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Outdoor Cooling Indoor Cooling Retrofit and ConditioningOutdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZSTULZ mission is to be the premier provider of energy efficient temperature and humidity control solutions for mission critical applications.
Solutions and Services (2nd Edition)
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ, Your Trusted Partner
Cooling Technology Leader-Precision cooling solutions and services for mission critical applications. -Energy efficient temperature and humidity control equipment for data centers.
STULZ is a global provider of innovative data center cooling solutions and services. Pre-Engineered
-Variety of configurations and options. -Factory designed and tested components. -Custom touch to meet your specific needs.
Breadth and Depth-20 years of expertise including controls & economizers.-Largest portfolio to fill all needs.
Designed and Manufactured in the U.S.A.-Research, design, manufacture, and test in Frederick, MD.
-Meets the requirements of Buy America Act
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ can be found in most of theworld’s leading data centers.
STULZ works closely with leading companies of all sizesto provide you with a complete data center cooling solution.
Consulting Engineers
• Most Extensive Cooling Line • Unit Selection Support • Energy Analysis • Electrical & Mechanical
Drawings • Custom Designs
Contractors
• General & Mechanical • High Value • Competitive Lead Times • Controls Support • Start-up Service
Owners/Users
• High Quality & Reliability • Low Maintenance • After Sales Service • Fast ROI
Partners
• Partnerships with Rack, Containment, DCIM, and Cooling Tower Experts
STULZ, Your Trusted Partner
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Mission Critical Cooling Solutions
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
Energy Efficiency
Energy efficient temperature and humidity control products and solutions for mission critical applications.
Largest sensible cooling capacity per ft2.
Qualify for energy rebates.
Save money.
ASHRAE
Active participant on ASHRAE
• ASHRAE TC9.9 - 2011 data center temperature & RH
• ASHRAE 90.1 - 2010/2013 use of water and air economizers
• ASHRAE 127 test standard
Achieve industry best SCOP and PUE performances.
STULZ Mission Critical Cooling Solutions
Testing & Certifications
• STULZ Mission Energy Lab– ETL Satellite laboratory
for ASHRAE 127 testing– Research, Development
and 3rd party witness testing
• IBC / OSHPD approved
• CEC (California Energy Commission
Meet key industry standards. Assure performance as advertised.
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Controls and Monitoring
• STULZ E2 is the standard microprocessor controller across all STULZ product platforms
• Provides precision monitoring and control of your mission critical environment.
STULZ E2 Microprocessor Controller
STULZ E2 Controller Ties it all Together
Designed specifically for
precision control of mission critical
environments
Multiple I/O capabilities for sensor inputs and control
outputs.
Universal BMS interface for
remote monitoring (read) and
remote control (write)
Capable of networking
controllers in a workgroup
(pLAN) to work as one (no BMS
required)
Pre-engineered controls for
economizers and adiabatic cooling
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
• Control Panel• Backlit LCD alphanumeric display for visual indication• Operated via 6-key menus, in five different modes• Unit functions for cooling, heating, humidifying and
dehumidifying• Three levels of restricted entry into the configuration
• Microprocessor• Sensor inputs and control outputs• Additional I/O Sensors & Alarms• Psychrometric control provided as user configurable
temperature and humidity (RH) or dew point control• Optional UPS backup module
STULZ Controls and Monitoring
Control Panel with Touchscreen
Microprocessor
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
• Software• Independent EC Fan and cooling control (CW valve or
DX)• Cooling control options: return air temperature,
humidity, supply air temperature, dew point• Fan control sequence: BMS, local/static pressure, or
temperature based (supply or return air)
• Networking• Capable of networking up to eight E2 controllers with
an independent LAN.• The E2 controller will communicate to BMS/BAS
systems via all common protocols: BACnet IP/Ethernet/MS-TP, HTTP, SNMP V1/2c, Modbus IP/RTU
STULZ Controls and Monitoring
Control Panel with Touchscreen
Microprocessor
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Controls and Monitoring
Multiple Sensor Averaging Control (up to 4 temperature or humidity sensors) • Refrigerant pressure and temp monitoring for DX • Water temp. sensor for CW • Return or supply temp/humidity sensor • Static pressure sensor
Easy to program multiple alarms including “virtual flow” alarm and “condensate possible” alarm
LAN communication options available
Ultra capacitor system can intelligently close valves or dampers after a sudden power loss
Real Time Monitoring-Provides a direct LAN connection for real time status of the EC fans.-Data points available to a BMS for advanced system monitoring.
Real time data includes: • Speed • Power • Temperature • Voltage • Alarm Status
STULZ Advanced Controls
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Controls and Monitoring
STULZ E2 Microprocessor Controller
Key Control Capabilities Benefit
Independent Control Efficiency of EC Fans and CW valve (or DX compressor) can be maximized
Dew Point Control Temperature and RH examined and humidification / dehumidification modes optimized
Static Pressure Control Provides even airflow on demand at any room position and precise control for containment
Unit Networking Capable of BMS interface or private local area network (pLAN)
Redundancy Controller defaults to set points if a sensor fails or if BMS control signal fails, EC Fans ramp up if one fails
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Economizers – Controls & Monitoring
The STULZ E2 Controller monitors and controls all aspects of economizer system operation to economically provide the required cooling, based on real time indoor and outdoor conditions
Decision Criteria for Choosing an Economizer Type
• Weather Conditions (bin weather data)• Dry Bulb, Wet Bulb• Enthalpy, Dew Point
• Air-Side Economizer• Quality of Air (particulates?)• Willingness to bring outside air into the data center• Ability to duct outside air through the building
• Water-Side Economizer• Availability and cost of water
• Capital Budget (CapEx) and Operating Budget (OpEx)• Maintenance Capability
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Air-Side Economizer
Pre-Engineered Controls
STULZ E2 Inputs
• Outside Air Temperature & humidity• Supply / Return air temperature• BMS control
STULZ E2 Outputs
STULZ CRAC, CRAH or AHU
• Outside Air Intake• Direct or indirect adiabatic cooling (if equipped)• STULZ DX or CW operation (if needed)• STULZ EC Fans• Return Air Damper and Exhaust Damper or Fan
Modes of Operation
Warmer / High Humidity
• Outside air dampers close• Direct or indirect adiabatic deactivated• CRAC/CRAH with traditional operation
Within Proper Range
• Outside air dampers open• Direct or indirect adiabatic activated
Cold Conditions
• Dampers mix outside air & return air to achieve desired temperature• Warm return air mixes with outside air before the filter to prevent freezing
Air-Side Economizer with STULZ CRAC’s, CRAH’s, or AHU’s and E2 Controls
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ vertical and horizontal mixing boxes for air-side economizer options using STULZ floor-standing CRAC’s or CRAH’s
• CRACs or CRAHs with an integrated mixing box and damper controls provide direct free cooling
• Units attached to the top of a CRAC or CRAH in a vertical or horizontal position
• Pre-filter and freeze protection damper options
• Mixes outside and return air depending on outside air conditions
• Full economizer controls provided by the STULZ CRAC or CRAH
STULZ Air-Side Economizer
Vertical & Horizontal Mixing Boxes
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
Direct Air-Side Economizer • Outside air (less than supply air
temp) is directly introduced into the data center
Direct Adiabatic Cooling• The outside air is cooled with an
adiabatic system and directly introduced into the data center
Direct DX Cooling• The outside and/or return air is
cooled with a DX evaporator coil and directly introduced into the data center
STULZ Air-Side Economizer
STULZ CyberHandler (AHU) with Direct Air Economizer, Direct Adiabatic Cooling, and DX for trim
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
Direct Air-Side Economizer • Outside air (less than supply air
temp) is directly introduced into the data center
Direct Adiabatic Cooling• The outside air is cooled with an
adiabatic system and directly introduced into the data center
Direct DX Cooling• The outside and/or return air is
cooled with a DX evaporator coil and directly introduced into the data center
STULZ Air-Side Economizer
STULZ CyberCon (Modular/Container) with Direct Air Economizer, Direct Adiabatic Cooling, and DX for trim
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
Indirect Air-Side Economizer• Outside Air (less than supply air temp) passes through an air-to-air heat exchanger
to indirectly cool the data center return air
Indirect Adiabatic Cooling• The return air is indirectly cooled via an air-to-air heat exchanger that has an
adiabatic spray applied to it
STULZ Air-Side Economizer
STULZ CyberHandler with Indirect Air Economizer, Indirect Adiabatic Cooling, and DX for trim
Indirect Adiabatic Cooling Module
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Water-Side Economizer
Pre-Engineered Controls
STULZ E2 Inputs
• Outside Air Temperature & humidity• Supply / Return air temperature• BMS control
STULZ E2 Outputs
STULZ CRAC
• Varies the speed of the Dry Cooler or Cooling Tower fans and Pump Package to optimize free cooling• Uses the Dry Cooler or Cooling Tower for primary cooling - based on fluid temperature• Activates the compressor when DX trim or full DX cooling is required
Modes of Operation
Warmer / High Humidity
• CRAC traditional operation; dry cooler supplies glycol to unit condenser
Within Proper Range
• CRAC has combination of glycol Free Cooling (FC) Coil & one DX Compressor (trim)
Cold Conditions
• CRAC has glycol transferred to free cooling coil; compressor off - fans on dry coolers and pumps operate at lowest possible speeds to supply required cooling - as ambient increases, fans on dry coolers & pumps increase speed to extend available free cooling
Water-Side Economizer with STULZ CRAC’s and E2 Controls
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
• DX CRAC cooling unit with water-side economizer
• direct expansion coil• water/glycol
economizer coil
• Cooled with fluid from the outdoor dry cooler & economizer coil (DX compressors off)
• When ambient temperature rises, the flow of fluid is diverted into the DX cooling circuit to provide an assist mode.
• When the fluid temperature is warm, the unit operates as a fluid cooled DX unit, rejecting the heat to the condenser.
STULZ Water-Side Economizer
STULZ DX CRAC with Economizer Coil & Condenser Loop
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
• Variable fan speed dry cooler (with fan speed controlled based on fluid temp)
• Variable speed pump (controlled based on fluid temp)
• Water/glycol cooled free cooling CRACs (consisting of both a DX and a water/glycol economizer coil)
STULZ Water-Side Economizer
Variable Economizer Cooling
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
• Closed loop evaporative cooling tower (controlled based on fluid temperature)
• Constant speed pump• Water/glycol cooled free cooling
CRACs (consisting of both a DX and a water/glycol economizer coil)
STULZ Water-Side Economizer
Evaporative Tower Economizer Cooling
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Water-Side Economizer
Pre-Engineered Controls
STULZ E2 Inputs
• Outside Air Temperature & humidity• Supply / Return air temperature• BMS control
STULZ E2 Outputs
STULZ CRAH
• Modulates the STULZ CW Valve and EC Fans to extend free cooling operation• Enable / Disables Chiller, Pumps, and Cooling Tower• Uses the Cooling Tower for primary cooling - based on fluid temperature• Activates the Chiller when trim or full cooling is required
Modes of Operation
Warmer / High Humidity
• CRAH traditional operation; cooling tower supplies primary cooling; chiller provides trim
Within Proper Range
• CRAH uses Cooling Tower for primary cooling
Cold Conditions
• CRAH uses cooling tower for primary cooling
Water-Side Economizer with STULZ CRAH’s and E2 Controls
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
• Evaporative cooling tower (controlled based on fluid temperature)
• Cooling tower pump• Chiller (controlled based on fluid
temperature), chiller pump• CRAH unit (with dual circuited
interlaced chilled water cooling coil)
STULZ Water-Side Economizer
Dual-Source Economizer Cooling
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
• The latest STULZ state-of-the-art water-side economizer solution
• Evaporative cooling tower and cooling tower pump
• Air or water cooled chiller and chiller pumps
• Control mixing valves• CW CRAHs (with a single coil)
STULZ Water-Side Economizer
STULZ Dynamic Economizer Cooling
• Optimized Sequence of Operations• Temp near or below required cooling fluid temperature - the “chiller assisted”
cooling system operates in cooling tower mode (without energizing the chiller)• Temp increases above required cooling fluid temperature - flow from the tower
diverted to the chiller to provide the trim to maintain the cooling fluid temp. • Designed to minimize the hours of chiller operation and optimize
economization.
Reference the new STULZ Data Center Design Guide for Water-Side Economizers
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Water-Side EconomizerSTULZ Dynamic Economizer Cooling – Optimized ConditionsAchieve incredible efficiency by executing a carefully coordinated sequence of operations, where the functions of all components are orchestrated together.
Optimized Delta-T and Approach Temperatures5⁰F (3⁰C) delta between Supply Water & Supply Air temp28⁰F (15⁰C) delta between the Supply Air & Return Air temp25⁰F (14⁰C) delta between the Supply Water & Return Water temp
75⁰F Supply Air103⁰F Return Air
70⁰F Supply Water95⁰F Return Water
STULZ CRAH
STULZ Controls
Closed-LoopCooling Tower
Air-Cooled Chiller
Pumps & Valves
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Water-Side EconomizerSTULZ Dynamic Economizer Cooling – Optimized Conditions
• “CRAH Heat Transfer Efficiency” with STULZ CW V-coil and EC fan technology by increasing the return air temperature to 103F (using containment)
• “Warm Water Cooling” with STULZ CW V-coil that allows the use of 70F supply water to provide 75F supply air (well within ASHRAE TC9.9 guidelines).
• “All-Year Primary Economizer Cooling” with a closed-loop cooling tower• “Chiller Assisted Cooling” using an air or water-cooled chiller• “Reduced Flow and High Delta-T” by optimizing use of pumps and valves
Optimized Cooling Performance• Operate in Dry Tower Mode
for 62% of the year• Extend Closed-Loop Cooling
Tower operation in wet mode another 11%
• Operate in Chiller Assist Mode (partial chiller operation to trim cooling tower water) for 27% of the year
Contributing to a major data center PUE of 1.14 (partial or mechanical PUE of 1.06)
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberHandler : Pre-Engineered Air Handler
STULZ CyberHandler Superior value as a pre-engineered outdoor air handling system for precision temperature and humidity control in a data center
• Designed with proven STULZ technology
• Frees up white space in the data center
Capacity Table
Direct Air Economizerwith DX or CW
Indirect Air EconomizerWith DX or CW
kW 124 – 538 124 – 480
MBH 421 - 1,836 421 – 1,638
Tons 35 – 153 35 – 137
CFM 12,000 – 55,000 12,000 – 50,000
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberHandler : Pre-Engineered Air HandlerModular Construction• Pre-engineered modules configured to your
needs
Designed for Data Centers• Handles higher return air temperatures than
comfort cooling AHUs• Engineered and tested for 7x24 operation• Outdoor placement frees white space• Keeps maintenance away from sensitive IT
equipment• STULZ E2 controller, available with BMS
interface
Galvanized Steel Base • Allows Roof, Pad or Curb Mounting• Sturdy Construction• Excellent Corrosion Protection
Hinged Access Doors• Service access to all sections
Double Wall Panels• Excellent insulation and
corrosion resistance• Thermal break• Lightweight• Minimal deflection
EC Fan Array• Highly reliable• Low maintenance• Built in redundancy• Low energy consumption• Variable speed• Direct drive
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberHandler : Pre-Engineered Air Handler
Configure Pre-Engineered Modules to make your unique STULZ CyberHandler System
Economizer • Air Economizer - Direct Air (damper system) - Indirect Air (heat exchanger)• Water Economizer - Dual Coil (CW) - Integrated Fluid Cooler (CW)
Adiabatic • Direct Adiabatic (Pad)• Indirect Adiabatic (Heat Exchanger) Cooling
Section
Mechanical Cooling
• DX Coil• CW Coil
Humidification • Electrode Canister• Ultrasonic Humidifier
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberHandler : Pre-Engineered Air Handler
Configure Pre-Engineered Modules to make your unique STULZ CyberHandler System
EC Fan Array Section
• Multiple Highly Efficiency EC Fans• Fan Speed Control
Heat Rejection • Condensing Unit for DX• Fluid Cooler for CW
Exhaust • Exhaust Module for Direct Air Economizer• Passive or Powered with EC Fans
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberHandler : Pre-Engineered Air HandlerSTULZ CyberHandler – Configuration – Example 1
Direct Air Economizer Direct Adiabatic Cooling DX Cooling
Outside air (< supply air temp) directly introduced into the data center
The outside air is cooled with an adiabatic system
Used only when required for trim or full capacity
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberHandler : Pre-Engineered Air HandlerSTULZ CyberHandler – Configuration – Example 2
Indirect Air Economizer Indirect Adiabatic Cooling DX Cooling
Outside Air (< supply air temp) through an air-to-air heat exchanger to indirectly cool the return air
Return air indirectly cooled with an adiabatic spray applied to the outside air and air-to-air heat exchanger
Used only when required for trim (can be sized for full capacity)
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberPack: Packaged Rooftop AHU
STULZ CyberPackSTULZ DX packaged rooftop AHU
DX Cooling• Up to two independent cooling circuits with
highly reliable scroll compressors. • Environmentally Friendly R410A refrigerant.
• -30 Degrees F ambient operation with optional flooded head pressure control.
Packaged AHU• Functional operations: cooling,
dehumidification and filtration• EC Fans for energy cost savings and long
life• Fan speed is continuously adjustable
• 4” thick, MERV 7-13 cartridge air filters • Controller user interface display panel for
ease of use• STULZ E2 Controller and user interface
display panel for ease of use
Capacity Table
DX
kW 42 – 88
MBH 144,000 – 300,000
Tons 12 – 25
CFM 5,000 – 10,000
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberCon : Pre-Engineered Modular
STULZ CyberCon Provides superior value for precision temperature and humidity control in a modular/containerized data center (POD).
Capacity Table
Direct Air EconomizerWith Adiabatic and/or DX
Indirect Air Economizerwith DX
Indirect Water Economizerwith Chiller
kW 243 223 243
MBH 830 760 830
Tons 69 63 69
CFM 23,000 23,000 23,000
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberCon : Pre-Engineered ModularDesigned for modular / containerized data centers• Minimum mechanical installation
required - only utilities (power, condensate drain)
• No protruding components like fans, doors, or louvers
• DX or CW cooling with direct or indirect adiabatic cooling option
• STULZ E2 controller, available with BMS interface
Standard 20’ high-cube container dimension• Allows IT POD, Pad, or Curb
Mounting• Rapid deployment• Easy shipping and handling • Short construction time
Hinged access doors• Service access to all internal
components
EC Fan Array• Highly reliable• Low maintenance• Built in redundancy• Low energy consumption• Variable speed• Direct drive
Designed for growth as needed• Outside air intake & service access from
one long side• Allows end-to-end, back-to-back
installation, and modular build out
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberCon : Pre-Engineered ModularDesigned for growth as needed.STULZ CyberCon allows build out of multiple modular / containerized data centers.
STULZ CyberCon Container with IT Racks Add units as capacity needs increase
Back-to-back and/or side-by-side configurations
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberCon : Pre-Engineered ModularConfiguration – Example One
Direct Air Economizer• Outside air (< supply air
temp) is directly introduced into the data center
Direct Adiabatic Cooling• Outside air cooled with
an adiabatic system and directly introduced into the data center
DX Cooling (Integrated DX Condenser)• Used only when required
for trim or full capacity
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberCon : Pre-Engineered ModularConfiguration – Example Two
Indirect Water Economizer• Outside air cools water
in a closed loop
Integrated Adiabatic Fluid Cooler• Adiabatic cooling of
closed water loop when more cooling is needed than water economizer can provide
Integrated Chiller• Chiller to trim closed
water loop temperature if outside conditions are not suitable for water economizer or adiabatic fluid cooler only
STULZ CyberCon modular system, with integrated indirect water-side economizer cooling, based on
STULZ Dynamic Economizer Cooling
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberAiR® Perimeter Cooling
STULZ Perimeter Cooling Units • DX CRAC’s and CW CRAH’s • Down-flow and Up-flow• Down-flow with front discharge• Broadest range of cooling capacities• Highest capacity CRAH’s on the
market (up to 60,000CFM)
STULZ 730 CRAH with 10 EC Fans and filter plenum STULZ 280 CRAH with
front discharge
CRAC CRAH
Dual Circuit DX Systems Single & Dual Circuit CW Systems
kW 21 – 105 60 – 730
MBH 72 – 360 202 – 2,570
Tons 6 – 30 16 – 214
CFM 900 – 15,000 4,800 – 60,000
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberAiR® Perimeter Cooling
Common Features• V-Frame now for both DX (CRAC) Evaporator and CW (CRAH) Chilled Water Coils
• Optimal capacity and energy efficiency by providing optimized draw-through air pattern and reduced air-side pressure drop (over A-frame coils)
• Optional Configurations• Multiple upflow & downflow air patterns available• Front or rear discharge units available (ideal for slab floors)• Multiple floor stand configurations available (including seismic requirements)• Water-side economizer with dual coil applications (DX/CW or CW/CW)
• Optional Features• Integral steam canister humidifier with various capacities and proportional
control option• Provide seamless control of external ultrasonic or other adiabatic
humidification systems• Air-side economizer with vertical or horizontal mixing box• Hot water and low pressure steam reheat using an external heating medium• Electric reheat - multi-stage low watt density, electric resistance heaters
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberAiR® Perimeter Cooling
CRAC Features• Highly efficient and reliable low noise scroll compressors
• Single or multi-stage compressor arrangement including tandem configurations• Multiple stages of DX cooling to match load requirement
• Micro Plate Heat Exchangers for efficient heat transfer
• Optimized AWS/Free-cooling coils to closely match DX cooling capacities, increasing energy savings opportunities
• Refrigeration-based dehumidification system effectively removes excess moisture
• Hot gas reheat - provides reheat using recycled compressor heat
• Snap acting / full floating hot gas bypass system provides cooling capacity modulation and evaporator coil freeze protection
• Electronic Expansion Valves can be optimized to work over a wide range of conditions
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberAiR® Perimeter Cooling
CRAH Features• Largest capacity perimeter CW units in the industry (up to 60,000 CFM)
• Multiple EC Fan options (additional fans in same cabinet footprint)
• All EC Fans mounted in the cabinet meet full performance without having to be dropped into the raised floor (due to geometry with CW V-coil)
• Fewer units at higher capacity can significantly reduce capital cost & operating cost
• 2 x CW Valves standard on CFD-510 and larger units (option for 1 CW valve)
• Dehumidification efficiently achieved through reduced air volume at max cooling
• Standard and Seismic Floor Stands available for all CW units
• Filter Plenums designed with increased surface area for filtration, lower pressure drop, and improved energy savings
• Standard MERV 8 filters (optional up to MERV 14 filters)
• 100% Front Access on all sizes
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
Additional CW & DX Perimeter Cooling
STULZ Mini-Space STULZ FLAiR STULZ CyberONE EC STULZ ModulAiRCW & DX DX (Air, Water, Glycol Cooled)
Minimal Floor Space Console DX Single Circuit DX Modular Dual Circuit DX
kW 3 – 25 5 – 18 7 – 35 24 – 105MBH 12 – 84 18 – 60 24 – 120 84 – 360Tons 1 – 7 1.5 – 5 2 – 10 7 – 30CFM 1,180 – 4,130 750 – 2,300 1,000 – 4,800 1,800 – 14,400
Other CW & DX Cooling Products from STULZ
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
Superior Components for Capacity and Efficiency
• Fans designed to operate at reduced speed to
maximize efficiency
• Fully scalable air volume
• Superior efficiency as compared to forward curved
fans
– Over 20% immediate energy savings
– Over 60% energy savings when running at partial
load
• Optimized under-floor pressure and balanced air flow
• Low vibration; no belt dust
• Maintenance free
EC FAN(backward curved plenum fan with Electronically Commutated motor)
STULZ was the first to bring EC Fan technology to the U.S. market and still leads by matching with V-coils and independent control from CW
valve with STULZ E2 controller!
Why STULZ technology and design is better than the others!
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
Superior Components for Capacity and Efficiency
• Minimizes the possibility of water carryover
• Reduced air-side pressure drop verses
A-Frame coil
• Provides optimal draw-through air pattern for
uniform air distribution
• Constructed for maximum heat transfer with
minimal water-side pressure drop (CRAH)
• DX refrigerant flow is controlled by electronic
expansion valves (CRAC)
V-Frame Coils• V-Frame Evaporator Coils (CRAC)• V-Frame Chilled Water Coils (CRAH)
STULZ was the first to bring V-coil technology to the U.S. market and still leads by matching with EC Fans and independent control from CW
valve with STULZ E2 controller!
Why STULZ technology and design is better than the others!
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
Heat Rejection – Air Cooled
• Direct-driven high performance axial fans
• AC and EC Fan motors
• Integrated control box with main disconnect and
motor protection
• Various fan speed control options based on
refrigerant pressure
• R-407c & R-410a rated
• Low ambient temperature control options
Common features for Standard and MicroChannel Air Cooled Condensers
• MicroChannel coil design: better heat rejection
with smaller footprint and improved SCOP
• Lower weight than traditional design
• Uses less refrigerant
• Integrated receiver skid
MicroChannel Condensers (SCS - MC)
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
Heat Rejection – Liquid Cooled
• Direct-driven high performance axial fans
• AC and EC Fan motor
• Integrated control box with main disconnect and
motor protection
• Free cooling dry coolers are available for the entire
product line
Glycol System Remote Drycooler
• Single and dual pump package with redundant
pumps
• Individually powered or powered from Drycooler
Glycol System Pump Packages
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberRow® Row Cooling
STULZ CyberRow
• Ideal for high density cooling in open or contained systems
• Provides for targeted hot spot reduction• New models with VFD Compressor and
Micro-Channel Evaporator Coil• New model with additional FC Coil
STULZ CyberRow
CW DXCRS-090
12”CRS-180
24”CRS-042
12”CRS-084
12”CRS-090
12”*CRS-091
24”**
kW 13 – 37 31 – 75 16 31 33 33
MBH 44 – 126 106 – 256 55 106 112 112
Tons 4 – 11 9 – 21 5 9 9.3 9.3
CFM 2,900 5,800 1,500 2,900 2,900 2,900
* VFD Compressor & Micro-Channel Evaporator** VFD Compressor, Micro-Channel Evaporator, and additional FC Coil
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
Common Features & Benefits
Performance:• Widest range of units with the largest cooling capacity in the industry• EC fans provide adjustable air volume based on real time cooling requirements at
the lowest energy consumption
Flexible: • Adapts to all major manufacturers racks and rack containment systems • Installation on non-raised or raised floors• Suitable for new and existing data centers; easy to add units as you grow • Used in containment, open architecture, and hot spot reduction applications• Top or bottom pipe and power connections• 100% serviceable through front and rear access• DX with Free Cooling (FC) Coil available in 24” cabinet
Cold Air Discharge• Cold air discharge options: front or side discharge available
• Front discharge recommended for containment configurations• Side discharge recommended for open architecture configurations
Controls• Various fan control options allowing optimized air distribution• Dual power with true auto switch-over function (all CW and 24” DX)
STULZ CyberRow® Row Cooling
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
Unit-Specific Features & Benefits
Chilled Water (CW)• 2-way or 3-way CW control valves• Low water-side pressure drop
Direct Expansion (DX)• DX systems provided with high efficiency, highly reliable, low noise scroll compressors• DX systems available with VFD Compressor and Micro-Channel evaporator
(available on CRS-090 and CRS-091)• DX systems are available with free cooling option (available on CRS-091)• Capacity control utilizing electronic hot gas bypass with electronic expansion valves • R-410a refrigerant• Heat rejection with air, water, or glycol cooled condensers for the entire product range
Economizer• CRS-091 includes FC coil for water-side economizer (DX/CW or CW/CW)
STULZ CyberRow® Row Cooling
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CeilAiR® Ceiling Cooling
STULZ CeilAiR
• Ceiling mounted air conditioners provide precision temperature and humidity control
• The most complete line of ceiling mounted cooling products in the industry
• The ultimate space saver
STULZ CeilAiR
CW & DX
kW 3.5 - 35
MBH 12 – 120
Tons 1 – 10
CFM 500 – 4,400
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CeilAiR® Ceiling Cooling
Common Features & Benefits
Performance• Wide range of options with DX or CW for precision cooling• High static blowers are available for ducted systems• Condensate pumps can be factory or field installed (in some models)
Flexible• High efficiency EC Fans available as option in certain units• Fully accessible in-place through easily removable side access panels• Smaller capacity units easily mounted in a standard 2’ x 4’ grid dropped ceiling plenum• Spot cooler and ducted configuration• Available with same-face / one-sided / L-shaped air pattern• Available with low profile for limited installation height
Dependable• Aluminum cabinet construction for no corrosion / low weight • Thermal insulation provided
Controls• Variety of controls from electromechanical to state of the art E2 microprocessor, allowing
seamless integration with all BMS platforms
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CeilAiR® Ceiling Cooling
Unit-Specific Features & Benefits
Chilled Water (CW)• Proportional controls• 2-way or 3-way water / glycol control valves• High pressure chilled water valves
Direct Expansion (DX)• DX systems with independently circuited, high efficiency, high reliability, and low
noise scroll compressors• Heat rejection: air cooled self-contained, air cooled split, or water / glycol cooled• Refrigerant R-407c or 410a• Single and dual stage refrigerant circuits with interlaced coils
Economizer• Water-side economizer with free cooling or alternate water source
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Ultrasonic Humidifier
STULZ Ultrasonic Humidifier• State-of-the-art
humidification for mission critical applications and any environment where clean, efficient, and precise humidity control is required
• 93% energy savings over steam humidifiers
• With integrated controls and water treatment systems
DRH – Direct Room Humidifier DAH – Ducted Air Humidifier
Wall or Shelf Mounted Unit Duct & Air Handling Mounted Module
lbs. / hr. 4.4 – 17.6 5.3 – 39.6
kg / hr. 2.0 – 8.0 2.4 – 18.0
DRH – Direct Room Humidifier Unit
DAH – Ducted Air Humidifier Module
Applications• Data Centers / Telecomm• Libraries / Museums• High Tech Manufacturing• Printing / Distribution• Food & Beverage• Agriculture / Tobacco• Health Care Facilities• Laboratories• Commercial Offices
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Water Treatment for Ultrasonic Humidifier
STULZ Demi-Cabinet• STULZ Demi-Cabinet Enclosures• For unitary RO and/or DI • Applied to small capacity and light
commercial humidifier applications
STULZ Skid Mount RO/DI• STULZ High Purity Reverse Osmosis
(RO) plant pre-conditioner - by Culligan • For large capacity humidifier applications• CHP-250 to 8000 GPD RO/DI packages
include prefiltration, storage, repressurization, UV sterilization, monitoring, and start-up
STULZ water Treatment Systems
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Ultrasonic Humidifier
DRH – Direct Room Humidifier
• Mounts below the ceiling in a conditioned space• On wall or column with factory furnished mounts• Suspended from above in open space • Integral blower and washable filter • Absorption distance determined by RH of room
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Ultrasonic Humidifier
DAH – Ducted Air Humidifier
• Mounts in moving air stream of AHU or ductwork• Multiple humidifiers assembled on factory rack system• Air velocity design similar to heating/cooling coils • Factory accessories for optimized airflow and mist control• Absorption distance determined by RH of airstream
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Ultrasonic HumidifierFeatures & Benefits
Design• Multiple piezoelectric transducers immersed in water bed impart high frequency oscillation
• Distributed power to the piezoelectric transducers is 48 Volts AC or DC• Alternating pressure and vacuum causes cavitation and production of very fine water mist• Average 1 micron diameter water droplets evaporate quickly in air stream• Wetted surfaces constructed of non-corrosive materials: plastic and stainless steel• Internal humidifier safeties: low and high water level switches and high temperature cutout
Performance• Adiabatic humidification process < 10% of the energy required to boil water into steam• Additional benefit of evaporative cooling - improves efficiency data centers• Includes mixed bed deionization water treatment systems by Culligan• 100% of the demineralized water in the humidifier utilized; does not require a flush cycle• Extremely low operational expense equates to very short term ROI
Controls• STULZ Ultra-Series Proportional controls for single or multiple humidifier systems• STULZ E² Controller for integrated operation of up to 16 humidifiers per zone• Ultra-Series control boxes providing power and control distribution (up to 8 PSU’s each)• Proportional analog output converted to Pulse Width Modulation at humidifiers• Monitors and communicates various system functions and alarms including water quality
via integrated control and/or optional BMS
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STULZ CyberMOD – EC Fan Retrofit
STULZ CyberMOD• Easy-to-install, variable speed
EC Fan Retrofit Kit • Replaces belt drive DWDI blowers for
clean, efficient upgrade to legacy mission critical CRAHs & CRACs
*Savings estimate is derived from actual performance test results of (1) Liebert model FH740C with 10 hp forward curved centrifugal fan vs.. (1) Liebert model FH740C modified with the STULZ EC Fan retrofit kit, against 0.3” of external static pressure. Results may vary.
Applies to:• Liebert• Data Aire• Comp-Aire• Airflow• ATS
20-60%*Fan energy
savings
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberMOD – EC Fan Retrofit
EC Fan
20-60%*Fan energy
savings
Performance• Energy-saving advantages: 20% by replacing the fans only - at full flow• Up to 60% when allowing additional control options, partial load operation• EC Fans operate at lower speeds, lower energy, even airflow• Fast ROI - typically within 2-4 years and qualifies for utility rebates• EC Fans consume less energy, therefore higher net cooling capacity• EC Fans provide optimized under-floor pressure and balanced airflow
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ CyberMOD – EC Fan RetrofitFeatures & Benefits
Applications• Extend the life and improves efficiency and reliability of existing systems• 2- and 3-fan configurations available• No changes required to the primary electric or piping
Design• Welded aluminum construction• Provides superior air distribution • Built-in fan redundancy• Easy installation
Operation• Quiet Operation (low vibration, no inverter whine) • Low maintenance (no belts to adjust, no belt dust, no greasing)
Controls• STULZ E² controller ties directly to or replaces existing controller• Fan speed control is independent of CW valve control operation• Update existing control options (under-floor pressure control; return or
supply air temperature control; independent fan and valve control)• Communicates with BMS - optional
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Replacement CRAH
STULZ Replacement CRAH
• Direct drop-in chilled water, high capacity CRAH replaces inefficient legacy units
• Provides instant energy savings and improved performance
40-60%*Total energy savings
*Savings estimate is derived from actual performance test results of (1) STULZ CCD-1805 CWE-LR vs.. (1) Liebert model FH740C, at 16,500 cfm, against 0.3” of external static pressure. Results may vary.
STULZ Replacement CRAH
CW
kW 76 – 124
MBH 261,000 – 423,000
Tons 21 – 35
CFM 12,500 – 18,600
Applies to:• Liebert FH 422C• Liebert FH 529C• Liebert FH 600C• Liebert FH 740C
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Replacement CRAHFeatures & Benefits
Application• All the benefits of STULZ Perimeter Cooling for Mission Critical Design• STULZ cabinet and unique design features allow a direct drop-in replacement• No modification to existing piping mains, primary electric, or floor stand
Performance• STULZ V-Coil arrangement• Energy savings advantages:
• Up to 40% simply by replacing the CRAH • Savings of 50% and beyond can be achieved using advanced controls
• EC Fans can provide Increased air volume at maximum fan speed• EC Fans typically operate at lower speeds, lower energy, even airflow• EC Fans consume less energy, therefore higher net cooling capacity• EC Fans provide optimized under-floor pressure and balanced airflow• Fast ROI; qualifies for utility rebates
Control• The STULZ E² controller allows communication with all major BMS/BAS systems• Update existing control options (under-floor pressure control; return or supply air
temperature control; independent fan and valve control)
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ E2 Controller Retrofit
STULZ E2 Controller Retrofit
• STULZ E2 Controller retrofit kit and authorized installation services
• For legacy STULZ chilled water units with C6000 controllers and select competitor units
• STULZ E2 controllers can be quickly retrofitted
• An excellent way to unify disparate controller platforms and gain tighter control by adding dew point control / under-floor static pressure capabilities
• Improves BMS communications by eliminating outdated and unnecessary gateways while increasing read/write capability
Large Bezel with Touchscreen
Microprocessor
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STULZ Product Support
STULZ Product Support
Comprehensive Service to ensure customers maximum efficiency and reliability
• STULZ Product Support consists of four teams dedicated to post-sale support:
• Technical Support – Phone support for warranty parts/labor authorization and troubleshooting • Field Service – Dispatch/coordination of authorized technicians for: start-up, PM, break fix, onsite retrofit & refurbishment projects. • Parts – Factory authorized Part sales • Training – Technician & Owner Training
Planned Service
Preventative Maintenance Contracts• Multiple options for Factory Authorized Preventative Maintenance contracts. • An Authorized STULZ PM contract guarantees response by qualified technicians
when emergency repairs are necessary.
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STULZ Product SupportDeployment Services
Factory Authorized Warranty Inspection/Start-up• Industry leading Two Year Parts and 90 Day Labor Warranty with a Warranty
Inspection/Start-up. • Factory Authorized technicians ensure that STULZ equipment has been installed
per factory guidelines and identify any deficiencies prior to warranty validation.
Basic Product Familiarization• Factory Authorized technicians provide a brief equipment overview.
BMS/Communication Services • Factory Authorized technicians ensure that STULZ products are configured and
capable of communicating in accordance with customer requirements.
Commissioning Assistance• Factory Authorized technicians provide a factory interface to agents during
commissioning, functional and integrated testing.
Owner Training• Comprehensive and flexible training programs for end users via onsite, factory or
web-based sessions. • Tailored to the customer’s schedule, equipment and facility requirements.
Outdoor Cooling Indoor Cooling Retrofit and Conditioning
STULZ Product Support
STULZ Product Support Network (PSN)• A comprehensive network of Factory
Technicians and Certified Service Partners throughout North America
• All technicians and partners are pre-qualified, trained, and certified by STULZ at our factory
• Over 90 locations to actively support end users and contractors
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Engineering and Production Locations: U.S.A. - Germany - Italy - India - China
STULZ Global Presence
Globally Close To You100’s of STULZ sales and service offices around the globe