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Operating Instructions Cooling Jacket Advanced Cooling Jacket Advanced Cooling Jacket Advanced Extended

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Page 1: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

Operating InstructionsCooling Jacket Advanced

Cooling Jacket Advanced Cooling Jacket Advanced Extended

Page 2: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

MICRO-EPSILONMESSTECHNIKGmbH & Co. KGKönigbacher Strasse 15

94496 Ortenburg / Germany

Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90e-mail [email protected]

Cooling housing for TIM series, video pyrometer and laser pyrometer at high ambient temperatures

Page 3: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

3 Table of contents

Table of contents

1 General Notes ..................................................................................................................................... 7

1.1 Intended Use ................................................................................................................................ 7

1.2 Warranty ....................................................................................................................................... 8

1.3 Scope of Supply ............................................................................................................................ 9

1.3.1 Versions ................................................................................................................................ 9

1.4 Mounting Accessories ................................................................................................................. 10

1.4.1 Accessories for TIM NetBox ............................................................................................... 10

1.4.2 Accessories for USB Server Gigabit ................................................................................... 11

2 Technical Data .................................................................................................................................. 12

2.1 General Specifications ................................................................................................................ 12

2.1.1 Focusing Unit and Front Part .............................................................................................. 13

2.2 Accessories................................................................................................................................. 16

Page 4: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

4

2.2.1 High Temperature Cable .................................................................................................... 16

2.2.2 Protection Window .............................................................................................................. 17

2.2.3 Mounting Flange ................................................................................................................. 19

2.2.4 Laminar Air Purge ............................................................................................................... 19

2.2.5 Additional Accessories ........................................................................................................ 22

2.3 Dimensions ................................................................................................................................. 23

2.3.1 Cooling Jacket Advanced ................................................................................................... 23

2.3.2 Cooling Jacket Advanced Extended ................................................................................... 27

2.3.3 Mounting Flange (Accessories) TM-CJAMF-TIM ............................................................... 31

2.4 Fittings ........................................................................................................................................ 32

2.4.1 Cooling Water Fitting .......................................................................................................... 32

2.4.2 Air Purge Collar................................................................................................................... 32

2.4.3 Cable Glands on the Back .................................................................................................. 34

Page 5: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

5 Table of contents

2.5 Cooling Properties ...................................................................................................................... 35

2.5.1 Condensation ...................................................................................................................... 36

3 Installation ......................................................................................................................................... 39

3.1 Installation ................................................................................................................................... 39

3.2 Installation of TIM Camera, Infrared Video Thermometer and Infrared Thermometer ............... 40

3.2.1 Assembling of the Focusing Unit ........................................................................................ 40

3.2.2 Assembling of the Front Part .............................................................................................. 44

3.2.3 Mounting of the Protective Window at Focusing Unit ......................................................... 47

3.2.4 Assembly of the Laminar Air Purge .................................................................................... 49

3.2.5 Assembling to the Cooling Jacket Advanced Standard Version ........................................ 53

3.2.6 Assembling to the Cooling Jacket Advanced Extended ..................................................... 64

4 Example of Installation ..................................................................................................................... 77

Page 6: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

6

Page 7: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

7 General notes

1 General Notes

1.1 Intended Use

The cooling housing Cooling Jacket Advanced is intended to use for TIM series, video thermometers CTVideo and

CSVideo as well as CTLaser and CSLaser for application at high ambient temperatures.

► All accessories can be ordered according to the referred part numbers in

brackets ( ).

Read the manual carefully before the initial start-up. The producer reserves the right to

change the herein described specifications in case of technical advance of the product.

In case of problems or questions which may arise when you use the infrared camera, please

contact our service department.

Page 8: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

8

1.2 Warranty

All components of the device have been checked and tested for perfect function in the factory. In the unlikely event

that errors should occur despite our thorough quality control, this should be reported immediately to MICRO-

EPSILON.

The warranty period lasts 12 months following the day of shipment. Defective parts, except wear parts, will be

repaired or replaced free of charge within this period if you return the device free of cost to MICRO-EPSILON. This

warranty does not apply to damage resulting from abuse of the equipment and devices, from forceful handling or

installation of the devices or from repair or modifications performed by third parties.

No other claims, except as warranted, are accepted. The terms of the purchasing contract apply in full. MICRO-

EPSILON will specifically not be responsible for eventual consequential damages. MICRO-EPSILON always strives

to supply the customers with the finest and most advanced equipment. Development and refinement is therefore

performed continuously and the right to design changes without prior notice is accordingly reserved.

For translations in other languages, the data and statements in the German language operation manual are to be

taken as authoritative.

Page 9: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

9 General notes

1.3 Scope of Supply

1.3.1 Versions

Cooling Jacket Advanced

Cooling Jacket Advanced for TIM series (Part-No.: TM-CJA-TIM), consisting of housing and chassis

The focusing unit or the front part must be ordered separately.

Cooling Jacket Advanced for CSLaser, CTLaser as well as CTVideo and CSVideo (Part-No.: TM-CJA-CTL)

The front part must be ordered separately.

Installation instructions Cooling Jacket Advanced Extended

Cooling Jacket Advanced for TIM series (Part-No.: TM-CJAExxx-TIM), consisting of housing and chassis

Cooling Jacket Advanced for CSLaser, CTLaser as well as CTVideo and CSVideo (Part-No.: TM-CJAExxx-CTL), consisting of housing and chassis

The front part must be ordered separately.

incl. mounting accessories for - TIM NetBox or USB server Gigabit - Industrial PIF - Installation instructions

Operation without focusing or front attachment is not possible.

Page 10: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

10

1.4 Mounting Accessories

1.4.1 Accessories for TIM NetBox

Figure 1: Accessories for TIM NetBox

1 Support rods for Industrial PIF (2x distance bolt SW 5,5x6 - M3x6,

2x cylinder head screw M3x10 and 2x cylinder head screw M3x5)

2 Shaft for fixing the TIM NetBox

3 Holding plate (2x cylinder head screw M3x5)

4 Fastening rail (4x cylinder head screw M4x8)

Page 11: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

11 General notes

1.4.2 Accessories for USB Server Gigabit

Figure 2: Accessories for USB-Server Gigabit

1 DIN rail plate for fixing the USB server Gigabit

2 Distance rings

3 Screws

4 Support rods for Industrial PIF, with thread and without

Page 12: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

12

2 Technical Data

2.1 General Specifications

Cooling Jacket Advanced Cooling Jacket Advanced Extended

Environmental rating IP 65 IP 65

Ambient temperature up to 315 °C1) up to 315 °C1)

Relative humidity 10 ... 95 %, non-condensing 10 ... 95 %, non-condensing

Material (housing) V2A V2A

Dimensions 271 mm x 166 mm x 182 mm 426 mm x 166 mm x 182 mm

Weight 5.7 kg 7.8 kg

Air purge collar G1/4“ Internal thread G3/8“ External thread

G1/4“ Internal thread G3/8“ External thread

Cooling water fittings G1/4“ Internal thread G3/8“ External thread

G1/4“ Internal thread G3/8“ External thread

Cooling water pressure 15 bar (217 psi) 15 bar (217 psi)

1) Cable available up to 250 °C ambient temperature as well as cable cooling up to 315 °C.

Page 13: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

13 Technical Data

2.1.1 Focusing Unit and Front Part

Is needed for mounting a thermoIMAGER TIM or pyrometer.

TIM 160

Focusing unit

for 6°, 48° and 72° optics (Part-No.: TM-CJAFU6-TIM)

for 23° optics (Part-No.: TM-CJAFU23-TIM)

TIM QVGA / QVGA-HD

Focusing unit

for 18° optics (Part-No.: TM-CJAFU18-TIM)

for 29° optics (Part-No.: TM-CJAFU29-TIM)

for 53° optics (Part-No.: TM-CJAFU53-TIM)

Page 14: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

14

TIM 640

Focusing unit

for 15° optics (Part-No.: TM-CJAFU15-TIM)

for 33° optics (Part-No.: TM-CJAFU33-TIM)

for 60° optics (Part-No.: TM-CJAFU60-TIM)

for 90° optics (Part-No.: TM-CJAFU90-TIM)

TIM M-1 / TIM M-05

Focusing unit

for 16 mm (Part-No.: TM-CJAFUO16-TIM)

for 25 mm (Part-No.: TM-CJAFUO25-TIM)

for 50 mm (Part-No.: TM-CJAFUO50-TIM)

for 75 mm (Part-No.: TM-CJAFUO75-TIM)

TIM 2xx

Front part

for TIM 2xx (Part-No.: TM-CJAFP2xx-TIM)

Page 15: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

15 Technical Data

Front-part

for the 80° optics (TIM QVGA) the protection window (Part-No.: TM-CJAFP80-TIM)

must be ordered separately!

TIM QVGA

Front part

for CTLaser, CSLaser, CTVideo, CSVideo (Part-No.: TM-CJAFP-CTL)

CTLaser, CSLaser, CTVideo, CSVideo

Page 16: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

16

2.2 Accessories

2.2.1 High Temperature Cable

High temperature Ethernet cable cat.6 (180 °C), 10 m, incl. 2x RJ45 connector (Part-No.: TM-CJAETC10H-TIM)

High temperature Ethernet cable cat.6 (180 °C), 20 m, incl. 2x RJ45 connector (Part-No.: TM-CJAETC20H-TIM)

High temperature Ethernet cable cat.6 (250 °C), 10 m, incl. 2x RJ45 connector (Part-No.: TM-CJAETC10H2-TIM)

High temperature Ethernet cable cat.6 (250 °C), 20 m, incl. 2x RJ45 connector (Part-No.: TM-CJAETC20H2-TIM)

High temperature USB cable (180 °C), 5 m

(Part-No.: TM-USB5PC5HCJA-TIM)

High temperature USB cable (180 °C), 10 m

(Part-No.: TM-USB5PC10HCJA-TIM)

High temperature USB cable (250 °C), 5 m

(Part-No.: TM-USB5PC5H2CJA -TIM)

High temperature USB cable (250 °C), 10 m

(Part-No.: TM-USB5PC10H2CJA -TIM)

Pyrometer cable (available separately)

Note: A pre-installed cable gland … CGx is mandatory for the usage of the CoolingJacket.

The cables listed here already contain this cable gland.

Page 17: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

17 Technical Data

2.2.2 Protection Window

Adequate protection windows are available for all versions.

Part-No. Description Spectral range Transmission1)

TM-CJAPWL-TIM Protective window (50.8 x 3 mm/ Ge) for TIM QVGA-G7, TIM VGA-G7 7.9 µm 0.96

TM-CJAPWL-TIM Protective window (50.8 x 3 mm/ Ge) for TIM 160, TIM QVGA, TIM QVGA-HD, TIM 640

7.5 - 13 µm 0.92

TM-CJAPWL2xx-TIM Protective window (67 x 3 mm/ ZnS) for TIM 2xx (VIS + IR transmittive), TIM 160, TIM QVGA (80° optics), TIM QVGA-HD, TIM QVGA-G7, TIM 640, TIM VGA-G7 if used together with air purge laminar

7.5 - 13 µm 0.91

TM-CJAPWZNS-TIM Protective window (50.8 x 3 mm/ ZnS) for für TIM QVGA-G7, TIM VGA-G7

7.9 µm 0.93

TM-CJAPWZNS-TIM Protective window (50.8 x 3 mm/ ZnS) for TIM 160, TIM QVGA (without 80° optics), TIM QVGA-HD, TIM 640

7.5 - 13 µm 0.91

TM-CJAPWS-CTL Protective window (67 x 3 mm/ Borofloat 33) for 1M/ 2M/ 3M-models of CTlaser-, CSlaser-, CTvideo-, CSvideo series

1.0/ 1.6/ 2.3 µm

0.92

Page 18: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

18

TM-CJAPWM05-TIM Protective window (67 x 3 mm/ Borofloat 33) for TIM M-05 450 - 650 nm 0.98

TM-CJAPWM1-TIM Protective window (67 x 3 mm/ Borofloat 33) for TIM M-1 0.85 – 1.1 µm

0.98

1) The shown values are standard values and may vary between different delivery batches.

Page 19: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

19 Technical Data

2.2.3 Mounting Flange

Mounting flange (Part-No.: TM-CJAMF-TIM) for front mounting of the Cooling Jacket Advanced (Standard and

Extended) including mounting screws and washers

2.2.4 Laminar Air Purge

Laminar air purge for front mounting of the

CoolingJacket Advanced (Standard and Extended).

Two different versions are available: One for standard

IR camera applications [Part-No.: TM-CJAAPLS] and

the other for line scanning applications [Part-No.: TM-

CJAAPLL].

Those two versions are fitting to all focusing units with

production date ≥01/2018. A protective window (67 x 3

mm) has to be ordered separately. If you like to mount

the air purge on an older CJ, the focusing unit should

be exchanged to the current version.

Technical data

Protective rating IP65

Ambient temperature Up to 315 °C (with water cooling)

Material Aluminum

Dimensions (W x H x D) 200 x 189 x 43 mm

Weight 1,9 kg

Air purge connection NW 7,2

Cooling water connection G3/8″ external thread

Cooling water pressure Max. 8 bar

Volume flow 40 - 120 l/min

Air pressure 1,1 - 8 bar

Protective window Necessary1)

1) A protective window (67 x 3 mm) has to be

ordered separately.

Page 20: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

20

Dimensions of laminar air purge

Page 21: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

21 Technical Data

Dimensions of laminar air purge (line scanner version)

Page 22: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

22

2.2.5 Additional Accessories

Industrial PIF without housing (Part-No.: TM-CJAPIF500V2-TIM), 500 VACRMS isolation voltage between TIM and

process, 25 cm connection cable.

Industrial PIF without housing

Page 23: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

23 Technical Data

2.3 Dimensions

2.3.1 Cooling Jacket Advanced

Figure 3: Cooling Jacket Advanced - side view

Page 24: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

24

Figure 4: Cooling Jacket Advanced - top view

Page 25: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

25 Technical Data

Figure 5: Cooling Jacket Advanced - front view

Page 26: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

26

Figure 6: Cooling Jacket Advanced, standard version – complete view

Page 27: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

27 Technical Data

2.3.2 Cooling Jacket Advanced Extended

Figure 7: Cooling Jacket Advanced Extended - side view

Page 28: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

28

Figure 8: Cooling Jacket Advanced, extended version - top view

Page 29: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

29 Technical Data

Figure 9: Cooling Jacket Advanced, extended version - front view

Page 30: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

30

Figure 10: Cooling Jacket Advanced, extended version – complete view

Page 31: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

31 Technical Data

2.3.3 Mounting Flange (Accessories) TM-CJAMF-TIM

Figure 11: Mounting flange for Cooling Jacket Advanced (Standard and Extended)

Page 32: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

32

2.4 Fittings

2.4.1 Cooling Water Fitting

2.4.2 Air Purge Collar

The lens must be kept clean at all times from dust, smoke, fumes and other contaminants in order to avoid reading

errors. These effects can be reduced by using an air purge collar.

Use oil-free, technically clean air only.

The needed amount of air (approx. 120 l/min., 5 – 8 bar) depends on the application and the

installation conditions on-site.

The air purge collar has a G1/4“-internal thread and a G3/8“-external thread.

The cooling water input and output has a G1/4“-internal thread and a G3/8“-external thread.

The maximum cooling water pressure is 15 bar (271 psi).

While connecting the hoses keep inclined the Cooling Jacket at an angle of approx. 45° to

avoid air bubbles.

Page 33: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

33 Technical Data

The following classes according to ISO 8573-1 are recommended for the quality of compressed air:

Classes

Oil content: class 2 or better

Water content: class 4 or better

Solid content: class 2 or better

Page 34: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

34

2.4.3 Cable Glands on the Back

Figure 12: Cable glands with seal insert

Page 35: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

35 Technical Data

2.5 Cooling Properties

Flow Temperature

at

1 l/min

Temperature

at

2,5 l/min

Temperature

at

5 l/min

Ambient

temperature

[255 °C]

Cooling water input [°C] 19 19 19

Camera/ Thermometer

[°C] 36 34 32

Table 1: Cooling properties with a steady cooling water input temperature and various flow

Flow Temperature at 2.5 l/min of flow

Ambient temperature

[255 °C]

Cooling water input [°C] 25 30 35 40

Camera/ Thermometer [°C] 39 42 45 51

Table 2: Cooling properties with a steady flow and various cooling water input temperature

Page 36: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

36

2.5.1 Condensation

Example (see Table 3):

Ambient temperature 80 °C

Relative humidity 25 %

Minimum device temperature 45 °C

At an ambient temperature of 80 °C and a relative humidity of 25 % the device temperature must not be below 45 °C.

Otherwise condensation occurs on the lens or the electronic.

For applications at ambient temperatures until 100 °C and a high humidity there is

danger of condensation (see Table 3).

To avoid condensation, the temperature of the cooling media and the flow rate must

ensure a minimum device temperature.

Consider the operation temperature of the applied devices.

Page 37: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

37 Technical Data

Relative humidity [%]

Am

bie

nt

tem

pe

ratu

re [

°C]

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5

10 0 0 0 0 0 0 0 0 0 0 0 0 0 5 5 5 5 5 10

15 0 0 0 0 0 0 0 0 0 5 5 5 5 10 10 10 10 10 15

20 0 0 0 0 0 0 5 5 5 10 10 10 10 15 15 15 15 15 20

25 0 0 0 0 5 5 10 10 10 10 15 15 15 20 20 20 20 20 25

30 0 0 0 5 5 10 10 15 15 15 20 20 20 20 25 25 25 25 30

35 0 0 5 10 10 15 15 20 20 20 25 25 25 25 30 30 30 30 35

40 0 5 10 10 15 20 20 20 25 25 25 30 30 30 35 35 35 35 40

45 0 10 15 15 20 25 25 25 30 30 35 35 35 35 40 40 40 40 45

50 5 10 15 20 25 25 30 30 35 35 35 40 40 40 453 45 45 45 50

60 15 20 25 30 30 35 40 40 40 45 45 50 50 50 50 50 50 50 60

70 20 25 35 35 40 45 45 50 50 50 50 50 60 60 60 60 60 60 70

80 25 35 40 45 50 50 50 60 60 60 60 60 70 70 70 70 70 70 80

90 35 40 50 50 50 60 60 60 70 70 70 70 80 80 80 80 80 80

100 40 50 50 60 60 70 70 70 80 80 80 80 80

Table 3: Minimum device temperature in relation to ambient temperature and relative humidity in [°C]

Page 38: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

38

Please respect the maximum ambient temperature of your measuring system!

Page 39: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

39 Installation

3 Installation

3.1 Installation

The Cooling Jacket Advanced both versions can be installed in the desired position via the mounting bracket.

Figure 13: Cooling Jacket Advanced with mounting bracket (TM-JAB-TIM)

1 Mounting bracket, adjustable in two axes

Page 40: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

40

3.2 Installation of TIM Camera, Infrared Video Thermometer and Infrared Thermometer

3.2.1 Assembling of the Focusing Unit

Figure 14: Focusing unit (external and internal part)

1 External part of the focusing unit 2 Internal part of the focusing unit

The focusing unit consists of two parts, external (1) and internal (2) part. The external part

focuses the camera. The internal part fixes the camera.

Page 41: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

41 Installation

Figure 15: Assembling of the 6°, 9°, 23°, 26°, 29°, 33°, 39°, 41°, 53°, 72° optics

Page 42: Operating Instructions Cooling Jacket Advanced - Micro-Epsilon€¦ · MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542

42

Figure 16: Assembling of the 13° and 15° optics

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43 Installation

Note: For the installation of the

60 ° and 90 ° optics, the

camera must be fixed upside

down on a supplied bracket.

Figure 17: Assembling of the

60° and 90° optics

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44

3.2.2 Assembling of the Front Part

Figure 18: Assembling of the TIM 2xx

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45 Installation

Note: The subsequent focusing on the

focusing unit in the built-in cooling

housing should be done wisely. If you

use too much force, the optics can be

over-twisted and damaged.

Figure 19: Assembling of the TIM M-1 /

TIM M-05

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46

Figure 20: Assembling of the CTLaser, CSLaser, CTVideo, CSVideo

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47 Installation

3.2.3 Mounting of the Protective Window at Focusing Unit

Step 1: Loosen the three countersunk head screws M2 x 5

(inside) and remove them!

Figure 21: Focusing unit

Step 2: Turn six countersunk head screws M1.6 x 4 (outside) by

two turns to the left! (Do not unscrew or remove!)

Step 3: Now carefully pull the nozzle ring out of the focusing unit!

Step 4: Place the protective window in the provided platform of

the focusing unit and the O-ring 50 x 1.5 in the provided

nut of the nozzle ring!

Step 5: Plug the nozzle ring back into the focusing unit and secure it with the three countersunk head screws

M2 x 5 (inside)!

Step 6: Now tighten the six countersunk head screws M1.6 x 4 (outside) by twisting them two turns to the

right!

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48

Figure 22: Individual components of the focusing unit

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49 Installation

3.2.4 Assembly of the Laminar Air Purge

Figure 23: Assembly of the laminar air purge

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50

Figure 24: Assembly of the laminar air purge

For the focusing unit, the standard air purge must be removed!

When mounting from the chassis to the CJA, the nut of the focusing unit must match the spring of the focus

ring (see picture Z).

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51 Installation

Adjustment of air flow

Figure 25: Adjustment of air outflow

To change the air outflow direction on the air purge, turn the knurled head screws 1 and 2 simultaneously to

the left or right to move the drawer up or down.

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52

Exchanging the protective window

Figure 26: Change of the protective window

Loosen the screws from the clamping ring and remove it! Now take out the O-ring and the protective

window!

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53 Installation

3.2.5 Assembling to the Cooling Jacket Advanced Standard Version

Depending on the chassis either a camera of the TIM series, a laser infrared thermometer or an infrared video

thermometer can be installed.

Figure 27: Cooling Jacket Advanced

1 Housing

2 Front part (or focusing unit)

3 Chassis

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54

Installation of TIM camera

1. Mount the camera to the focusing unit or the front part as described in Chapter 3.2.1 respectively Chapter

3.2.2. (exception for the camera TIM M-1/ M-05).

2. Seat the focusing unit or front part in the chassis (Figure 28). Position it as shown in Figure 31, by pushing

it to the bottom. The TIM M-1/ TIM M-05 camera is first placed into the chassis without the front part. After

that the front part is attached to the optic. Make sure that the front part is placed at a height of approx. 5 mm

above the optic in order to be able to slide it over the chassis front plate (Figure 31).

Figure 28: Inserting of the focusing unit

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55 Installation

Figure 29: Long holes on the bottom of the chassis

Figure 30: Positioning the two bars in the slot for

different cameras

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56

Figure 31: Focusing unit with camera

3. Fix the camera with the provided screw on the bottom of the chassis.

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57 Installation

Figure 32: Mounting of the camera to the chassis

4. Then connect the TIM camera with the provided USB cable and lead it out of the cable gland.

5. Slide the chassis with the camera in the housing. Put the pins of the hinges to the slits of the chassis and

lock the hinge by pushing it forward (Figure 33).

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58

Figure 33: Locking of the hinge

6. Move the locking lever to the left (symbol: ), so that the chassis is fitted close to the inner surface of the

housing (Figure 34).

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59 Installation

The alternate contact of the cooling jaws with the camera/ infrared thermometer and

inner housing generates an optimal cooling effect.

1 Contact of the cooling jaws and inner housing

2 Contact of the cooling jaws and camera/ infrared thermometer

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60

Figure 34: Back side of the Cooling Jacket with locking lever

1 Locking lever

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61 Installation

7. Dismount in reverse order.

Figure 35: Unlocking of the hinge

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62

Installation of video thermometer or infrared thermometer

1. Screw the infrared thermometer in the thread (M48x1.5) of the front part (see Figure 20) and seat the front

part in the chassis (Figure 36).

Figure 36: Front part with infrared thermometer

2. Lead the sensor cable out of the cable gland.

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63 Installation

Figure 37: Infrared thermometer mounted

3. Slide the chassis with the camera in the housing. Put the pins of the hinges to the slits of the chassis and

lock the hinge by pushing in forward (Figure 33).

4. Move the locking lever to the left (symbol: ), so that the chassis is fitted close to the inner surface of the

housing (Figure 34)

5. Dismount in reverse order (Figure 35).

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64

3.2.6 Assembling to the Cooling Jacket Advanced Extended

The extended version of the Cooling Jacket Advanced provides an installation of the TIM series together with the TIM

NetBox and an Industrial PIF or with the USB server Gigabit and an Industrial PIF.

Figure 38: Cooling Jacket Advanced, extended version

1 Housing

2 Focusing unit

3 Chassis

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65 Installation

Installation of TIM camera

Steps 1-3, see page 54.

Figure 39: Camera implemented (extended version)

Assembling of TIM NetBox and Industrial PIF

4. Mount the holding plate (screws M3x5). Then attach the two support rods complete with the distance bolts (SW

5,5x6 - M3x6) with the provided screws (M3x10) to the bottom of the chassis. At last mount the shaft to fix the

TIM NetBox (Figure 40).

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66

Figure 40 (a-c): Mounting of the accessories for TIM NetBox: a) Holding plate for TIM NetBox (top view),

b) Support rods for Industrial PIF (view from the bottom), c) Shaft to fix the TIM NetBox (view from the

bottom)

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67 Installation

5. Fix the Industrial PIF with the screws (M3x5) as shown in Figure 41.

Figure 41: Mounting of the Industrial PIF (top view)

6. To mount the TIM NetBox to the chassis screw it to the fastening rail (screws M4x8).

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68

Figure 42: TIM NetBox with fastening rail

At first push the fastening rail with the TIM NetBox into the left notch (1) of the shaft. Afterwards into the right

notch (1) (Figure 43) until it is engaged (Figure 44).

By locking the chassis the shaft pushes the TIM NetBox to the inner surface of the

housing. This guarantees an optimal cooling of the TIM NetBox.

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69 Installation

Figure 43: Notch to fix the TIM NetBox (top view)

1 Notch

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70

Figure 44: Fitting the TIM NetBox into the chassis (right hand view)

7. Then connect the TIM camera and the TIM NetBox with the provided USB cable and the Industrial PIF with

the camera. Combine the network connector and the TIM NetBox (Figure 45).

The USB angle plug is a reversible plug. This means that the plug can be plugged freely around in

the USB socket and works in both orientations.

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71 Installation

Figure 45: Chassis with TIM camera, Industrial PIF and TIM NetBox

Follow as step 5, page 57.

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72

Assembling of USB server Gigabit and Industrial PIF

4. Mount the DIN rail plate with the screws (M3x5) to fix the USB server Gigabit. Then attach the support rods

with the provided screws (M3x10) to one side of the chassis; use the distance ring on the left (Figure 46).

Figure 46 (a + b): Mounting of the accessories for USB server Gigabit: a) DIN rail plate for USB server

Gigabit (view from the bottom), b) Support rods for Industrial PIF (right hand view)

5. Fix the Industrial PIF with the screws (M3x5) as shown in Figure 47.

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73 Installation

Figure 47: Mounting of the Industrial PIF (top view)

6. Engage the USB server Gigabit to the DIN rail plate (Figure 48).

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74

Figure 48 (a + b): Fitting the USB server Gigabit into the chassis (top view and right hand view)

7. Then connect the TIM camera and the USB server Gigabit with the provided USB cable and the Industrial

PIF with the camera. Combine the network connector and the USB server Gigabit (Figure 49).

The USB angle plug is a reversible plug. This means that the plug can be plugged freely around in

the USB socket and works in both orientations.

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75 Installation

Figure 49: Chassis with TIM camera, Industrial PIF and USB server Gigabit

Follow as step 5, page 57.

The USB Server can only be powered via PoE (Power of Ethernet) in the built-in CoolingJacket.

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76

Figure 50: Mounting USB and network connector to USB server

Follow as step 5, page 57.

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77 Example of installation

4 Example of Installation

Cooling Jacket Advanced

HT-Ethernet cable Cat. 6

Cooling Jacket Advanced

or

TIM camera

USB server

Gigabit

HT-USB cable

PIF cable

Industrial PIF

3x Analog Output

2x Analog Input

1x Digital Input

TIM camera

TIM NetBox

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78

Cooling Jacket Advanced Extended

or

TIM camera

USB server

Gigabit

Cooling Jacket Advanced

HT cable

CTLaser

PIF cable

3x Analog Output

2x Analog Input

1x Digital Input

CT Box

Industrial-PIF

HT-Ethernet cable Cat. 6

TIM NetBox

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79 Example of installation

Cooling Jacket Advanced

HT cable

CTVideo

Cooling Jacket Advanced

HT cable (analog [4-20 mA]/ digital)

CSLaser

sensor signals + laser

CT Box

HT cable video signal

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80

*All high temperature cables are available for temperatures up to 180 °C/ 250 °C:

- IR video thermometer and IR thermometer: 3 m, 8 m, 15 m

- HT-Ethernet cable Cat.6: 10 m und 20 m

- HT-USB cable: 5 m, 10 m

HT cable current loop + alarm + laser

Cooling Jacket Advanced

CSVideo

HT-USB cable

Cooling Jacket Advanced Extended

CSVideo

USB server

Gigabit

HT-Ethernet cable Cat. 6

HT-cable analog

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81 Example of installation

Figure 51: CoolingJacket (Standard) with CSvideo

Figure 52: Cooling Jacket Advanced (Extended) with

TIM Netbox and industrial PIF

Figure 53: Cooling Jacket Advanced (Extended-

Version) with USB Server and industrial PIF

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MICRO-EPSILON MESSTECHNIK GmbH & Co. KG

Koenigbacher Str. 15 · 94496 Ortenburg / Germany

Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90

[email protected] · www.micro-epsilon.com

Your local contact: www.micro-epsilon.com/contact/worldwide/

X9751341-A032100HDR

*X9751341-A03*

MICRO-EPSILON MESSTECHNIK