owners manual - duncan ag · owners manual pt. no. 67354 issue 0808 head office: p.o. box 2018...

Owners Manual

Pt. No. 67354Issue 0808

Head Office:P.O. Box 2018Hilton Highway, WashdykeTimaru, New ZealandTelephone (03) 688 2029Facsimile (03) 688 2821

Australian Branch:4B Silverton CloseLaverton North 3026Melbourne, AustraliaTelephone (03) 9314-9666Facsimile (03) 9314-6810

Renovator MkIIISeed Drill

From Serial Number 071731

1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Acquisition&Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

DescriptionofMachine WorkingPrinciple . . . . . . . . . . . . . . . . . . . . . . . 3

Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY-General SafetySymbolsonMachine . . . . . . . . . . . . . . 4 OperatorSafety . . . . . . . . . . . . . . . . . . . . . . . . 5 BePreparedforEmergencies . . . . . . . . . . . . . 5 AppropriateDress . . . . . . . . . . . . . . . . . . . . . . 6 TransportThisMachineSafely . . . . . . . . . . . . 6 HandleAgriculturalChemicalsSafely . . . . . . . 7 AvoidHighPressureFluids . . . . . . . . . . . . . . . 7 SafeWorkPractices . . . . . . . . . . . . . . . . . . . . 7 PractiseSafeMaintenance . . . . . . . . . . . . . . . 8 SAFETY-MachineSpecific HazardPoints . . . . . . . . . . . . . . . . . . . . . . . . . 9 SafetyDecals&SafetyGuards . . . . . . . . . . . . 11 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

SowingChart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

BasicCalibrationProcedure GearboxSettingLever . . . . . . . . . . . . . . . . . . 16 SettingSeederShutterSlides . . . . . . . . . . . . . 16 BottomFlapSettings . . . . . . . . . . . . . . . . . . . . 16 SeedCalibration . . . . . . . . . . . . . . . . . . . . . . . 17 RecalculatingtheConstant . . . . . . . . . . . . . . . 19 UseofSeedRateCalculator . . . . . . . . . . . . . . 19 CalibrationDeviations . . . . . . . . . . . . . . . . . . . 20 SowingofFineSeeds . . . . . . . . . . . . . . . . . . . 21 SowingSmallSeeds . . . . . . . . . . . . . . . . . . . . 22 SowingPeas . . . . . . . . . . . . . . . . . . . . . . . . . . 22 HectaremeterSettings . . . . . . . . . . . . . . . . . . . 23 CalibrationNotes . . . . . . . . . . . . . . . . . . . . . . . 25

Maintenance&Care General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 LubricationInstructions . . . . . . . . . . . . . . . . . . 27 MaintenanceSchedule . . . . . . . . . . . . . . . . . . 28 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 MaintenanceNotes . . . . . . . . . . . . . . . . . . . . . 31

PartsList BaseMachine . . . . . . . . . . . . . . . . . . . . . . . . . 33 OptionalExtras . . . . . . . . . . . . . . . . . . . . . . . . 66

RenovatorContentsPage

Pt.No.67354Issue0808

2

Introduction

Acquisition&WarrantyOndeliveryofyournewDuncanRenovatorpleasecheckthatthemachineisnotdamaged .Incasesofshippingdamage,pleaseaskyourdealertoarrangefortheappropriateclaimtobelodgedimmediately .Assembleanypartssuppliedlooseandinspectyourmachinewiththeaidofthismanualtofamiliariseyourselfwithitsfeatures .Ifyouhaveanyqueriesaskyourdealerstraightaway .Themachineiscoveredbyour12monthwarrantyonfaultyparts,subjecttonormaluse .

Recordbelowtheserialnumberofyourmachineandkeepitinasecureplacetohelptracethemachineandassistuswhenyouorderparts.

TheOwner’sManualYournewDuncanRenovatorwillgivelongandefficientserviceifgivennormalcareandoperatedproperly .

Thisowner’smanualisprovidedsothatyoucanbecomethoroughlyfamiliarwiththedesignofthemachineandtofurnishinformationoncorrectoperation,adjustmentandmaintenance .Onlypersonswellacquaintedwiththeseguidelinesshouldbeallowedtousetheequipment.

Aseparateillustratedpartssectionhasbeenprovidedsothatifanypartsarerequiredyourdealerwillbeabletosupplythembyreferencetopartnumbers .

Themanualisconsideredaspartofyourmachineandmustremainwiththemachinewhenitissold .

Rightandlefthandreferencesinthismanualaredeterminedbystandingbehindthemachineandfacinginthedirectionoftravel .

Model:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SerialNo: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Owner:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.............................................

.............................................

DeliveryDate:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dealer:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.............................................

.............................................

DisclaimerEveryefforthasbeenmadetoensurethattheinformationinthismanualwasaccurateanduptodateatthetimeofgoingtopress .CloughAgriculturereservestherighttomakesubsequentchangestothemachine,wherenecessary,withoutnotification .

TheCompanywillnotberesponsibleforanydamageorconsequentiallossarisingoutofmisinterpretationorfailuretofollowrecommendedprocedures .Norwillitbeliableforanydamagecausedbyorarisingoutofmodificationormisuseofitsproduct .

Theownerhasaresponsibilitytoprotecthimselfandothersbyobservingallsafetyinformationandbyensuringalloperatorsarewellacquaintedwiththesafetyinformation,trainedinthecorrectuseofthemachineandapplyingsafeworkpractices.

3

DescriptionofMachineTheDuncan‘Renovator’isaCoilTyneTee-bootdrill .Theboxismountedonarobustframeaccommodatinglargediametertyresforthearablesituation .Thegroundengagingcomponentsarecontrolledbyahydraulicramandrockerarmsystem,givingamplecontrolongroundpressure,goodtransportclearanceandcontourfollowingability .Sowingdepthiscontrolledbyadjustingthehydraulicramasrequired .ThequalityEuropeantypepegrollerseedersystemhandlesallseedsfromturnipandrapethroughtopeasandmaize .Theseedersaredrivenfromthegroundwheelsviaajockeywheelsystemandvariablespeedgearbox .Fortransportthedriveiseasilydisconnectedbyraisingthedrilltoitstransportheight .

WorkingPrincipleThegearbox,peggedseedrollersandseederflapsaresettogivethedesiredseedrate .Thecoiltyneandtee-boot,createtheseedbed .Seedflowsdowntheflexibletubesbetweenseederandtee-bootunits,anddropsintothepreparedseedbed .

Dimensions&Capacities DrillModel 19Run 23RunWidth(OverWheels) 3026mm 3616mmOverallLength 3512mm 3512mmHeight(GroundwheelsUp) 1700mm 1700mmHeight(GroundwheelsDown) 2035mm 2035mmWeight(Unladen) 1610kg* 1850kg*GroundwheelsTyreSize 10/80-12TyrePressures 2 .4bar(35psi)MaximumSpeed 30km/hrJockeyTyreSize 410/350x6x4plyJockeyTyrePressure2 .76bar(40psi)RowSpacing 147 .5mm 147 .5mmSowingWidth 2800mm 3390mmBoxCapacity(litres)perbox 348litres 437litresSmallBoxCapacity(litres) 103litres 130litres

Table1


*Weightsareapproximateandincludedualboxmachineandoptionaldiscopenersonly .

Specification

4

Donotrideorallowpassengersonthemachine.Undernocircumstancesarepassengerstobepermittedonthemachinewhileitisinoperationorbeingtransported .Anyfootboardsand/orfootstepsareprovidedsolelyforthepurposeofpreparingthemachineforuse .

Keepclothingandbodyextremitieswellclearofpinchpointswhilethemachineisoperating(seedingorcalibrating).Keepwellclearofmovingpartsatalltimes.Thesesignstypicallyoccurwherevertrappingpointsexist .Theseincludedrivechains,sprockets,shafts,wheels,discs,pivotpoints,etc .Guardsareprovidedwiththemachineforsafetyreasons(wherepracticalwithoutcompromisingmachineperformance) .Ensurethesearealwaysfittedduringoperation .

Alwaysexerciseextremecautioninthevicinityofsharpedgesandpoints.Wherepossibleguardsareprovidedwiththemachineforsafetyreasons(wherepracticalwithoutcompromisingmachineperformance) .Ensurethesearealwaysfittedduringoperation .

Footboards,footsteps,drawbarsandothermachinesurfacesmaybeslipperywhenwet.Applyextracautioninwetconditionsandintheearlymorningwhensurfacesarewet .

KeepClear.(Itisdangeroustobeinthisareawhenthemachineisoperating.)

! ATTENTIONOnthemachineimportantsafetyinformationisindicatedbythesesymbols.

Thesehighlightgeneralsafetyaspectsinregardtothemachineratherthanspecifichazards .

5

SAFETY-GeneralThissectionofthemanualoffersgeneralguidelinesforthesafeoperationofmachinery.Itdoesnotreplacelocalsafetyregulations .Theseguidelineswerecurrentatthetimeofpublication,butmaybesupersededbylaterregulations .

CloughAgriculturehasmadeeveryefforttohighlightallriskstopersonnelorproperty .Ownersandoperatorshavearesponsibilitytoexercisecareandsafeworkpracticesatalltimesinthevicinityofthemachine .

Ownersareadvisedtokeepuptodateonsafetyissuesandtocommunicatethesetoallusersofthemachine .

ContacttheOccupationalSafetyandHealthService(OSH)forfurtherinformationaboutgeneralsafetyaspects .Ifyouhavesafetyconcernsspecificallyrelatedtothismachine,contactyourdealerimmediately .

OperatorSafetyReadthismanualcarefullybeforeoperatingnewequipment .Learnhowtousethismachinesafely .Bethoroughlyfamiliarwiththecontrolsandtheproperuseoftheequipmentbeforeusingit .

Takecarefulnoteofallsafetyinstructionsbothinthismanualandonthemachineitself .Failuretocomplywithinstructionscouldresultinpersonalinjuryand/ordamagetothemachine .

Replacemissingordamagedsafetysignsonthemachineandensurethattheseremainclearlyvisible .

Itistheowner’sresponsibilitytoensurethatanyonewhooperates,adjusts,lubricates,maintains,cleansorusesthemachineinanywayhashadsuitableinstructionandisfamiliarwiththeinformationinthismanual(particularlywithregardtosafetyaspects).

Operatorsandotherusersofthemachineshouldbeawareofpotentialhazardsandoperatinglimitations.

BePreparedforEmergenciesKeepafirstaidkitandfireextinguisherhandy .

Keepemergencynumbersfordoctors,ambulance,hospitalandfiredepartmentnearyourtelephone .

N.B.Throughoutthismanualimportantsafetyinformationisindicatedbythesesymbolsinthemargin:

Aprohibitionshouldbeobservedunderallcircumstances .

Awarningindicatesahazardthatcouldcausedeathorinjuryifthe

warningisignored .

Acautionindicatesahazardthatmaycausedamagetopropertyif

thecautionisignored .


6

SAFETY-General(Continued)

AppropriateDressWearclosefittingclothingandavoidringsorotherformsofjewellerywhichcouldbecomecaughtinthemachinery .

Peoplewithlonghairmusthaveitsecurelyfixedandconfinedclosetothehead .

Refertolocalsafetystandardsforprotectiveclothingandrecommendedsafetyequipment .

TransportThisMachineSafelyEnsurethatalllinkagepinsandsecurityclipsarefittedcorrectly .Withtrailingmachinestowwiththedrawbaronly,asthisistheonlysafetowingpointonthemachine .

Alwayscheckthatbystanders(especiallychildren)arewellclear(frontandrear)beforestartingandmovingthetractorandthemachine .

Plansaferoutesoftravel,andbeawareofpowerlinesandotherroadsidehazards .Takeparticularcarewhentowingimplementsonhillsides .

Donotrideorallowpassengersonthemachine.Thismachineisnotdesignedtocarrypassengers,andnoridersarepermitted .

RoadtransportOnpublicroads,•Aspeedof40km/hmustnotbeexceeded .•Donotoperateduringthehoursofdarknessunlessstandardlightsarefittedandclearlyvisible .(Thisalsoapplieswhenvisibilityislimited,e .g .,infoggyconditions .)SeetheguidelinesintheVehicle Dimensions and Mass Rule,issuedbytheLand&TransportSafetyAuthority .

Avoidtip-oversAvoidholes,ditchesandobstructionswhichmaycausethemachinetotipover,especiallyonhillsides .Neverdriveneartheedgeofagullyorsteepembankment-itmightcavein .Slowdownforhillsides,roughgroundandsharpturns .

7



HandleAgriculturalChemicalsSafelyAllfarmchemicalsshouldbestored,used,handledanddisposedofsafelyandinaccordancewiththesupplier’s/manufacturer’srecommendations .

Readtheproductlabelbeforeusing,notinganywarningsorspecialcautions,includinganyprotectiveclothingorequipmentthatmayberequired,ie.respirtor.

Donoteatorsmokewhilehandlingsprays,fertilisers,coatedseeds,etc .Afterwards,alwayswashyourhandsandfacebeforeyoueat,drink,smoke,orusethetoilet .

Storesprays,fertilisers,coatedseeds,etc .outofreachofchildrenandpets,andawayfromfoodandanimalfeeds .

Anysymptomsofillnessduringorafterusingchemicalsshouldbetreatedaccordingtothesupplier’s/manufacturer’srecommendations .Ifsevere,callaphysicianorgetthepatienttohospitalimmediately .Keepthecontainerand/orlabelforreference .

AvoidHighPressureFluidsAvoidanycontactwithfluidsleakingunderpressure,becausethefluidscanpenetratetheskinsurface .

Anyfluidwhichpenetratestheskin,willneedtoberemovedimmediatelybyamedicalexpert.Seekspecialistadviceonthistypeofinjury .

Relievethepressurebeforedisconnectinganyhydraulicorotherlines .Makeallrepairsandtightenallfittingsbeforere-connectiontopressurisedfluid .

Keepyourhandsandbodyawayfromanypinholesorhighpressurejets .Searchforleakswithapieceofcardboardinsteadofusingyourhanddirectly .

SafeWorkPracticesAllfarmmachineryispotentiallydangerousandshouldbetreatedwithcautionandrespect .

Beforestartingthemachine,ensurethatallcontrolsareplacedinneutralandthatbystandersarewellclear .Checkthattheguardshavebeensecurelyfittedandthatanyadjustmentshavebeenmadecorrectly .

Wherepossible,disconnectorisolatethedrivemechanismtotheimplement .Lowerthemachineontothegroundwhennotinuse .

8


PractiseSafeMaintenanceKeepthemachineinsafeworkingcondition .Routinemaintenanceandregularservicingwillhelpreducerisksandprolongthelifeofthemachine .

GeneralMaintenanceAccidentsoccurmostfrequentlyduringservicingandrepair .Thefollowinggeneralrulesmustbefollowedwhenmaintainingorworkingwithmachinery:• Alloperatingandmaintenancemanualsmustbe readbeforeandreferredtowhileusingorservicingany pieceofequipment .• Turnoffallmachinerypowersourcesandisolatethe machinebeforemakingadjustments,doinglubrication, repairsoranyothermaintenanceonthemachine .• Ensurethatthemachinehydraulicsaredisconnectedfrom thepowersource .• Weargloveswhenhandlingcomponentswithcutting edges,suchasanygroundcuttingcomponents .• Bewareofhazardscreatedbyspringsundertension orcompressionwhendismantlingormaintainingthe machine .• Itisrecommendedthatyoucleanthemachinewithawater blasterorsimilarapparatusbeforecommencing maintenance .

MakeSuretheMachineisWellSupportedWhenmachineryisfittedwithhydraulics,donotrelyonthehydraulicstosupportthemachine .Duringmaintenanceorwhilemakingadjustmentsunderthemachine,alwayslockthehydraulicsandsupportthemachinesecurely .Placeblocksorotherstablesupportsunderelevatedpartsbeforeworkingonthese .

ElectricalMaintenanceDisconnecttheelectricalsupplyfromthetractorbeforedoinganyelectricalmaintenance .

WeldingWithelectronicequipmentinmoderntractorsitisadvisabletodisconnectthemachinefromthetractor,oratleastdisconnectthealternatorandbatterybeforeattemptinganywelding .

UseOnlyGenuineSparePartsUnauthorisedmodificationsornon-genuinesparepartsmaybehazardousandimpairthesafeoperationandworkinglifeofthemachine .

Excesslubricantsmustbedisposedofsafelysoasnottobecomeahazard .

9


SAFETY-MachineSpecific

ThissectionofthemanualgivesspecificguidelinesforthesafeoperationoftheRenovator.Theseguidelineswerecurrentatthetimeofpublication,butmaybesupersededbylatercircumstances .TheydonotnecessarilycovereverypossiblehazardandmustbereadinconjunctionwiththeSAFETY-Generalsection(Page4-8) .

HazardPointsontheRenovatorThelistsbelowarenotall-inclusiveandserveonlytohighlightthemoreobviousareasofrisk .

Thedecalsattachedtothemachineareageneralreminderthattherearehazardousareasonthemachine,ratherthanspecificallyhighlightingallpossiblehazards .Fordecallocationsonmachine,referPage11.

NoRidePassengersarenotpermittedanywhereonthemachine .

PinchPoints/MovingPartsHazardousareasinclude:• Drivechains .• Sprocketsbetweenthedrivewheel,thetransfershaftand thegearbox(RHside) .• Sprocketsbetweenthegearboxandtheboxshafts (RHside) .• Agitatordriveunits(LHside) .• Agitatorshaftinsidetheboxes .• Seederunits,boxshaftandshaftconnectors .• Wheellegsandmainframeassemblies• Betweendiscsandothersub-assemblyparts(wherefitted) .• Presswheelassemblies(wherefitted) .

SlipperyWhenWetHazardousareasinclude:• Footboardsandfootstep .• Allsmoothsurfacesontheframestructure .

KeepClearHazardousareasinclude:• BetweenthetractorandRenovator .• ImmediatelyadjacenttotheRenovatorside .

10

SAFETY-MachineSpecific(Continued)

HazardPointsontheRenovator(Continued)

PedestalChainGuardsTopreventhands,etc .gettingcaughtindrivechains,guardsareprovidedtocoversprockets,chainandchaintensionersmountedaboutthedrivepedestal(RHS) .Theseguardsmustbefittedwhileusingthemachine .

Warning:Accesstopinchpointsisstillpossiblefromunderneaththeguard .

Forguardlocationsonmachine,referPage11.

CalibratingBeparticularlycarefulwhencalibratingtheseedingrate .Atthistime,thecalibrationtrayshavebeenremovedandarenolongercoveringtherotatingseederunits .SeePinchPoints/MovingParts(Page9)forhazardousareas .

TransportThetwowheelslocatedatthesidesofthemachineareforthepurposeofcontrollingsowingdepth .Thesearealsousedtosupportthemachineweightduringtransport(whilelinkedtothetractor) .

Important-RefertosafetycautionsintheTransportsection,page12ofthemanual .Ensurethatalllinkagepinsandsecurityclipsarefittedcorrectly .

MaintenanceReferPage26forreferencetotheMaintenanceandCaresectionofthemanual .

LubricationReferPage27forreferencetotheMaintenanceandCaresectionofthemanual .

11


Item Decal/Guard CrossReferencePtNoQty 1 ‘NoRide’ ReferPage9 43900 3 2 ‘PinchPoint/MovingParts’ ReferPage9 43901 4 3 ‘SlipperyWhenWet’ ReferPage9 43902 2 4 ‘KeepClear’ ReferPage9 43904 2 5 Arrows 43905 4 6 PedestalDriveGuard(Dualboxmachine) ReferPage10&34 25995 1 6 PedestalDriveGuard(Singleboxmachine) ReferPage10&36 25996 1 7 JockeyDriveSwingGuard ReferPage10&54 25745 1 8 ‘40km/hr’ 43912 2

SAFETY-MachineSpecific(Continued)

SafetyDecals&SafetyGuards

3

3

2

1

1

64

27

2 5

1

InsideBoxLid

Table2

48

12

Transport1 Raisethedrillintothetransportpositionandholdatthefull

extentoftheramsforafewsecondstoallowcylinderstorephase/equalise .

2 Important-Toavoidmachinedamageduetodrillloweringduringtransport,alwaysclosethehydraulicvalveonthedrawbar .Movethehandletoapositionat900tothehydrauliclineasshowninFig1 .Thisappliestothedrawbaranddiscopenerhydraulicvalveswherefitted .

3 Locatejackstandintransportposition,iffitted .ReferFig2 .

4 EnsurelightingandoversizewarningrequirementsmeetrecommendationspublishedbythelocalLandTransportAuthorityorequivalent .

5 Maximumtowingspeed40km/hr . ForcountriesotherthanNewZeaandgreaterspeed

restrictionsmayapply,pleaserefertoyourlocaltransportauthority.

Ensuretowingvehiclerequirementsareadequateforthetowedvehiclee .g .mass,brakes .RefertorecommendationspublishedbythelocalLandTransportAuthorityorequivalent .

Brakingwhentowingcancausetheloadtojackknife .Useextracarewhentowinginadverseconditionssuchasmud,inclinesandsharpbends .

Lowertowingspeedsarerecommmendedonfarmroads/tracksandwhereonewheelisonoroveraroadverge .

6 Attachsafetychainstotractor.ReferFig3 . Safetychainsmustbecrossedoverunderneaththe

couplingandattachedtothetowingvehicle .Theattachmentpointsmustbeascloseaspracticaltothetowingcouplingandoneeachside .Thetowbaronthetowingvehiclemustberatedforthetowedmass .Donotremoveorreplacethesafetychainsprovidedwithanyotherthanthosespecifiedinthepartsmanual.

Note:Thesafetychainsareprovidedwithsufficientlengthtocaterforalltowingvehicles .Safetychainsmustbeshortenedbycuttingoffexcesslengthsothatifthecouplingfailsthedrawbarwillnothittheground .

7 Ifthemachineisfittedwithrowmarkersorotherverticalextensions,checkclearanceunderpowerlinesenroute .

8 Important-Forgreaterdiscopenergroundclearance,adjusttheramorturnbuckleonthediscopenerunitsotheyareatmaximumheight,and/orextendthedrawbarramorturnbuckletolevelthemachinechassis .

Fig1

Fig3

Fig2

13


OperationGeneralOperationGuidelines1 Useasufficientlypowerfultractorwhichisheavyenough

totowthedrillsafely .

2 Operatethedrillataspeedof6-12km/hr(4-8mph) . Instoneyandunevengroundconditionsalowerspeedis

moreappropriate

3 Checkthatthedrillislevelduringcalibrationandwhileseeding .

4 Checktyrepressurebeforeseeding .Referpage3 .

5 Doublecheckseedratesbeforeseeding .

6 Raisethedrilloutofthegroundwhenmakinganyturns .

7 Raisethedrilloutofthegroundbeforebackingup .

8 Afterprolongedstorage,checktoseethatalldrivemechanismsandhydraulicequipmentarefunctioningcorrectly .Checkthattheseedtubesarenotperishedorblocked .

SowingSpeedTypicaltravelspeedswhensowingrangefrom6-12km/hringoodconditions .Instoneyandunevengroundconditionsalowerspeedisrecommendedtominimiserapidpartdeterioration .Sowingtoofastcanresultin:1 Poorcontourfollowingandunevensowingdepth .2 Impactdamageto: aGroundengagingcomponents . bBearings,housings&axles . cFasteners&structuralcomponents .3Moreextremeconditionswillresultingreatervibration

andunevenseedflowatlowseedingrates .

SowingDepthControlThesowingdepthisdependenton:1Thewheelheightinrelationtothechassis2Tyrepressure3Groundconditioni .e .hardorsoftThewheelheightinrelationtothechassisiscontrolledusingthethreadeddepthadjustmentcollar(1)onthenon-driveshaft .ReferFig4 .

Caution:Donotoverextendthethreaddepthadjustmentcollar .Additionalcollarsmayberequired .

Fig4

1

14

LevelDrill Usethedrawbarturnbuckleorramtotiltthedrillsoitis

sittinglevel .Anadjustmentmayberequiredafterashortperiodofusebecausethepaintwearsoffthediscsandthediscssharpenwhichinturnimprovesthepenetrationabilities .

TransportPosition Wheninthetransportpositionthehydrauliccylindersare

fullyextended .Inthispositionthecylindersfullyequalisebyallowingoiltobypassthemastercylinderpiston .Itisrecommendedtoraisethedrillintothetransportpositionwhenturningatheadlandsorregularlytocounteracttheeffectsofoilleakagepastthepistonandensurecylinderrodsareequallyextendedandminimisevariationsinsowingdepth .

CoulterPenetrationDepth Tocreatetheidealseedbedthediscopenercoulter

shouldcutapproximately20mmbelowtheinvertedteepoint .Inhardanddryconditionsthismaynotbeachievable,andbettermachine/sowingperformancemaybeachievedwithoutusingthediscopeners .Anindicationofthiswillbethemachinebouncingwhichwillresultinunevensowingdepth .

Coulterswillgivebetterpenetrationabilityastheysharpen

withuse .

15

RenovatorSeedDrillSowingChart High&LowRatio-RowSpacing147.5

TestSeedType/ SeedRate(kg/ha) ThousandSeed GearboxSettingPosition HintsWgt.,TSW*(gm)H/LPosition Type 15 20 30 40 50 60 70 80 90 100

Wheat(41.2) H 3/4 3 N 102 .14 128 .78 152 .36 180 .03 208 .25 234 .35Oats(37.2) H Full 3 N 98 .98 122 .97 146 .37 171 .74 196 .99 219 .56Barley(45.7) H Full 3 N 117 .66144 .97 176 .33 205 .4 236 .51 266 .22Ryecorn(25.8) H 3/4 3 N 118 .96 148 .03 178 .5 207 .32 240 .85 270 .94WhitePeas(302) H 3/4 3 N 111 .97 161 .93 213 .44 246 .59 305 .11 358 .66 397 .42 457 .22 AgitatorStopped

GreenPeas(240) H 3/4 3 N 77 .62 116 .89 156 .06 192 .65 230 .78 272 .72 316 .2 355 .73

Peren.Grass(2.27) H Full 3 N 6 .53 13 .73 27 .41 40 .90 53 .86 67 .23 81 .51 AnnualGrass(4.4) H Full 3 N 8 .06 16 .32 31 .75 46 .31 60 .67 76 .68

PastureMix*(-) H Full 3 N 13 .92 27 .59 41 .31 54 .42 67 .38 81 .65

Lucerne(3.17) H 3/4 1 F 9 .27 13 .82 17 .97 22 .43 26 .38 AgitatorStopped

Turnip(2.17) L 3/4 1 F 0 .96 1 .76 3 .21 4 .63 6 .0 AgitatorStopped

Kale(3.20) L 3/4 1 F 1 .69 3 .21 4 .66 6 .02 AgitatorStopped

Swedes(3.25) L 3/4 1 F 0 .94 1 .65 AgitatorStopped

Rape(3.50) L 3/4 1 F 1 .62 3 .0 4 .44 5 .78 AgitatorStopped

WhiteClover(1.11) L 3/4 1 F 0 .82 1 .57 3 .06 4 .47 5 .65 AgitatorStopped

RedClover(2.23) L 3/4 1 F 1 .90 3 .56 5 .05 6 .66 8 .17 9 .75 AgitatorStopped

SuperPhosphate H Full 3 N 91 .51 140 .12 185 .26 235 .37 286 .62 344 .51 397 .16 456 .96DAPGranules H Full 3 N 174 .04 214 .2 256 .66 301 .67 346 .42 382 .88SuperPhosphate L Full 3 N 53 .7 71 .0 90 .24 109 .84 132 .03 152 .25 182 .99DAPGranules L Full 3 N 115 .64 132 .81 146 .77

H,High=21TonTransferShaft, 13TonGearboxInputShaft.L,Low=13TonTransferShaft, 21TonGearboxInputShaft.

ForGrain,changingtheShutterSlidefrom3/4toFullgives10%to15%moreflow.

MeteringWheel*: N=NormalMeteringWheel F=FineSeedMeteringWheel

GearRatio*:

ShutterSlide*:

BottomFlap*:Thevaluesshownweretheoptimumtestsettings,decreasingthegapmaycauseseeddamage,toolargeagapwillgiveintermittentflowrates.(Flapsarespringloadedtocopewithsmallvariationsinseed/granulesize).

PastureMix*:TestMixture=72%PerennialGrass,8%WhiteClover, 8%Cocksfoot,8%Concord,4%RedClover

TSW*: TSW(gm)xDesiredPlants/m2=SowingRate(Kg/Ha) Germination%

Shut

terS

lide*

Gear

Rat

io*

Botto

mF

lap*

Meter

ingW

heel*Table3

Notes1 .Whereasmallseedsboxisused,

multiplytheaboveseedratesby0.80toaccountforthedifferentgearingratio .

2 .Seedratesshownareapproximateonlyfortherespectivegearboxsetting .Itisrecommendedthatthecalibrationprocedureisalwaysused .Refertopage16 .


Fig9

10 10

AB C

1

1

16

BasicCalibrationProcedureGearboxSettingLeverTosettheseedrateatthegearbox,slackenthestarknob(1)byturningcounter-clockwiseandpushfrombelowintothepositionindicatedintheSowingChart .Retightenthestarknobfirmly(Fig6) .

ImportantThesettingsshownintheSowingCharts(kg/ha)canonlyserveasreferencevalues .Deviationsmayoccurcausedbydifferencesinthesize,shape,densityofthegrainandbythedressingagent .Thereforepriortoanysowing,alwayscarryoutcalibrationtrialstoaccuratelydeterminetheactualseedrate.

Usingthesteplessvariablespeedgearbox,thespeedofthemeteringshaftandthustheseedrateissetsteplessly .Thehigherthefigureindicatedonthescalebythesettingleverthegreatertheseedrate(Fig6) .

SelectingtheGearRatioTheSeedDrillisdesignedwithatwospeed(highandlow)gearratioarrangementwherethemovingofthechainfroma21x13teethratiotoa13x21teethratiochangestheoutputfromhightolow(Fig7) .TheselectionandmethodforchangingtheratioisdetailedunderSpeedSettingPage21 .

SettingSeederShutterSlidesThevaryingflowpropertiesofseedsrequiredifferentshutterslidepositionswhichmaybefoundintheSowingChartfortheindividualtypeofseed .ThiscorrespondstooneofthethreesettingsinFig8 .

BottomFlapSettingsThevariousseedsizesrequirematchingbottomflapclearancesbelowthemeteringwheel .Theadjustingplateallowsfor10differentsettings .TherequiredpositionfortheseedtypemaybefoundintheSowingChart .ThecontrolleversarelocatedontheLHendoftheseedbox,(oppositeendtothegearbox) .

Number“1”correspondstotheminimum(closed)positionand“10”themaximumgap(Fig9) .

Fig7

Table4

Fig8/A Fig8/B Fig8/C Closed 3/4Open FullyOpen

Fig6

Fig8

17

BasicCalibrationProcedure(Continued)

SeedCalibrationThecalibrationtestshouldbedonetoconfirmtherequiredseedrateandisdonewiththedrillstationaryandlevel .

SeedCalibrationProcedures1 Removethecalibrationtrayfromthestoragebrackets

ontheseedbox .Placethecalibrationtray(1)onthesupportmembersbelowtheseeders(Fig10) .

2 Positionalltheclearplasticseeddiverters(2)toredirecttheseedintothecalibrationtray(Fig10) .

3 Makesurealltheshuttersareopenandsettothepositionindicatedintheseedchartsfortheparticularseed(Table3 .Page15) .

4 AgitatorShaft-ChecktheSeedChart“Hints”(Table3)whethertoconnectordisconnecttheshaftbyremovingthelynchpins(1)duringseeding(Fig11) .

5 Forthetest,halffilltheboxwithseed .Ifthisisnotpossiblemakesuretheseedisevenlydistributedwithin

thebox .

6 ForsettingmethodrefertoBasicCalibrationProcedures(Page16) .

NoteForseedswhicharenotcoveredintheSowingChart(Page15),usethefiguresforaseedofcomparablesizeandshape .

7 Placethecrankhandleoverthehexagonaldrivedogonthetransfershaftandturnanti-clockwiseuntiltheseedflowsconsistentlyfromtheseeders(Fig12) .Toensurecompletefillingoftheseedunitcontinueturningthecrankuntilthecalibrationtrayisapproximatelyhalffullthenemptyintotheseedbox .Thedrillisnowreadyforcalibration .

8 Turnthecrankhandleanti-clockwisetherequirednumberofrevolutionsasdetailedinTable5 .

NoteTheCalibrationisusuallydonefor1/40thhectare .Forverysmallseedratesorwhenusinginaccuratescales(i .e .unabletomeasuretothenearestgram)thecalculationbasedon1/10thhectareshouldbeused .

Scalesmustbeaccurateto2gramsasanyerrorwillbemultipliedbyeither10or40givinginaccuratecalibrationresults.

1

2

Fig10


Fig11

1

Fig12

18

SeedCalibrationProcedures(Continued) HandCrankTurnsforSeedRateCalibration Thetablesrepresentedbelowareforarableconditions(worked

ground)andarecalculatedtoindicateanaveragesituation .Ifthereisanydoubtastotheaccuracyofthesefiguresfortheconditions,itisadvisabletorunatleast1ofthe2checksonthecalibrationfigureslisted .ReferPage19(RecalculatingtheConstant)and/orPage20,(WheelSlipDeviations) .Checkandrecordwhichtyresarefittedtoyourdrill,toensureuseofthecorrectHandCrankTurnandConstantfigures .

9 Weightheseedcollectedduringthetestinkilograms .

Caution:Scalesmustbeaccurateto2grams,asanyerrorwillbemultipliedbyeither10or40,givinginaccuratecalibrationresults .

10 Calculatetheseedratebymultiplyingthekgspreviouslycollectedx40(1/40thhamethod,referTable6)orx10(1/10thhamethod,referTable7)dependingontherequirement .Iftheresultantcalculationdoesnotproducethedesiredseedrateusetheenclosedseedratecalculatordisctodeterminethecorrectgearboxsetting .

ReferUseofSeedRateCalculatorPage19 .

Suggestion:Tobeonthesafesideanduntilconfidencehasbeengainedwiththemethodofcalibrationitisadvisabletoconductasecondtestatthenewlydeterminedgearboxsetting .

11 Whereacoatedseedisuseditisadvisabletocheckthecalibrationafter1hectareasdressingscantendtocreateacoatingontheseedmeteringwheelsthuschangingthetheflowingpropertiesoftheseedwhichinturnalterstheseedrate .

For1/40Hectare(250m2)CalibrationSeedRate=ActualSeedCollected(kg)x40

For1/10Hectare(1000m2)CalibrationSeedRate=ActualSeedCollected(kg)x10

Table6

Table5

Table7

MachineSowingTurnsfor TurnsforSizeWidth(m) 1/40Hectare 1/10Hectare19Run 2 .80 32 .5 13023Run 3 .39 27 107 .5

19



RecalculatingtheConstantItisespeciallyimportantinarablesituationstochecktherollingcircumferenceofthetyrewheninthecultivatedareatobesown,andifnecessary,torecalculatetheconstantandhencethenumberofcrankturns.Ifthereisasignificantdifferencebetweenthefigureusedforcalculationsinthismanual,theconstantshouldberecalculatedandhencethecrankturnsforthoseparticularconditions .Note:IfasignificantdifferenceisfoundintherollingcircumferencetheH1settingshouldalsobeadjustedonthehectaremeter .

1 TorecalculatetheconstantduetoalteredconditionsorspecificrequirementsusetheformulaedetailedinTable6or7(Page18) .

2 Toobtaintherollingcircumferenceofthetyre: Halffilltheseed/fertiliserboxesorsimulatethisloading .Markthetyreofthedrillat90°

tothegroundandthepointofcontactwith amarkontheground .Movethedrillforward5revolutionsuntilthemarkonthetyreisagainat90°totheground .Measurethedistancealongthegroundanddivideby5togivetherollingcircumferenceofthetyre .

UseofSeedRateCalculator

Determiningthegearboxscalesettingusingthecalculator.Usuallythefirstcalibrationtestyieldsadifferentseedrate .Howeverwiththevaluedeterminedfromthefirsttestitispossibletodeterminethecorrectgearboxsettingwiththeaidoftheencloseddisccalculator(Fig13) .Thedisccalculatorconsistsof3scales .Anouterwhitescale(1)forallseedratesabove30kg/haandaninnerscale(2)forallseedratesbelow30kg/ha .Onthemiddlecolouredscale(3)areallthegearboxsettingnumberstoamaximumvalueof100 .

Fig13

SettingExample(DesiredSeedRate125kg/ha)1 Fromthecalibrationprocedureatagearboxleversettingof“70”,aseedrateof175kg/ha

isobtained .2 Turntheinnerdiscuntilthemeasuredseedrateof175kg/ha(A)isinlinewiththerelated

actualgearboxsettingof“70”(B)(Fig13) .3 Readofffromthediscrulethenecessarygearboxsettingfortherequiredseedrateof

125kg/ha(C) .Inthisexamplethecorrectsettingis“50”(D)(Fig13) .4 Tobeonthesafesidethenewgearboxsettingcanbecheckedbyanothercalibrationtest .

20


CalibrationDeviations

DeviationsBetweentheCalibrationTestandtheActualSeedRateThemostfrequentcauseforchangesbetweenthecalibrationtestandtheseedrateliesintheflowingpropertiesofseedduringsowing .Thesechangesinpropertiesgenerallyresultfromreactionsofthedressingagentstotemperature,humidityorabrasion .Thesechangeswillbecomeevenmoreobviouswhenthebottomflapsareincorrectlyset .Ifthesettingoftheseflapsleavestoolargeagapanuncontrollableadditionalflowofseedcanoccurduringseeding;especiallywhenassistedbythedrillbouncing,aconditionnotsimulatedwhileconductingthecalibrationtests .Forthisreasonthebasicsettingofthebottomflapsshouldbecheckedatregularintervals .Residuesfromtheseeddressingonthebottomflapsandmeteringwheelscanalsoinfluencetheflowingpropertiesoftheseedandthustheseedrate .Insuchcasesabalancewilloccuronlyafteraperiodoftimeanditisrecommendedtorepeatthecalibrationtesttoconfirmtheseedrateafter2-3seedboxfillings,nominallywhentheseedboxishalfempty .Onlythenwillabalanceoccurandtheseedratewillstabilise .

WheelSlipDeviationsItisalwayspossiblewithrubbertyreddrillsinextremegroundconditionstogetwheelslip .Notnormallyaproblemwithcleatedtypetyresingoodcondition,butmoresointhearablesituationwiththelessagressivetreadpatterns .Theresult:largedifferencesbetweenthecalibrationtestandtheactualsowingrate,obviouslylessseeddepositedthanrequired .ThenumberofcrankturnsindicatedinTable5iscorrectinmostcircumstancesotherthanthosementionedabove .

TochecknumberofcrankturnsforcalibrationShouldyourequiretocheckthisinapracticalwayproceedasfollows:Foranareaof125m2(1/40Hectare),atraveldistanceof89 .2mfor19Rmachineor73 .7mfor23Rmachine,placethecrankhandleoverthehexagonaldrivedogonthegearbox .Movethemachineforwardoverthemeasureddistance,countingthenumberofturnsofthecrankhandleasyougo .Usingthisnumberofcrankturnsrepeatthecalibration .

21

HintsforSowingwithVariableSpeedGearbox

Thegearboxallowsforsteplesschangesinthespeedofthemeteringshaftandthustheseedrates .Duetothevariationsinseedtypeandapplicationratestherearetwospeedrangesavailable .BychangingfromHighSpeedtoLowSpeedtherangeofsettingsandcontrolisdramaticallyincreased .ChangetotheLowSpeedwhenthegearboxsettingisdownto10onthescaleandthedesiredseedratecannotbeobtained .Tochangethespeedsettingfromhightolow,removethewingnut(1)andchaincover .(2)(Fig14) .Releasethetensiononthechain(1)byforcingbackthechaintensioner(2)andholdinplacewiththecrankhandle .ReferFigure15 .Removethechainfromthe21toothoutputsprockettothe13toothsprocket,thenremovethechainfromthe13toothgearboxsprockettothe21tooth .Checkthechainiscorrectlyalignedthenreleasethechaintensioner .Ensurethetensionrolleriscorrectlyalignedwiththechain .Replaceguardandcalibrateasrequired .

ToDeterminetheGearboxSettingafteraSpeedChangeFordeterminingthecorrectgearboxsettingafterthespeedchange,conductthefirsttestat50 .Withtheweightofseedcollectedfindyourcorrectsettingwiththeaidofthedisccalculator,referPage19,Fig13 .

SowingofFineSeeds

ForsowingfineseedstheRenovatorDrillisequippedasstandardwithacombinednormalandfineseed“Elite”meteringwheel(1) .Duringgrainsowingandotherlargervarietiesofseedboththenormalandfineseedmeteringwheelsarecoupledandbothrotate .Inordertoconverttheseeddrilltosowfineseedinsertthecrankhandleandrotateclockwiseuntiltheholes(2)ofthefineseedwheelarevisible(Fig16)Usingthetoolsupplied(1)disengagethethepininsidetheholesothatthenormalmeteringwheelrotatesfreelyonthemeteringshaft(Fig17) .Atthistimeitwouldbeadvisabletocloseanyshutterslidesnotrequiredforthefineseedsowing .Whenseedistobesownagainusingthenormalmeteringwheelpressthepin,fromthenormalmeteringwheelside(oppositedirectiontobefore),usingthetool,backintotheholeofthefineseedwheelthusreconnectingthedrivebetweenthetwo .

Fig17

1

Fig14

LowSpeedShown

21T

13T

1

Fig16

1

2

3

1

2

1

2


Fig15

Fig18 1

Caution-WhenresettingthemeteringwheelsontheseedershaftCareshouldbetakenwhentighteningthegrubscrewsonthefineseedwheel(Page21,Fig16,item3) .Adjustthegrubscrewuntilthemovementofthemeteringwheeljuststops,thentightennomorethan1/8ofaturn .Donotovertightenasthiscanresultinbreakageswhileoperatingandmayrenderthewarrantyontheseunitsvoid .

22

Fig19

Fig20

SmallSeedsCalibrationwithDisconnectedAgitatorShaft

ThefineseedmeteringwheelusedinDuncanDrillsisespeciallywellsuitedforsowingsmallseedssuchasrape .Duetotheintensiveactioncausedbytheagitatortheseedscanadheretoeachother,orbedamaged,causingirregularsowing/germination .Thereforeitisrecommendedthatwhensowingsmallseeds,especiallyoilseedsandthinshelledseeds,thedrivetotheagitatorisdisconnected.Todothisremovethelynchpin(1)(Fig18) .

Deviationsbetweenthecalibratedandactualseedratecanoccurwhenresidualdressingagentstickstothebottomflapsandthusslowstheflowofseed .Beforebeginningtheactualcalibrationtestfillthecalibrationtraysbyturningthecrankhandleatahighspeedaroundthe90settingonthegearboxscale .Thiswillcauseanimmediatebuildupofthedresssingagentontheflaps .Returnthecontentsofthecalibrationtraystotheseedboxandproceedwiththeactualcalibration .Duetotheresiduebuildupontheflapsyourcalibrationwillnowreflectaccuratelytherequiredseedrate .Itisadvisablewithsmallseedstousethe1/10hectaremethodforyourcalibration,thuscuttingdownonweighingerrors .

Note-Remembertoreconnecttheagitatorshaftasrequiredforotherseedsotherwisetheconsistencyofseedratewillbeaffected .

SowingPeasPeashavingthesizeandshapeasillustratedinFig19(e .g .WhiteFieldPeas),canbesownwithoutproblemswithallCloughDrillswiththistypeofmeteringwheel .Theflapshouldbesettoagapofatleast“3”ontheflapsettinglever(Page16,Fig9) .Withthesepeasitshouldnotbenecessarytoruntheagitatorshaft .

PeashavingthesizeandshapeasillustratedinFig20(e .g .GreenorGardenPeas),tendtobridgeinsidetheseedboxanddonotflowfreely .Thismulti-facetedpearequiresagitationforsowing .

23

HectaremeterSettingsSetup

Refertotheinstallationandoperationinstructionssuppliedwithyourhectaremeterkit(1)forinformationoninstallation,calibration,operationandservicing(Fig21) .

Table6givestheeffectiveworkingwidthsforthevariousmachinesdependingonthemachinesizeandtherowspacing .

Thecalibrationproceduredescribedinthehectaremeterhandbookinvolvesaccuratelymeasuringthecircumferenceofthetyreandenteringandstoringthisvalueinthemeter .Theeffectivesowingwidthalsoneedstobeentered .FormeasuringthetyrecircumferenceandobtainingtherollingcircumferenceofthetyrereferRecalculatingtheConstant(Page19) .

Note:Ifundercertainoperatingconditionsacalibrationcheckindicatesasignificantdifferenceintherollingcircumferenceofthetyre,thehectaremetershouldberecalibratedbychangingtheH1settingfortheperiodofoperationunderthoseconditions .

Fig21

Table8

1

SowingWidthMachineSize 19Run 23RunRowSpacing(mm) 147 .5 147 .5EffectiveWorkingWidth(m) 2 .80 3 .39


24

HectaremeterSettings(Continued)Example1:

Computronics1100AreaMeterSetupforMkIIIRenovator

(ReferringtoSowingWidthTablePage24)19RunMachinex147.5mmSpacings=2.80mSowingWidth23RunMachinex147.5mmSpacings=3.39mSowingWidth

DriveRatioFromWheeltoSensor=0.7377

RollingCircumferenceofTyre=2.028m(ReferPage20)

H1-DistanceperPulse=CircumferenceofTyre DriveRatio

=2 .028 0 .7377

=2 .750m

Therefore:H1Setting=2750mm DistanceTravelledperPulse andH2Setting=2.80metres EffectiveSowingWidth19R =3.39metres EffectiveSowingWidth23R

Pleaserecordherethesettingsforyourmachineincaseyouarerequiredtore-enterthematsometimeinthefuture.

Itisadvisableaswithallthingselectronictohaveabackupofyourtotals .Wesuggestyourecordtheseonadailybasisinanotebookordiary .

H2H1

25

RenovatorCalibrationNotes


26

Maintenance&CareGeneralSafetyandAccidentPreventionAdvice

1 Makesurethatifthetractorremainsattachedtothedrillthattheignitionkeyisremoved .

2 Duringmaintenancethedrillshouldbesupportedinsuchamannerthatifhydraulicfailurewastooccurthemachinewouldstillbeadequatelysupported .

3 Weargloveswhenhandlingcomponentswithcuttingedgessuchasworndiscsetc . . .

4 Disconnecttheelectricalsupplyfromthetractorbeforedoinganyelectricalmaintenance .

5 Refertosafetysectionsformoresafetyinformation .

GeneralCautionaryMaintenanceAdvice

1 ElectricWelding-Withtheelectronicequipmentinmoderntractorsitisadvisabletocompletelydisconnecttheimplementfromthetractor,orattheveryleastdisconnectthealternatorbeforeattemptinganywelding .

2 Hydraulics-Ensurehydrauliccouplings(male&female)arecleanbeforeconnecting .Dirtycouplingswillresultinhydraulicoilcontaminationandhydrauliccylindersealdamageandborescores .Thisinturnwillresultinoilleakagepastthepistonseals .

Nofilterisfittedtothehydraulicsystem .Ifhydraulicfittingsandoilsupplyarenotgoingtobekeptcleanitisrecommendedthatafilterbefittedtopreventhydrauliccylinderdamage .

3 WaterBlasting-Waterblasting,steamcleaningorotherpressurisedcleaningprocessescanforcedirtetc .intoundesirableplacesthatmaycausedamageorrapidpartweartoitemssuchasbearings,seals,chains,bushesetc .Cautionmustbeexercised .

4 Boxsetliftingeyeprofile-theseprofilesareareprovidedforeasyremovalofthedualboxesfromthesideframes .Donotusewhenboxesareloadednortoliftmachine.

27

YournewDuncanRenovatorSeedDrillwillgivelongandefficientserviceifgivennormalcareandmaintainedproperly .

3 4 11

1

ItemComponents Lubricant Frequency 1 WheelBearings CastrolLMXGrease Annually 2 WheelLegPivots CastrolLMXGrease Weekly 3 Gearbox CastrolOilAgriTransPlus MaintainLevel 4 DriveChains SuitableRollerChainLubricant SeeMaintenanceSchedule 5 DriveShafts(Pedestal) Pre-packed&Sealed(ReferPage53-55) NotRequired 6 AgitatorShaftSupports NylonBushes(ReferPage63) NotRequired 7 SeederShafts NylonSupports(ReferPage64) NotRequired 8 DiscOpenerBearings Pre-packed&Sealed NotRequired 9 DiscArmCastings CastrolLMXGrease Daily 10 DiscOpenerFr .Pivots CastrolLMXGrease Monthly 11 Turnbuckles CastrolLMXGrease Monthly 12 JockeyWheelBearings Pre-packed&Sealed NotRequired 13 Coupling CastrolLMXGrease Weekly

LubricationChart

LubricationPointsontheRenovator

7

4

6

1

Maintenance&Care-LubricationInstructions

Fig22

Fig23

Table9

*Thelubricationfrequenciesareonlyaguide .Actualfrequencywillbedependentonextentofuseandgroundconditions .

PrecautionswithGreaseGreasesshouldnotbemixedasthestructuremaybeweakenedbythemixesofdifferenttypesofthickener,whichmaycausesofteningandlossofgreasefromthebearingsbyrunningout .

4,5

12

8,910

2

13


28

Maintenance&Care

MaintenanceSchedule(ReferalsotoSummaryChart,above)

1 BoltedConnections Allboltedconnectionsofthemachineshouldbe

checkedafterthefirst30hoursofoperationandretightenedifnecessaryandthereafteratregularintervals .Itissuggestedthatthisisdoneevery500hectaresorannually,whicheveroccursfirst .

2 Gearbox Theoillevelinthegearboxcanbeseenintheoil

gaugewindow(1) .Changingthegearboxoilisnormallynotnecessary .Forrefillingtheoilremovethe1/2”BSPplugonthetopfaceofthegearbox(2),CastrolOilAgriTransPlusshouldbeused .Thetotalfillingcapacityis1 .25litres(referFig24) .

DONOTOVERFILL.

12

Fig24

Components Daily Weekly PreSeason (orafter20Ha) (orafter75Ha) (or500Ha) DiscOpeners • • • DepthAdjustmentCollar • • • Seeders/Agitators/BottomFlaps • • • WheelNuts • • PivotPinFasteners • • Coupling&SafetyChains • •RollerChains • •Gearbox • • Hydraulics(OilLeaks) • • TyrePressures(25psi/1 .8bar) • • PressWheels • • BoltedConnections •

MaintenanceSchedule Table10

29


3 DriveChains Alldrivechains(1)(Fig25)shouldfirstbechecked

afterevery20hoursofoperationandthereafterweeklyorafter75Haofoperationasfollows:-

Themeteringwheelsoftheseeddrillaredrivenviarollerchainsfromthedrivewheel .

Cleaningoftherollerchainsisrecommendedafterlongperiodsofoperation .Removethechain,washinkeroseneandthendiptheminheatedgreaseoroilorspraythemwithasuitablecommercialrollerchainlubricant .

4 WheelRockerPivots Wheelrockerpivots(4permachine)mustbegreased

regularly(weeklyorafterevery75Ha)toprovidelubricationandflushoutanydirt .ReferFig26(1) .

5. DepthAdjustmentCollarGreasethedepthadjustmentcollar(1)regularlytoensureitdoesnotseizeup .Alsocheckfordirtbuilduparoundtheramshaftsealstoensuresealdamagedoesnotoccur .ReferFig27

6. TyrePressureTherecommendedtyrepressureis2 .4bar(35psi) .Checkthetyrepressuresregularlytoensurecorrectpressureismaintained .Weeklychecksarerecommended .

7. DiscOpenersFrontcoulterbearingsaresealedanddonotrequirelubrication .Checkdiscsforanylateralmovement(wobble)onaregularbasis .Replacebearingsifthereisanynoticeablewobble .Thereisonegreasenippleoneachdiscopenerframepivotanddiscassemblycasting .Framepivotsshouldbegreasedmonthlywhiledisccastingsshouldbegreaseddailytoprovidelubricationandtoflushoutanydirt .

8. LengthofSeed/FertiliserTubesThesetubescanstretchoveraperiodoftimeandrequirecheckingatapproximatelysixmonthlyintervals .Shortenifnecessarytoavoidbendswhichwillrestricttheflowofseed/fertiliser .

9 Framework Theframeworkstructureshouldbeinspectedannually

fordefects,i .e .,cracksinmembersorweldedconnections .Theframeworkshouldbecleanedpriortotheinspection .

1

Fig25

1

Fig26

Fig27

1

1

30

Maintenance&Care(Continued)

10BottomFlaps(Fig28) Therequiredseedrateiscontrolledbyboththemetering

wheelsandthebottomflaps .Theseedflowsfromtheseedboxintothemeteringwheelhousings .Insidethemeteringwheelhousing(1)theseediscaughtbetweenthemeteringwheel(2)andthebottomflap(3) .Themeteredamountofseedistransportedbythemeteringwheeltotheedgeofthebottomflapwhereitdropsoffintotheseedguidetubewhichleadstothecoulter .Varyinggrainsizesrequirethematchingoftheflapclearancetothedifferentgrainsizes .ThismatchingisdonebyraisingorloweringthebottomflapsbyusingtheflapadjustingleverontheLHendoftheseedbox .Iflargerforeignparticles,e .g .stonesgetbetweenthemeteringwheelandthebottomflap,thebottomflapcangivewaydownwards .Astrongreturnspring(4)bringsthebottomflapimmediatelybackintotheworkingposition .

Themeteringsystemshouldbecheckedevery1/2yearorbeforeanysowingperiodwithanemptyseedboxandemptymeteringhousings.

Usethefollowingprocedure: Putthebottomflapsettinglevers(1)(locatedontheLH

endoftheseedboxes)inposition“1”forthefrontboxandposition“1”fortherearbox .ReferFig29 .

Byturningthemeteringwheelshaftbyhandchecktheflapsareallsettoagapof0.1to0.5mm(referFig28).

Toadjustindividualflapsusethespringtensioningscrew(5)(Fig28) .

Note:MaintenanceSchedule(page28)Wherethefrequencyisgivenintermsofuse(eg .weekly)orareacovered(eg .75Ha)performthemaintenancetaskbasedonwhicheveroccursfirst .

PreparingtheMachineforStorage.Locateonadrylevelsurface .Themachineshouldbestoredwhereverpossiblesotheramsarenotsupportinganyweight .Thedrivechainsshouldbelubricatedwithsuitablerollerchainlubricantbeforeprolongedperiodsofstorage .

Forlongertermstorageremoveseed/fertilisertubesfromthebootassemblyandallowtohangwithoutdeformation .Checktubelengthswhenreplacing .

Itisrecommendedthatmaintenancebecarriedoutattheendoftheseason,givingsufficienttimetoobtainsparepartsand/orcarryoutrepairsifrequired .

Fig28

Fig29

1

Important!

1

34

5

2

31

RenovatorMaintenanceNotes


32

RenovatorMaintenanceNotes

33


PartsList

‘MkIIIRenovator’SeedDrill

HeadOffice: P .O .Box2018 HiltonHighway,Washdyke Timaru,NewZealand Telephone(03)6882029 Facsimile(03)6882821

AustralianBranch:4BSilvertonCloseLavertonNorth3026Melbourne,AustraliaTelephone(03)9314-9666Facsimile(03)9314-6810

FromSerialNumber071731

34

‘Renovator’SeedDrillDualBoxCompleteAssembly

15

16

18,19

17

272829

13,1430

20to24

17

8

8

26

1

12

11

7

33

25

31

32

36

5

27,28

2

35

‘Renovator’SeedDrillDualBoxCompleteAssembly

Item PartNo. Description Qty. 1 Referpages38-41 MainFrameandDrawbarAssembly 1 2 Referpages42/43 WheelSystem 1 3 Referpages44/45 HydraulicSystem 1 4 Referpages70/71 WiringandLighting(Optional-notshown) 1 5 Referpages66-69 DiscOpenerAssembly 1 6 Referpages46/47 TineandBootAssembly 19or23 7 Referpages48-52 DriveChains 4 8 Referpages54/55 JockeyWheelandTransferDriveSystem 1 9 Referpages65 HectaremeterKit(Notshown) 1 10 Referpage53 SeedBoxDriveShafts 2 11 Referpage56 GearboxFinalAssembly 1 12 Referpages58/59 SeedboxAssembly 2 13 Referpage62 AgitatorDrives 2 14 Referpage63 AgitatorShaftAssembly(InsideSeedbox) 2 15 Referpage64 SeederMechanism 38or43 16 26623 19RunFootboardAssembly 1 16 26622 23RunFootboardAssembly 1 17 22562 19RunCalibrationTray 2 17 26668 23RunCalibrationTray1520mm(Notshown) 2 17 26669 23RunCalibrationTray1390mm(Notshown) 2 18 25995 DriveGuard 1 19 45341 Nut,Wing,M10 1 20 25730 JockeyArmTensionSpring 1 21 25723 JockeyArmTensionEyebolt 1 22 45131 Hex,M12Nut 2 23 45159 M12H/DFlatWasher 2 24 45167 M12SpringWasher 1 25 26575 FootboardStep 1 26 22051 CrankArmandHandleAssy 1 27 45459 M16x45Bolt 6 28 45140 M16NylocNut 6 29 45160 M16H/DFlatWasher 3 30 22916 19RWeatherSkirt 2 30 26664 23RWeatherSkirt 2 31 26541 LHPedestalW/Assy19Run 1 31 26540 LHpedestalW/Assy23Run 1 32 26562 DrivePedestalW/Assy 1 33 26599 CalibrationTrayBracket 4or8

Note .Refertopage11forsafetydecalinformation


36

‘Renovator’SeedDrillSingleBoxCompleteAssembly

26

30

15

16

27,28,29

13,14

17

8

10 12

11

18,19

20to24

27,28

33

6 3

25

2

1

32

5

31

7

37


‘Renovator’SeedDrillSingleBoxCompleteAssembly

Item PartNo. Description Qty. 1 Referpages38-41 MainFrameandDrawbarAssembly 1 2 Referpages42/43 WheelSystem 1 3 Referpages44/45 HydraulicSystem 1 4 Referpages70/71 WiringandLighting(Optional-notshown) 1 5 Referpages66-69 DiscOpenerAssembly 1 6 Referpages46/47 TineandBootAssembly 19or23 7 Referpages48-52 DriveChains 3 8 Referpages54/55 JockeyWheelandTransferDriveSystem 1 9 Referpage65 HectaremeterKit(Notshown) 1 10 Referpage53 SeedBoxDriveShafts 1 11 Referpage57 GearboxFinalAssembly 1 12 Referpages60/61 SeedboxAssembly 1 13 Referpage62 AgitatorDrive 1 14 Referpage63 AgitatorShaftAssembly(InsideSeedbox) 1 15 Referpage64 SeederMechanism 19or23 16 26821 19RFootboardAssy(Single) 1 16 26820 23RFootboardAssy(Single) 1 17 22562 19RunCalibrationTray 1 17 26668 23RCalibrationTray1520mm(Notshown) 1 17 26669 23RCalibrationTray1390mm(Notshown) 1 18 25996 DriveGuard 1 19 45341 M10WingNut 1 20 25730 JockeyArmTensionSpring 1 21 25723 JockeyArmTensionEyebolt 1 22 45131 M12HexNut 2 23 45159 M12H/DFlatWasher 2 24 45167 M12SpringWasher 1 25 26575 FootboardStep 1 26 22051 CrankArmandHandleAssy 1 27 45460 M16x45Bolt 6 28 45140 M16NylocNut 6 29 45160 M16H/DWasher 3 30 22916 19RWeatherSkirt 1 30 26664 23RWeatherSkirt 1 31 26811 LHPedestalW/Assy19Run(Single) 1 31 26810 LHPedestalW/Assy23Run(Single) 1 32 26802 DrivePedestalW/Assy(Single) 1 33 26599 CalibrationTrayBracket 2or4

Note:Refertopage11forsafetydecalinformation

38

12,13

‘Renovator’SeedDrillMainframeandDrawbar

3

13,18

15,6 3

11

4

97 10

14,15

8

17

1113,16

19,20

39

Item PartNo. Description Qty. 1 26512 19RunMainFrame 1 1 26510 23RunMainFrame 1 2 ReferPages46/47 CoilTines&Boots 19or23 3 26550 DrawbarAssembly 1 4 4800315 HoseSupport 1 5 26061 DrawbarAxle(Renovator) 1 6 45292 LynchPin,7/16”x11/2” 2 7 26570 CentreHitchWeldedAssembly 1 8 26580 TowingEyeAssembly 1 9 26577 LHSupportStay 1 10 26578 RHSupportStay 1 11 43830 SafetyChainAssembly 2 12 45065 M20x65Grade8 .8Bolt 4 13 45141 M20NylocBolt 6 14 7/8”x7”UNFBolt 1 15 47548 7/8”NylocNut 1 16 45084 M20x240Grade8 .8Bolt 1 17 45181 M8x12S/HGrubScrew 1 18 45075 M20x150Grade8 .8Bolt 1 19 45042 M16x60Grade8 .8Bolts 4 20 45140 M16NylocNuts 4



40


41,43

44

42,43

40

54,55

49

50

53

46 45

54,56

51,52

41



19RDrawbarTurnbuckleParts 40 43395 H/DRatchetTurnbuckle 1 41 26557 ClevisPin135mm 1 42 26558 ClevisPin90mm 1 43 45272 RClip 4

23RDrawbarHydraulicParts 44 43852 HydraulicCylinder 1 45 26723 HydraulicHose2 .80m 1 46 26724 HydraulicHose2 .50m 1 47 48 49 43496 3/4”UNOto3/8”BSPTElbow 1 50 43393 3/8”BSPS/SBallValve 1 51 43147 1/2”BSPQuickReleaseCoupling 2 52 43617 DustCover 2 53 43280 3/4”UNOto3/8”BSPMNipple 1 54 45272 RClip 4 55 26557 ClevisPin135mm 1 56 26558 ClevisPin90mm 1 Note:23RDrawbarhydraulicparts(44-56)canbepurchasedasakitforthe19Rmachine,partnumber26720K .

42

‘Renovator’SeedDrillWheelRockerSystem

15

6

7

13

4

14

9

11

10

12

8

1

2

3

19 16

23,24

20,21,22 19

5

43


Item PartNo. Description Qty. 1 26605 LHWheelRockerW/Assy23R 1 1 26607 LHWheelRockerW/Assy19R 1 2 26606 RHWheelRockerW/Assy23R 1 2 26608 RHWheelRockerW/Assy19R 1 3 26585 RockerPivotAssy 4 4 43596 ADRM16-1 .5Px45HubStud 10 5 43597 ADRM16-1 .5PWheelNut 10 6 43598 ADRM27-1 .5PCastleNut 2 7 43599 ADR62mmHubCap 2 8 43600 ADRHubMkII 2 9 26620 ADRMkIIStubAxle(WeldedtoWheelRockers) 2 10 43976 SealKit 2 11 43421 30209J2InnerBearing 2 12 10282 30206J2OuterBearing 2 13 45303 3 .5Diameterx40LongCotterPin 2 14 TrashShield(partofitem10) 2 15 43836 Mk2ADRHubandStubAssemblyComplete(Items4-14) 2 16 43833 Wheel10/80-12 2 17 26592 RockerShaftPlug(NotShown) 4 18 26588 LHWheelScraperAssy 1 19 26598 RHWheelScraperAssy 1 20 45437 M12x50Bolt 4 21 45139 M12NylocNut 4 22 45153 M12LightFlatWasher 4 23 45042 M16x60Grade8 .8Bolt 16 24 45140 M16NylocNut 16 25 43120 M8x1 .25PitchGreaseNipplex90degree(NotShown) 4


44


25

3

1

7

6

12,13

SlaveCylinder

MasterCylinder14

11

10

9

15,16

8

14

4

17 19,20

18

45


‘Renovator’SeedDrillWheelRockerSystem Item PartNo. Description Qty. 1 26702 3 .5”x6 .5”MasterRephasingCylinder(Includespin) 1 2 26703 3 .25”x6 .5”SlaveRephasingCylinder(Includespin) 1 3 43848 StrokeLimitingCollar7/8” 1 4 26710 HydraulicHose,2 .63m(23R) 1 4 26713 HydraulicHose,2 .33m(19R) 1 5 26711 HydraulicHose,3 .40m(23R) 1 5 26714 HydraulicHose,2 .80m(19R) 1 6 26712 HydraulicHose,5 .60m(23R) 1 6 26715 HydraulicHose,5 .30m(19R) 1 7 26716 HydraulicHose,2 .4m 1 8 22449 HydraulicValveSupportAssy 1 9 43445 1/2”BSPTto3/8”BSPPNipple 1 10 43399 3/8”BSPTNippleMale/FemaleSwivel 1 11 43393 3/8”BSPS/SBallValve 1 12 43147 1/2”BSPQuickReleaseCoupling 2 13 43617 DustCover 2 14 43280 3/4”UNOto3/8”BSPNipple 4 15 45453 M12x140Bolt 1 16 45139 M12NylocNut 1 17 22270 ClevisSpacer 2 18 22262 ClevisPinAssembly 2 19 45418s M10x25SetScrew 2 20 45166 M10SpringWasher 2

‘Renovator’SeedDrillTineandBootAssembly

LeftHandTineShown14,15

13 11

1

9,10

8,10

5,6,7

4

2

3

16,17,18,1912

46

47


Item PartNo. Description Qty. 19R23R 1 21413 LHCoilTine 10 12 1 21414 RHCoilTine 9 11 2 26848 LHInvertedTeeClamp 19 23 3 25615 RHInvertedTeeClamp 19 23 4 26849 CastInvertedTeePoint 19 23 5 25608 FertilizerTube,Standard(dualboxmachineonly) 13 17 6 25609 FertilizerTube,Angle90oLeft(dualboxmachineonly) 3 3 7 25610 FertilizerTube,Angle90oRight(dualboxmachineonly) 3 3 8 45009 M10x60Bolt,Class8 .8 38 46 9 45003 M10x30Bolt,Class8 .8 38 46 10 45138 M10NylocNut 76 92 11 21691 TineClampCasting 38 46 12 45466 M16x80(4 .6)ZincPlatedBolt 38 46 13 21690 75x75RHSClampPlate 19 23 14 45413 M8x35Bolt(dualboxmachineonly) 19 23 15 45137 M8NylocNut(dualboxmachineonly) 19 23

FeedHose-DualBox 16 25620 FeedHose38mmx850mm 15 19 17 25622 FeedHose38mmx950mm 10 12 18 25624 FeedHose38mmx1050mm - 6 19 25626 FeedHose38mmx1180mm 13 9

FeedHose-SingleBox 16 25620 FeedHose38mmx850mm 6 8 17 25622 FeedHose38mmx950mm 5 6 19 25626 FeedHose38mmx1180mm 8 9

‘Renovator’SeedDrillTineandBootAssembly

Note:Thefollowingpartssupersedeitems2and4respectively:

Alternativeto4-26845TungstenChipInvertedTeePoint

‘Renovator’SeedDrillDriveChainsDualBox

4,10,11

3,10,11

6,13

1,10,11

6,13

3,10,11

4,10,11

5,10,11

7,10,12

2,13

8,10,11

9,13

15

14

17

16

Item PartNo. Description Qty. 1 25724 13TSprocket1/2”Px20mmBore 1 2 22466 1/2”BSChainx55Links(TransferShafttoGearboxinput) 1 3 22537 25TSprocket1/2”Px20mmBore 2 4 22044 15TSprocket1/2”Px20mmBore 2 5 26350 13T/21TChangeSprocket 1 6 25780 1/2”BSChainx47Links(GearboxtoBoxshaft) 2 7 25742 38TSprocket1/2”Px25mmBore 1 8 26352 13T/21TCrankSprocket 1 9 24103 1/2”BSChainx61Links(JockeyWheelDrive) 1 10 22294 SprocketKey(6x6x25) 8 11 45180 M8x10SocketHeadGrubScrew 14 12 45181 M8x12SocketHeadGrubScrew 2 13 43388 1/2”PitchJoiningLink 4 14 Referpage50 FrontChainTensionerBoxShaft 1 15 Referpage51 ChainTensionerTransferDrive 1 16 Referpage50 RearChainTensionerBoxShaft 1 17 Referpage52 ChainTensionerJockeyWheelDrive 1

48

49


‘Renovator’SeedDrillDriveChainsSingleBox Item PartNo. Description Qty. 1 25724 13TSprocket1/2”Px20mmBore 1 2 25980 1/2”BSChainx67Links(TransferShafttoGearboxinput) 1 3 22537 25TSprocket1/2”Px20mmBore 2 4 22044 15TSprocket1/2”Px20mmBore 2 5 26350 13T/21TChangeSprocket 1 6 25781 1/2”BSChainx37Links(GearboxtoBoxshaft) 2 7 25742 38TSprocket1/2”Px25mmBore 1 8 26352 13T/21TCrankSprocket 1 9 24103 1/2”BSChainx61Links(JockeyWheelDrive) 1 10 22294 SprocketKey(6x6x25) 6 11 45180 M8x10SocketHeadGrubScrew 8 12 45181 M8x12SocketHeadGrubScrew 2 13 43388 1/2”PitchJoiningLink 3 14 Referpage51 ChainTensionerTransferDrive 1 15 Referpage52 ChainTensionerJockeyWheelDrive 1

1,10,11

6,13

3,10,11

4,10,11

5,10,11

7,10,12

2,13

8,10,11

14

15 9,13

50

Item PartNo. Description Qty. 1 22535 NylonRoller 2 2 22480 ArmAssembly,RH 2 3 22522 TorsionSpring,LH 1 4 22523 TorsionSpring,RH 1 5 23376 ChainTensionerAnchor 2 6 45132 M16HexNut 2 7 45462 M16x60Bolt 2

‘Renovator’SeedDrillChainTensionersDualBoxShafts

6

5 4 21

7

65

4

2 1

7

51

12 3

4

5

‘Renovator’SeedDrillChainTensionerTransferDrives

12 3

4

5


Item PartNo. Description Qty. 1 22535 NylonRoller 1 2 25984 ArmAssembly,RH,60Extension 1 3 22523 TorsionSpring,RH 1 4 45132 M16HexNut 1 5 45461 M16x55Bolt(DualBox) 1 5 25987 ChainTensioner/GuardDoubleBolt(SingleBox) 1

52

‘Renovator’SeedDrillChainTensionerJockeyWheelDrive

14

3 2 6

5

Item PartNo. Description Qty. 1 22535 NylonRoller 1 2 23373 ShortArmAssembly,LH 1 3 22523 TorsionSpring,RH 1 4 23376 ChainTensionerAnchor 1 5 45119 M16HalfNut 1 6 45462 M16x60Bolt 1

53

8

553

2

6

48

7 6

91

55

4

9

Item PartNo. Description Qty. 1 22537 Sprocket,25Tx1/2”Pitch,20mmBore 1 2 22294 Key,Sprocket6x6x25 1 3 25758 Shaft,BoxDrive 1 4 43385 “Y”Bearing,YET204,20mm 2 5 43387 Housing,Bearing,PressSteel,PFT47(2Flanges=1Housing) 2 6 45137 Nut,M8,Nylock 4 7 45181 Grubscrew,M8x12,SocketHead 2 8 45411S SetScrew,M8x20,ZincPlate 4 9 LockingCollar(Partofitem4andnotsuppliedseperately) 2

‘Renovator’SeedDrillSeedBoxDriveShafts


54

‘Renovator’SeedDrillJockeyWheelandTransferDriveSystem

68

9

307

91,2

8

5

18

12

13

31

3

10

14

15

3

11

16

30

15

18

2425

21 2028

29

22

7

19

265

2227

4

17

5

23

31

32

33

34

55


Item PartNo. Description Qty. 1 43386 “Y”Bearing,YET205(25mm) 2 2 LockingCollar,(PartofItem1,notsuppliedseperately) 2 3 30359 3BoltBearingHousing,PF52,(2Flanges=1Housing) 2 4 26569 DrivePedestalShaft,Transfer 1 5 45180 M8x10SocketHeadGrubscrew 4 6 26352 13T/21T1/2”PCrankSprocket 1 7 25735 JockeyWheelArmAssembly 1 8 45411S SetScrew,M8x20Class4 .6,ZincPlated 6 9 45137 M8,NylocNut 6 10 45417S M10x20Class4 .6,Z/PSetScrew 1 11 45152 M10LightFlatWasher 1 12 26567 SensorMountBracket 1 13 ReferPage65 Sensor 1 14 ReferPage65 MagnetandClamp 1 15 25725 JockeyArmPivotSpacer 2 16 25742 38T1/2”P(25mmBore)Sprocket 1 17 45181 M8x12SocketHeadGrubscrew 2 18 22294 6x6x25SprocketKey 3 19 25744 JockeyWheelandAxleAssembly 1 20 25724 13T1/2”P(20mmBore)Sprocket 1 21 25726 JockeyDriveAxleSpacer 1 22 17127 6204-2RS1Bearing 2 23 25739 JockeyAxleInnerSpacer 1 24 25727 JockeyAxleOuterSpacer(Loctiteinplacewhenfitted) 1 25 45140 M16NylocNut 1 26 25746 JockeyDriveSwingGuard 1 27 45401S M6x16,Z/PSetScrew 2 28 45164 M6,Z/PSpringWasher 2 29 45156 M6,H/DZ/PFlatWasher 2 30 43036 6205-2RS1Bearing 2 31 25729 JockeyArmPivotOuterSpacer(Loctiteinplacewhenfitted) 1 32 26568 HexagonalDriveShaft 1 33 45138 M10NylocNut 1 34 27625 M16BellevillesDiscWasher 1

‘Renovator’SeedDrillJockeyWheelandTransferDriveSystem

56

‘Renovator’SeedDrillDualGearboxAssemblyItem PartNo. Description Qty. 1 25756 GearboxSub-Assembly 1 2 22036 Quadrant,SpeedAdjusting 1 3 25755 Lever,Front,SpeedAdjusting 1 4 22042 Label,SpeedIndicator 1 5 43366 Tri-Knob,M8,TappedCentre 1 6 45157 Washer,Flat,M8,HeavyDuty,ZincPlate 1 7 47031 Bolt,Coach,M8x40CupHead,Class4 .6,ZincPlated 1 8 45137 Nut,M8Nyloc 4 9 45399 Bolt,M8x30Class4 .6,ZincPlated 3 10 45411S Bolt,M8x20Class4 .6,ZincPlated 6 11 45151 Washer,Flat,M8,Light 1 12 25762 GearboxFinalAssembly(Includesitems1to13anditems15,to17) 1 13 26359 13T/21T1/2”PChangeSprocket 1 14 22294 SprocketKey(notillustrated) 1 15 45180 GrubScrew,M8x10SocketHead(notillustrated) 2

101013

4 2

11

12 8

9

11 10 9

7

13

10

111210

81211

3

11

61010

5

1

14,15,16,17

2

57


‘Renovator’SingleGearboxAssembly Item PartNo. Description Qty. 1 25763 GearboxSub-Assembly 1 2 22036 Quadrant,SpeedAdjusting 1 3 25755 Lever,Front,SpeedAdjusting 1 4 22042 Label,SpeedIndicator 1 5 43366 Tri-Knob,M8,TappedCentre 1 6 45157 Washer,Flat,M8,HeavyDuty,ZincPlate 1 7 47031 Bolt,Coach,M8x40CupHead,Class4 .6,ZincPlated 1 8 45137 Nut,M8Nyloc 4 9 45399 Bolt,M8x30Class4 .6,ZincPlated 3 10 45411S Bolt,M8x20Class4 .6,ZincPlated 6 11 45151 Washer,Flat,M8,Light 1 12 25762 GearboxFinalAssembly(Includesitems1to13anditems15,to17) 1 13 26359 13T/21T1/2”PChangeSprocket 1 14 22294 SprocketKey(notillustrated) 1 15 45180 GrubScrew,M8x10SocketHead(notillustrated) 2

3

8

7

910

958

1

12,13,14,15

10

9

6 82

11

58

‘Renovator’SeedDrillDualSeedboxAssembly

1,2341

10

11

12

24

23

23

4

13,29 37,40

332536

363325

32

17,21,2825,30,33,35

30 26,44

14,29

7,27,21

25,33,36

25,33,35

98

2127

31212228

5

6

LidHingeDetail

LocationTabDetail

LatchRodDetail

1520212839

19

165

18

1,2

15

15

38,40

25,43,44

25,36

Gearboxnotillustratedforclarity

26,44

26,44

59


‘Renovator’SeedDrillDualSeedboxAssembly Item PartNo. Description Qty. 1 ReferTableBelow CombiBoxOnly(NoLid) 1 2 ReferTableBelow CombiBoxwithLid 2 3 ReferTableBelow BoxLidOnly 2 4 ReferPage64 SeederAssembly 38or46 5 ReferTableBelow BoxShaft(20mm) 2 6 ReferTableBelow FlapShaft(18mm) 2 7 10143 FrontBoxQuadrantPlate 1 8 10158 RearBoxReverseQuadrantPlate 1 9 14442 RubberBodyPlug 28 10 22487 LatchRodAssembly 2 11 22490 HingeAssembly 6 12 22491 HingePin 6 13 25708 FrontFlapHandleAssembly 1 14 25709 RearFlapHandleAssembly 1 15 22568 LocationTab(CalibrationTray) 4or6 16 47615 6x40PipeLynchPin 8 17 22855 AgitatorAccessBlankingPlate 2 18 43373 BlackEdgeTrim(ReferTableBelowforLengthperBox) 2 19 22419 BoxShaftConnectingSleeve 4 20 45122 M6Class8 .8ZincPlatedHexNut 4or6 21 45136 M6NylockNut 36 22 45150 M6ZincPlatedLightFlatWasher 12 23 45368 M10StarlockFixingWasher 4 24 27599 HingePinSpringClip 6 25 45139 M12NylockNut 24 26 45702 4 .8x9 .5MonelPopRivet 8 27 45758 M6x16ZincPlatedCountersunkPosidriveScrew 4 28 45908 M6x16ZincPlatedPanHeadMachineScrew 20 29 45186 M10x12SocketHeadGrubscrew 4 30 22485P BoxSetLiftingEyeProfile 2 31 25759 BoxSetMountingBracketLH 1 32 25760 BoxSetMountingBracketRH 1 33 45153 M12ZincPlatedLightFlatWasher 32 35 45435S M12x40SetScrew 4 36 45433S M12x30SetScrew 12 37 22445 FrontAgitatorDriveAssembly(ReferPage62) 1 38 22446 RearAgitatorDriveAssembly(ReferPage62) 1 39 45907 M6x12PanHeadPoziDriveScrewM/C 12 40 ReferPage63 Agitatorparts 2 41 43734 19RRenovatorTransfer 2 41 43733 23RRenovatorTransfer 2 42 45434 M12x35Bolt 2 43 45159 M12H/DFlatWasher 2 44 43430 LashingHook 4

PartNumberforDifferentWidthMachines Item 19Run 23Run 1 26642 26640 2 26646 26645 3 25875 26651 5 25812 26655 6 22530 26657 18 2 .5m 3m

DualBoxCover19RRenovator 26768 DualBoxCover23RRenovator 26769

60

‘Renovator’SeedDrillSingleSeedboxAssembly

9

21

21

15,19,26

24,36

23,30,31

192026

LidHingeDetail

LocationTabDetail

LatchRodDetail

16

23,30,31

23,30,31

233738

24,367,19,25

12,2732,34

8

6

4

1,2

5

14

1740

35

5

29

3

23,30,31

23 29 30

28 1122

10

1318192633

61

‘Renovator’SeedDrillSingleSeedboxAssembly Item PartNo. Description Qty. 1 ReferTableBelow CombiBoxOnly(NoLid) 1 2 ReferTableBelow CombiBoxwithLid 1 3 ReferTableBelow BoxLidOnly 1 4 ReferPage64 SeederAssembly 19or23 5 ReferTableBelow BoxShaft(20mm) 1 6 ReferTableBelow FlapShaft(18mm) 1 7 10158 RearBoxReverseQuadrantPlate 1 8 14442 RubberBodyPlug 14 9 22487 LatchRodAssembly 1 10 22490 HingeAssembly 3 11 22491 HingePin 3 12 25709 RearFlapHandleAssembly 1 13 22568 LocationTab(CalibrationTray) 2or3 14 47615 6x40PipeLynchPin 4 15 22855 AgitatorAccessBlankingPlate 1 16 43373 BlackEdgeTrim(Refertablebelowforlengthperbox) 1 17 22419 BoxShaftConnectingSleeve 2 18 45122 M6Class8 .8ZincPlatedHexNut 2or3 19 45136 M6NylocNut 16 20 45150 M6ZincPlatedLightFlatWasher 6 21 45368 M10StarlockFixingWasher 2 22 27599 HingePinSpringClip 3 23 45139 M12NylockNut 14 24 45702 PopRivet,Monel4 .8x9 .5 4 25 45758 M6x16ZincPlatedCountersunkPosidriveScrew 2 26 45908 M6x16ZincPlatedPanHeadMachineScrew 10 27 45186 M10x12SocketHeadGrubscrew 2 28 25934 SingleBoxMountingBracketLH 1 29 25935 SingleBoxMountingBracketRH 1 30 45153 M12ZincPlatedLightFlatWasher 16 31 45433S M12x30SetScrew 10 32 22446 RearAgitatorDriveAssembly(ReferPage62) 1 33 45907 M6x12PanHeadPoziDriveScrew,M/C 4 34 ReferPage62 Agitatorparts 1 35 43734 19RRenovatorTransfer 2 35 43733 23RRenovatorTransfer 2 36 43430 LashingHook 2 37 45434 M12x35Bolt 2 38 45159 M12H/DFlatWasher 4 39 45435 M12x40Bolt 2 40 26595 HandHold 1

Item 19Run 23Run 1 26642 26640 2 26646 26645 3 25875 26651 5 25812 26655 6 22530 26657 16 2 .5m 3 .0m

PartNumberforDifferentWidthMachines


62

Item PartNo. Description Qty. 1 22414 AgitatorDriveRearHousing 1 2 22415 AgitatorDriveFrontHousing 1 3 22416 AgitatorDriveSpacer 2 4 22418 3/8”Pitchx20mmBore21TSprocket 2 5 22422 3/8”Pitchx20mmBore15TSprocket 2 6 22417 3/8”Pitchx33LinkBSChain 2 7 43396 3/8”PitchJoinerLink 2 8 22425 AgitatorShaftExtension 2 9 22426 SeedShaftExtension 2 10 43428 NylonBush 6 11 22419 BoxShaftConnectingSleeve,19Run 2 11 23633 BoxShaftConnectingSleeve,15Run 2 12 22420 AgitatorShaftJoiningCollar 2 13 45415 M8x45Class4 .6ZincPlatedBolt 2 14 45416 M8x60Class4 .6ZincPlatedBolt 2 15 45137 M8NylockNut 4 16 45180SS M8x10StainlessSteelSocketHeadGrubScrew 4 17 47615 6x40PipeLynchPin 4

‘Renovator’SeedDrillAgitatorDrives

1

234 5 1314

6

15

7 158 9

10

10

10

11

12

17

12

11

16

RearAgitatorDriveComplete

AssemblyPtNo22446

FrontAgitatorDriveComplete

AssemblyPtNo22445

Frontassemblyonlyshownexploded

63


Item PartNo. Description Qty. 1 ReferBelow AgitatorShaftAssembly 1 2 22420 16mmAgitatorJoiningCollar 2 3 22423 AgitatorShaftSupportRH(Short) 2 4 22424 AgitatorShaftSupportLH(Long) 2 5 22428 AgitatorShaftSupportCap 2 6 43442 5/8”LurethaneWiperSeal 4 7 45185SS M10x10StainlessSteelSockeptHeadGrubscrew 4 8 45410SSS M8x16Grade316StainlessSteelSetScrew 4 9 45137SS M8Grade316StainlessSteelNylockNut 4 10 47600 M30ISOFineZincPlatedHexLockNut 4

‘Renovator’SeedDrillAgitatorShaftAssembly

Plain(RH)End

CentreBearing

Drive(LH)End

Item 19Run 23Run 1 26660 26659

1

7

8

9

5

6

26

4

103

10

Partnumbersfordifferentmachines

Item PartNo. Description Qty. 19R23R 1 43375 MeteringHousing 3038 2 43376 ShutterSlide 3038 3 43377 SeedMeteringWheelAssembly(Includesitem4) 3038 4 43374 FineSeedWheel(ForSparesOrderingOnly) 5 43378 BottomFlap&BoltAssembly 3038 6 22550 SeederExtensionFunnel 3038 7 22551 SeedDiverter 3038 8 22548 SpringClip,S/S 3038 9 43379 SeedShaftGuideBearing 66 10 43380 GuideBearingTensionSpring 66 11 43382 MeteringWheelClutchHook 11 12 43383 SeedRateDiscCalculator 11 13 43362 FineSeedWheelBrush(OptionalExtra)

64

1

1

2

3

34

4 5

6

6

7

78

8

9

10

10

1112

‘Renovator’SeedDrillSeederMechanism

13

65

‘Renovator’SeedDrillHectaremeterKit Item PartNo. Description Qty. 1 43409 HectaremeterKit,(Includesitems2to6) 1 2 43400 Hectaremeter 1 3 43408 Manual,Hectaremeter 1 4 43404 MagnetandClamp 1 5 43403 Sensor,withLocknuts 1 6 43453 HectaremeterCable 1 7 43461 Cable,Recharging 1 8 43455 ElectronicScales(Notshown) 1 9 43456 Calculator(Notshown) 1 10 43457 SealtopPlasticContainer(Notshown) 1

3

6

2

7

54

1


66

3

9

5

8

410

12

6

19

26

20 27

25

1011

24

7

13

2815

16,17

14

18

2

21

23

1

5

22

67


‘Renovator’SeedDrillDiscOpenerAssembly Item PartNo. Description Qty. 1 26676 19RunDiscOpenersFrame 1 1 26674 23RunDiscOpenersFrame 1 2 17537 BearingHousing 1 3 22080 DustCap 1 4 43352 VRingSealV-40A 1 5 22078 SealCollar 2 6 22035 Action2000(318dia)Disc 1 7 11361 HubCap 1 8 45141 M20NylocNut 1 9 18364 BearingHousing 1 10 11351 Bearing 2 11 45417S M10x20SetScrew 6 12 45138 M10NylocNut 6 13 21244 DoublePivotPinAssembly 1012 14 26315 DiscOpenerSpring 1012 15 26310 TBoltSpringRod 1012 16 26686 DoubleAxleArmAssembly 911 17 26688 SingleAxleArmAssembly 11 18 45141 M20NylocNut 1012 19 45138 M10NylocNut 1012 20 45003 M10x35Bolt 1012 21 45051 M16x130,Class8 .8Bolt 4 22 21690 ClampPlate 2 23 25562 DiscOpenerFrameSupportW/Assy 2 24 45140 M16NylocNut 4 25 21245 PivotPinAssy 2 26 45417s M10x20Bolt 2 27 45166 M10SpringWasher 2 28 43119 M8x1 .25PitchGreaseNipplex45degree 1214

Note

Quantitiesshownforitems2-12areperdisc,notpermachine .

Thedoublenumbersareforthe19Runfirstfollowedbythe23Run .

68

‘Renovator’

5

12,13

14,15

11

1

10

98

16

1

2,3

Hydraulics

4

10

6

10

7

69


19RDiscOpenerTurnbuckleParts Item PartNo. Description Quantity 1 43395 HDTurnbuckle 1 2 26557 ClevisPin135mm 2 3 45272 RClip 4

23RDiscOpenerHydraulicParts 4 43853 HydraulicCylinder 1 5 26694 HydraulicHose2 .40m 1 6 26695 HydraulicHose0 .60m 1 7 26696 HydraulicHose3 .2m 1 8 43445 1/2”BSPTto3/8”BSPPNipple 1 9 43399 3/8”BSPTNippleMale/FemaleSwivel 1 10 43280 3/4”UNOto3/8”BPSMNipple 2 11 43393 3/8”BSPS/SBallValve 1 12 43147 1/2”BSPQuickReleaseCoupling 2 13 43617 DustCover 2 14 26557 ClevisPin135mm 2 15 45272 RClip 4 16 22449 HydraulicValveSupportAssembly 1

‘Renovator’SeedDrillDiscOpenerAssembly

Note:23RDiscOpenerhydraulicparts(4-16)canbepurchasedasakit(Partnumber26725K)forthe19Rmachine .

70

‘Renovator’SeedDrillWiring&Lighting(Optional)

56

Notebothlightsviewedfromlensside

RHLightFittingOutline,P/N43435

Divider

CableEntryfromLHLight

CableEntryfromConnectorPlug,through6AGrommetandnewhole

MarkerLightFittingOutline,Viewedfromlensside

Solder

FixingholesformarkerlighttoLHlightfitting

Passageofwiresthroughlightfittingsbackplatesandlampmountingbracket

Divider

Divider

CableEntryFromRHLight

Lightingsupplycable(EndDetails)P/N22960

Sliderubbersleevealongcablebeforestartingtowireupterminals

5mmEnsureoutercasingofcableprotrudespastcableclampbyatleast5mm

SevenPolePlugP/N43437

Terminalsviewedfromdirectionofcableentry

Cable TerminalColour Number

Yellow 1White 3Green 4Red 6Brown 7

LHLightFittingOutline

CableColourKey

Yellow YWhite WGreen GRed RBrown Br

MarkerLightFittingOutline,Viewedfromlensside

Passageofwiresthroughlightfittingsbackplatesandlampmountingbracket

Solder

FixingholesformarkerlighttoRHlightfitting

71


‘Renovator’SeedDrillWiring&Lighting(Optional) Item PartNo. Description Qty. 1 25913K CompleteLampKit,15Run 1 2 25915K CompleteLampKit,19Run 1 3 24228 LampBracketAssemblyL .H . 1 4 24227 LampBracketAssemblyR .H . 1 5 43435 CombinationRearLamp 2 6 43436 MarkerLamp 2 7 43438 Flex,5CoreTrailer(15Runx9 .3m,19Runx10 .0m) 1 8 43443 Wire,Appliance,White1mmx1m 1 9 43444 Wire,Appliance,Brown1mmx1m 1 10 45136 Nut,Nyloc,M6 4 11 45137 Nut,M8Nylock 4 12 45399 Bolt,M8x30Class4 .6ZincPlated 4 13 45403S SetScrew,M6x25 4 14 45860 Screw,No .12x3/4”PanPZZincPlatedSelfTapping 4 15 Bulb,5WFestoon15x44mm 4 16 Bulb,21WFestoon15x44mm 4

LHSide RHSide

3

9

4

9

5

13 131415 1514

11,12

7 7

5

8

8 1015 1616 16 10 1615

611,12

72

‘Renovator’OptionalExtras

1

2

3

4

9or148or13

5

73


OptionalExtras Item PartNo. Description Quantity 1 26795 RearTowHitchAssembly 1 26852k HarrowTransportKit(Items2to3) 2 26003 HarrowTransportSupportAssembly 4 3 19199 ShaftLockingPin 4 26850k JackStandKit(Items4to7) 4 26809 JackSupportBracket 1 5 31478 Jack 1 6 45034 M12x130mmGrade8 .8Bolt(Notshown) 2 7 45139 M12NylocNut(Notshown) 2 26856k BaffleExtensionKit(Items8to12) 1kit/box 8 26855 BoxBaffleExtension(SeederCentre) 1 9 24250 BoxBaffleExtension 2 10 45410S M8x16Bolt(Notshown) 9 11 45137 M8Nyloc(Notshown) 9 12 45151 M8LightFlatWasher(Notshown) 12 26856SSk BaffleExtensionKitStainless(Items13to17) 1kit/box 13 26855SS BoxBaffleExtensionSS(SeederCentre) 1 14 24250SS BoxBaffleExtensionSS 2 15 45410SSS M8x16StainlessSteelBolt(Notshown) 9 16 45137SS M8StainlessSteelNyloc(Notshown) 9 17 45151SS M8SSLightFlatWasher(Notshown) 12 18 23767k SmallBoxBaffleExtensionKit(Notshown) 3kits/box 19 26858k OpticalSeedLevelIndicator 1

‘Renovator’OptionalExtras

19

74

‘Renovator’SmallSeedsBox(Optional)

1

2

55

28,29

22

40,42,43

55

41,42,43

25

2724

41,42,43

3839

3533323431

36

30

43

3938

75



SmallBoxArrangement Item PartNo. Description Qty19R Qty23R 1 26734 17/19RSmallBoxAssembly 1 - 1 26752 21/23RSmallBoxAssembly - 1 2 26738 17/19RSmallBoxLidAssembly 1 - 2 26756 21/23RSmallBoxLidAssembly - 1 3 26745 17/19RSmallBoxBoxShaft 1 - 3 26762 21/23RSmallBoxBoxShaft - 1 4 26746 17/19RSmallBoxFlapShaft 1 - 4 26763 21/23RSmallBoxFlapShaft - 1 5 26748 17/19RSmallBoxWeatherShirtHolder(Notshown) 1 - 5 26765 21/23RSmallBoxWeatherShirtHolder(Notshown) - 1 6 43373 EdgeTrim 2 .4m 3m 7 43375 MeteringHousingD8 19 23 8 43376 ShutterSlideD8 19 23 9 43377 EliteSeedMeteringWheel 19 23 10 43378 BottomFlap&BoltAssembly 19 23 11 43379 SeedShaftGuideBearing 3 3 12 43380 TensionSpring 3 3 13 14442 RubberBodyPlug(Notshown) 6 6 14 27599 HingePinSpringClip 3 3 15 22490 HingeAssembly 3 3 16 22491 HingePin 3 3 17 45702 PopRivet4 .8x12(Tofititems5&37) 14 14 18 45136 M6NylocNut 8 8 19 45150 M6LightFlatWasher 6 6 20 45908 M6x16PanPosi 6 6 21 23625 EclipseMountingPlate 1 1 22 23632 EclipseMountingBracket 1 1 23 10143 FertilizerQuadrantPlate 1 1 24 ReferPage77 SmallSeedsGearboxFinalAssembly 1 1 25 23633 BoxShaftShortConnectingSleeve 1 1 26 23732 EclipseFlapHandleAssembly 1 1 27 47615 6x40PipeLynchPin 2 2 28 23679 LidStay 1 1 29 23678 LidStayPivotAssembly 1 1 30 26780 HexagonalDriveShaft(SmallBox) 1 1 31 26781 HexagonalTransferDriveShaft 1 1 32 26782 CassetteSupportBracketW/Assembly 1 1 33 43855 DriveCassetteSupportBearing 1 1 34 43856 DriveCassetteSupportHousing 1 1 35 43857 DriveCassette42/15T 1 1 36 43858 DriveCassette21/17T 1 1 37 43430 PlasticLashingHook 2 2 38 45271 RClip 3 3 39 45155 M20LightFlatWasher 3 3 40 45418s M10x25Grade4 .6Z/PBolt 11 11 41 45419s M10x30Grade4 .6Z/PBolt 2 2 42 45152 M10LightFlatWasher 17 17 43 45138 M10NylocNut 14 14 44 45186 M10x12SocketHeadGrubScrew 2 2 45 45760 M6x25C/SunkPosiZ/P 2 2

76

SmallBoxArrangement Item PartNo. Description Qty19R Qty23R 46 26749 19RSmallBoxRipstopWeatherSkirt(Notshown) 1 - 46 26767 23RSmallBoxRipstopWeatherSkirt(Notshown) - 1 47 43500 CrayClip47-49mmDia . 19 23 48 22548 SpringClipSS 19 23 49 22550 SeederExtensionFunnel 19 23 50 22551 SeedDiverter 19 23 51 43333 CableTie 19 23 52 25608 FertilizerTube 13 17 53 25609 AngledFertilizerTube90R 3 3 54 25610 AngledFertilizerTube90L 3 3 55 26599 CalibrationTrayBracket 2 4 56 25626 FeedHosex1180(Notshown) 7 8 57 26788 FeedHosex1475(Notshown) 6 8 58 26789 FeedHosex1700(Notshown) 6 7 59 26785 FertilizerTubeClampPlateW/Assy 19 23 60 26786 FertilizerTubeClampPlate 19 23 61 45137 M8NylocNut 19 23


6

17,38

2118,23,45

40,42,43

3

4

26,4455

7-12,47-50

18-20

14,16

1562

61

60

52or53or54

Note:Forsowingratesrefertopage15 Fordetailedassemblyofseederassemblyrefertopage64

77


‘Renovator’SmallSeedsBox(Optional) Item PartNo. Description Qty. 1 26792 SmallSeedsGearboxSubAssembly 1 2 23615 GearboxSpeedAdjustmentLever 1 3 23616 GearboxQuadrant 1 4 23621 GearboxSpeedScale 1 5 43366 TriKnob 1 6 44963 M8x35Grade8 .8Bolt 3 7 45137 M8NylocNut 7 8 45151 M8LightFlatWasher 1 9 45157 M8H/DFlatWasher 1 10 45411s M8x20Grade4 .6Z/PS/Screw 1 11 45412s M8x25Grade4 .6Z/PS/Screw 3 12 47031 M8x40Grade4 .6CupHeadBolt 1

73

12

4

11

79

8

1011

2

5

11

1

78


owners manual - duncan ag · owners manual pt. no. 67354 issue 0808 head office: p.o. box 2018...

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