for lifting station

•Construct Civil Structure for lifting station

•Order and deliver Civil and MEP material

•Submit subcontractor prequalification •ADNOC approval for subcontractor

Start

Page 33: New Persentation

Execution plan for Sewerage Lifting Station SLS -1A & Force

main line from SLS-1A to STP &From Guest House to STP

•Submit Design consultant prequalification for design of force main lines •ADNOC approval for design consultant

•Install MEP material

•Testing and Pre-commissioning

•Final testing ,commissioning ,snagging and handover

W52

W58

•Submit and approve Material (include long lead items)

•Submit and approve Civil and MEP shop drawing for lifting station & force main line

•Construct Civil Structure for lifting station

•Order and deliver Civil and MEP material •Execution of force

main line (including install dewatering system )

•Submit subcontractor prequalification for SLS -1A •ADNOC approval for subcontractor

•Submit &approval design drawing FORCE MAIN LINES

Start

Page 34: New Persentation

No. Material Description Unit Qty.1 Submersible Sewage Pump 46 L/S no 3

2 Odor Control Unit 620 L/s no 1

3 Macerator 94 L/S no 2

4 Motorized Penstock no 1

5 Overhead Travelling Crane 1.5 T no 1

6 Valves ( G.V, Check,etc.) no

7 D.I Pipes & Fittings m

8 Dismantling & Flexible Coupling no

9 Motor Control Center (MCC) no 1

10 SCADA System & Instrumintations no 1

11 HVAC no 1

12 Diesel Generator 315 KVA no 1

13 Fire Fighting And Fire Alarm System no 1

14 UPS System no 1

15 Power & Control Cable M

16 Surge Vessel 3000L no 2

17 Sump Pumps 5 L/S no 2

Major Material forSLS3

No. Material Description Unit Qty.1 Submersible Sewage Pump 160 L/S no 4

2 Odor Control Unit no 1

3 Macerator 210 L/S no 2

4 Motorized Penstock no 1

5 Overhead Travelling Crane 5 T no 1

6 Valves ( G.V, Check,etc.) no

7 D.I Pipes & Fittings m

8 Dismantling & Flexible Coupling no

9 Motor Control Center (MCC) no 1

10 SCADA System & Instrumentations no 1

11 HVAC no 1

12 Diesel Generator 315 KVA no 1

13 UPS System no 1

14 Surge Vessel no 2

SLS-1A

Page 35: New Persentation

Execution plan for New Evaporation Pond 1 ,2 & 3

•Install MEP material

•Testing and Pre-commissioning

•Final testing ,commissioning ,snagging and handover

•Submit and approve Material (include long lead items)

•Submit and approve Civil and MEP shop drawing for new Evaporation Pond 1,2,3

•Construct Civil Structure for Evaporation Pond

•Order and deliver Civil and MEP material

Improve of Existing Evaporation Pond

•Submit Design consultant prequalification •ADNOC approval for design consultant •Submit &approval design drawing for sump pit , pump station & overflow line from exiting EP to EP2 and overflow line from EP 1 to EP2 and overflow line from EP2 to EP3 and overflow line from exiting EP3 to Sabkha area

•Submit and approve Civil and MEP shop drawing for EP & overflow lines

•Submit and approve Material (include long lead items)

•Order and deliver Civil and MEP material

Lining of existing EP

construction of a sump pit & pump station for existing EP

Construct overflow line from EP1 to EP2

Construct overflow line from EP2 to EP3

Construct overflow line from EP3 to Sabkha Area

Construct overflow line from existing EP to EP2

Start

Page 36: New Persentation

No. Material Description Unit Qty.1 Submersible Pump 75 L/s no 2

2 Swing Check Valve no 2

3 Gate Valves no 2

4 Dismantling Coupling no 2

5 Di Pipes & Fittings no

6 ARV & Vacuum Breaker Valve no 1

EP1

No. Material Description Unit Qty.1 Submersible Pump 83 L/s no 22 Swing Check Valve no 23 Gate Valves no 24 Dismantling Coupling no 25 Di Pipes & Fittings no 6 ARV & Vacuum Breaker Valve no 1

EP2

No. Material Description Unit Qty.1 Submersible Pump 85 L/s no 22 Swing Check Valve no 23 Gate Valves no 24 Dismantling Coupling no 25 Di Pipes & Fittings no 6 ARV & Vacuum Breaker Valve no 1

EP3

Major Material for

Page 37: New Persentation

Execution plan for Chilled water Line from DCP to new Guest house and Additional Forced Sewer Lines from New Guest House to STP and TSE line from STP to irrigation tie in

point

•Submit Design consultant prequalification •ADNOC approval for design consultant •Submit &approval design drawing for chilled water line and additional forced sewer lines & TSE line

•Submit and approve shop drawing for chilled water line &Force main & TSE line

•Submit and approve Material (include long lead items)

•Order and deliver Civil and MEP material

Install dewatering if required , excavation , laying pipe line ,…., testing and backfilling

•Testing and Pre-commissioning

•Final testing ,commissioning ,snagging and handover

W52

W56

Start

Page 38: New Persentation

DESCRIPTION, CAPACITY, MAKE & MODEL NUMBER OF ITEMS

YEAR OF MANUFACTURE

PRESENT LOCATION

Excavator 320 D/PC-300 30 2008 - 2012 Abu Dhabi

Excavator/ Road Breaker JCBJW17 45 2009 - 2013 Abu Dhabi

Crane 20 Tons LW250-2 15 2008 - 2010 Abu Dhabi

Crane 50 Tons QY50B 16 2008 - 2011 Abu Dhabi

Crane 70 Tons GR-700EX 9 2009 - 2010 Abu Dhabi

Concrete Batching Plant 100 C.M./Hr 2 2010 Abu Dhabi

Grader GD 705A-4, 18 2009 - 2013 Abu Dhabi

Backhoe Loader OPERATING WEIGHT: 9800 kg; ZAV 90, OPERATING WEIGHT: 20000 kg 28 2007 - 2012 Abu Dhabi

Wheel Loader CAT 966D, OPERATING WEIGHT: 22010 kg

20 2007 - 2011 Abu Dhabi

Small Wheel Loader 906H, OPERATING WEIGHT: 5.630 ton

10 2008 - 2012 Abu Dhabi

Trailor 38m³ 135 2006 - 2013 Abu Dhabi

Tipper Trucks 18m³ 104 2006 - 2013 Abu DhabiDouble Drum Roller HD75, OPERATING WEIGHT: 7680kg

14 2007 - 2011 Abu Dhabi

Single Drum Roller OPERATING WEIGHT: 4290 kg. SD 100DC 23 2008 - 2012 Abu Dhabi

Hand Roller BWR650 6 2006 - 2010 Abu Dhabi

Asphalt Baby Roller RD 16-90, OPERATING WEIGHT: 1485 kg.

6 2007 - 2011 Abu Dhabi

Generator 3 - 20 Kva 5 2008 - 2011 Abu Dhabi

Generator 101 - 1300 Kva 7 2007 - 2011 Abu Dhabi

Asphalt Paver ABG 7820 + VB88/ SUPER 1800-2 5 2007 - 2012 Abu Dhabi

Asphalt Plant 200 Ton/Hr 2 2009 Abu Dhabi

Prime Coat/Tack Coat Sprayer 4000 Ltr 3 2010 Abu Dhabi

Pneumatic Tyre Roller GRW18 9 2010 - 2012 Abu Dhabi

Milling Machine W1900, OPERATING WEIGHT: 20000kg 1 2008 Abu Dhabi

Asphalt Plate Compactor IB20-7 1 2008 Abu Dhabi

Bobcat Skid Loader 410, OPERATING WEIGHT: 2490kg 20 2007 - 2013 Abu Dhabi

Dozer D8R, OPERATING WEIGHT: 41 ton 66 2008 - 2012 Abu Dhabi

Shovel 966H 34 2009 - 2013 Abu Dhabi

Mobile Service Workshop Upto 75mm Shaft 4 2011 Abu Dhabi

Concrete Vibrator 120 Ton 14 2007 - 2013 Abu Dhabi

Weigh Bridge - Electronic 210 Ton 1 2009 Abu Dhabi

Pick Up 48 2008 - 2013 Abu Dhabi

Diesel Tanker 6000 Ltr 5 2008 - 2011 Abu Dhabi

LIST OF AVAILABLE EQUIPMENT

Page 39: New Persentation

Chairman 1

Managing Director 1

General Managers 8 8

Group Finance Manager 1 1

Roads, Bridges & Infrastructure 18 12 6 2

Electrical Works 8 1 1 1

Marine & Earth Works 5 4 1

Bui lding and Structural Works 7 5 2 1

Others 15 12 3

Project Engineers 25 17 8 4

Site Engineers 70 49 21 12

Material Engineers 22 18 4 2

Office & Design Engineers 18 14 4 2

Planning Engineers 11 8 3 1

Estimation Engineers 6 4 2 1

Safety Engineers 36 25 11 8

Structural Engineers 6 4 2 1

Production Engineers 7 5 2

Plant Engineers 6 5 1

QC Engineers 28 18 10 4

Quantity Surveyors 26 20 6 2

Safety Officers 70 46 24 18

Construction Superintendent 26 20 6 2

Lab Technicians 33 26 7 2

Draftsmen 60 48 12 8

Chief Surveyors 32 19 13 2

Land Surveyors 74 59 15 5

General Foreman 32 21 11 6

Foremen 88 52 36 14

Others (Asst. Foreman, Asst. Surveyors, Asst. QS, etc 285 228 57 16

Finance Managers 5 5 0

Chief Accountant 6 5 1

Admin Offi cer 28 19 9 4

Accountant 28 23 5 1

Costing Clerk 30 25 5 1

Document Controller 32 21 11 2

Secretary 38 30 8 4Typist 41 26 15Receptionist 16 12 4 1

Time Keeper 49 32 17 3

Camp Supervisor 52 34 18 6Others (PRO,Guards, Office Boys, etc) 60 39 21 18

1

2

3

4

5

Proposed for this Project

Top Management

Project Management

Engineering

Technical Department

No. Total Available in Company

Administration & Accounts

Balance Available

Current AssignmentStaff Designation Company Indirect

Manpower

Page 40: New Persentation

Heavy Equipment Operators 725 435 290 60

Light Equipments Operators 316 207 109 52

Heavy Duty Dvrs 1,021 713 308 112

Light Duty Dvrs 725 472 253 96

Work Shop General Foreman 18 14 4 1

Foreman 55 36 19 12

Plant Operator 12 7 5 2

Plant Foreman 12 7 5 2

Plant Mechanic 12 7 5 2

Plant Electrician 12 7 5 2

Rake man 39 25 14 10

Screw man (Gauge man) 45 24 21 10

Helpers 114 79 35 30

Asset Controller 5 5 0Store Controller 8 6 2 39Store Keeper 41 26 15 5Purchaser 21 16 5 2Asst Store Keeper 71 50 21 1

Mason 647 422 225 90

Carpenter 589 390 199 90

Steel Fixer 568 397 171 46

Pipe Fitter 105 69 36 30

Electrician 114 69 45 40

Mechanic 144 86 58 49

Asst Mechanic 156 101 55 50

Tyreman 48 32 16 10

Welder 52 31 21 11

Denter 13 8 5 2

Chainmen 202 136 66 54

Painter 32 19 13 8

10 Un Skil led Workers Ordinary Labor 3,374 2365 1009 300

7

8

9

6

Proposed for this ProjectNo. Total Available in

Company

Transport Department

Plant & Production Department

Stores & Purchase Department

Skil led Workers

Balance Available

Current AssignmentStaff Designation Company direct

Manpower