parts list duradrum bulk melters dk200 -...

Parts ListDuraDrum� Bulk Melters

DK200

Parts List P/N 7135706D− English −Issued 08/08

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

P/N 7135706D � 2008 Nordson CorporationPARTS_DK200

HinweisDiese Betriebsanleitung ist für die gesamte Baureihe gültig.

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2007.No part of this document may be photocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information contained in this publication is subject to

change without notice.

2008 All rights reserved.

TrademarksAccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve,CleanSpray, ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen,Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, e.stylized, EFD, ETI, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray,Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, iControl, iFlow, Isocoil, Isocore, Iso-Flo,iTRAX, JR, KB30, Kinetix, Little Squirt, LogiComm, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt,Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam, PorousCoat, PowderGrid, Powderware, Prism, Printplus, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard,SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat,Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure-Max, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, Ultra,Ultrasaver, UniScan, UpTime, Vantage, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more.are registered trademarks − ® − of Nordson Corporation.

Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, BetterBook, Blue Series,CanNeck, Celero, Chameleon, Check Mate, ClassicBlue, Color-on-Demand, Controlled Fiberization, Control Weave, cScan, CPX, DispensLink,Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, E-Nordson, Easy Clean, EasyOn, Eclipse, Equi=Bead, ESP, Exchange Plus, FilEasy, Fill Sentry,FluxPlus, Gluie, G-Net, G-Site, Ink-Dot, iON, Iso-Flex, iTrend, KVLP, Lacquer Cure, Lean Cell, Maverick, Maxima, MicroFin, MicroMax, Mikros,MiniBlue, MiniEdge, Minimeter, Multifil, Myritex, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, PluraMix, Powder Pilot,Powercure, PreciseCoat, Primarc, Process Sentry, Pulse Spray, PurTech, Quad Cure, Ready Coat, Royal Blue, Select Series, Sensomatic,Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureMix, SureSeal, Sure Wrap,Swirl Coat, Tempus, ThruWave, Trade Plus, TrueBlue, Ultrasmart, Universal, ValveMate, Viper, Vista, VersaDrum, VersaPail, WebCure, 2 Rings (Design)are trademarks − � − of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners’ rights.

Table of Contents I

P/N 7135706D� 2008 Nordson Corporation PARTS_DK200

Table of Contents

How to Use Illustrated Parts List 1. . . . . . . . . . . . . . . . . . . . . . . . . Fasteners 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Designation 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly Overview (1) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly Overview (2) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protection Cover 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Device, Drum Inserted 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Melting Plate 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating Punch 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drum Shell (H 220) 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air-relief Valve (Deaeration Valve) 14. . . . . . . . . . . . . . . . . . . . . . . . . . Pump, Safety Valve 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PU 25/85 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Valve (Part 252753, for PU-Pumps) 18. . . . . . . . . . . . . . . .

Hose Connection 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NW 08/16 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Aeration 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Complete (Pneumatic Diagram) 22. . . . . . . . . . . . . . . . . . Electrical Components 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Part 1 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part 2 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Kits 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . By-Pack Frequency Converter 30. . . . . . . . . . . . . . . . . . . . . . . .

Part 3 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Schedule of Fasteners 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII


Parts 1


How to Use Illustrated Parts ListThe parts lists in this section are divided into the following columns:

Item— Identifies illustrated parts that can be obtained from Nordson.

Part— Nordson part number for each spare part shown in theillustration. A row of hyphens in the column Part (- - - - -) indicates thatthis part can not be ordered separately.

Description— This column contains the name of the part and, whenappropriate, its dimensions and other properties. The points in thecolumn Description show the relationship between assemblies,subassemblies and single parts.

Quantity— The quantity needed per unit, assembly or subassembly.The abbreviation AR (as required) is used when this item is a bulk itemor when the quantity per assembly depends on the product version ormodel.

Code— The code indicates which spare parts are to be used for acertain unit model, as shown in this table:

P/N Characteristics Code

8072838 Smooth melting plate, 571 mm, 400V 3 Phase WYE, PU25/85 Pump, 176°C OTT A

8072840 Smooth melting plate, 567 mm, 400V 3 Phase WYE, PU25/85 Pump, 176°C OTT B

8072843 Smooth melting plate, 571 mm, 400V 3 Phase Delta, PU25/85 Pump, 176°C OTT C

8072845 Smooth melting plate, 571 mm, 480V 3 Phase Delta, PU25/85 Pump, 176°C OTT D

Fasteners

Fasteners are shown as Fx in every illustration, whereby ”x” indicates thenumber of the fastener in the list Schedule of Fasteners at the end of thischapter.

Component Designation

The electrical components are labeled in accordance with DIN 40719,part 2.

2 Parts


Assembly Overview (1)

2524

23

21

20

18

19

17

16

15

14

1312

10

87

9

6

5

3

2

1

11

22

4

26

Fig. 1

Parts 3


Item Part Description Figure Quantity Code

1 401739 motor WS1500 SCR24B28−WU−DA90LKH−4G V1 − 1

2 7104507 pneumatic cylinder DLP−160−1080−A−SA − 2

3 783012 shaft joint, extractable type:6GA − 1

4 201781 protection cover 3 1

5 7104173 aeration rod BM200 compl. 13 1

6 394141 flange BM200 aeration VX 13 1

7 divers melting plate 5 1 see figure 5

8 276977 SEAL,T.E.S,B/M 5506 − 2

9 divers heating punch BM200 D551 400V 2SAS compl 6 1 see figure 6

10 290029 drum shell DG201/BM200 H220 RAL9005 comp 7 1

11 444896 air−relief valve DG202/BM200 ME 8 1

12 402166 gear pump PU25/85R D25 heated 9 1

13 464473 hose connect. ftg. 12 2

14 729796 proximity switch SMEO−8E−K−24−S6 Note B 1

729797 mounting kit SMB−8E f.ind.prox.switch − 1

15 207082 cover VB/DB tower, front bottom − 3

16 7109536 protection shield, pail empty − 1

17 7109543 aeration, manual DuraDrum 13 1

18 424254 filter and control valve LFR−1/4−D−MINI − 1

19 729607 electrical panel housing, front DuraDrum − 1

20 207083 cover VB/DB tower, front switch − 1

21 394963 cover DuraPail tower, front switch − 1

22 7104513 elec. panel housing DuraDrum lh compl. − 1

23 7104624 elec. panel housing VB050 rh e−compl. − 1

24 207553 cover VB/DB tower, front top − 1

25 394758 cover VB/DB 50 tower, top − 1

26 207088 cover VB/DB tower, top − 1

Note A: Refer to page 22 , Pneumatic Complete

B: Refer to page 26, Electrical Components

4 Parts


Assembly Overview (2)

43

42

4039

35

33

32

31

47

45

44

46

30

34

38

41

3736

48

Fig. 2

Parts 5



30 729227 pressure control valve 0,1−10bar G1/4 − 1

31 729901 elec. panel housing VB/DB012−100 rear − 1

32 7104223 cover 1,5x60x108 HAN32A Nordson blue − 1

33 207118 cable gland polyamid M16x1,5 − 1

207121 lock nut polyamid metric M16x1,5 − 1

34 7104862 cable gland polyamid M40x1,5 − 1

207627 lock nut, polyamid, metric M40x1,5 − 1

35 203436 elec. panel housing VB NW rear plug − 1

36 7109559 pneumatic DuraDrum, valve − 1

37 7109535 bracket, drum jacket left − 1

38 253815 plug 1/2UNF L53 DD − 1

39 783054 drum support DG201 H=815/H=220 − 1

40 7109534 bracket, drum jacket right − 1

41C 284991 lifting eye bolt M12 DIN580 − 4

42 7104547 bracket energy chain DuraDrum − 1

43 448009 hose support Nordson complete single − 2

44 7109092 link f.energy chain Z26.07.200.0 − 28

45 7109093 link f.energy chain, adapter − 1 pair

46B 729382 light tower 24V red/yellow/green/clear − 1 Accessories

47 394755 elec. panel housing DB050 top − 1

48 207961 device BM200 drum inserted 4 1

A - Pneumatic complete (pneumatic diagram) 14 -

B - Electrical components 15 − 18 -

- - Schedule of Fasteners -

Note A: Refer to page 22 , Pneumatic Complete

B: Refer to page 26, Electrical Components

C: Shipped with

6 Parts


Protection Cover

1

3

1

2

3

2

Fig. 3

Item Part Description Quantity Code

− 201781 protection cover BM200 RAL9005 complete 1

1 783172 � protection cover 22 259432 � Allan head cap screw, M5x10, DIN912, stainless 23 255264 � Washer, D5.3, DIN125 type A 2

Parts 7


Device, Drum Inserted

4

2 31

3

3

5678

Fig. 4


— 207961 Device, drum inserted 1 -

1 A 251992 � Proximity switch, 24-240VAC/24-210VDC 1

2 394847 � Bracket, M12x1, VX 1

3 250019 � Allan head cap screw, M5x12 DIN912, stainless 6

4 255264 � Washer, D5.3, DIN125 type A 2

5 394949 � Adapter block, VX 1

6 394848 � Piercer, VX 1

7 417717 � Compression spring, 1.5x20.5x50.7 1

8 394852 � Cover, VX 1

Note A: Refer to page 26, Electrical Components

8 Parts


Melting Plate

P/N 461071

P/N 201028

3

4

2

3

3

P/N 729373

3

Fig. 5


− 729390 smooth melting plate BM200 VX complete 1

3 729373 � Smooth plate 1

2 251360 � � Thread insert, M10x18, type: RAMPA 6

4 250290 � O-ring, 10x2 1

Parts 9


Intentionally left blank

10 Parts


Heating Punch

14

12

1 5 6

16

2 3 4 7 8 9 10

13

15

17

18

19

15

11

Fig. 6

Parts 11



1 255264 Washer, D5.3, DIN125 type A 8

2 259432 Allan head cap screw, M5x10, DIN912, stainless 8

3 416873 Sealing ring, 4x8, DIN7603, form A 1

4 250073 Allan head cap screw, M4x10 DIN912-A2-70 1

5 207031 Electric cover, compl., PR/PU, VX, CE 1

6 255289 Notched taper pin, 1,7x4, DIN1476 2

7 290082 Sign, heat output,general 1

8 461668 O-ring 48x3 1

9 207064 Flange angel, metal, 90�, metric, M25x1.5 1

10 250019 Allan head cap screw, M5x12 DIN7991 2

11 785547 Hexagon head screw, M10x130/8.8, DIN931 6

12 251375 Washer, D10.5, DIN125, Form B 6


15 250307 Screw plug 1/2NPTx14mm black 1

16 207042 Heating punch, PU, 400V, 2SAS, D551, d512, VX 1 A, C, D

16 7109187 Heating punch, PU, 400V, 2SAS, D551, d510, VX 1 B

17 207033 Seal, electric cover, PR/PU 1

18 7104269 hexagon nut M4 DIN934−MS4 1

19 265197 Serrated lock washer D4,3 DIN6798 A 1

14 120167 Platen RTD Sensor 1

12 Parts


Drum Shell (H 220)

2 4 2

7

11

9

9

131

1

1

1

1

5

5

5

5

5

5

5

6

6

6

8

8

8

10

10

3

10

Fig. 7

Parts 13



− 290029 Drum shell, H220, RAL9005, complete 1

1 253322 � Allan head cap screw, M8x60/10.9, DIN912 8

2 429981 � Safety latch, RAL9005 2

3 250040 � Allan head cap screw, M8x90/10.9, DIN912 2

4 432157 � Back plate, RAL9005, H220 1

5 250144 � Hexagon nut, M8, DIN934 18

6 256853 � Washer, D8.4, DIN125 type B, stainless 10

7 432159 � Door 1

8 785736 � Flat head screw, M8x20, DIN7991 8

9 432160 � Shim plate, RAL9005 2

10 429964 � Locking jig, model:341 2

11 432158 � Door 1

- 429965 � strip rolls L80 D13/8 type:1033−U5 4

14 Parts


Air-relief Valve (Deaeration Valve)

8

7 2

36

4

5

1

1

Fig. 8


− 444896 air−relief valve DG202/BM200 ME 1

1 259425 � Ball valve, 2ways, iR1/4-iR1/4, DN6, PN30, VX 1

2 783018 � Extension, L547, RAL9005 1

3 262003 � Drip tray, L110, VX 2

4 251772 � Sealing ring, 14x18, DIN7603 form A 2

5 269172 � Double nipple, aR1/4-aR1/4 1

6 250062 � Set screw, M4x4/45H, DIN913 2

7 254679 � Allan head cap screw, M5x20, DIN912, stainless 2

8 455913 � Stop, RAL9005 1

Parts 15


Pump, Safety Valve

1

3

Fig. 9


1 402166 gear pump PU25/85R D25 heated 10 1

3 252753 � Safety valve, 100bar, ZS/BM/PUS 11 1

16 Parts


PU 25/85

1 2 3

4

5

6

7

8

8

19

8

9

10

11

13

14

16

18

18

17

17

20

22 21232526 242827 27

24

30

31

32

34

33

29

12

15

Fig. 10

Parts 17



− 402166 gear pump PU25/85R D25 heated 1

1 −−−−−− � Hexagon head screw, M6x20, DIN933, stainless 4

2 −−−−−− � Disc spring, D12.5, GR1, DIN2093 type A 12

3 −−−−−− � Pressure piece, PU25-50/85 1

4 −−−−−− � Turcon-Roto-Variseal, D25, inside seal 1

5 −−−−−− � Sleeve, PU25-50 1

6 −−−−−− � O-ring, 36x3 1

7 −−−−−− � Ring 1

8 −−−−−− � Allan head cap screw, M8x90/10.9, DIN912 12

9 −−−−−− � Electric cover, PUS pumps, L195, CE 1

19 −−−−−− � � Notched taper pin, 3.2x6.5, DIN7337 2

20 −−−−−− � � Sign 1

10 −−−−−− � Allan head cap screw, M4x30, DIN912, stainless 2

11 −−−−−− � Washer, D4.3, DIN125 type A 2

12 788955 � Sealing electric cover, PUS pumps 1

13 263242 � Heater cartridge, 3/8”x2”, 230V-250W 2

14 −−−−−− � Allan head cap screw, M4x16, DIN912, stainless 1

15 120167 � RTD sensor, pump heating 1

16 −−−−−− � Luster terminal, ceramics, 2p. 2.5qmm 1

17 −−−−−− � Set screw, M8x35/45H, DIN913 2

18 −−−−−− � Screw plug, 1/8NPTx7.5mm, black 2

21 252753 � Safety valve, 100bar, ZS/BM/PUS(refer to page 18, Safety Valve)

1

22 −−−−−− � Front block, PU25-50/85R, D25 1

23 −−−−−− � O-ring, 35x3 1

24 −−−−−− � Parallel pin, D8m6x80, DIN6325, hdn. 2

25 −−−−−− � Feather key A, 8x7x30, DIN6885 1

26 −−−−−− � Feather key A, 8x7x24, DIN6885 1

27 −−−−−− � O-ring, 42x3 2

28 −−−−−− � Pump shaft, PU25/85, w/collar 1

29 −−−−−− � Parallel pin, D25x70 1

30 −−−−−− � O-ring, 19x2.5 1

31 −−−−−− � End block, PU25-50/85, D25, w/o bushing 1

32 −−−−−− � Pump block, PU25/85 1

33 −−−−−− � Gear A, PU25/85m2.5, D25, w/o bushing 1

34 −−−−−− � Gear B PU25/85m2,5 D25 w/o bushing 1

- −−−−−− � ID plate, 38x30, pumps Nordson 1

- −−−−−− � Notched taper pin, 1.7x4, DIN1476 2

18 Parts


Safety Valve (Part 252753, for PU-Pumps)

1

2

3

4

5

6

7

8

Fig. 11


− 252753 Safety valve, 100bar, ZS/BM/PUS 1

1 252665 � piston, safety valve 1

2 250283 � o−ring 6x2 1

3 252662 � valve element, bypass 1

4 250252 � o−ring 11x2 1

5 250292 � o−ring 8x2 1

6 250164 � compression spring 2,2x7,4x34,4 1

7 252732 � set screw ”black” 100bar 1

8 252867 � guide nut, bypass VX 1

Parts 19


Hose Connection

NW 08/16

3

4

21

5

6

Fig. 12


− 464473 hose fitting, NW08/16, VX, compl. 2

1 203786 � Hose fitting, 8mm 1A

2 446617 � Hose fitting, 16mm 1A

3 415788 � Hexagon head screw, M6x30, DIN933 4

4 250095 � Washer, D6.4, DIN125 type B 4

5 207272 � adapter plate i3/4UNF−a60x60 VX 1

6 252252 � O-ring, 42x2 1

Note A: 16mm ( 5/8 in.) installed, 8mm ( 5/16 in.) shipped with

20 Parts


Aeration

14

13

15

16

12

11

10

4

9

7

1

2

3

4

5

6

7

8

17

Fig. 13

Parts 21



− 7109543 aeration, manual DuraDrum 1ÁÁÁÁÁÁÁÁ

1ÁÁÁÁÁÁÁÁ

269169ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� reducer aR1/2−iRp3/8 L24 NW15ÁÁÁÁÁÁÁÁ

1ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁ2ÁÁÁÁÁÁÁÁ


� pipe, double side a=3/8”ÁÁÁÁÁÁÁÁ


ÁÁÁÁ3ÁÁÁÁÁÁÁÁ420185

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� fitting iG3/8−iG3/8

ÁÁÁÁÁÁÁÁ1

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁ

4ÁÁÁÁÁÁÁÁÁÁÁÁ

252032ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� sealing ring R3/8 type:PDR−38ÁÁÁÁÁÁÁÁÁÁÁÁ

2ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁ5 ÁÁÁÁÁÁÁÁ

433461 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� male air coupling aG3/8 L33 ÁÁÁÁÁÁÁÁ

1 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



� female air coupling d9 NW7,2 L60 ÁÁÁÁÁÁÁÁ




� hose clamp D10−16/9 DIN3017 ÁÁÁÁÁÁÁÁ




� hose grey type:801−9,5 ÁÁÁÁÁÁÁÁ

1.790 mmÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



� hose nozzle aG1/4 Di9 L38ÁÁÁÁÁÁÁÁ




� ball valve 2ways iG1/4−iG1/4 DN8 PN10ÁÁÁÁÁÁÁÁ



ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� double nipple aR1/4−aR1/4

ÁÁÁÁÁÁÁÁ1


ÁÁÁÁÁÁÁÁ

12ÁÁÁÁÁÁÁÁÁÁÁÁ

428617ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� connection piece aG1/4−iG1/4 90° L35 NW6ÁÁÁÁÁÁÁÁÁÁÁÁ

1ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


13 252258 O-ring, 25x2.5 1

14 394141 flange BM200 aeration VX 1


16 7104173 aeration rod BM200 compl. 1

17 394048 bracket BM20 aeration 1

22 Parts


Pneumatic Complete (Pneumatic Diagram)

21, 2

2, 2

3, 2

4, 2

544

, 45

10, 1

6

b

1

2

LKJHGFEDCBA

1312

1110

98

76

54

32

1

MLKJHGFEDCBA

1615

1413

1211

109

87

65

43

21

2:1

Sch

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nach

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6016

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7109

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11−

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7109564

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05

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.0

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20

06

15

.0

3.

20

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1 2

4, 5

13

14

34

6 8, 9

11

15

3131

35, 3

7

32

33

4312 4041, 4

2, 4

8, 4

9

39

29, 3

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7

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8

13

15

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7, 2

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46

4732

aa

aa

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a

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14

Fig. 14

Parts 23


Item Part Description Quantity Note Code− 7109564 pneumatic DuraDrum compl. 1

ÁÁÁÁÁÁÁÁ

1 ÁÁÁÁÁÁÁÁ

729851 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� solenoid valve 5/3ways 24V G1/4 ÁÁÁÁÁÁÁÁÁÁ

1 ÁÁÁÁÁÁÁÁÁÁ




� silencer G1/4 ÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ3 ÁÁÁÁ7116229 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� throttle G1/4 ÁÁÁÁÁ1 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� pressure switch 0,5bar G1/4

ÁÁÁÁÁÁÁÁÁÁ2

ÁÁÁÁÁÁÁÁÁÁ



ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� protection cap f.pressure switch





7104507ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� pneumatic cylinder DLP−160−1080−A−SAÁÁÁÁÁÁÁÁÁÁ

2ÁÁÁÁÁÁÁÁÁÁ

AÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



� aeration, manual DuraDrum ÁÁÁÁÁÁÁÁÁÁ





� filter and control valve LFR−1/4−D−MINI ÁÁÁÁÁÁÁÁÁÁ





� mounting bracket HR−D−MINI ÁÁÁÁÁÁÁÁÁÁ





� pressure control valve 0,1−10bar G1/4 ÁÁÁÁÁÁÁÁÁÁ





� safety valve 1,0bar 1/4 ÁÁÁÁÁÁÁÁÁÁ





� safety valve 7,5bar 1/4 ÁÁÁÁÁÁÁÁÁÁ





� plug−type thread−in ftg.−W−D08−R1/4−TURNÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ14 ÁÁÁÁ418627 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� plug−type thread−in ftg.−G−D08−R1/4−0000ÁÁÁÁÁ2 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� plug−type thread−in ftg.−W−D08−R1/4−TURN






� mounting bracket HR−D−MINIÁÁÁÁÁÁÁÁÁÁ




−ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� −ÁÁÁÁÁÁÁÁÁÁ

−ÁÁÁÁÁÁÁÁÁÁ



− ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� − ÁÁÁÁÁÁÁÁÁÁ

− ÁÁÁÁÁÁÁÁÁÁ



− ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� − ÁÁÁÁÁÁÁÁÁÁ

− ÁÁÁÁÁÁÁÁÁÁ




� sealing ring R1/4 type:PDR−14 ÁÁÁÁÁÁÁÁÁÁ





� connection piece aG1/4−iG1/4 90° L35 NW6ÁÁÁÁÁÁÁÁÁÁ





� hose nozzle aG1/4 Di9 L38 ÁÁÁÁÁÁÁÁÁÁ





� hose clamp D10−16/9 DIN3017 ÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ24 ÁÁÁÁ394697 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� hose grey type:801−9,5 ÁÁÁÁÁ500 mmÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� sealing ring R1/4 type:PDR−14





ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� bulkhead connection iG1/4






� T−piece 1xaG1/4 −2xiG1/4ÁÁÁÁÁÁÁÁÁÁ





� double nipple aR1/4−aR1/4ÁÁÁÁÁÁÁÁÁÁ





� hose grey type:801−6,3 ÁÁÁÁÁÁÁÁÁÁ

1000 mmÁÁÁÁÁÁÁÁÁÁ




� hose clamp D8−12 DIN3017 ÁÁÁÁÁÁÁÁÁÁ





� plug−type thread−in ftg.−G−D08−R1/4−0000ÁÁÁÁÁÁÁÁÁÁ





� air−operated hose D8,0 d5,7 PUR silver ÁÁÁÁÁÁÁÁÁÁ





� air−operated hose D8,0 d5,7 PUR blue ÁÁÁÁÁÁÁÁÁÁ





� plug−type thread fitting −Y−D08−D08−CONNÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ35 ÁÁÁÁ784883 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� plug−type thread fitting −T−D08−D08−CONNÁÁÁÁÁ2 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� plug−type thread−on ftg.−G−D08−G1/4−0000





ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� plug−type thread fitting −L−D08−D08






� sealing ring R1/4 type:PDR−14ÁÁÁÁÁÁÁÁÁÁ





� bulkhead connection iG1/4 ÁÁÁÁÁÁÁÁÁÁ





� male air coupling aR1/4 NW7,2 L33 ÁÁÁÁÁÁÁÁÁÁ





� T−piece 3xiRp1/4 ÁÁÁÁÁÁÁÁÁÁ





� double nipple aR1/4−aR1/4 ÁÁÁÁÁÁÁÁÁÁ





� sealing ring R1/4 type:PDR−14 ÁÁÁÁÁÁÁÁÁÁ





� hose nozzle aR1/4 Di6 ÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁContinued...

24 Parts


Item CodeNoteQuantityDescriptionPartÁÁÁÁÁÁÁÁ

45 ÁÁÁÁÁÁÁÁ


� hose clamp D8−12 DIN3017 ÁÁÁÁÁÁÁÁÁÁ





� air−operated hose D6,0 d4,0 PUR silver ÁÁÁÁÁÁÁÁÁÁ





� plug−type thread−in ftg.−W−D06−R1/4−TURNÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ48 ÁÁÁÁ284550 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� hollow screw 2single G1/4 L56 ÁÁÁÁÁ1 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� fitting G1/4 1xiG1/4




Note A: Service Kit is available. Refer to page 24, Service Kits

Service Kits

Item Part Description Quantity Note Code

— 7126485 service kit f.pressure cylind. P/N 7104507 1 A

Note A: Allow only qualified personnel to replace service parts. Follow the safety instructions here and in theentire documentation. Observe the final torques:

200 Nm Loctite 243

Parts 25



26 Parts


Electrical Components

Part 1

-61N1

-7F1

-6F2

-1F6

-XL0

-XL8

-6N2

-7N1

-81A2

-61F1

-XLP

-XLY

-XLPE

-XL11

-XL12

-161T5

-6N4

-61Z1

-166K3

-XLT

-81A3

-215K8

-161F7

-161K3

-161K5

-XLM(-161V3)(-215V5)

Fig. 15

Parts 27


Note Item = Component designation with reference to the Wiring Diagram, see explanation page 1,Component Designation


-1F6 318248 circuit breaker 63A 3−pole FAZ−B63/3 1

-6F2 254244 circuit breaker 50A 3−pole FAZ−B50/3 1

-6N2

-6N4

7109397 solid−state relay 63A 480V 1

1

7F1 251361 circuit breaker 6A 1−pole FAZ−B6/1 1

7N1 207396 solid−state relay G3PB 100−260V max.15A 1

-61F1 459262 circuit breaker 20A 1−pole FAZ−C20 1

-61N1 7109545 M. controller, prog. E82EV152_2C WS1500 1 A

783277 Standard-I/O, motor controller, E82EV/MVxxxKx 1

-81A2

-81A3

184234 PCA,PWR MOD,4CH,240V,MS/US/AS 1

1B

-161F7 254251 Circuit-breaker, 10A, 2−pole, FAZNC10-2 1

-161K3 217037 Amplifier component, VS1, DIL− Replaced byP/N 7104924, use kit 7116748 for replacement

1 Checkdesignition on

installedcontactor7104924 Relay coupler 24VDC 1

-161K5 251790 contactor 230VAC/400VAC/90A K−3L− Replacedby P/N 7116740, use kit 7116745 for replacement

1 Checkdesignition on

installedcontactor7116740 contactor DILMC65(230V50/60HZ) 1

-161T5 207678 Power supply, 230V/N/24V, 90W 1

-161V3 7109723 Terminal block ZDK 2,5/1,5D1 − since 11/2006 1

-166K3 729054 Relay, two hand, 24VDC, ESR4-NZ-21 1

-215K8 7104924 Relay coupler 24VDC 1

-215V5 7109723 Terminal block ZDK 2,5/1,5D 1

-XLT C, D

Note A: Order kit 7140702 for plug replacement. See page 30, By-Pack Frequency ConverterB: Order service kit 1031202 for replacement

28 Parts


Part 2

-85A1

-81A1

-161E5

-85A6

-XL2

-197K4-197K3

-132K8

-215K6

-132K5-132K3

Fig. 16


Item Part Description Quantity Note Code-81A1 1025597 PCA, expansion 1 A

-85A1 1077997 BOARD, MAIN W/HT SINK ASSY, DURABLUE 1 B, C

-85A6 1031503 Panel display, assy, w/CPU 1 D

-161E5 207400 Fan, 4100N, V=160 3,5W 1

785745 Filter, PFA2000 RAL9011 1

-132K3-132K5-132K8-197K3-197K4-215K6

285332

263998

261991

Relay, MY4N-D2/24VDC, w/indicating lamp

Relay socket

Retaining clip for relay

1

1

2

E

Note A: Order service kit 1031201 for replacementB: Order service kit 1078624 for replacementC: Order service kit 1031203 for fuse replacementD: Order service kit 394734 for replacementE: -197K4 is not standard until April 2005. It can be replaced with a timer relay (P/N 403687) for function

Follow-up time. Order kit 7126303 and refer to manual, section Installation for replacement

Parts 29


Service Kits


— 1031201 Service kit, Expansion board —

- - - - - - � Instruction sheet 1


— 1028325 Service kit, board, display/central processing unit (CPU) —

- - - - - - � PCA, display/CPU 1

- - - - - - � Stand-off, hex, M3 x 8 mm 6

- - - - - - � Washer, lock, M3 6



− 1031203 Service kit, fuses, main board −

105419 � Fuse, fast, 10 A, 250 VAC, 1/4 x 11/4 in., F1−F2 2

939955 � Fuse, slow, 2 A, 250 VAC, 5 x 20 mm, F3−F4 2

- - - - - - � Fuse, fast, 5 A, 250 VAC, 5 x 20 mm, F5−F6 2

939683 � Fuse, 6.3 A, 250 VAC, 5 x 20 mm, F7−F12 6



− 1078624 Board, main, with heat sink −

- - - - - - � Board, with heat-sink 1


30 Parts


By-Pack Frequency Converter

Item P/N Description Quantity Note Code− 7140702 Accessories f. freq.converter (by−pack) 1

1 - - - - - � Fastener f.Lenze FU 8200 Vector 1

2 - - - - - � Strip f.Lenze FU 8200 Vector 1

3 - - - - - � Plug ZEC 1,5/3−ST−7,5C2R1,3 1

4 - - - - - � Plug ZEC 1,5/2−ST−7,5C1R1,2 1

5 - - - - - � Plug ZEC 1,5/6−ST−7,5C1R1,6 1

6 - - - - - � Plug ZEC 1,5/6−ST−7,5C4R1,6 1

2

3

5

6

4

Fig. 17

Parts 31



32 Parts


Part 3

-XS10

-215Y2

-132H1

-XS18-XS19

-XS11

-XS12 − XS15

-166S3

-215S2

-1Q1

-61M1

-166S5

-6B7-85S1

-1T4

-197B5

-215S5

-215S4-215B8

Fig. 18

Parts 33




-1Q1 256567 main switch 3x100A / red/yellow 1

-1T4 7104871 3ph.autotransformer 480V/400V/N 40KVA 1 C, D

-6B7 120167 Temperature sensor, RTD, 1/4x1.25, nickel 1

-61M1 401739 motor WS1500 SCR24B28−WU−DA90LKH−4GV1

1

-132H1 729382

788607

788608

788605

788606

Light tower, 24V red/yel/grn/clr

� LED-lamp, yellow, 24V / 40mA

� LED-lamp, clear, 24V / 40mA

� LED-lamp, red, 24V / 40mA

� LED-lamp, green, 24V / 40mA

1 Accessories

-85S1 271929 Thermostat, kit, 350deg F 1

-166S3-166S5

207586

460768

460769

460770

Push button, actuator, Type:M22-D-S

� Mounting adapter, Typ:M22−A

� Contact block, Typ:M22CK10

� Contact block, Typ:M22CK01

2

1

1

1

-197B5 729796 Proximity switch, SME0-8E-K-24-S6 1

-215B8 251992 proximity switch 24−240VAC/24−210VDC 1

-215S2 207585

460768

460769

Selector switch, type:M22-WRLK3-G

� Mounting adapter, type:M22-A

� Contact block, type:M22CK10

1

1

2

-215S4-215S5

729361 Pressure switch, 0.1-1bar, G1/4 2

-215Y2 729851 Solenoid valve, 5/3ways, 24V, G1/4(refer to page 22 , Pneumatic Complete

1

34 Parts


Schedule of Fasteners

Number Description PartF1 Hexagon nut, M4, DIN934 250141

F2 Serrated lock washer, D4.3, DIN6798 265197

F3 Washer, 4.3mm, DIN125 type A 250092

F4 Allan head cap screw, M4x10, DIN912-A2-70 250073

F5 Hexagon head screw, M8x70/10.9, DIN931 415662

F6 Washer, D8.4, DIN125 type B 256853

F7 Hexagon head screw, M8x140, DIN931 415487

F8 Allan head cap screw, M3x50, DIN912, stainless 250002

F9 Allan head cap screw, M8x60/10.9, DIN912 253322

F10 Washer 12,8x20,8x1,5 PR 250623

F11 Allan head cap screw, M8x75/10.9, DIN912 250039

F12 Washer 16,3x25,6x2 PR100 255321


F14 Hexagon head screw, M12x80/10.9, DIN931 415834


F16 Washer, D13, DIN9021 type B 415349



F19 Washer, D8.4, DIN125 type B, stainless 256853

F20 Hexagon nut, M8, DIN934, stainless 254714

F21 Allan head cap screw, M8x12/12.9, DIN912, stainless 250079

F22 Washer, D5.3, DIN125 type A 255264



F25 Set screw, M4x4/45, DIN913 250062


F27 Allan head cap screw M4x8 DIN912 niro 250009

parts list duradrum bulk melters dk200 -...

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