part number : 00016-01208 . u accessory code:...
TRANSCRIPT
ITEM QTY DESCRIPTION1 1 CONTROL SWITCH ASSEMBLY2 2 SCREWS (M5)
NOTE: ALL VEHICLES WITH VIN’S BEGINNING WITH“2T1”, AND AUTOMATIC TRANSMISSION VEHICLES WITHVIN’S BEGINNING WITH “1NX” REQUIRE SERVICE PARTITEM 1 LISTED AT RIGHT.
BASE KIT CONTENTS
HARDWARE BAG CONTENTS
ADDITIONAL ITEMS REQUIRED FOR INSTALL
CONFLICTS
RECOMMENDED TOOLS
COROLLA/MATRIX
GENERAL APPLICABILITY
ITEM QTY DESCRIPTION PART NUMBER1 1 CUTTING TOOL 00016-01203-012 1 EXTRACTION TOOL 00016-01203-03
SVC CONTENTS
ITEM QTY DESCRIPTION1 1 TOOL DIE PN 00016-01203-012 1 EXTRACTION TOOL 00016-01203-03
PERSONAL & VEHICLE PROTECTIONSAFETY GLASSESFENDER COVERGLOVES (OPTIONAL)SPECIAL TOOLSBATTERY POST PROTECTORINSTALLATION TOOLSTRIM REMOVAL TOOL PHILLIPS SCREWDRIVER10-MM WRENCH T-30 BIT3/4 WRENCH DRIVE TORQUE WRENCHDRILL BITS 5MM 13/64” & 8M 11/3213MM SOCKETSPECIAL CHEMICALS
ITEM QTY DESCRIPTIONITEM PART# DESCRIPTION1 00016-01208-02 CRUISE ECM HARNESSES
(SEE “CONFLICTS”)
SERVICE PARTS
SPECIAL NOTE: INSTALLATION SEQUENCESAFTER SAFETY MANDATED PREPATORY STEPS HAVE BEEN TAKEN, THE INSTALLATIONSEQUENCE IS THE SUGGESTED METHOD FOR COMPLETING THE ACCESSORY INSTAL-LATION. IN SOME INSTANCES THE SUGGESTED SEQUENCE IS WRITTEN FOR ONEASSOCIATE TO INSTALL AND IN OTHERS THE SEQUENCE IS GIVEN AS PART OF A TEAMACCESSORY INSTALLATION. UNLESS OTHERWISE STATED IN THE DOCUMENT, THEASSOCIATES MAY PERFORM THE INSTALLATION STEPS IN ANY ORDER TO MAKE THEINSTALLATION AS EFFICIENT AS POSSIBLE WHILE MAINTAINING CONSISTENT QUALITY.
TOYOTA COROLLA/MATRIX 2009- CRUISE CONTROL KIT
Electrical Tape
Silicone Sealant
Part Number : 00016-01208Accessory Code: CL7
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CONTROL SWITCHLOCATION: RIGHT SIDE STEERING WHEEL COVER
2. REMOVE AIRBAG BY RELEASING SIDE PANELS FROM STEER-ING WHEEL AND EXTRACTING THE TWO 30 TORX SCREWS ASILLUSTRATED IN FIGURE 1.
3. REMOVE GROUND TERMINAL AND DUMMY HORN/CRUISECONNECTOR FROM STEERING WHEEL AND DISCARD. UTILIZESMALL SCREWDRIVER TO REMOVE AIRBAG CONNECTORS ASILLUSTRATED IN FIGURE 2.
INSTALLATION
TORX 30 SCREW
AIRBAG CONNECTOR
STORE AIRBAG FACE UP ASILLUSTRATED BELOW
CAUTION: ENSURE THAT BATTERY HAS BEEN DIS-CONNECTED FOR MORE THAN 90 SECONDS PRIOR TOREMOVAL OF AIRBAG; FAILURE TO HEAD THIS WARN-ING MAY RESULT IN AIRBAG DISCHARGE AND MAYCAUSE SERIOUS INJURY OR DEATH.
CAUTION: BE SURE TO STORE AIRBAG FACE UP ASILLUSTRATED IN FIGURE 3 TO REDUCE INJURY INEVENT OF ACCIDENTAL DISCHARGE OF AIRBAG.
FIGURE 2
FIGURE 3
FIGURE 1
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CONTROL SWITCH CONTINUED
4. USING THE SWITCH HOLE CUTTING TEMPLATE ON PAGE 5,PLACE THE TEMPLATE ON THE INSIDE OF THE TRIM PIECE ASSHOWN AND DRILL TWO (2) 5MM (13/64”) HOLES AND ONE(1) 8MM (11/32”) HOLE. FIGURE 4
5. USING THE SWITCH HOLE CUTTING TOOL, INSERT THE CUT-TING TOOL INTO THE DRILL HOLES OF TRIM PIECE AND WITH13MM SOCKET, TIGHTEN THE SCREW UNTIL PLASTIC HOLE ISCUT OUT. FIGURES 5 & 6.
6. SOMETIMES THE CUTTING DIE MAY GET LODGED IN THESTEERING SHROUD MATERIAL; IN THIS CASE, UTILIZE THECUTTING EXTRACTION TOOL TO REMOVE DIE.
THREAD T-BOLT INTO DIE AS SHOWN IN FIGURE 7 ANDPULL TO REMOVE DIE FROM STEERING SHROUD.
INSTALLATION
STEERING OUTERSHIELD PANEL
STEP C: TO CUT HOLE IN STEERING OUTERSHIELD PLASTIC TIGHTEN 13 MM BOLT
STEP B: PLACE ON INSIDE OFSTEERING OUTER SHIELD PANEL
STEP A: PLACE ON OUTSIDE OFSTEERING OUTER SHIELD PANEL
FIGURE 6
FIGURE 4
HOLD TEMPLATEAND DRILL HOLES
FIGURE 5
FIGURE 7
TIGHTEN 13MMBOLT TO CUT HOLE
REMOVE CUTTING DIEWITH EXTRACTION TOOL
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INSTALLATION
FIGURE 8
FIGURE 9
CONTROL SWITCH CONTINUED
7. MOUNT CRUISE CONTROL SWITCH WITH TWO (2) PHILLIPSSCREWS PROVIDED. REMOVE GROUND TERMINAL AND DUMMYHORN/CRUISE CONNECTOR FROM STEERING WHEEL AND DISCARD. PLUG IN CRUISE SWITCH CONNECTOR ENSURING TORECONNECT GROUND TERMINAL. FIGURE 9
8. REINSTALL AIRBAG. TORQUE SCREWS TO 78 IN. LBS.
TESTING
1. RECONNECT NEGATIVE BATTERY CABLE AND TORQUE TO 3FT*LBS.
2. TURN THE IGNITION TO THE “ON” POSITION. PRESS THE“CRUISE ON-OFF” BUTTON. THIS TURNS THE SYSTEM ON.THE INDICATOR LIGHT IN THE INSTRUMENT PANEL WILLCOME ON. IF THIS LIGHT COMES ON, SEE THE OPERATINGINSTRUCTIONS. IF THE LIGHT DOES NOT COME ON, SEENEXT PAGE.
CRUISE MOUNTING HOLES
GROUNDTERMINAL
SWITCHCONNECTOR
FIGURE 10
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INSTALLATION
CRUISE ECM HARNESS
1. LOCATE CONNECTOR A50 ON THE ECM AT DRIVER SIDE INTHE ENGINE COMPARTMENT. RELEASE CONNECTOR FROM THEECM AND REMOVE THE PLASTIC COVER. FIGURE 11.
2. LOCATE PIN 40, IN WHICH IF PRE-WIRED WOULD BE ABLUE/BLACK WIRE. IF WIRE IS PRESENT, CHECK CRUISESWITCH OPERATION. IF WIRE IS NOT PRESENT, REMOVE THERUBBER SEAL IN PIN 40, WHICH IS BELOW THE YELLOW WIRE ASSHOWN IN FIGURE 12. BE SURE TO SLIDE OUT THE WHITETERMINAL RETAINER AT THE CENTER OF CONNECTOR WITH ASMALL POINTED TOOL AS SHOWN IN FIGURES 13-14.
A50
FIGURE 11
PIN 40 PIN 40
FIGURE 12
CAUTION: ENSURE THAT BATTERY HAS BEEN DIS-CONNECTED FOR MORE THAN 90 SECONDS PRIOR TOREMOVAL OF AIRBAG; FAILURE TO HEAD THIS WARN-ING MAY RESULT IN AIRBAG DISCHARGE AND MAYCAUSE SERIOUS INJURY OR DEATH.
FIGURE 14FIGURE 13
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INSTALLATIONCRUISE ECM HARNESS- AT ECM
1. NOTE THE DIFFERENCE BETWEEN THE ECM TERMINALWITH THE VIOLET SEAL AND THE CLOCKSPRING TERMINALWITH NO SEAL AS SHOWN IN FIGURE 15.
2. INSERT THE ECM TERMINAL FROM THE WHITE CRUISEECM HARNESS TO PIN 40 OF CONNECTOR A50 CAREFULLYSEATING TERMINAL INTO PLACE. USE A SMALL POINTED TOOL TOPUSH THE TERMINAL INTO THE SOCKET. BE SURE NOT TO TEARTHE RUBBER SEAL. SLIDE THE WHITE TERMINAL RETAINER BACKINTO LOCKING POSITION, AND PULL THE WHITE WIRE GENTLY TOCHECK WHETHER IT IS LOCKED IN CORRECTLY. NOTE: IFTHE TERMINAL LOCKING CLIP DOES NOT LOCK FIRMLY, THEWHITE TERMINAL RETAINER CAN NOT SLIDE BACK INTO POSI-TION AND THE TERMINAL WIRE WILL BACK OUT OF THE CON-NECTOR. PRESS RUBBER SEAL ON HARNESS INTO CONNECTORHOUSING. FIGURES 16-17
3. REASSEMBLE CONNECTOR A50 AND PLACE BACK ONTOECM. CUT THE NIPPLE OFF OF THE GROMMET SHOWN INFIGURE 18. ROUTE THE CRUISE ECM HARNESS ALONG THEFACTORY HARNESS AND THROUGH THE GROMMET AS SHOWN INFIGURE 19-21. SEAL THE GROMMET WITH SILICONE SEALANT.
PIN 40
FIGURE 16
FIGURE 17
ECM TERMINALCLOCKSPRING TERMINAL
FIGURE 15
GROMMET
FIGURE 18
WHITELINESSHOWROUTING
FIGURE 19
WIRE TIEHERE
FIGURE 20
WIRE TIESHERE
ROUTE UNDERFUEL HOSES
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INSTALLATION
CRUISE ECM HARNESS- AT CLOCKSPRING
1. REMOVE LOWER STEERING WHEEL SHROUD. FIGURE 22
2. LOCATE CONNECTOR E6 BEHIND STEERING WHEEL AT RIGHTSIDE OF SUB ASSEMBLY SHOWN IN FIGURE 23. REMOVE CONNEC-TOR. BE SURE TO PULL OUT TERMINAL RETAINER AT THE CENTEROF CONNECTOR SHOWN IN FIGURE 24. IF PRESENT, REMOVE THEYELLOW WIRE AND TERMINAL IN PIN 1 OF CONNECTOR E6.FIGURE 25. FOLD AND SECURE THE YELLOW WIRE WITH ELECTRI-CAL TAPE. INSERT THE CLOCKSPRING TERMINAL FROM THE WHITECRUISE ECM HARNESS TO PIN 1 OF CONNECTOR E6 CAREFULLYLOCKING TERMINAL INTO PLACE. PULL THE TERMINAL BACK GENTLYTO CHECK WHETHER IT IS LOCKED CORRECTLY. FIGURE 26.
E6
FIGURE 23
FIGURE 24
CRUISE PIN 1
FIGURE 22
FIGURE 25
FIGURE 26
GROMMET
FIGURE 21
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INSTALLATION
CRUISE GROUND HARNESS
1. IF A BROWN GROUND WIRE IS PRESENT IN PIN 2 OF CONNECTORE6, REASSEMBLE CONNECTOR AND SKIP AHEAD TO FUNCTIONCHECK. BE SURE RETAINER IS PRESSED IN BEFORE RE-INSTALLING.
2. INSERT THE CLOCKSPRING TERMINAL FROM BLACK CRUISEGROUND HARNESS INTO PIN 2 OF CONNECTOR E6 CAREFULLYLOCKING TERMINAL INTO PLACE. PULL THE TERMINAL BACK GEN-TLY TO CHECK WHETHER IT IS LOCKED CORRECTLY. FIGURE 27.REASSEMBLE CONNECTOR AND PLACE BACK ONTO SUB ASSEMBLY.BE SURE RETAINER IS PRESSED IN BEFORE REINSTALLING.
3. REMOVE THE DRIVER SIDE LOWER DASH KNEE PANEL. ROUTETHE GROUND HARNESS ALONG THE FACTORY HARNESS TO THE10MM BOLT AS SHOWN IN FIGURE 28. REMOVE THE 10MM BOLTAND INSTALL THE RING TERMINAL FROM THE BLACK CRUISEGROUND HARNESS. SECURE THE HARNESS WITH WIRE TIES ASSHOWN.
GROUND PIN 2
FIGURE 27
FIGURE 28GROUND HERE
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TOYOTA COROLLA/MATRIX CRUISE CONTROL
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TOYOTA COROLLA/MATRIX CRUISE CONTROL
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CRUISE CONTROLTOYOTA COROLLA/MATRIX
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REASSEMBLY
1. RECONNECT NEGATIVE BATTERY CABLE AND TORQUE TO 3 FT LBS.
2. REINSTALL ALL TRIM PIECES TAKING SPECIAL CARE TO ENSURE HARNESSES AND WIRE CONNEC-TIONS ARE PROPERLY SECURED.
3. BE SURE HARNESSES IS NOT PINCHED OR BOUND BY TRIM PIECES.
SHROUD TEMPLATE
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