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Outdoor Cooling Indoor Cooling Retrofit and Conditioning Outdoor Cooling Indoor Cooling Retrofit and Conditioning STULZ STULZ mission is to be the premier provider of energy efficient temperature and humidity control solutions for mission critical applications. Solutions and Services (2 nd Edition)

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Page 1: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and ConditioningOutdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZSTULZ mission is to be the premier provider of energy efficient temperature and humidity control solutions for mission critical applications.

Solutions and Services (2nd Edition)

Page 2: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ, Your Trusted Partner

Cooling Technology Leader-Precision cooling solutions and services for mission critical applications. -Energy efficient temperature and humidity control equipment for data centers.

STULZ is a global provider of innovative data center cooling solutions and services. Pre-Engineered

-Variety of configurations and options. -Factory designed and tested components. -Custom touch to meet your specific needs.

Breadth and Depth-20 years of expertise including controls & economizers.-Largest portfolio to fill all needs.

Designed and Manufactured in the U.S.A.-Research, design, manufacture, and test in Frederick, MD.

-Meets the requirements of Buy America Act

Page 3: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ can be found in most of theworld’s leading data centers.

STULZ works closely with leading companies of all sizesto provide you with a complete data center cooling solution.

Consulting Engineers

• Most Extensive Cooling Line • Unit Selection Support • Energy Analysis • Electrical & Mechanical

Drawings • Custom Designs

Contractors

• General & Mechanical • High Value • Competitive Lead Times • Controls Support • Start-up Service

Owners/Users

• High Quality & Reliability • Low Maintenance • After Sales Service • Fast ROI

Partners

• Partnerships with Rack, Containment, DCIM, and Cooling Tower Experts

STULZ, Your Trusted Partner

Page 4: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ Mission Critical Cooling Solutions

Page 5: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

Energy Efficiency

Energy efficient temperature and humidity control products and solutions for mission critical applications.

Largest sensible cooling capacity per ft2.

Qualify for energy rebates.

Save money.

ASHRAE

Active participant on ASHRAE

• ASHRAE TC9.9 - 2011 data center temperature & RH

• ASHRAE 90.1 - 2010/2013 use of water and air economizers

• ASHRAE 127 test standard

Achieve industry best SCOP and PUE performances.

STULZ Mission Critical Cooling Solutions

Testing & Certifications

• STULZ Mission Energy Lab– ETL Satellite laboratory

for ASHRAE 127 testing– Research, Development

and 3rd party witness testing

• IBC / OSHPD approved

• CEC (California Energy Commission

Meet key industry standards. Assure performance as advertised.

Page 6: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ Controls and Monitoring

• STULZ E2 is the standard microprocessor controller across all STULZ product platforms

• Provides precision monitoring and control of your mission critical environment.

STULZ E2 Microprocessor Controller

STULZ E2 Controller Ties it all Together

Designed specifically for

precision control of mission critical

environments

Multiple I/O capabilities for sensor inputs and control

outputs.

Universal BMS interface for

remote monitoring (read) and

remote control (write)

Capable of networking

controllers in a workgroup

(pLAN) to work as one (no BMS

required)

Pre-engineered controls for

economizers and adiabatic cooling

Page 7: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

• Control Panel• Backlit LCD alphanumeric display for visual indication• Operated via 6-key menus, in five different modes• Unit functions for cooling, heating, humidifying and

dehumidifying• Three levels of restricted entry into the configuration

• Microprocessor• Sensor inputs and control outputs• Additional I/O Sensors & Alarms• Psychrometric control provided as user configurable

temperature and humidity (RH) or dew point control• Optional UPS backup module

STULZ Controls and Monitoring

Control Panel with Touchscreen

Microprocessor

Page 8: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

• Software• Independent EC Fan and cooling control (CW valve or

DX)• Cooling control options: return air temperature,

humidity, supply air temperature, dew point• Fan control sequence: BMS, local/static pressure, or

temperature based (supply or return air)

• Networking• Capable of networking up to eight E2 controllers with

an independent LAN.• The E2 controller will communicate to BMS/BAS

systems via all common protocols: BACnet IP/Ethernet/MS-TP, HTTP, SNMP V1/2c, Modbus IP/RTU

STULZ Controls and Monitoring

Control Panel with Touchscreen

Microprocessor

Page 9: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ Controls and Monitoring

Multiple Sensor Averaging Control (up to 4 temperature or humidity sensors) • Refrigerant pressure and temp monitoring for DX • Water temp. sensor for CW • Return or supply temp/humidity sensor • Static pressure sensor

Easy to program multiple alarms including “virtual flow” alarm and “condensate possible” alarm

LAN communication options available

Ultra capacitor system can intelligently close valves or dampers after a sudden power loss

Real Time Monitoring-Provides a direct LAN connection for real time status of the EC fans.-Data points available to a BMS for advanced system monitoring.

Real time data includes: • Speed • Power • Temperature • Voltage • Alarm Status

STULZ Advanced Controls

Page 10: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ Controls and Monitoring

STULZ E2 Microprocessor Controller

Key Control Capabilities Benefit

Independent Control Efficiency of EC Fans and CW valve (or DX compressor) can be maximized

Dew Point Control Temperature and RH examined and humidification / dehumidification modes optimized

Static Pressure Control Provides even airflow on demand at any room position and precise control for containment

Unit Networking Capable of BMS interface or private local area network (pLAN)

Redundancy Controller defaults to set points if a sensor fails or if BMS control signal fails, EC Fans ramp up if one fails

Page 11: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ Economizers – Controls & Monitoring

The STULZ E2 Controller monitors and controls all aspects of economizer system operation to economically provide the required cooling, based on real time indoor and outdoor conditions

Decision Criteria for Choosing an Economizer Type

• Weather Conditions (bin weather data)• Dry Bulb, Wet Bulb• Enthalpy, Dew Point

• Air-Side Economizer• Quality of Air (particulates?)• Willingness to bring outside air into the data center• Ability to duct outside air through the building

• Water-Side Economizer• Availability and cost of water

• Capital Budget (CapEx) and Operating Budget (OpEx)• Maintenance Capability

Page 12: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ Air-Side Economizer

Pre-Engineered Controls

STULZ E2 Inputs

• Outside Air Temperature & humidity• Supply / Return air temperature• BMS control

STULZ E2 Outputs

STULZ CRAC, CRAH or AHU

• Outside Air Intake• Direct or indirect adiabatic cooling (if equipped)• STULZ DX or CW operation (if needed)• STULZ EC Fans• Return Air Damper and Exhaust Damper or Fan

Modes of Operation

Warmer / High Humidity

• Outside air dampers close• Direct or indirect adiabatic deactivated• CRAC/CRAH with traditional operation

Within Proper Range

• Outside air dampers open• Direct or indirect adiabatic activated

Cold Conditions

• Dampers mix outside air & return air to achieve desired temperature• Warm return air mixes with outside air before the filter to prevent freezing

Air-Side Economizer with STULZ CRAC’s, CRAH’s, or AHU’s and E2 Controls

Page 13: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ vertical and horizontal mixing boxes for air-side economizer options using STULZ floor-standing CRAC’s or CRAH’s

• CRACs or CRAHs with an integrated mixing box and damper controls provide direct free cooling

• Units attached to the top of a CRAC or CRAH in a vertical or horizontal position

• Pre-filter and freeze protection damper options

• Mixes outside and return air depending on outside air conditions

• Full economizer controls provided by the STULZ CRAC or CRAH

STULZ Air-Side Economizer

Vertical & Horizontal Mixing Boxes

Page 14: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

Direct Air-Side Economizer • Outside air (less than supply air

temp) is directly introduced into the data center

Direct Adiabatic Cooling• The outside air is cooled with an

adiabatic system and directly introduced into the data center

Direct DX Cooling• The outside and/or return air is

cooled with a DX evaporator coil and directly introduced into the data center

STULZ Air-Side Economizer

STULZ CyberHandler (AHU) with Direct Air Economizer, Direct Adiabatic Cooling, and DX for trim

Page 15: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

Direct Air-Side Economizer • Outside air (less than supply air

temp) is directly introduced into the data center

Direct Adiabatic Cooling• The outside air is cooled with an

adiabatic system and directly introduced into the data center

Direct DX Cooling• The outside and/or return air is

cooled with a DX evaporator coil and directly introduced into the data center

STULZ Air-Side Economizer

STULZ CyberCon (Modular/Container) with Direct Air Economizer, Direct Adiabatic Cooling, and DX for trim

Page 16: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

Indirect Air-Side Economizer• Outside Air (less than supply air temp) passes through an air-to-air heat exchanger

to indirectly cool the data center return air

Indirect Adiabatic Cooling• The return air is indirectly cooled via an air-to-air heat exchanger that has an

adiabatic spray applied to it

STULZ Air-Side Economizer

STULZ CyberHandler with Indirect Air Economizer, Indirect Adiabatic Cooling, and DX for trim

Indirect Adiabatic Cooling Module

Page 17: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ Water-Side Economizer

Pre-Engineered Controls

STULZ E2 Inputs

• Outside Air Temperature & humidity• Supply / Return air temperature• BMS control

STULZ E2 Outputs

STULZ CRAC

• Varies the speed of the Dry Cooler or Cooling Tower fans and Pump Package to optimize free cooling• Uses the Dry Cooler or Cooling Tower for primary cooling - based on fluid temperature• Activates the compressor when DX trim or full DX cooling is required

Modes of Operation

Warmer / High Humidity

• CRAC traditional operation; dry cooler supplies glycol to unit condenser

Within Proper Range

• CRAC has combination of glycol Free Cooling (FC) Coil & one DX Compressor (trim)

Cold Conditions

• CRAC has glycol transferred to free cooling coil; compressor off - fans on dry coolers and pumps operate at lowest possible speeds to supply required cooling - as ambient increases, fans on dry coolers & pumps increase speed to extend available free cooling

Water-Side Economizer with STULZ CRAC’s and E2 Controls

Page 18: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

• DX CRAC cooling unit with water-side economizer

• direct expansion coil• water/glycol

economizer coil

• Cooled with fluid from the outdoor dry cooler & economizer coil (DX compressors off)

• When ambient temperature rises, the flow of fluid is diverted into the DX cooling circuit to provide an assist mode.

• When the fluid temperature is warm, the unit operates as a fluid cooled DX unit, rejecting the heat to the condenser.

STULZ Water-Side Economizer

STULZ DX CRAC with Economizer Coil & Condenser Loop

Page 19: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

• Variable fan speed dry cooler (with fan speed controlled based on fluid temp)

• Variable speed pump (controlled based on fluid temp)

• Water/glycol cooled free cooling CRACs (consisting of both a DX and a water/glycol economizer coil)

STULZ Water-Side Economizer

Variable Economizer Cooling

Page 20: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

• Closed loop evaporative cooling tower (controlled based on fluid temperature)

• Constant speed pump• Water/glycol cooled free cooling

CRACs (consisting of both a DX and a water/glycol economizer coil)

STULZ Water-Side Economizer

Evaporative Tower Economizer Cooling

Page 21: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ Water-Side Economizer

Pre-Engineered Controls

STULZ E2 Inputs

• Outside Air Temperature & humidity• Supply / Return air temperature• BMS control

STULZ E2 Outputs

STULZ CRAH

• Modulates the STULZ CW Valve and EC Fans to extend free cooling operation• Enable / Disables Chiller, Pumps, and Cooling Tower• Uses the Cooling Tower for primary cooling - based on fluid temperature• Activates the Chiller when trim or full cooling is required

Modes of Operation

Warmer / High Humidity

• CRAH traditional operation; cooling tower supplies primary cooling; chiller provides trim

Within Proper Range

• CRAH uses Cooling Tower for primary cooling

Cold Conditions

• CRAH uses cooling tower for primary cooling

Water-Side Economizer with STULZ CRAH’s and E2 Controls

Page 22: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

• Evaporative cooling tower (controlled based on fluid temperature)

• Cooling tower pump• Chiller (controlled based on fluid

temperature), chiller pump• CRAH unit (with dual circuited

interlaced chilled water cooling coil)

STULZ Water-Side Economizer

Dual-Source Economizer Cooling

Page 23: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

• The latest STULZ state-of-the-art water-side economizer solution

• Evaporative cooling tower and cooling tower pump

• Air or water cooled chiller and chiller pumps

• Control mixing valves• CW CRAHs (with a single coil)

STULZ Water-Side Economizer

STULZ Dynamic Economizer Cooling

• Optimized Sequence of Operations• Temp near or below required cooling fluid temperature - the “chiller assisted”

cooling system operates in cooling tower mode (without energizing the chiller)• Temp increases above required cooling fluid temperature - flow from the tower

diverted to the chiller to provide the trim to maintain the cooling fluid temp. • Designed to minimize the hours of chiller operation and optimize

economization.

Reference the new STULZ Data Center Design Guide for Water-Side Economizers

Page 24: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ Water-Side EconomizerSTULZ Dynamic Economizer Cooling – Optimized ConditionsAchieve incredible efficiency by executing a carefully coordinated sequence of operations, where the functions of all components are orchestrated together.

Optimized Delta-T and Approach Temperatures5⁰F (3⁰C) delta between Supply Water & Supply Air temp28⁰F (15⁰C) delta between the Supply Air & Return Air temp25⁰F (14⁰C) delta between the Supply Water & Return Water temp

75⁰F Supply Air103⁰F Return Air

70⁰F Supply Water95⁰F Return Water

STULZ CRAH

STULZ Controls

Closed-LoopCooling Tower

Air-Cooled Chiller

Pumps & Valves

Page 25: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ Water-Side EconomizerSTULZ Dynamic Economizer Cooling – Optimized Conditions

• “CRAH Heat Transfer Efficiency” with STULZ CW V-coil and EC fan technology by increasing the return air temperature to 103F (using containment)

• “Warm Water Cooling” with STULZ CW V-coil that allows the use of 70F supply water to provide 75F supply air (well within ASHRAE TC9.9 guidelines).

• “All-Year Primary Economizer Cooling” with a closed-loop cooling tower• “Chiller Assisted Cooling” using an air or water-cooled chiller• “Reduced Flow and High Delta-T” by optimizing use of pumps and valves

Optimized Cooling Performance• Operate in Dry Tower Mode

for 62% of the year• Extend Closed-Loop Cooling

Tower operation in wet mode another 11%

• Operate in Chiller Assist Mode (partial chiller operation to trim cooling tower water) for 27% of the year

Contributing to a major data center PUE of 1.14 (partial or mechanical PUE of 1.06)

Page 26: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberHandler : Pre-Engineered Air Handler

STULZ CyberHandler Superior value as a pre-engineered outdoor air handling system for precision temperature and humidity control in a data center

• Designed with proven STULZ technology

• Frees up white space in the data center

Capacity Table

Direct Air Economizerwith DX or CW

Indirect Air EconomizerWith DX or CW

kW 124 – 538 124 – 480

MBH 421 - 1,836 421 – 1,638

Tons 35 – 153 35 – 137

CFM 12,000 – 55,000 12,000 – 50,000

Page 27: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberHandler : Pre-Engineered Air HandlerModular Construction• Pre-engineered modules configured to your

needs

Designed for Data Centers• Handles higher return air temperatures than

comfort cooling AHUs• Engineered and tested for 7x24 operation• Outdoor placement frees white space• Keeps maintenance away from sensitive IT

equipment• STULZ E2 controller, available with BMS

interface

Galvanized Steel Base • Allows Roof, Pad or Curb Mounting• Sturdy Construction• Excellent Corrosion Protection

Hinged Access Doors• Service access to all sections

Double Wall Panels• Excellent insulation and

corrosion resistance• Thermal break• Lightweight• Minimal deflection

EC Fan Array• Highly reliable• Low maintenance• Built in redundancy• Low energy consumption• Variable speed• Direct drive

Page 28: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberHandler : Pre-Engineered Air Handler

Configure Pre-Engineered Modules to make your unique STULZ CyberHandler System

Economizer • Air Economizer - Direct Air (damper system) - Indirect Air (heat exchanger)• Water Economizer - Dual Coil (CW) - Integrated Fluid Cooler (CW)

Adiabatic • Direct Adiabatic (Pad)• Indirect Adiabatic (Heat Exchanger) Cooling

Section

Mechanical Cooling

• DX Coil• CW Coil

Humidification • Electrode Canister• Ultrasonic Humidifier

Page 29: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberHandler : Pre-Engineered Air Handler

Configure Pre-Engineered Modules to make your unique STULZ CyberHandler System

EC Fan Array Section

• Multiple Highly Efficiency EC Fans• Fan Speed Control

Heat Rejection • Condensing Unit for DX• Fluid Cooler for CW

Exhaust • Exhaust Module for Direct Air Economizer• Passive or Powered with EC Fans

Page 30: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberHandler : Pre-Engineered Air HandlerSTULZ CyberHandler – Configuration – Example 1

Direct Air Economizer Direct Adiabatic Cooling DX Cooling

Outside air (< supply air temp) directly introduced into the data center

The outside air is cooled with an adiabatic system

Used only when required for trim or full capacity

Page 31: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberHandler : Pre-Engineered Air HandlerSTULZ CyberHandler – Configuration – Example 2

Indirect Air Economizer Indirect Adiabatic Cooling DX Cooling

Outside Air (< supply air temp) through an air-to-air heat exchanger to indirectly cool the return air

Return air indirectly cooled with an adiabatic spray applied to the outside air and air-to-air heat exchanger

Used only when required for trim (can be sized for full capacity)

Page 32: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberPack: Packaged Rooftop AHU

STULZ CyberPackSTULZ DX packaged rooftop AHU

DX Cooling• Up to two independent cooling circuits with

highly reliable scroll compressors. • Environmentally Friendly R410A refrigerant.

• -30 Degrees F ambient operation with optional flooded head pressure control.

Packaged AHU• Functional operations: cooling,

dehumidification and filtration• EC Fans for energy cost savings and long

life• Fan speed is continuously adjustable

• 4” thick, MERV 7-13 cartridge air filters • Controller user interface display panel for

ease of use• STULZ E2 Controller and user interface

display panel for ease of use

Capacity Table

DX

kW 42 – 88

MBH 144,000 – 300,000

Tons 12 – 25

CFM 5,000 – 10,000

Page 33: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberCon : Pre-Engineered Modular

STULZ CyberCon Provides superior value for precision temperature and humidity control in a modular/containerized data center (POD).

Capacity Table

Direct Air EconomizerWith Adiabatic and/or DX

Indirect Air Economizerwith DX

Indirect Water Economizerwith Chiller

kW 243 223 243

MBH 830 760 830

Tons 69 63 69

CFM 23,000 23,000 23,000

Page 34: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberCon : Pre-Engineered ModularDesigned for modular / containerized data centers• Minimum mechanical installation

required - only utilities (power, condensate drain)

• No protruding components like fans, doors, or louvers

• DX or CW cooling with direct or indirect adiabatic cooling option

• STULZ E2 controller, available with BMS interface

Standard 20’ high-cube container dimension• Allows IT POD, Pad, or Curb

Mounting• Rapid deployment• Easy shipping and handling • Short construction time

Hinged access doors• Service access to all internal

components

EC Fan Array• Highly reliable• Low maintenance• Built in redundancy• Low energy consumption• Variable speed• Direct drive

Designed for growth as needed• Outside air intake & service access from

one long side• Allows end-to-end, back-to-back

installation, and modular build out

Page 35: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberCon : Pre-Engineered ModularDesigned for growth as needed.STULZ CyberCon allows build out of multiple modular / containerized data centers.

STULZ CyberCon Container with IT Racks Add units as capacity needs increase

Back-to-back and/or side-by-side configurations

Page 36: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberCon : Pre-Engineered ModularConfiguration – Example One

Direct Air Economizer• Outside air (< supply air

temp) is directly introduced into the data center

Direct Adiabatic Cooling• Outside air cooled with

an adiabatic system and directly introduced into the data center

DX Cooling (Integrated DX Condenser)• Used only when required

for trim or full capacity

Page 37: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberCon : Pre-Engineered ModularConfiguration – Example Two

Indirect Water Economizer• Outside air cools water

in a closed loop

Integrated Adiabatic Fluid Cooler• Adiabatic cooling of

closed water loop when more cooling is needed than water economizer can provide

Integrated Chiller• Chiller to trim closed

water loop temperature if outside conditions are not suitable for water economizer or adiabatic fluid cooler only

STULZ CyberCon modular system, with integrated indirect water-side economizer cooling, based on

STULZ Dynamic Economizer Cooling

Page 38: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberAiR® Perimeter Cooling

STULZ Perimeter Cooling Units • DX CRAC’s and CW CRAH’s • Down-flow and Up-flow• Down-flow with front discharge• Broadest range of cooling capacities• Highest capacity CRAH’s on the

market (up to 60,000CFM)

STULZ 730 CRAH with 10 EC Fans and filter plenum STULZ 280 CRAH with

front discharge

CRAC CRAH

Dual Circuit DX Systems Single & Dual Circuit CW Systems

kW 21 – 105 60 – 730

MBH 72 – 360 202 – 2,570

Tons 6 – 30 16 – 214

CFM 900 – 15,000 4,800 – 60,000

Page 39: Outdoor CoolingIndoor CoolingRetrofit and ConditioningOutdoor CoolingIndoor CoolingRetrofit and Conditioning STULZ STULZ mission is to be the premier provider

Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberAiR® Perimeter Cooling

Common Features• V-Frame now for both DX (CRAC) Evaporator and CW (CRAH) Chilled Water Coils

• Optimal capacity and energy efficiency by providing optimized draw-through air pattern and reduced air-side pressure drop (over A-frame coils)

• Optional Configurations• Multiple upflow & downflow air patterns available• Front or rear discharge units available (ideal for slab floors)• Multiple floor stand configurations available (including seismic requirements)• Water-side economizer with dual coil applications (DX/CW or CW/CW)

• Optional Features• Integral steam canister humidifier with various capacities and proportional

control option• Provide seamless control of external ultrasonic or other adiabatic

humidification systems• Air-side economizer with vertical or horizontal mixing box• Hot water and low pressure steam reheat using an external heating medium• Electric reheat - multi-stage low watt density, electric resistance heaters

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STULZ CyberAiR® Perimeter Cooling

CRAC Features• Highly efficient and reliable low noise scroll compressors

• Single or multi-stage compressor arrangement including tandem configurations• Multiple stages of DX cooling to match load requirement

• Micro Plate Heat Exchangers for efficient heat transfer

• Optimized AWS/Free-cooling coils to closely match DX cooling capacities, increasing energy savings opportunities

• Refrigeration-based dehumidification system effectively removes excess moisture

• Hot gas reheat - provides reheat using recycled compressor heat

• Snap acting / full floating hot gas bypass system provides cooling capacity modulation and evaporator coil freeze protection

• Electronic Expansion Valves can be optimized to work over a wide range of conditions

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STULZ CyberAiR® Perimeter Cooling

CRAH Features• Largest capacity perimeter CW units in the industry (up to 60,000 CFM)

• Multiple EC Fan options (additional fans in same cabinet footprint)

• All EC Fans mounted in the cabinet meet full performance without having to be dropped into the raised floor (due to geometry with CW V-coil)

• Fewer units at higher capacity can significantly reduce capital cost & operating cost

• 2 x CW Valves standard on CFD-510 and larger units (option for 1 CW valve)

• Dehumidification efficiently achieved through reduced air volume at max cooling

• Standard and Seismic Floor Stands available for all CW units

• Filter Plenums designed with increased surface area for filtration, lower pressure drop, and improved energy savings

• Standard MERV 8 filters (optional up to MERV 14 filters)

• 100% Front Access on all sizes

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Additional CW & DX Perimeter Cooling

STULZ Mini-Space STULZ FLAiR STULZ CyberONE EC STULZ ModulAiRCW & DX DX (Air, Water, Glycol Cooled)

Minimal Floor Space Console DX Single Circuit DX Modular Dual Circuit DX

kW 3 – 25 5 – 18 7 – 35 24 – 105MBH 12 – 84 18 – 60 24 – 120 84 – 360Tons 1 – 7 1.5 – 5 2 – 10 7 – 30CFM 1,180 – 4,130 750 – 2,300 1,000 – 4,800 1,800 – 14,400

Other CW & DX Cooling Products from STULZ

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Superior Components for Capacity and Efficiency

• Fans designed to operate at reduced speed to

maximize efficiency

• Fully scalable air volume

• Superior efficiency as compared to forward curved

fans

– Over 20% immediate energy savings

– Over 60% energy savings when running at partial

load

• Optimized under-floor pressure and balanced air flow

• Low vibration; no belt dust

• Maintenance free

EC FAN(backward curved plenum fan with Electronically Commutated motor)

STULZ was the first to bring EC Fan technology to the U.S. market and still leads by matching with V-coils and independent control from CW

valve with STULZ E2 controller!

Why STULZ technology and design is better than the others!

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Superior Components for Capacity and Efficiency

• Minimizes the possibility of water carryover

• Reduced air-side pressure drop verses

A-Frame coil

• Provides optimal draw-through air pattern for

uniform air distribution

• Constructed for maximum heat transfer with

minimal water-side pressure drop (CRAH)

• DX refrigerant flow is controlled by electronic

expansion valves (CRAC)

V-Frame Coils• V-Frame Evaporator Coils (CRAC)• V-Frame Chilled Water Coils (CRAH)

STULZ was the first to bring V-coil technology to the U.S. market and still leads by matching with EC Fans and independent control from CW

valve with STULZ E2 controller!

Why STULZ technology and design is better than the others!

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Heat Rejection – Air Cooled

• Direct-driven high performance axial fans

• AC and EC Fan motors

• Integrated control box with main disconnect and

motor protection

• Various fan speed control options based on

refrigerant pressure

• R-407c & R-410a rated

• Low ambient temperature control options

Common features for Standard and MicroChannel Air Cooled Condensers

• MicroChannel coil design: better heat rejection

with smaller footprint and improved SCOP

• Lower weight than traditional design

• Uses less refrigerant

• Integrated receiver skid

MicroChannel Condensers (SCS - MC)

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Outdoor Cooling Indoor Cooling Retrofit and Conditioning

Heat Rejection – Liquid Cooled

• Direct-driven high performance axial fans

• AC and EC Fan motor

• Integrated control box with main disconnect and

motor protection

• Free cooling dry coolers are available for the entire

product line

Glycol System Remote Drycooler

• Single and dual pump package with redundant

pumps

• Individually powered or powered from Drycooler

Glycol System Pump Packages

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Outdoor Cooling Indoor Cooling Retrofit and Conditioning

STULZ CyberRow® Row Cooling

STULZ CyberRow

• Ideal for high density cooling in open or contained systems

• Provides for targeted hot spot reduction• New models with VFD Compressor and

Micro-Channel Evaporator Coil• New model with additional FC Coil

STULZ CyberRow

CW DXCRS-090

12”CRS-180

24”CRS-042

12”CRS-084

12”CRS-090

12”*CRS-091

24”**

kW 13 – 37 31 – 75 16 31 33 33

MBH 44 – 126 106 – 256 55 106 112 112

Tons 4 – 11 9 – 21 5 9 9.3 9.3

CFM 2,900 5,800 1,500 2,900 2,900 2,900

* VFD Compressor & Micro-Channel Evaporator** VFD Compressor, Micro-Channel Evaporator, and additional FC Coil

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Common Features & Benefits 

Performance:• Widest range of units with the largest cooling capacity in the industry• EC fans provide adjustable air volume based on real time cooling requirements at

the lowest energy consumption

Flexible: • Adapts to all major manufacturers racks and rack containment systems • Installation on non-raised or raised floors• Suitable for new and existing data centers; easy to add units as you grow • Used in containment, open architecture, and hot spot reduction applications• Top or bottom pipe and power connections• 100% serviceable through front and rear access• DX with Free Cooling (FC) Coil available in 24” cabinet

Cold Air Discharge• Cold air discharge options: front or side discharge available

• Front discharge recommended for containment configurations• Side discharge recommended for open architecture configurations

Controls• Various fan control options allowing optimized air distribution• Dual power with true auto switch-over function (all CW and 24” DX)

STULZ CyberRow® Row Cooling

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Unit-Specific Features & Benefits

Chilled Water (CW)• 2-way or 3-way CW control valves• Low water-side pressure drop

Direct Expansion (DX)• DX systems provided with high efficiency, highly reliable, low noise scroll compressors• DX systems available with VFD Compressor and Micro-Channel evaporator

(available on CRS-090 and CRS-091)• DX systems are available with free cooling option (available on CRS-091)• Capacity control utilizing electronic hot gas bypass with electronic expansion valves • R-410a refrigerant• Heat rejection with air, water, or glycol cooled condensers for the entire product range

Economizer• CRS-091 includes FC coil for water-side economizer (DX/CW or CW/CW)

STULZ CyberRow® Row Cooling

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STULZ CeilAiR® Ceiling Cooling

STULZ CeilAiR

• Ceiling mounted air conditioners provide precision temperature and humidity control

• The most complete line of ceiling mounted cooling products in the industry

• The ultimate space saver

STULZ CeilAiR

CW & DX

kW 3.5 - 35

MBH 12 – 120

Tons 1 – 10

CFM 500 – 4,400

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STULZ CeilAiR® Ceiling Cooling

Common Features & Benefits

Performance• Wide range of options with DX or CW for precision cooling• High static blowers are available for ducted systems• Condensate pumps can be factory or field installed (in some models)

Flexible• High efficiency EC Fans available as option in certain units• Fully accessible in-place through easily removable side access panels• Smaller capacity units easily mounted in a standard 2’ x 4’ grid dropped ceiling plenum• Spot cooler and ducted configuration• Available with same-face / one-sided / L-shaped air pattern• Available with low profile for limited installation height

Dependable• Aluminum cabinet construction for no corrosion / low weight • Thermal insulation provided

Controls• Variety of controls from electromechanical to state of the art E2 microprocessor, allowing

seamless integration with all BMS platforms

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STULZ CeilAiR® Ceiling Cooling

Unit-Specific Features & Benefits

Chilled Water (CW)• Proportional controls• 2-way or 3-way water / glycol control valves• High pressure chilled water valves

Direct Expansion (DX)• DX systems with independently circuited, high efficiency, high reliability, and low

noise scroll compressors• Heat rejection: air cooled self-contained, air cooled split, or water / glycol cooled• Refrigerant R-407c or 410a• Single and dual stage refrigerant circuits with interlaced coils

Economizer• Water-side economizer with free cooling or alternate water source

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STULZ Ultrasonic Humidifier

STULZ Ultrasonic Humidifier• State-of-the-art

humidification for mission critical applications and any environment where clean, efficient, and precise humidity control is required

• 93% energy savings over steam humidifiers

• With integrated controls and water treatment systems

DRH – Direct Room Humidifier DAH – Ducted Air Humidifier

Wall or Shelf Mounted Unit Duct & Air Handling Mounted Module

lbs. / hr. 4.4 – 17.6 5.3 – 39.6

kg / hr. 2.0 – 8.0 2.4 – 18.0

DRH – Direct Room Humidifier Unit

DAH – Ducted Air Humidifier Module

Applications• Data Centers / Telecomm• Libraries / Museums• High Tech Manufacturing• Printing / Distribution• Food & Beverage• Agriculture / Tobacco• Health Care Facilities• Laboratories• Commercial Offices

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STULZ Water Treatment for Ultrasonic Humidifier

STULZ Demi-Cabinet• STULZ Demi-Cabinet Enclosures• For unitary RO and/or DI • Applied to small capacity and light

commercial humidifier applications

STULZ Skid Mount RO/DI• STULZ High Purity Reverse Osmosis

(RO) plant pre-conditioner - by Culligan • For large capacity humidifier applications• CHP-250 to 8000 GPD RO/DI packages

include prefiltration, storage, repressurization, UV sterilization, monitoring, and start-up

STULZ water Treatment Systems

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STULZ Ultrasonic Humidifier

DRH – Direct Room Humidifier

• Mounts below the ceiling in a conditioned space• On wall or column with factory furnished mounts• Suspended from above in open space • Integral blower and washable filter • Absorption distance determined by RH of room

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STULZ Ultrasonic Humidifier

DAH – Ducted Air Humidifier

• Mounts in moving air stream of AHU or ductwork• Multiple humidifiers assembled on factory rack system• Air velocity design similar to heating/cooling coils • Factory accessories for optimized airflow and mist control• Absorption distance determined by RH of airstream

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STULZ Ultrasonic HumidifierFeatures & Benefits

Design• Multiple piezoelectric transducers immersed in water bed impart high frequency oscillation

• Distributed power to the piezoelectric transducers is 48 Volts AC or DC• Alternating pressure and vacuum causes cavitation and production of very fine water mist• Average 1 micron diameter water droplets evaporate quickly in air stream• Wetted surfaces constructed of non-corrosive materials: plastic and stainless steel• Internal humidifier safeties: low and high water level switches and high temperature cutout

Performance• Adiabatic humidification process < 10% of the energy required to boil water into steam• Additional benefit of evaporative cooling - improves efficiency data centers• Includes mixed bed deionization water treatment systems by Culligan• 100% of the demineralized water in the humidifier utilized; does not require a flush cycle• Extremely low operational expense equates to very short term ROI

Controls• STULZ Ultra-Series Proportional controls for single or multiple humidifier systems• STULZ E² Controller for integrated operation of up to 16 humidifiers per zone• Ultra-Series control boxes providing power and control distribution (up to 8 PSU’s each)• Proportional analog output converted to Pulse Width Modulation at humidifiers• Monitors and communicates various system functions and alarms including water quality

via integrated control and/or optional BMS

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STULZ CyberMOD – EC Fan Retrofit

STULZ CyberMOD• Easy-to-install, variable speed

EC Fan Retrofit Kit • Replaces belt drive DWDI blowers for

clean, efficient upgrade to legacy mission critical CRAHs & CRACs

*Savings estimate is derived from actual performance test results of (1) Liebert model FH740C with 10 hp forward curved centrifugal fan vs.. (1) Liebert model FH740C modified with the STULZ EC Fan retrofit kit, against 0.3” of external static pressure. Results may vary.

Applies to:• Liebert• Data Aire• Comp-Aire• Airflow• ATS

20-60%*Fan energy

savings

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STULZ CyberMOD – EC Fan Retrofit

EC Fan

20-60%*Fan energy

savings

Performance• Energy-saving advantages: 20% by replacing the fans only - at full flow• Up to 60% when allowing additional control options, partial load operation• EC Fans operate at lower speeds, lower energy, even airflow• Fast ROI - typically within 2-4 years and qualifies for utility rebates• EC Fans consume less energy, therefore higher net cooling capacity• EC Fans provide optimized under-floor pressure and balanced airflow

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STULZ CyberMOD – EC Fan RetrofitFeatures & Benefits

Applications• Extend the life and improves efficiency and reliability of existing systems• 2- and 3-fan configurations available• No changes required to the primary electric or piping

Design• Welded aluminum construction• Provides superior air distribution • Built-in fan redundancy• Easy installation

Operation• Quiet Operation (low vibration, no inverter whine) • Low maintenance (no belts to adjust, no belt dust, no greasing)

Controls• STULZ E² controller ties directly to or replaces existing controller• Fan speed control is independent of CW valve control operation• Update existing control options (under-floor pressure control; return or

supply air temperature control; independent fan and valve control)• Communicates with BMS - optional

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STULZ Replacement CRAH

STULZ Replacement CRAH

• Direct drop-in chilled water, high capacity CRAH replaces inefficient legacy units

• Provides instant energy savings and improved performance

40-60%*Total energy savings

*Savings estimate is derived from actual performance test results of (1) STULZ CCD-1805 CWE-LR vs.. (1) Liebert model FH740C, at 16,500 cfm, against 0.3” of external static pressure. Results may vary.

STULZ Replacement CRAH

CW

kW 76 – 124

MBH 261,000 – 423,000

Tons 21 – 35

CFM 12,500 – 18,600

Applies to:• Liebert FH 422C• Liebert FH 529C• Liebert FH 600C• Liebert FH 740C

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STULZ Replacement CRAHFeatures & Benefits

Application• All the benefits of STULZ Perimeter Cooling for Mission Critical Design• STULZ cabinet and unique design features allow a direct drop-in replacement• No modification to existing piping mains, primary electric, or floor stand

Performance• STULZ V-Coil arrangement• Energy savings advantages:

• Up to 40% simply by replacing the CRAH • Savings of 50% and beyond can be achieved using advanced controls

• EC Fans can provide Increased air volume at maximum fan speed• EC Fans typically operate at lower speeds, lower energy, even airflow• EC Fans consume less energy, therefore higher net cooling capacity• EC Fans provide optimized under-floor pressure and balanced airflow• Fast ROI; qualifies for utility rebates

Control• The STULZ E² controller allows communication with all major BMS/BAS systems• Update existing control options (under-floor pressure control; return or supply air

temperature control; independent fan and valve control)

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STULZ E2 Controller Retrofit

STULZ E2 Controller Retrofit

• STULZ E2 Controller retrofit kit and authorized installation services

• For legacy STULZ chilled water units with C6000 controllers and select competitor units

• STULZ E2 controllers can be quickly retrofitted

• An excellent way to unify disparate controller platforms and gain tighter control by adding dew point control / under-floor static pressure capabilities

• Improves BMS communications by eliminating outdated and unnecessary gateways while increasing read/write capability

Large Bezel with Touchscreen

Microprocessor

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STULZ Product Support

STULZ Product Support

Comprehensive Service to ensure customers maximum efficiency and reliability

• STULZ Product Support consists of four teams dedicated to post-sale support:

• Technical Support – Phone support for warranty parts/labor authorization and troubleshooting • Field Service – Dispatch/coordination of authorized technicians for: start-up, PM, break fix, onsite retrofit & refurbishment projects. • Parts – Factory authorized Part sales • Training – Technician & Owner Training

Planned Service

Preventative Maintenance Contracts• Multiple options for Factory Authorized Preventative Maintenance contracts. • An Authorized STULZ PM contract guarantees response by qualified technicians

when emergency repairs are necessary.

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STULZ Product SupportDeployment Services

Factory Authorized Warranty Inspection/Start-up• Industry leading Two Year Parts and 90 Day Labor Warranty with a Warranty

Inspection/Start-up. • Factory Authorized technicians ensure that STULZ equipment has been installed

per factory guidelines and identify any deficiencies prior to warranty validation.

Basic Product Familiarization• Factory Authorized technicians provide a brief equipment overview.

BMS/Communication Services • Factory Authorized technicians ensure that STULZ products are configured and

capable of communicating in accordance with customer requirements.

Commissioning Assistance• Factory Authorized technicians provide a factory interface to agents during

commissioning, functional and integrated testing.

Owner Training• Comprehensive and flexible training programs for end users via onsite, factory or

web-based sessions. • Tailored to the customer’s schedule, equipment and facility requirements.

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STULZ Product Support

STULZ Product Support Network (PSN)• A comprehensive network of Factory

Technicians and Certified Service Partners throughout North America

• All technicians and partners are pre-qualified, trained, and certified by STULZ at our factory

• Over 90 locations to actively support end users and contractors

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Engineering and Production Locations: U.S.A. - Germany - Italy - India - China

STULZ Global Presence

Globally Close To You100’s of STULZ sales and service offices around the globe