orca creation company presentation

01.2015

Company Profile

About Us

Range of Services

Portfolio

Client List

Content:

2

Turning Intangible Ideas Into Product Reality www.orcacreation.net

• Established since 2005

• A team with more then 10 years of design experiences

• Specialized in product design & manufacturing services

• Established design system and global working exposure

• Exercise IP Control towards product & client information

About Orca Creation

3

Range of Services:

Product Design & Development

Engineering Analysis & Consultancy

Manufacturing Services

4


Our product design team specializes in product design, mechanism design and design for manufacturing.

We work on Unigraphics, ProEngineer, SolidWorks and One Space Designer.

Product Design & Development

5


Product Design Services

ProjectStart

Product Conceptualization

Product Design

ToolingSupport

Development Build Support

MassProduction

Support

Project Schedule

Project Brief

Design Specification

RACI/Com. Matrix

Product Feasibility Study

Industrial Design

Initial Concept Design

UI exploration

Product Cost Analysis

Mock Up & Validation

Component Layout

Detail Concept Design

Assembly Concept Design

3D Modeling

Detail Design

EE Co-development

Design Analysis

Prototype & Validation

User Testing

Design Improvement

3D Data Release

2D Drawing Release

DFM

Mold Flow Analysis

Tooling Design Review

Electrode Verification

Mold Trial

Component FA & Process Capability Report Verification

Cosmetic Buy Off

Design Refinement

Reliability Test

Compliance Test / Certification

ATL

Product FA & Buy Off

Mass Production Issue Support

Cost Reduction Activities Support

6


Simple Complex

Design

EngineeringProduct Matrix

7


Innovative part break and low material usage reduce overall product cost and simplify assembly processes.

Enclosure Design

8


Mechanism Design

A patterned rack & pinion + worm gear mechanism led to an elegant user interface with very fine and smooth movement

9


A novel 1-LED solution for true uniformity and energy efficiency. The lens profile is optimized to minimize energy lost

Light Effect

Light Pipe Design

10


IP67 Ingression Protection Design

•Over Mold PC Lens•Acoustic Membrane•Ultrasonic Welding on Casing•Over Mold Battery Contact•Rubber Seal on Speaker•Double Injection TPE Seal on Casing

Ruggedized life saving equipment to withstand the hazardous environment of the underground mine.

11


Right choice of material and extensive engineering calculation lead to elegant user experience and sturdy structure.

Structural Mechanism Design

12

Able to rotate/Tilt LCD Easy height adjustment


Product Architecture Design

New paper path architecture design with improved throughput.

13


DoubleInjection

Ergonomics

LightIllumination

Our Area of Expertise

14


Mechanism

Hinges

Ingression Protection

Our Area of Expertise

15


Engineering Analysis & Consultancy

Our design consultancy team reviews the product design, performs engineering analysis and recommends design solution to improve product reliability and design robustness.

We work on Ansys, Moldflow and TracePro.

16


Cam profile optimization to achieve good user experience in hinge operation, while maintaining the hinge retention force.

Cam Profile Simulation & Optimization

17


FEA analysis and design improvement of the printer base to improve the drop test performance.

Structure Analysis & Improvement

18


Lens Design & Simulation

Lens profile optimization to focus light uniformly to the display without the use of light pipe

19


A thorough tolerance stack-up analysis exercise on the functional and cosmetically critical area to ensure the design robustness of the industrial printer

Tolerance Stack-up Analysis

20


Manufacturing Serivces

Our program management team gathers and manages the best resources to realize the product goal, in terms of product quality and time to market.

We build in Asia and ship to worldwide.

21


ProgramManager

OurClient

Single Contact Window

Program Operation Structure

Product Development

IndustrialDesign

ElectronicDesign

DesignQA

MechanicalDesign

Manufacturing Operation

OrderManagem’t

MaterialManagem’t

Procurem’t MaterialPlanning

Purchasing

Logistics

NPIManagem’t

ProductQA

ProcessEngineering

ToolingManagem’t

22


Program Flow Chart

23


Manufacturing Services

(1) Prototype / Low Volume Production

(2) High Volume Production

24


Plastic and Rubber Prototype

Metal Prototype

Prototype / Low Volume Production

25


Mechanism Prototype

Complete Product Prototype

26

Prototype / Low Volume Production


Plastic Tooling

Line Setup

High Volume Production

Production Line Assembly Process SOP

27


Production Jig

Line Testing

Production Line

IC Programming Keypad Press Jig

EMF testLCD & Keypad Testing RF Signal Testing

Assembly Jig

28

High Volume Production


PM

PD

NPI

Industrial Design

Product Design & Prototype

Tooling Design &

Fabrication

Development Build

Mass Production

Spec & Schedule

DFX

DFX DFM Discussion 1

Prototype Review

DFM Discussion 2

Build Review

EC Support

Detail ID RefinementID

Program & Quality Control & Supply Chain Management

Our Concurrent Engineering Process is designed for minimizing lead time. It also ensures that the up stream design captures all down stream need; and the down stream activities can gain full support from up stream

Concurrent Engineering Process

Contract Design Manufacturing

29


ID

MD

PROTOTYPING &

MANUFACTURING

FIRMWARE & HARDWARE

SOFTWARE

RELIABILITYQUALIFICATION

CERTIFICATION

Contract Design Manufacturing

30

Portfolio

31


Consumer Printer

Portfolio.

32


Portfolio.

Commercial Printer

33


Portfolio.

Computer & IT

34

http://www.mpt8.cn/bzxs/UploadSoftPic/200806/2008060823190182.jpg


Portfolio.

Telecommunication & RF

35


Portfolio.

Food Storage & Appliances

36


Portfolio.

Scanner & Security

37


Portfolio.

Medical & Healthcare

38


Portfolio.

Machines & Robotic

39


Our Clients

40

Thank you..

orca creation company presentation

Documents