over 40 years alongside major engineering - castim · pdf file · 2015-07-23over 40...

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Over 40 years alongside major engineering

companies

Since 1972

Company background Our Products Our Market and Customers Ca.S.T.Im 2000 - Main Data and Facilities,

Process Control and Quality Pedigree

COMPANY OVERVIEW

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OVER 40 YEARS ALONGSIDE MAJOR ENGINEERING COMPANIESSince 1972

The company, originally established as a manufacturer of metallic carpentry in 1972, gained, over the years, Engineering andManufacturing experience that led to become today one of the leading manufacturer of components for the Petrochemical, Refiningand Power Generation Industry.Thanks to a constant and continuous efforts as well as cooperation with leading domestic and foreign Engineering Firms, thecompany offers its customers competence and experience to manufacture products such as:

Pipe Supports and Spring Hangers Shell & Tube Heat Exchangers Atmospheric and Pressure Vessels Chemicals Dosing Units for Refining, Petrochemical and Power Gen. Industry Water Demineralization and Water treatment Units

In 2000, further to a change in the corporate structure, Ca.S.T.Im.2000 S.r.l. was established, keeping all the know-how, technologyand expertise of the existing company, as well as the original mission to operate with the same commitment and dedication thathave always characterized the company.We believe that responsive and accessible customer support is what makes the difference between simply providing the product and provide solutions.

Ca.S.T.Im.2000 stands for Reliability Credibility

Technologies Applications Services

Achieved through

COMPANY BACKGROUND

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OUR PRODUCTS

SHELL & TUBES HEAT EXCHANGERS PIPE SUPPORTS & SPRING HANGERS

ATMOSPHERIC and PRESSURE VESSELS PROCESS UNITS 4


Ca.S.T.Im2000 manufacture a comprehensive range of Standard and Special Pipe Supports for the power generation, petrochemical and process industries. Spring Supports are used for supporting piping and related components which are subject to thermal expansion, consequently movements. For minor vertical travels the Variable Load Support is normally used, whereas the Constant Load Support is used for greater thermal expansion movements. Both types of Spring Supports are manufactured in standard carbon steel, but low temperature and stainless steel materials are also available for special

environmental conditions. A wide range of surface protection coatings is also available.

THE RANGE OF PIPE SUPPORTS AND ANCILLARIES AVAILABLE:

Spring Hangers :

Pre-Insulated pipe supports: Cryogenic shoes Hot shoes

PIPE SUPPORTS AND ANCILLARIES

Constant Load Spring Hanger

Variable Load Spring Hanger

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Variable Spring support

Constant Spring support

Cryogenic pipe support


Roll support

Rigid Struts

THE RANGE OF PIPE SUPPORTS AND ANCILLARIES

AVAILABLE:

Pipe Hanger Hardware: Pipe Clamps Turnbuckles Tie-Rods Forged Steel Clevis Forged Eye Nuts U-Bolts

Dynamic Components:

Snubbers Sway Brace Rigid Struts Dynamic Collars

Slide Plate (Bearing)

Engineered Products

Pipe Roller support

Double load VariableSpring Hanger

Long travel multi springhanger for furnaces

Special Installations

Sliding Plates

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HOT DEEP GALVANIZED VARIABLE LOAD SPRING SUPPORT

VARIABLE LOAD SPRING SUPPORT WITH DOUBLE LOAD SETTING VERSION

FEW SPECIAL SPRING HANGER and SUPPORT

SOLUTIONS

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VARIABLE SPRING HANGER FOR CATALYST TUBES

“DYNAMIC ” SUPPORT COLLAR

ACUSTIC ATTENUATION PADS


SHELL & TUBE HEAT EXCHANGERSCa.S.T.Im 2000 manufacture shell and tube heat exchangers inaccordance with international codes as TEMA, ASTM straighthorizontal tube type, TEMA mod. CEN type, ASME “U” Stamp, aswell as BEU, AEL and so forth.

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ATMOSPHERIC AND PRESSURE VESSELSCa.S.T.Im 2000 manufacture atmosphericand pressure vessels in accordance withASME “U” stamp , ASTM, PED.

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CHEMICAL INJECTION UNITThis plant doses chemical reagents into themain process cycle of each section withcombined cycle in thermal power plant.Ammonia, Diluted deoxygenating solution,preserving and concentrated reagents andphosphate.

DEMINERALIZATION UNITThe plant is suitable for the treatment ofindustrial waters having specific chemical-physical design features and delivers therequested capacity of demineralized water

Ca.S.T.Im 2000 register a wideexperience in the design andmanufacture of skid mounted Chemicalinjection and Demineralization units

COOLING SYSTEM for “BLOW DOWN” WATER

CHEMICAL INJECTION SKID FOR BOILER WATER

SUPPLY UNIT 10

CHEMICAL DOSING UNITHOT WATER PRODUCTION UNIT


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Castim2000 srl has sales offices and agents around the world. These offices will be pleased to help with any commercial and

technical matters.

HEADQUARTER AND REGIONAL SALES CONTACTS :

BrazilVenezuelaColumbia

Equador

FranceSpainUKBeneluxRomaniaRussia

UAEKuwait

S. Arabia

IndiaMalaysiaSingapore

Korea

Ca.S.T.Im 2000 S.r.l. Headquarter Regione Mombello 612040 VEZZA D'ALBA (CN) ITALYMr. Dario Vico – Technical DirectorTel. +39 0173 65137Fax +39 0173 [email protected]

Ca.S.T.Im 2000 srl SALES NETWORK SALES Division Office in ROMEVia Sacco Pastore 2300141 ROMA - RM ITALYTel. +39 06 86207672Sig. Renato Porcelli – Sales Mgr.+39 335 [email protected]

TRADE OFFICE IN MILANMr. Marco Gentile – Area Sales Mgr.+39 335 [email protected]

SALES Back OfficeMrs. Rossella Sugliano – Inside Sales Rep.Tel. +39 0173 [email protected]

EXPORT SALES (Head office)Mr. Ernesto Cerrato –Exp. Area Mgr.Mobile +39 388 [email protected]


mailto:[email protected]






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LUMMUS HEAT TRANSFER TEC.

OUR MAIN CUSTOMERS


/

/

http://www.rosneft.com/

http://www.rosneft.com/

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FUNCTIONAL CHARTBoard of Directors

Managing Director

General Manager

ADMIN Manager

HR Admin

Finance

General Ledger

Engineering Mgr.

UTI- Eng.

Plants & Vessels

ON-SITE

SERVICE

UTS - Eng.

Pipe Supports

Purchasing

Manager

Purchasing

Plants & Vessels

Purchasing

Pipe Supports

Sales

Manager

Domestic

Sales Mgr.

Regional

Area Mgrs

Export Mgr.

Sales

Net-work

Back office

Rep.

Production MGR

Production

Plants & Vessels

Production Pipe Supports

Project Management

HSE Mgr Quality Mgr.


PRODUCTION FACILITIES

PRESSURE VESSELS and PACKAGE PRODUCTS

Headquarter & Manufacturing Plant in Vezza d’Alba (CN)4980 Sqmt

Manuf.Area Total Area

15200 Sqmt

CANOVE Manufacturing Plant in CANOVE di Govone (CN)

PIPE SUPPORTS and SPRING HANGERS3000 Sqmt 10000 Sqmt

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TOTAL NUMBER OF EMPLOYEES 50-100

TURNOVER (LAST 3 YEARS) 2011 10.300 K€

2012 9.600 K€

2013 10.500 K€


SNAP SHOT OF THE VESSELS &

HEAT EXCHANGERS FABRICATION in

VEZZA d’ALBA (CN)

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WELDING DEPT. - WELDING ON

AUTOMATIC POSITIONERS

WARE HOUSE

HOT MOLDING DEPT. AUTOMATIC PAINTING LINE

SNAP SHOT OF THE PIPE SUPPORTS &

SPRING HANGERS FABRICATION at

CANOVE di GOVONE(CN)


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Max size through the plant Diam. 4500 mm Width 20.000 mm Weight 35 Tons

TESTS CARRIED OUT IN HOUSE : DYE PENETRANTS MAGNETIC PARTICLES THICKNESS TEST MATERIAL HARDWARE

RADIOGRAFIC TESTS (X AND GAMMA RAYS), ULTRASONIC TESTS AND THE TECHNOLOGICAL TESTS ARE CARRIED OUT BY EXTERNALQUALIFIED COMPANIES AND LABORATORIES.


Our engineers are responsible for Technical Support, Pipe Support Design, Heat Exchangers , Vessels and Package Engineering and Product Development. A team of experienced engineers are available to carry out Stress Analysis

Automated drawings per typesupports

Technical Proposals Detailed lists of materials Automated drawing revisions

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2D/3D CAD design – A net of 3 latest release AUTOCAD work station with Mechanical Desktop and Inventor 3D and 3 PCs are used to provide:

A net of 3 PC equipped with: Thermal Design Calculation to HEI std. Mechanical design software STEMEC (by Sant’ Ambrogio) Mechanical Calculation software to ASME VIII div 1&2,

EN13445, VSR, TEMA, WRC, ZICK ( by Sant’ Ambrogio)and 4 latest release Autocad work station with MechanicalDesktop and Inventor 3D

Preliminary mechanical design Thermal Design Calculation Technical Proposals Mechanical Calculation Construction Drawings


Our engineers are responsible for Technical Support,Pipe Support Design and Product Development.A team of experienced engineers are available tocarry out Stress Analysis and Site Inspection Surveys.

2D/3D CAD design - A net of 3 latest release AUTOCAD work stations equipped with MECHANICAL DESKTOP and INVENTOR 3D is used to provide :

Automated drawings of standard component type supports using local calculations andindustrial tables of standards.

Automated drawings with detailed lists of materials, job instructions and material specificationsas applicable.

Automated drawing revisions to incorporate minor design changes and have a quick responsefor major design revisions as well.

The majority of the customer normally carry out stress analysis as a part of their engineering work, Ca.S.T.Im 2000 srl can provide Pipe Stress Analysis service, if required, on an ad-hoc basis .

SPRING HANGERS & SUPPORTS ENGINEERING

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PROPOSAL MANAGEMENT

HEAT EXCHANGERS

1 - Customer technical specification analysis a. Condition Case Design

b. Operating conditions to be ensured

2 - Thermal Design Calculation according to HEI standards

3 - Preventive mechanical design of the heat exchanger through software called STEMEC (by Sant’Ambrogio)

4 – Technical proposal complete of:a. Thermal data sheet

b. Layout drawingc. Technical Description

5 – Economical Proposal


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HEAT EXCHANGERS

PROPOSAL MANAGEMENT - From Customer technical specification:


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PROPOSAL MANAGEMENT - To Thermal data sheet and layout drawing

HEAT EXCHANGERS


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PROJECT MANAGEMENT

HEAT EXCHANGERS

1 - Designa. Mechanical Calculation according to ASME VIII div 1/div 2, EN13445, VSR, TEMA, WRC, ZICK. (software Sant’Ambrogio)

b. 2D/3D Autocad Construction Drawingsc. Quality Documents (ITP, WPS,PQR)

2 – Purchase Material

4 – Hydrostatic or Pneumatic Test

5 – Shipping

6 – On site supervision during commissioning

3 – Fabrication


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PROJECT MANAGEMENTFrom Calculation Design

HEAT EXCHANGERS


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PROJECT MANAGEMENTTo Construction and erection Supervision

HEAT EXCHANGERS


To meet the increased demand for service requests and technology, Ca.S.T.Im 2000 srl offer a comprehensive assistance service in a number of areas involving pipe supports and piping, along with a series of inspection techniques.

Check supporting points on site through the verification of technical documentation like data sheets, plans of theplant and calculations of stress analysis of the plant/pipeline in possession of the customer.

Inspection of pipe supports including regular and periodic inspection along with trouble-shooting of uniqueproblems associated with operating occurrences.

Propose improving actions after the inspection, like load regulation on site, repainting on site or at our factory,partial or total replacement of the support and relevant ancillary.

Propose improving actions/changes that imply particular specific actions that will be executed after previouswritten approval of the plant manager.

Integrity analysis and inspection of the piping systems. Provide a detailed written assessment for preliminary findings and recommendations Management of pipe support systems including supervision during installation, training, and associated service. Submit a technical report at the end of the site survey.

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ON-SITE SERVICE

SCOPE OF ASSISTANCE


Quality, manufacturing, &process control systems

‘BUREAU VERITAS - ISO/EN 9001-2008 -

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OVER 40 YEARS ALONGSIDE MAJOR ENGINEERING COMPANIES

CERTIFICATION PEDEGREE

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THANK YOU FOR THE ATTENTION

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The available advantages to the customer at Ca.S.T.Im2000 srl :

Certainty of expert performance by experienced specialists Optimized process of the whole project from Purchase Order through to delivery based on the

principle of “ all critical under the house roof" Superior engineering service and computerized documentation. Highly skilled personnel available for any service necessary

HEADOFFICE & MANUFACTURING UNITRegione Mombello 612040 VEZZA D'ALBA - CN ITALYTel. +39 0173 65137Fax +39 0173 [email protected]

CANOVE MANUFACTURING UNIT Via A. de Gasperi, 2/C

12040 GOVONE - CN Tel. +39 0173 240129

Mob. +39 342 5009371

SALES DIVISION - ROMEVia Sacco Pastore 23

00141 ROMA - RM ITALYTel. +39 06 86207672

Mob.: +39 335 268581

