versablue adhesive melters model va and vt -...

VersaBlue�

Adhesive MeltersModel VA and VT

Parts List P/N 7135025_05- English -

Issued 12/14

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

P/N 7135025_05 � 2014 Nordson CorporationVersaBlue_PPA

Hinweis

Diese Betriebsanleitung ist für die gesamte Baureihe gültig.

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2008.

No part of this document may be photocopied, reproduced, or translated to another language without the priorwritten consent of Nordson Corporation. The information contained in this publication is subject to change

without notice.

2014 All rights reserved.- Original document -

TrademarksAccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, Build‐A‐Part, CanWorks, Century, CF,CleanSleeve, CleanSpray, Color‐on‐Demand, ColorMax, Control Coat, Coolwave, Cross‐Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue,DuraDrum, Durafiber, DuraPail, Dura‐Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo‐Coat, e.DOT, EFD, Emerald, Encore, ESP, estylized, ETI‐stylized, Excel 2000, Fibrijet, Fillmaster, FlexiCoat, Flexi‐Spray, Flex‐O‐Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill,GreenUV, HDLV, Heli‐flow, Helix, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, Iso‐Flo, iTRAX, JR, KB30, Kinetix, KISS, Lean Cell, Little Squirt,LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics, Micro‐Meter, MicroSet, Microshot, Millenium, Mini Blue,Mini Squirt, Moist‐Cure, Mountaingate, MultiScan, NexJet, No‐Drip, Nordson, Optimum, Package of Values, Paragon, PatternView, PermaFlo, PICO,PicoDot, PluraFoam, Porous Coat, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro‐Flo, Program‐A‐Bead,Program‐A‐Shot, Program‐A‐Stream, Program‐A‐Swirl, ProLink, Pro‐Meter, Pro‐Stream, RBX, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S.design stylized, Seal Sentry, Sealant Equipment & Engineering, Inc., SEE and design, See‐Flow, Select Charge, Select Coat, Select Cure, Servo‐Flo,Shot‐A‐Matic, Signature, Slautterback, Smart‐Coat, Smart‐Gun, Solder Plus, Spectrum, Speed‐Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead,Sure Clean, Sure Coat, Sure‐Max, Sure Wrap, Tela‐Therm, Tip‐Seal, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Tubesetter, Ultra,UniScan, UpTime, u‐TAH, Value Plastics, Vantage, Veritec, VersaBlue, Versa‐Coat, VersaDrum, VersaPail, Versa‐Screen, Versa‐Spray, VP Quick Fit,Walcom, Watermark, When you expect more., X‐Plane are registered trademarks - ® - of Nordson Corporation.

Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, Allegro, AltaBlue, AltaSlot, Alta Spray, AquaCure, Artiste, ATS, Auto‐Flo,AutoScan, Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate, ClassicBlue, ClassicIX, Clean Coat, Cobalt, ContourCoat, Controlled Fiberization, Control Weave, CPX, cSelect, Cyclo‐Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid,DuraCoat, e.dot+, E‐Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, EquiBead, Exchange Plus, FillEasy, Fill Sentry, Flow Coat, Fluxplus,Freedom, G‐Net, G‐Site, Genius, Get Green With Blue, Gluie, Ink‐Dot, IntelliJet, iON, Iso‐Flex, iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin,MicroMax, Mikros, MiniEdge, Minimeter, MonoCure, Multifil, MultiScan, Myritex, Nano, OmniScan, OptiMix, OptiStroke, Optix, Origin, Partnership+Plus,PatternJet, PatternPro, PCI, PharmaLok, Pinnacle, Plasmod, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue,PURJet, PurTech, Quad Cure, Quantum, Ready Coat, RediCoat, RollVIA, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil,SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, StediFlo, StediTherm, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, TAH,Tempus, ThruWave, TinyCure, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Viper, Vista,WebCure, YESTECH, 2 Rings (Design) are trademarks - � - of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights.

Table of Contents I

P/N 7135025_05� 2014 Nordson Corporation VersaBlue_PPA

Table of Contents

Product Configuration 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .How to Use Illustrated Parts List 3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fasteners 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Component Designation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly Overview 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spare Parts, Service Kits and Accessories 10. . . . . . . . . . . . . . . . . .

Safety Valve 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 bar 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 bar 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bypass Plate with Tank Isolation Valve, SN0030 - SN0773 12. .Bypass Plate with Tank Isolation Valve, SN1710 14. . . . . . . . . . .Gear Pump 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Kits (O‐Ring) for all Pumps 17. . . . . . . . . . . . . . . . . . . .Pump Sealing Kits & Assembly Tools for Variseal Pumps 17.Accessory 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filter Cartridge (beginning 4/2012) 18. . . . . . . . . . . . . . . . . . . . . . .Filter Service Kits 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filter Cartridge (until 4/2012) 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .Filter Service Kits 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Control Valve 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Pressure Control Valve 24. . . . . . . . . . . . . . . . . . . . . . .Pneumatic Control, 1‐fold 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Control, 2‐fold 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Safety Valve 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Feed Valve 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inert Gas Equipment 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessory Kit 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Manifold 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Manifold Accessories 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Insulation Jacket 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrical Components 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inside Electrical Cabinet ‐ Mounting Plate ‐ 40. . . . . . . . . . . . . .Inside Electrical Cabinet ‐ Doors ‐ 46. . . . . . . . . . . . . . . . . . . . . .Main Switch, Transformer, Motor, Temperature Sensor (Tank) 48. . . . . . . . . . . . . . . . . . . . . . . . . .Central Unit, Tank Thermostat, Configurable Items 50. . . . . . .Tower 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interfaces and Hose Receptacles 54. . . . . . . . . . . . . . . . . . . . . .

Note on IPC Generation II 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ship‐With‐Kit 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Signs and Tags 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII


Additional Service Kits 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RTD sensor 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Panel Latch 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Insulation Kit Cast‐In Heater 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sealing Ring for Pressure Sensor 58. . . . . . . . . . . . . . . . . . . . . . . .Frequency Converter 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Additional Accessory Kits 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .IPC Console / Cover 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Casters 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Kit‐ACC Light Tower (Until October 2014) 60. . . . . . . . . . . . . . . . .Kit‐ACC Light Tower (Beginning November 2014) 60. . . . . . . . . .Interface Kits 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety valve 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Line Filter 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cover for Level Sensor 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reinforced Covers, Retrofitting Kits Tank Cover I & II 63. . . . . . .

Accessories for Pneumatic Connection by the Customer 64. . . . . . .Schedule of Fasteners 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 1


Product Configuration

The configuration code and the table indicate the components and parts of this product that are configurable.The codes are also used to identify the spare parts.

VA025-4EEXX4/PALW1DXCGXXXXXXXXXXXXXX

1V

2A

30

42

55

6-

74

8E

9E

10X

11X

124

13/

14P

15A

16L

17W

181

19D

20X

21C

22G Code

Box

ADHESIVE MELTERVersaBlue

Nordson Engineering GmbHLilienthalstr. 6D 21337 Lüneburg - Germany

www.nordson.comSerial No: Year

CAUTION: The maximum operating temperature of the installed gun and the other heated componentsshould be considered when setting temperatures on the melter control panel.

Box Code Components / parts

1‐2 VA VersaBlue Melter

VT VersaBlue Melter High Temperature

3‐5 012 12 liter (26 lb)

025 25 liter (55 lb)

050 50 liter (110 lb)

100 100 liter (220 lb)

6 - Standard Configurable Melter

E Engineered Melter

7 1 230 V 1 Phase

2 200 V 3 Phase Delta


4 400 V 3 Phase WYE



Continued...

2 Parts



8‐9 A Gear Pump SN0030 (PR2m1)

B Gear Pump SN0046 (PR3m1)

C Gear Pump SN0062 (PR4m1)

D Gear Pump SN0093 (PR6m1)

E Gear Pump SN0186 (PR12m1)

F Gear Pump SN0371 (PR12m2)

9 Gear Pump SH0371 hardened (PR12m2)

G Gear Pump SN0773 (PR25m2)

Z Gear Pump SH0773 hardened (PR25m2)

H Gear Pump SN1710 (PR100m3)

10 + 11 Reserved

12 2 2 Hose/Gun Pairs

4 4 Hose/Gun Pairs

6 6 Hose/Gun Pairs

8 8 Hose/Gun Pairs

Options

14 P Automatic Pneumatic Pressure Control

M Manual Pneumatic Pressure Control

F Flow Control Bypass

C Internal Pressure Indication w Output Pressure Control Per Drive

E Pressure Build‐Up (Airless Pressure Control) - VA/VT melters -

X Standard: Manual Pressure Control

15 A Internal Pressure Indication (IPI)

16 L Level Monitoring

B Level Control w/ Bulk Feed Lid (Ni120)

P Level Control w/ Bulk Feed Lid (Ni120) + Overfill Protection

C Level Control w/ Bulk Feed Lid (Pt100)

D Level Control w/ Bulk Feed Lid (Pt100) + Overfill Protection

F Level Control, fixed

17 W Light Tower

18 1 Main Switch Red - 4 Pole

2 Main Switch Black - 3 Pole

3 Main Switch Black - 4 Pole

X Standard: Main Switch Red - 3 Pole

19 D Profibus‐DP

N ControlNet

E EtherNet/IP

P Profinet IOContinued...

Parts 3



20 K Key‐To‐Line Per Drive

21 C Casters

22 G Inert Gas

23 C 0.8 mm Filter with 85 bar Safety Valve - VA melters only -

D 0.2 mm Filter with 100 bar Safety Valve - VA melters only -

G 0.8 mm Filter with 100 bar Safety Valve - VA melters only -

H 0.1 mm Filter with 85 bar Safety Valve - VA melters only -

X Standard: 0.2 mm Filter with 85 bar Safety Valve

24 - 36 X Reserved

How to Use Illustrated Parts List

The parts lists in this section are divided into the following columns:

Item— Identifies parts that can be obtained from Nordson.

Part— Nordson part number for each spare part shown in the illustration.A row of hyphens in the column Part (‐ ‐ ‐ ‐ ‐) indicates that this part cannot be ordered separately.

Description— This column contains the name of the part and, whenappropriate, its dimensions and other properties. The points in thecolumn Description show the relationship between assemblies,subassemblies and single parts.

Quantity— The quantity needed per unit, assembly or subassembly. Theabbreviation AR (as required) is used when this item is a bulk item orwhen the quantity per assembly depends on the product version ormodel.

Fasteners

Fasteners are shown as Fx in every illustration, whereby ”x” indicates thenumber of the fastener in the list Schedule of Fasteners at the end of thischapter.

Component Designation

The electrical components are labeled in accordance with DIN 40719, part 2.

4 Parts


Assembly Overview

6

9

32

1

5

4

8

10

11

Item Part Description Page Quantity Box Code

1 - Safety Valve 10 1, 2

2 - Bypass plate with tank isolation valve 12 1, 2

- Bypass plate, SN1710, with tank isolation valve 14 1, 2

3 - Gear Pump 16 1, 2

- Insulation jacket (for all pump sizes) 37 1, 2 3 - 5 012, 025

Continued on next page

Parts 5


CodeItem BoxQuantityPageDescriptionPart

4 - Filter cartridge 18 1, 2

5 - Pressure control valve 22 1, 2

- Pressure control valve, pneumatically ctrl. 24 1, 2

394941 Plug, pressure control valve - 1, 2 1 - 2

14

VA

C,E

394942 Plug, pressure control valve, HT - 1, 2 1 - 2

14

VT

C,E

6 - Feed valve 28 1

7 - Reserved

8 201853 Machine foot, complete - 1 3 - 5

21

012‐050

X

7104381 Machine foot, complete - 1 3 - 5

21

100

X

- Casters, complete 59 1 3 - 5

21

012‐050

C

- Casters, complete 59 1 3 - 5

21

100

C

9 - Manifold 32+ 1

10 203795

7157371

Cover, 12, complete*)

Cover, 12, complete, reinf. - beginning 5/2012

- 1 3 - 5 012

203796

7157367



- 1 3 - 5 025

203803

7157414



- 1 3 - 5 050

207790

7157457



- 1 3 - 5 100

207771 Cover, 12, feed valve, complete - 1 3 - 5

16

012

B,P,C,D


16

025

B,P,C,D


16

050

B,P,C,D


16

100

B,P,C,D

11 207789 Insulation plate, 12, cover - 1 3 - 5 012

207753 Insulation plate, 25, cover - 1 3 - 5 025



Continued on next page

*) Refer to Additional Accessory Kits to retrofit older melters with the reinforced covers

6 Parts


Assembly Overview (contd.)

23

25

22

16

17

20

18

21

19

12

13

15

14

24

26


26 7157282 Holding hook,insulation jacket(replaces P/N 207838)

46

3 - 53 - 5

012,025050,100

Parts 7



12 201757 Grid, 12 - 1 3 - 5 012

201758 Grid, 25 - 1 3 - 5 025

201759 Grid, 50 - 1 3 - 5 050

201760 Grid, 100 - 1 3 - 5 100

13 203423 Insulation grid/reservoir, 12, SIL C4409 - 1 3 - 5 012

203424 Insulation grid/reservoir, 25, SIL C4409 - 1 3 - 5 025



14 203272 Reservoir, 12‐1, 1 pump - 1 3 - 5 012

201750 Reservoir, 12‐2, 2 pumps - 1 3 - 5 012

203273 Reservoir, 25‐1, 1 pump - 1 3 - 5 025

201751 Reservoir, 25‐2, 2 pumps - 1 3 - 5 025

203700 Reservoir, 50‐1, 1 pump - 1 3 - 5 050

201752 Reservoir, 50‐2, 2 pumps - 1 3 - 5 050

203701 Reservoir, 100‐1, 1 pump - 1 3 - 5 100

201753 Reservoir, 100‐2, 2 pumps - 1 3 - 5 100

15 - Insulation jacket, fitted, 12 37 1 3 - 5 012

- Insulation jacket, fitted, 25 37 1 3 - 5 025

- Insulation jacket, fitted, 50, complete 37+ 1 3 - 5 050

- Insulation jacket, fitted, 100, complete 37+ 1 3 - 5 100

- 7186171 KitSVC filter compl., electric cabinet - 1

16------

� Filter mat front top - 1

17------

� Filter mat front bottom - 1

18------

� Filter mat back top - 1

19 7140020

7154575

Coupling replaced by

Coupling, 4,7/2 D17F7/12,7H7 - 1, 2

8 - 9 A - G

9, Z

7140021

7157226

Coupling replaced by

Coupling, 4,7/2 D17F7/16H7-I - 1, 2

8 - 9 H

20 203391 Electric cover, 12, complete - 1 3 - 5 012

203488 Electric cover, 25, complete - 1 3 - 5 025



21 - Drip pan, filter VX (ship‐with‐kit) 55 1

22

23

203768

203771

Electrical cabinet, rear

Electrical cabinet, rear, plug

- Replaced by P/Ns 729901 & 203436 -

- 1 3 - 5 012, 025

22 729901 Electrical cabinet, rear - beginning April 5th 2005 - 1 3 - 5 012‐100

23 203436

7109770

7109770

Electrical cabinet, rear, plug - begin. April 5th 2005

Electrical cabinet, rear, plug - begin. July 1st 2005

Electrical cabinet, rear, plug - begin. Sept 1st 2005

- 1 3 - 5

3 - 5

3 - 5

012‐100

050‐100

012, 025

24 7104625 Electrical cabinet, right, complete - 1 3 - 5 012, 025

7104624 Electrical cabinet, right, complete - 1 3 - 5 050

7104756 Electrical cabinet, right, complete - 1 3 - 5 100

25 203767 Electrical cabinet, left, complete - 1 3 - 5 012, 025

394007 Electrical cabinet, left, complete - 1 3 - 5 050

729220 Electrical cabinet, left, complete - 1 3 - 5 100

8 Parts


Assembly Overview (contd.)

1210

8

7

5

4a

6

12

15

14

12

11

3

4b

17

18

19

9

21

20


- 253145 Two‐way key no.5 (control cabinet) - 1

- - Electrical components 39+ -

- - Signs and tags 56 -

- - Schedule of Fasteners 64 -

Parts 9


CodeItem BoxQuantityPageDescriptionPart

1 7109949 Panel, front, complete - 1 3 - 5 012, 025

7109950 Panel, front, complete - 1 3 - 5 050

7109952 Panel, front, complete - 1 3 - 5 100

2 203810

7157617

Panel, 12/25, right, complete

P/N to be ordered when the reinf cover is used

- 1 3 - 5 012‐025

394020

7157605

Panel, 50, right, complete

P/N to be ordered when the reinf cover is used

- 1 3 - 5 050

7104351 Panel, 100, right, complete - 1 3 - 5 100

3 203812 Panel, 12/25, rear, complete - 1 3 - 5 012‐025

394022 Panel, 50, rear, complete - 1 3 - 5 050

7104354 Panel, 100, rear, complete - 1 3 - 5 100

4a 207088 Cover, tower, top - 1 3 - 5 012‐100

4b 394758 Cover, tower, top - 1 3 - 5 050

394759 Cover, tower, top - 2 3 - 5 100

5 207553 Cover, tower, front top - 1

6 207083 Cover, tower front, main switch - 1

7 207082 Cover , tower, front bottom - 4

8 207085 Cover, electrical cabinet, front - 1

9 - Tower 52 1

203790

7157429

� Holding plate, tower back - replaced by

� Holding plate, tower back

-

Fig. 3,NOTE A

-

1

10 394052 Hoop guard - 1 1 - 2 VA

11 207816 Inert gas equipment 30 1 22 G

12 394265 Pneumatic control (Manual Control), 1‐fold 26 1 14 M

394266 Pneumatic control (Manual Control), 2‐fold 26 1 14 M

394542 Pneumatic control (Flow Control), 1‐fold 26 1 14 F

394543 Pneumatic control (Flow Control), 2‐fold 26 1 14 F

13 - Reserved

14 279615 Pneumatic Safety valve, 6 bar, G1/4 SW20 27 1 14 P, M, F

15 394524 Proportional valve (AutoPneumatic PressureControl), 0‐6 bar G1/8”

- 1, 2 14 P

16 - Reserved

17 207086 Console IPC - 1

394829 Sealing cord D2,5 - AR

18

19

-

-

Coupling, male air

Coupling, male air

See Accessories for Pneumatic Connection bythe Customer for female air coupling and hoses

-

-

64

14

22

P, M, F

G

20 203604 Spacer 40x40 H15 4 3 - 5 012,025

729305 Spacer 40x30 H20 4 3 - 5 050,100

21 207846 Insulation plate reservoir bottom 1 3 - 5 012

207847 Insulation plate reservoir bottom 1 3 - 5 025

729190 Insulation plate reservoir bottom 1 3 - 5 050

729191 insulation plate reservoir bottom 1 3 - 5 100

10 Parts


Spare Parts, Service Kits and Accessories

Safety Valve

1

2

Parts 11


85 bar

Item Part Description Quantity Note Box Code

- 207932 Safety valve, 85 bar 1 1 - 2

23

VA

H, C, X

- 394592 Kit-SVC o-rings, safety valve 1

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1

- ‐ ‐ ‐ ‐ ‐ � High‐temp. grease, GLS 595/N2, 10g 1


- 394101 Safety valve, 85 bar HT 1 1 - 2

23

VT

X

- 394593 Kit-SVC o-rings, safety valve, HT 1

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1


100 bar


- 203419 Safety valve 100 bar 1 A 1 - 2

23

VA

D, G

- 394592 Kit-SVC o-rings, safety valve 1

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1


Note A: Do not use in conjunction with pump SN1710.

12 Parts


Bypass Plate with Tank Isolation Valve, SN0030 - SN0773

394122.03

F15

8

9 F14 3

7

6

1

5

4

2

11

1010

Parts 13



- 394122 Bypass plate, SN0030 -SN0773, with tankisolation valve

1 Rev. C 1 - 2

8 - 9

VA

� H

- 394124 Bypass plate, SN0030 -SN0773, with tankisolation valve, High Temperature (HT)

1 Rev. C 1 - 2

8 - 9

VT� H

1 ‐ ‐ ‐ ‐ ‐ Body, bypass plate, tank isolation valve 1

4

5

10

11

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

� Screw plug M10x1 DIN908

� Screw plug M12x1,5 like DIN908

� Sealing ring 10x14 DIN7603 form A

� Sealing ring 12x16 DIN7603 FORM A

2

1

2

1

2 ‐ ‐ ‐ ‐ ‐ Tank isolation valve 1

3 ‐ ‐ ‐ ‐ ‐ Stop plate, tank isolation valve 1

6 ‐ ‐ ‐ ‐ ‐ O‐ring, 18x1.5 1

7 ‐ ‐ ‐ ‐ ‐ O‐ring, 35x2 1

8 ‐ ‐ ‐ ‐ ‐ O‐ring, 32x2 1

9 ‐ ‐ ‐ ‐ ‐ Parallel pin, D3m6x16, DIN6325‐D 1


- 394594 SERVICE KIT Bypass plate 1 1 - 2 VA

6 ‐ ‐ ‐ ‐ ‐ � O‐ring 18x1,5 Viton 1

7 ‐ ‐ ‐ ‐ ‐ � O‐ring 35x2 Viton 1

- 397160 � Instruction sheet 1


- 394598 SERVICE KIT Tank isolation valve 1

8 ‐ ‐ ‐ ‐ ‐ � O‐ring 32x2 Viton 1




- 394595 SERVICE KIT Bypass plate, HT 1 1 - 2 VT

6 ‐ ‐ ‐ ‐ ‐ � O‐ring 18x1,5 FFPM 1

7 ‐ ‐ ‐ ‐ ‐ � O‐ring 35x2 FFPM 1


- ‐ ‐ ‐ ‐ ‐ � High‐temp. grease, GLS 595/N2,10g 1

- 394599 SERVICE KIT Tank isolation valve, HT 1

8 ‐ ‐ ‐ ‐ ‐ � O‐ring 32x2 FFPM 1



14 Parts


Bypass Plate with Tank Isolation Valve, SN1710

394122.03

F15

8

9 F14 3

7

6

1

2

11

1010

5

4

Parts 15



- 394125 Bypass plate, SN1710, with tank isolation valve 1 Rev. C 1 - 2

8 - 9

VA

H

- 394127 Bypass plate, SN1710, with tank isolation valve,High Temperature (HT)

1 Rev. C 1 - 2

8 - 9

VT

H

1 ‐ ‐ ‐ ‐ ‐ Body, bypass plate, tank isolation valve 1

4

5

10

11

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

� Screw plug M10x1 DIN908

� Screw plug M12x1,5 like DIN908

� Sealing ring 10x14 DIN7603 form A

� Sealing ring 12x16 DIN7603 FORM A

2

1

2

1

2 ‐ ‐ ‐ ‐ ‐ Tank isolation valve 1

3 ‐ ‐ ‐ ‐ ‐ Stop plate, tank isolation valve 1

6 ‐ ‐ ‐ ‐ ‐ O‐ring, 18x1.5 1

7 ‐ ‐ ‐ ‐ ‐ O‐ring, 35x2 1

8 ‐ ‐ ‐ ‐ ‐ O‐ring, 32x2 1

9 ‐ ‐ ‐ ‐ ‐ Parallel pin, D3m6x16, DIN6325‐D 1


- 394594 SERVICE KIT Bypass plate 1 1 - 2 VA

6 ‐ ‐ ‐ ‐ ‐ � O‐ring 18x1,5 Viton 1

7 ‐ ‐ ‐ ‐ ‐ � O‐ring 35x2 Viton 1



- 394598 SERVICE KIT Tank isolation valve 1

8 ‐ ‐ ‐ ‐ ‐ � O‐ring 32x2 Viton 1




- 394595 SERVICE KIT Bypass plate, HT 1 1 - 2 VT

6 ‐ ‐ ‐ ‐ ‐ � O‐ring 18x1,5 FFPM 1

7 ‐ ‐ ‐ ‐ ‐ � O‐ring 35x2 FFPM 1



- 394599 SERVICE KIT Tank isolation valve, HT 1

8 ‐ ‐ ‐ ‐ ‐ � O‐ring 32x2 FFPM 1



16 Parts


Gear Pump

Pumps w/ gland are replaced by Variseal� pumps beginning December, 2008.

Pump w/ Variseal� Pump w/ gland

� Remove any protective caps from the bores in the new pump� Remove feather key. It is not needed for couplings 7154575 or 7157226


- 259598

7109715

Gear pump PR2m1 - replaced by

Gear pump SN0030 1

8 - 9 A

- 254406

729105


Gear pump SN0046 1

8 - 9 B

- 257734

7116270


Gear pump SN0062 1

8 - 9 C

- 256015

7104514


Gear pump SN0093 1

8 - 9 D

- 254316

203708


Gear pump SN0186 1

8 - 9 E

- 254247

729106


Gear pump SN0371 1

8 - 9 F

- 259600

7130225

Gear pump PR12m2, hardened - replaced by

Gear pump SH0371 1

8 - 9 9

- 254279

729107


Gear pump SN0773 1

8 - 9 G

- 253992

7131840

Gear pump PR25m2, hardened - replaced by

Gear pump SH0773 1

8 - 9 Z

- 254231

7116829


Gear pump SN1710 1 A

8 - 9 H

Note A: Do not use in conjunction with a 100 bar safety valve.

Parts 17


Service Kits (O‐Ring) for all Pumps


- 394589 SERVICE KIT for pump sizes SN0030 to SN0773

1 8 - 9 A - G

9, Z

- ‐ ‐ ‐ ‐ ‐ � O‐ring 10x1,5 1


- 394596 SERVICE KIT for pump size SN1710 1 8 - 9 H

- ‐ ‐ ‐ ‐ ‐ � O‐ring 15x1,5 1


Pump Sealing Kits & Assembly Tools for Variseal Pumps

NOTE: Nordson recommends the entire pump to be replaced instead of replacing the seal by the customer.


- 7136920 Sealing Kit

Gear pump SN0030 to SH0773

1 8 - 9 A - G

9, Z

- 7136915 Assembly Tool & Instructions

Gear pump SN0030 to SH0773

1

- 7136921 Sealing Kit

Gear pump SN1710

1 8 - 9 H

- 7136918 Assembly Tool & Instructions

Gear pump SN1710

1

Accessory


- 394072 Pre‐filter plate D29.5x0.5 1

18 Parts


Filter Cartridge (beginning 4/2012)

7

910

8

9

6

wrench size (SW)

SW46

SW22

SW24M10

Parts 19



- 1120137 Filter cartridge, Mesh Size 0.2 mm, reinf.,complete 1

1 - 2

23

VA

D, X

- 1120148 Filter cartridge Mesh Size 0.8 mm, complete 1 - 2

23

VA

C, G

- 1120144 Filter cartridge, Mesh Size 0.2 mm, complete,High Temperature (HT)

1 1 - 2

23

VT

X

- 1120135 Filter cartridge Mesh Size 0.1 mm, reinf.complete

1 1 - 2

23

VA

H

Filter Service Kits


- 7157676 SERVICE KIT Filter 0.1 mm, NE 1 1 - 2

23

VA

H

6 ------ � Filter sleeve MW0,1 L104 reinforced 1

7 ------ � Filter sheath 1

8 ------ � O-ring 44x3 Viton 1

9 ------ � O-ring 28x2 Viton 2

10 ------ � O-ring 48x2 Viton 1

- ------ � High‐temp. grease, GLS 595/N2, 10g 1

- 7157673 SERVICE KIT Filter 0.2 mm, reinf. NE

1

1 - 2

23

VA

D, X



8 ------ � O-ring 44x3 Viton 1

9 ------ � O-ring 28x2 Viton 2

10 ------ � O-ring 48x2 Viton 1


- 7157675 SERVICE KIT Filter 0.8 mm NE 1 - 2

23

VA

C, G

6 ------ � Filter sleeve MW0,8 L104 1


8 ------ � O-ring 44x3 Viton 1

9 ------ � O-ring 28x2 Viton 2

10 ------ � O-ring 48x2 Viton 1


- 7157674 SERVICE KIT Filter 0.2 mm, HT NE 1 1 - 2

23

VT

X



8 ------ � O-ring 44x3 FFPM 1

9 ------ � O-ring 28x2 FFPM 2

10 ------ � O-ring 48x2 FFPM 1


20 Parts


Filter Cartridge (until 4/2012)

5

1

3

2

4

Parts 21



- 394200

7104265

Replaced by

Filter cartridge, Mesh Size 0.2 mm, reinf.,complete

1

1 - 2

23

VA

D, X

- 203357 Filter cartridge Mesh Size 0.8 mm, complete 1 - 2

23

VA

C, G

- 394103 Filter cartridge, Mesh Size 0.2 mm, complete,High Temperature (HT)

1 1 - 2

23

VT

X

Filter Service Kits


- 394590

7104658

SERVICE KIT Filter 0.2 mm

SERVICE KIT Filter 0.2 mm, reinf.

1 394200

7104265

- 7109691

394591SERVICE KIT Filter 0.8 mm

SERVICE KIT Filter 0.2 mm, HT

1 203357

394103

- ‐ ‐ ‐ ‐ ‐ � Filter sleeve complete 1

1 ‐ ‐ ‐ ‐ ‐ � � Filter sheath 1

2 ‐ ‐ ‐ ‐ ‐ � � Filter sleeve 1

3 ‐ ‐ ‐ ‐ ‐ � � O‐ring 31x1 1

4 ‐ ‐ ‐ ‐ ‐ � � O‐ring 44x3 1

5 ‐ ‐ ‐ ‐ ‐ � � O‐ring 48x2 1


22 Parts


Pressure Control Valve

7

3

4

2

8

5

6

1

203059.02

Parts 23



- 203059 Pressure control valve, 90 bar, adjustable 1 1 - 2

14

VA

X

- 394104 Pressure control valve, 90 bar, adjustable, HighTemperature (HT)

1 1 - 2

14

VT

X

1 ‐ ‐ ‐ ‐ ‐ Valve body, pressure control valve 1

2 ‐ ‐ ‐ ‐ ‐ Piston, safety valve f. supporting ring 1

3 ‐ ‐ ‐ ‐ ‐ Set screw, black, 100 bar 1

4 ‐ ‐ ‐ ‐ ‐ Compression spring, 2.2x7.4x34.4 1

5 ‐ ‐ ‐ ‐ ‐ O‐ring, 6x2 1

6 ‐ ‐ ‐ ‐ ‐ O‐ring, 11x2 1

7 ‐ ‐ ‐ ‐ ‐ O‐ring, 9x2 1

8 ‐ ‐ ‐ ‐ ‐ Supporting ring, Da10, Di6.7, spiral 1

- 394600 SERVICE KIT Pressure control valve 1 1 - 2 VA

- 394601 SERVICE KIT Pressure control valve, HT 1 1 - 2 VT

6 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

7 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1


24 Parts


Pneumatic Pressure Control Valve

9

F19

6

7

5

1

11

8

2

4

3

10

�

11

2

1

4

Parts 25



- 207300 Pressure control valve, pneumatically controlled 1 1 - 2

14

VA

P, M, F

1 ‐ ‐ ‐ ‐ ‐ Piston, pressure control valve 1

2 ‐ ‐ ‐ ‐ ‐ Valve body, bypass 300� 1

3 ‐ ‐ ‐ ‐ ‐ Cylinder, bypass pneu., Di19.3 1

4 ‐ ‐ ‐ ‐ ‐ Valve body, bypass pneumatic, 90 bar 1

5 ‐ ‐ ‐ ‐ ‐ Piston, bypass pneu., Da19.1 1


7 ‐ ‐ ‐ ‐ ‐ Seal, 19.7x0.6 1

8 ‐ ‐ ‐ ‐ ‐ O‐ring, 11x2 1

9 ‐ ‐ ‐ ‐ ‐ O‐ring, 9x2 1

10 ‐ ‐ ‐ ‐ ‐ Fitting, quick thread‐in, ‐W‐d04‐G1/8‐TURN 1

11 ‐ ‐ ‐ ‐ ‐ Inside seal, Turcon‐Variseal‐M2S 1

- 394600 SERVICE KIT Pressure control valve 1

8 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

9 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1



- 394105 Pressure control valve, pneumaticallycontrolled, High Temperature (HT)

1 1 - 2

14

VT

P, M, F

1 ‐ ‐ ‐ ‐ ‐ Piston, pressure control valve 1

2 ‐ ‐ ‐ ‐ ‐ Valve body, bypass 300� 1

3 ‐ ‐ ‐ ‐ ‐ Cylinder, bypass pneu., Di19.3 1

4 ‐ ‐ ‐ ‐ ‐ Valve body, bypass pneumatic, 90 bar 1



7 ‐ ‐ ‐ ‐ ‐ Seal, 19.7x0.6 1

8 ‐ ‐ ‐ ‐ ‐ O‐ring, 11x2 1

9 ‐ ‐ ‐ ‐ ‐ O‐ring, 9x2 1

10 ‐ ‐ ‐ ‐ ‐ Fitting, quick thread‐in, ‐W‐d04‐G1/8‐TURN 1

11 ‐ ‐ ‐ ‐ ‐ Inside seal, Turcon‐Variseal‐M2S 1

- 394601 SERVICE KIT Pressure control valve, HT 1

8 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

9 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1



� 788350 Hose, D4.0, d2.5, PTFE AR 14 M, F

� 788350

‐ ‐ ‐ ‐ ‐

252998

Hose, D4.0, d2.5, PTFE

Fitting, plug-type thread-in -W-D08-R1/8-TURN

Hose, D8.0, d6.0, PTFE

AR

1

AR

14 P

26 Parts


Pneumatic Control, 1‐fold

394271.02

2

1


- 394265 Pneumatic control, 1‐fold, Man Pr. Control, cpl. 1 14 M

- 394542 Pneumatic control, 1‐fold, Flow Control, compl. 1 14 F

1 394814 Solenoid valve (see Electrical Components) 1 14 F

2 394813 Pressure gauge 1 14 M, F

Pneumatic Control, 2‐fold

394272.02

2

1


- 394266 Pneumatic control, 2‐fold, Man Pr. Control, cpl. 1 14 M

- 394543 Pneumatic control, 2‐fold, Flow Control, compl. 1 14 F

1 394814 Solenoid valve (see Electrical Components) 2 14 F

2 394813 Pressure gauge 2 14 M, F

Parts 27


Pneumatic Safety Valve

1

2


1 279615 Pneumatic Safety valve, 6 bar, G1/4 SW20 1 14 P, M, F

2 255166 Sealing ring, R1/4 type: PDR‐14 1

28 Parts


Feed Valve

207285.02

1715

16

13

14

14

12

18

19

20

1914 28 28

F31

F31

F31F31

F46

F46

25

F55

F13

F33

F18

F33 F18

30

11

29

8

6

10

26

5

3

1

27

22

9

21

7F32

4

2

24

23

F53

F41

�

31

Parts 29



- 207285 Feed valve, Nomin. Width 20 , 24V, complete 1 A 16 B,P,C,D

1 ‐ ‐ ‐ ‐ ‐ Needle, valve, D22, L91, feed valve, NW20 1

2 ‐ ‐ ‐ ‐ ‐ Piston, feed valve, NW20 1

3 ‐ ‐ ‐ ‐ ‐ Cylinder, control module, feed valve 1

4 ‐ ‐ ‐ ‐ ‐ Cylinder flange, feed valve, NW20 1

5 ‐ ‐ ‐ ‐ ‐ Bushing, D38, L48 1

6 ‐ ‐ ‐ ‐ ‐ Body, feed valve, NW20 1

7 ‐ ‐ ‐ ‐ ‐ Air manifold, control module, feed valve 1

8 ‐ ‐ ‐ ‐ ‐ Electric cover, 71x69x1, CE compl. 1

9 ‐ ‐ ‐ ‐ ‐ Adapter plate, i3/4UNF‐a60x60, VX 1

10 252252 O‐ring, 42x2 1

11 ‐ ‐ ‐ ‐ ‐ Insulation, feed valve, SIL C4409 1

12 ‐ ‐ ‐ ‐ ‐ Hollow screw, 1single, G1/8 L31 1

13 ‐ ‐ ‐ ‐ ‐ Fitting, G1/8 1xNW8 1 B

14 414098 Sealing ring, 10x15x2 7

15 ‐ ‐ ‐ ‐ ‐ Hollow screw, 2single, G1/8 L43 1

16 254248 Solenoid valve, 4/2ways, 24V/5,9W G1/8 1

17 ‐ ‐ ‐ ‐ ‐ Muffler, R1/8 1

18 401878 Screw plug, G1/8 with o‐ring 1

19 ‐ ‐ ‐ ‐ ‐ Connector slip collar D6-aG1/8 2

20 ‐ ‐ ‐ ‐ ‐ Thread fitting, ‐W‐D06‐D06‐0000 1

21 264298 Inside seal, Turcon‐Variseal‐M D5 1

22 264750 Inside seal, Turcon‐Variseal‐M D20 1

23 314675 O‐ring, 24x2 1

24 251143 O‐ring, 30x3 1

25 ‐ ‐ ‐ ‐ ‐ Compression spring, 1.4x12x23 1

26 314673 O‐ring, 32x3 2

27 256800 O‐ring, 26x2 1

28 250682 Heater cartridge, 3/8”x2”, 230V‐200W 2

29 ‐ ‐ ‐ ‐ ‐ Cover, feed valve, front 1

30 ‐ ‐ ‐ ‐ ‐ Cover, feed valve, back 1

31 729077 Sign Max. 6 bar 1

Note A: Max. operating temperature 230 °C / 450 °F

B: See page 64 Accessories for Pneumatic Connection by the Customer for other fitting sizes


� 461732 Lock nut metal M20x1,5 1

419881

203786

Hose fitting a3/4UNF‐a3/4UNF (NW 13) withO‐ring

Hose fitting a1 1/16‐12‐a3/4UNF (NW 16) withO‐ring

1

1

16

16

C, D

B, P

30 Parts


Inert Gas Equipment

394283.02

F54

1

2

3

4

5

5

6

7

8, 9, 10, 11, 12

11

1413

15

16

18F54

17

21

F36

F13

F36

19

20

Parts 31



- 394283 Attachment kit IG24 complete 1 22 G

1 207816 Inert gas equipment 1

- ‐ ‐ ‐ ‐ ‐ � Plug, FK‐MCP1,5/2‐ST‐3,81 1

2 394812 � Pressure gauge 1

3 394814 � Solenoid valve, (see Electrical Components) 1

4 ‐ ‐ ‐ ‐ ‐ Aeration tube, IG24 1

5 ‐ ‐ ‐ ‐ ‐ Thread‐on fitting, ‐W‐D06‐G1/8‐0000 2

6 ‐ ‐ ‐ ‐ ‐ Plug, type thread‐in ftg.,‐G‐D04‐R1/8‐0000 1

7 ‐ ‐ ‐ ‐ ‐ Hose, D4,0 d2,5, PTFE 1000 mm

8 ‐ ‐ ‐ ‐ ‐ Coupling, male air, aG1/8 NW5 L26 1 A

9 255167 Sealing ring, R1/8 type:PDR‐18 1

10 ‐ ‐ ‐ ‐ ‐ Reducer, aR1/4‐iRp1/8 L11 1

11 255166 Sealing ring, R1/4 type:PDR‐14 1

12 ‐ ‐ ‐ ‐ ‐ Connection, bulkhead, iG1/4 1

13 ‐ ‐ ‐ ‐ ‐ Nipple, double, aR1/4‐aR1/4 1

14 ‐ ‐ ‐ ‐ ‐ T‐piece, 3xiRp1/4 1

15 269261 Pneumatic safety valve, 2 bar, 1/4 1

16 ‐ ‐ ‐ ‐ ‐ Hose, D6,0 d4,0, PUR silver 500 mm

17 ‐ ‐ ‐ ‐ ‐ Plug-type thread-in ftg.-W-D06-R1/4-TURN 1

18 417709 Sign Max. 2 bar, self adhesive 1

19 7126025 Sign ”symbol inert gas” self adhesive 1

20 7126026 Sign ”symbol inert gas” 24x 9 2

- ‐ ‐ ‐ ‐ ‐ Cable tie TYP-23 M 2,5x100mm 2

Note A: See page 64 Accessories for Pneumatic Connection by the Customer for female air coupling and hoses

Accessory Kit


- 394770 Inert Gas Kit 1

- 394283 � Attachment kit IG24 complete 1


21 ‐ ‐ ‐ ‐ ‐ � Tower Back, mounting plate 1

- ‐ ‐ ‐ ‐ ‐ � Bag Minigrip 70mmx100mm 1

- ‐ ‐ ‐ ‐ ‐ � Cardboard, double-double corrugated 1

32 Parts


Manifold

F20

2

1

3

F20

3

203614.02


- 203614 Manifold, 1x4, NW 13, complete, 1 Pump 1 1 - 2

3 - 5

VA

012

1 ‐ ‐ ‐ ‐ ‐ Manifold, 1x4, Nominal Width 13 mm 1 9 X

2 252242 O‐ring, 18x1.5, viton 1

3 446987 Screw plug G3/8 with O‐ring 4

F20

2

1

3

F20

3

394106.01


- 394106 Manifold, 1x4, NW 13 complete, HighTemperature, 1 Pump

1 1 - 2

3 - 5

VT

012

1 ‐ ‐ ‐ ‐ ‐ Manifold, 1x4, Nominal Width 13 mm 1 9 X

2 394079 O‐ring, 18x1.5 1

3 394091 Screw plug, G3/8 with O‐ring 4

Parts 33


Manifold (contd.)

2

1

3

F20

3

F20

203431.02


- 203431 Manifold, 2x2, NW13, complete, 2 Pumps 1 1 - 2

3 - 5

VA

012

1 ‐ ‐ ‐ ‐ ‐ Manifold, 2x2, Nominal Width13 mm 1 9 �X

2 252242 O‐ring, 18x1.5, viton 2


394107.01

2

1

3

F20

3

F20


- 394107 Manifold, 2x2, NW13, compl., HighTemperature, 2 Pumps

1 1 - 2

3 - 5

VT

012

1 ‐ ‐ ‐ ‐ ‐ Manifold, 2x2, Nominal Width 13 mm 1 9 �X

2 394079 O‐ring, 18x1.5 2


34 Parts


Manifold (contd.)

203621.02

2

1

3

F20

3

F20

3


- 203621 Manifold, 1x6 NW13, complete, 1 Pump 1 1 - 2

3 - 5

VA

025‐100

1 ‐ ‐ ‐ ‐ ‐ Manifold, 1x6 Nominal Width 13 mm 1 9 X

2 252242 O‐ring, 18x1.5 1


394108.01

2

1

F20

3

F20

33


- 394108 Manifold, 1x6 NW13, compl., High Temperature,1 Pump

1 1 - 2

3 - 5

VT

025‐100

1 ‐ ‐ ‐ ‐ ‐ Manifold, 1x6 Nominal Width 13 mm 1 9 X

2 394079 O‐ring, 18x1.5 1


Parts 35


Manifold (contd.)

203619.02

2

1

3

F20

3

F20


- 203619 Manifold, 2x3, NW13, complete, 2 pumps 1 1 - 2

3 - 5

VA

025‐100


2 252242 O‐ring, 18x1.5, viton 2


394109.01

2

1

3

F20

3

F20


- 394109 Manifold, 2x3, NW13, compl., HighTemperature, 2 Pumps

1 1 - 2

3 - 5

VT

025‐100


2 394079 O‐ring, 18x1.5 2


36 Parts


Manifold Accessories

31

2 34

4


1 446617 Hose fitting a9/16UNF‐a3/4UNF (NW 8) withO‐ring

1 1 - 2 VA

1 419881 Hose fitting a3/4UNF‐a3/4UNF (NW 13) withO‐ring

1

1 203786 Hose fitting a1 1/16‐12‐a3/4UNF (NW 16) withO‐ring

1

2 7109634 PLUG,O RING 16x2FPM,STR THD,3/4-16 1

1 7109584 Hose fitting a9/16UNF‐a3/4UNF (NW 8) withO‐ring HT

1 1 - 2 VT

1 7109671 Hose fitting a3/4UNF‐a3/4UNF L37 (NW 13)with O‐ring HT

1

1 7109672 Hose fitting a1 1/16‐12‐a3/4UNF (NW 16) withO‐ring HT

1

2 7109585 PLUG,O RING,STR THD,3/4-16,STL, HT 1

1 7104944 Accessory kit, check valve NW08

� Check valve 9/16UNF-3/4UNF NW8

� � O‐ring 16x2, High Temperature

� Paded bag 170x225mm outside C13

1 Replaceshosefitting(NW 8)


� Check valve 3/4UNF-3/4UNF NW13





� Check valve 1 1/16UNF-3/4UNF NW16




3 251276 Plug, 1/2 UNF, L33, DD 1 Closespressuresensorport

4 1056531 Drain Valve Kit 1 Air bleed

Parts 37


Insulation Jacket

1 2

3


1 207682 Insulation jacket, fitted, 12 1 3 - 5 012

2 207684 Insulation jacket, fitted, 25 1 3 - 5 025

3 394268 Insulation sleeve f.pump

1

2

3 - 5

9

9

012,025

X

�X

Continued...

38 Parts


Insulation Jacket (contd.)

1

3

2

2


-

-

1

2

2

3

729207

7174037

729894

729895

7174066

394092

Replaced by

Insulation jacket, fitted, 50, complete

� Insulation sleeve front/left

� Replaced by

� Insulation sleeve back/right

� Insulation sleeve f.pump

-

1

1

-

1

1

3 - 5 050

-

-

1

2

2

3

729208

7174061

7104519

7104520

7174068

7104523

Replaced by

Insulation jacket, fitted, 100, complete

� Insulation sleeve front/left

� Replaced by

� Insulation sleeve back/right

� Insulation sleeve f.pump

-

1

1

-

1

1

3 - 5 100

Parts 39


Electrical Components

1x230 VAC (V12 only)

V12, V25

3x230 VAC / 3x200 VAC

3x400 VAC / 3x480 VAC

V50 V100

3x230 VAC / 3x200 VAC

3x400 VAC / 3x480 VAC

3x230 VAC / 3x200 VAC

3x400 VAC / 3x480 VAC

40 Parts


Inside Electrical Cabinet ‐ Mounting Plate ‐

‐63N1

‐61N1

‐XL0

‐11N5

‐12N5

‐13N2

‐13N5

‐14N2‐14N5

‐15N2

‐15N5

‐63N5

‐61N5

‐70T2

‐161K5

‐71T2

‐61Z1

‐XL8

‐6F2

‐7F2‐61F2

‐10F2‐11F2

‐12F2‐13F2

‐14F2

‐XL10

‐XL9

‐16F2

‐15F2

‐XL11/12

‐XLPE

‐17F2

‐17N5‐17N2

‐16N5‐16N2

‐6N2, 6N3, 6N4

‐7N2, 7N3, 7N4

‐10N2

‐10N5

‐11N2

‐12N2

(V50/V100)

‐1F6

‐1F1

Fig. 1 Example

Parts 41


Melters w/ Branch Circuit Protection (Beginning 10/2009 with V100 Melters)


‐1F1 7126919 CIRCUIT BREAKER 50A 3-POLE, UL489 1 3-5

7

012

2‐1F6 254244 Circuit‐breaker 50A 3‐pole FAZ‐B50/3 1

‐1F1 7140642 CIRCUIT BREAKER 40A 3-POLE UL489 1 3-5

7

012

3

‐1F1 7140641 CIRCUIT BREAKER 30A 3-POLE UL489 1 3 - 5

7

18

012

4

X, 2

‐1F1 7140840 CIRCUIT BREAKER 30A 4-POLE, UL489 1 3 - 5

7

18

012

4

1, 3


7

012

5


7

012



7

025



7

025

3


7

18

025

4

X, 2


7

18

025

4

1, 3


7

025

5


7

025



7

050

2‐1F6 318248 Circuit‐breaker 63A 3-pole FAZ‐B63/3 1


7

050

3


7

18

050

4

X, 2


7

18

050

4

1, 3


7

050

5


7

050


Continued...

42 Parts




7

100

2‐1F6 7107628 Circuit breaker 100A 3-pole AZ-3-C100 1


7

100

3


7

18

100

4

X, 2


7

18

100

4

1, 3


7

100

5


7

100


Melters w/o Branch Circuit Protection


‐1F6 254244 Circuit‐breaker 50A 3‐pole FAZ‐B50/3 1 3-5

7

012, 025

2

256144

(458518)

Circuit‐breaker 32A 3‐pole FAZ‐B32/3 1 3 - 5

7

012, 025

5, 6

429779 Circuit‐breaker 32A 3‐pole FAZ‐B32/3N 1 3 - 5

7

18

012, 025

4

1, 3

318248 Circuit‐breaker 63A 3-pole FAZ‐B63/3 1 3 - 5

7

050

2


7

050

5, 6

7104069 Circuit‐breaker 40A 3-pole FAZ‐B40/3N 1 3 - 5

7

18

050

4

1, 3

7104855 Circuit‐breaker 90A 3-pole NZMB1-AF90-NA 1 3 - 5

7

100

2, 3


7

100

5, 6

441715 Circuit‐breaker 63A 3-pole FAZ‐B63/3N 1 3 - 5

7

18

100

4

1, 3

Parts 43


All


‐6F2 251364 Circuit‐breaker, 16A 1‐pole FAZ‐B16/1 1 3 - 5

7

012, 025

4, 5, 6

255592 Circuit‐breaker, 16A 2‐pole FAZ‐B16/2 1 3 - 5

7

012, 025

1, 2, 3

256141 Circuit breaker 16A 3-pole FAZ‐B16/3 1 3 - 5

7

050

4, 5, 6


7

050

2, 3

256142 Circuit breaker 20A 3-pole FAZ-B20/3 1 3 - 5

7

100

4, 5, 6


7

100

2, 3

‐7F2 251364 Circuit‐breaker, 16A 1‐pole FAZ‐B16/1 1 3 - 5

7

012, 025

4, 5, 6

255592 Circuit‐breaker, 16A 2‐pole FAZ‐B16/2 1 3 - 5

7

012, 025

1, 2, 3


7

050

4, 5, 6


7

050

2, 3


7

100

4, 5, 6


7

100

2, 3

Continued...

44 Parts



‐6N2‐7N2

207397 Solid‐state‐relay, G3PB 100‐260V max. 25A

11

3 - 5

77

012, 025

1 - 61 - 6

‐6N2‐6N3‐6N4‐7N2‐7N3‐7N4

207397 Solid‐state‐relay, G3PB 100‐260V max. 25A111111

3 - 5777777

0502 - 64 - 62 - 62 - 64 - 62 - 6

‐6N2‐6N3‐6N4‐7N2‐7N3‐7N4

207397 Solid‐state‐relay, G3PB 100‐260V max. 25A111111

3 - 5777777

1004 - 64 - 64 - 64 - 64 - 64 - 6

‐6N2‐6N4‐7N2‐7N4

7104755 Solid‐state‐relay, G3PB 100-260V max.45A1111

3 - 57777

1002, 32, 32, 32, 3

‐10F2 457991 Circuit‐breaker, 10A 1‐pole FAZ‐B10/1 1 7 4, 5, 6

254242 Circuit‐breaker, 10A 2‐pole FAZ‐B10/2 1 7 1, 2, 3

‐11F2 Refer to ‐10F2

‐12F2

‐13F2

‐14F2

‐15F2

‐16F2

‐17F2

‐10N2 207396 Solid‐state‐relay, G3PB 100‐260V max. 15A 1 12 2,4,6,8

‐10N5 1 12 2,4,6,8

‐11N2 1 12 2,4,6,8

‐11N5 1 12 2,4,6,8

‐12N2 1 12 4, 6, 8

‐12N5 1 12 4, 6, 8

‐13N2 1 12 4, 6, 8

‐13N5 1 12 4, 6, 8

‐14N2 1 12 6, 8

‐14N5 1 12 6, 8

‐15N2 1 12 6, 8

‐15N5 1 12 6, 8

‐16N2 1 12 8

‐16N5 1 12 8

‐17N2 1 12 8

‐17N5 1 12 8

‐61F2 456986 Circuit‐breaker, 16A 1‐pole FAZ‐S16/1 1 7 4 ,5, 6

408303 Circuit‐breaker, 16A 2‐pole FAZ‐S16/2 1 7 1, 2, 3

Continued...

Parts 45


CodeItem BoxNoteQuantityDescriptionPart

‐61N1 394613 Motor controller, progr., 550W E82EV551K2C 1

1

8

‐63N1 394613 Motor controller, progr., 550W E82EV551K2C 1

1

9 � X

‐61N1 729665 Motor controller, prog. 550W E82EV551K2C200 1

1

beginningweek 9/04

8

‐63N1 9 � X

‐61Z1 729915

7140101

Replaced by P/N 7140101

Interference filter 230VAC/2x6A 1

‐61N5 207440 Function module, CAN‐system bus 1

1

8

‐63N5 9 � X

‐70T2 207678 Power supply, 230V/N/24V, 90W

at the back wall if ‐1F1 is installed

1 3 - 5

3 - 5

050,100

012,025

‐71T2 207678 Power supply, 230V/N/24V, 90W 1 3 - 5

14

16

050,100

P

B,P,C,D

‐161K5 414100

7116741

Contactor DIL0M - Replaced by P/N 7116741

Contactor DILM17-10 (RDC24) 1

Checkdesignation on

installedcontactor

3 - 5

7

012,025

1,4,5,6

256703

7116742


Contactor DILM40 (RDC24) 1

3 - 5

7

012,025

2, 3

256703

7116742



3 - 5

7

050,100

4, 5, 6

291187

7110781



3 - 5

7

050,100

2, 3

316454

7116747

11 DILM - Replaced by P/N 7116747

Slave contactor block DILM150-XHI11 1

-

w/ DILM40w/ DILM65

414102 Free‐wheel diode, 12‐250 VDC FD B DIL - Notnecessary with new contactors

1

‐XL8 7 4, 5, 6

NOTE: Item = Component designation with reference to the Wiring Diagram

NOTE: Beginning 05/2005 the connection designation of all circuit breakers will be changed. New circuit breakers willbe marked with Xpole. See Fig. 2.

2

1

4

3

6

5

Xpole

1

2

3

4

5

6

old new

...:

1

...:

1

Fig. 2 Connection designition (Replacement of an old circuit breaker with a new one). See NOTE above.

46 Parts


Inside Electrical Cabinet ‐ Doors ‐

‐221A1

‐222A1

‐70E7

‐71T2(V12/V25)

‐83A1

‐82A1

‐81A1

‐91A1

‐190U3

‐190U1

‐95XS7

‐95U7

‐95U7‐135K5

‐164K6

Parts 47



‐70E7 207400 Fan, 4100N, V=160 3,5W 1

‐81A1

‐82A1

‐83A1

729450 Temperature controller, TR6K+ NI120/PT100 1

1

1

12

12

12

2, 4, 6, 8

4, 6, 8

6, 8

‐91A1 207024 I/O board 1

‐221A1 207882

7104591

Replaced by

Control unit, level sensor

1 16 L, B, P,

C, D

‐221A1 7126069 Control unit, level sensor 5pt 1 16 F

‐222A1 207886 Control unit, level sensor overfill 1 16 P,D

‐71T2 207678 Power supply, 230V/N/24V, 90W 1 3 - 5

14

16

012, 025

P

B,P,C,D

‐190U1

‐190U3

729931 Coupler component 0-10/0-10VDC(key‐to‐line‐per‐drive)

1

1

3 - 5

20

9

050‐100

K

� X

‐95U7 7104720

7116379

Gateway w/ControlNet(If IPC Software Version <3.30.020)

Gateway w/ControlNet(If IPC Software Version �3.30.020)

1

1

19 N

‐95U7 7101571 ControlNet Terminator, 75 �, BNC 1 19 N

‐95XS7 408508 ControlNet Connection Coax ”T” 1 19 N

‐95U7 7109975 Gateway w/EtherNet-IP 1 19 E

‐135K5 7104924 Relay coupler 24VDC 1 14 E

- 7157549 Kit-SVC gateway Profinet IO 1 19 P

‐95U7 ------ � Ser. gateway w Profinet IO softw >= V1.0

1

- 7186048 Kit-SVC time relay, flow control 1 14 F,P

-164K6 ------ � Time relay,on-delay, 0-10s, 24VDC,1W 1

48 Parts


Main Switch, Transformer, Motor, Temperature Sensor (Tank)

‐1T4

‐6B7‐7B7

‐61M1‐63M1

‐1Q1

‐161S5

Parts 49



‐1T4 207394

7157202

Transformer, three‐phase, 200V/240V 20 kVA


1

1

-

if ‐1F1

3 - 5

7

012, 025

2

729705

7157204



1

1

-

if ‐1F1

3 - 5

7

050

2

729707

7157206



1

1

-

if ‐1F1

3 - 5

7

100

2

207395

7157203



1

1

-

if ‐1F1

3 - 5

7

012,025

5, 6

729706

7157205



1

1

-

if ‐1F1

3 - 5

7

050

5, 6

729708

7157207



1

1

-

if ‐1F1

3 - 5

7

100

5, 6

‐161S5 ------ Thermostat (Transformer), 155 ° C / 311 °F 1

Main switches 3 - 5 012,025

‐1Q1 252794 Main switch, 3x63A red/yellow 1 7

18

2, 3

X

253639 Main switch, 3x32A red/yellow 1 7

18

1, 4, 5, 6

X

315250 Main switch, 3x63A black 1 7

18

2, 3

2


18

1, 4, 5, 6

2

207831 Main switch, 3x32A black with ”N” 1 7

18

4

3

419768 Main switch, 3x32A red/yellow with ”N” 1 7

18

4

1

Main switches 3 - 5 050,100

‐1Q1 256567 Main switch, 3x100A red/yellow 1 7

18

2, 3

X

252794 Main switch 3x63A red/yellow 1 7

18

4, 5, 6

X


18

2, 3

2


18

4, 5, 6

2

7104826 Main switch, 3x63A black with ”N” 1 7

18

4

3

251531 Main switch, 3x63A red/yellow with ”N” 1 7

18

4

1

7104827 Auxilary switch N-P3Z 1 7

18

4

1, 3

‐6B7‐7B7

120167 Temperature sensor. RTD 1/4X1.25, nickel 11

1 - 2 VA

‐6B7‐7B7

253128 Temperature sensor, PT100 11

1 - 2 VT

‐61M1‐63M1

207398 Motor, 0,25kW, BG06‐31/D06LA4‐TOF/SP 11

50 Parts


Central Unit, Tank Thermostat, Configurable Items

‐222Y8

‐164H3

‐211B1.1

‐95A2

‐161S2‐161S4

‐221B2

‐222B1

‐211B1.2

‐21E5‐21B2

‐7E2‐6E2

�

‐221B1

Thermostat

round shape

square shape

Parts 51



‐161S2

‐161S4

1024618

7140223

Thermostat, OOR, 260 ° C/500 ° Freplaced by 7140223

THERMOSTAT 260° C,24V,1A,FASTON

1

1

1 - 2 VA

‐161S2

‐161S4

1035766

7109997

Thermostat, OOR, 288 ° C/550 ° Freplaced by 7109997

Thermostat 550° F 288° C,24V,1A,FASTON

1

1

round shape

squareshape

1 - 2 VT

‐164H3 394794 Kit-ACC light tower 1 17 W

� - Assembly, line filter 1 Accessory

‐221B2 207765

729844

L312 incl. holder replaced by

Level sensor, analog, L278 incl. holder

1 3 - 5

16

012, 025

L, B, P,

C, D

729845 Level sensor, analog, L361 incl. holder 1 3 - 5

16

050, 100

L, B, P,

C, D

‐221B1 7126070 Level sensor 5pt. L278 incl.holder 1 3 - 5

16

012, 025

F

7126071 Level sensor 5pt. L361 incl.holder 1 3 - 5

16

050, 100

F

‐222B1 207766 Level sensor, overfill, L30 1 16 P,D

‐222Y8 254248 Solenoid valve, (Feed Valve) 1 16 B,P,C,D

‐211B1.1

‐211B1.2

7116900 Pressure sensor, 1/2UNF 0‐100 bar, CAN‐BUS

replaces P/N 207878

1

1

oil‐filled 15 A

‐6E2

‐7E2

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

Cast‐in heater Grid

Cast‐in heater Reservoir

‐21E5 250682 Heater cartridge, 3/8”x2” 230V‐200W 2 16 B,P,C,D

‐21B2 120167 Temperature sensor. RTD 1/4X1.25, nickel 1 1 - 2

16

VA

B, P

253126 Temperature sensor, PT100 1 1 - 2

16

VA

C, D

‐95A2 7168037 Central unit IPC generation 3 (w/o software) 1 A

7116608 PROFIBUS Slave for IPC Generation 2+3 1 19 D

- 7157443 Memory board w/ VB SW >=V6.00.000 forIPC generation 3

1

Note A: The Central unit does not contain the Nordson software. Order memory board P/N 7157443.See Note on IPC Generation II for replacement (page 55).

52 Parts


Tower

-164Y8

-201Y4

-201Y2-205Y2

-205Y3

230Y3

NOTE A

Fig. 3

NOTE A: Depending on the melter's year of production and configuration the interface XS4 is attached either in the upperor lower (shown) position.

Parts 53



‐230Y3 394814 Solenoid valve (Inert Gas Equipment) 1 22 G

‐205Y2

‐205Y3

394814 Solenoid valve (Pneumatic Control) 1

1

14 F

- 7174079 Kit-SVC solenoid valve, flow control 1 14 F

-164Y8 ------ � SOL VALVE 3/2ways 24V/5,4W G1/8 1

- ------ � Sealing ring 10x15x2 1

- ------ � Thread-in fitting -G-D06-G1/8-0000 1

- ------ � Connector slip collar D6-aG1/8 L20,5 ni 1

- 7186181 Kit-SVC proportional valve 0-7 bar 1 14 P

-201Y2

-201Y4

------ � Proportional valve 0-7bar G1/8" 1 10

10

X

�X

- ------ � Silencer R1/8 1

- ------ � Plug-type thread-inftg.-W-D06-G1/8-TURN

2

54 Parts


Interfaces and Hose Receptacles

‐XS10‐XS11‐XS12

‐XS3

‐XSD

‐XS2

‐XS14

‐XS13

‐XS12

‐XS11

‐XS10

‐XS15

‐XS4

‐XS16‐XS15‐XS14‐XS13

‐XS5 or ‐XS5.1/XS5.2

‐XS16

‐XS17

‐XS17

Parts 55



‐XS2 ‐ ‐ ‐ ‐ ‐ Interface Standard I/O A

‐XS3 ‐ ‐ ‐ ‐ ‐ Interface Level Control A 16 B,P,C,D

‐XS4 ‐ ‐ ‐ ‐ ‐ Interface Pneumatic Pressure Control / BypassControl

A

Fig.3,NOTE A

14 P, F

‐XS5 ‐ ‐ ‐ ‐ ‐ Interface Key‐to‐line Mode A 20 X

‐XS5.1

‐XS5.2

‐ ‐ ‐ ‐ ‐ Interface Key‐to‐line Mode

Option: Key‐To‐Line Per Drive

A 20 K

‐XSD ‐ ‐ ‐ ‐ ‐ Cable duct A 19 �X

‐XS10 ‐ ‐ ‐ ‐ ‐ Hose receptacle 12 2,4,6,8

‐XS11 ‐ ‐ ‐ ‐ ‐ Hose receptacle 12 2,4,6 8

‐XS12 ‐ ‐ ‐ ‐ ‐ Hose receptacle 12 4, 6, 8

‐XS13 ‐ ‐ ‐ ‐ ‐ Hose receptacle 12 4, 6, 8

‐XS14 ‐ ‐ ‐ ‐ ‐ Hose receptacle 12 6, 8

‐XS15 ‐ ‐ ‐ ‐ ‐ Hose receptacle 12 6, 8

‐XS16 ‐ ‐ ‐ ‐ ‐ Hose receptacle 12 8

‐XS17 ‐ ‐ ‐ ‐ ‐ Hose receptacle 12 8

Note A: Refer to Interface Kits

Note on IPC Generation II


‐95A2 7116944 Assembly, central unit IPC generation 2please order replacement kit P/N 7157454(contains IPC III and memory board)

1 A, B

7116608 PROFIBUS Slave for IPC generation 2+3 1 B 19 D

- 7116611 Memory board for IPC generation 2(IPC Software Version �4.00.000 AND�6.00.000)

1 B

Note A: The Central unit does not contain the Nordson software. Use either the existing memory board (only ifP/N 7116611), or order memory board P/N 7116611.

B: Refer to the ID plate of the IPC and Appendix B (melter's manual) for central units (IPC) with P/N 207023 orP/N 207850.

Ship‐With‐Kit


- 422464 � Allan key, 4 mm 1

- 394403

7126172

� Drip pan, filter VX (for filter exchange)

� Drip pan, filter VX (for filter exchange)

1

1

3 - 5

3 - 5

012,025

050

- 446617 � Hose fitting a9/16UNF‐a3/4UNF (NW 8) withO‐ring

AR 1 - 2 VA

7109584 � Hose fitting a9/16UNF‐a3/4UNF (NW 8) withO‐ring HT

AR 1 - 2 VT

56 Parts


Signs and Tags

2

9

8

5

4

1a

67

3

1b

1c


1a 417709 Sign Max. 2 bar 1 22 G

1b 7126025 Sign ”symbol inert gas” self adhesive 1

1c 7126026 Sign ”symbol inert gas” 24x 9 1

2 729077 Sign Max. 6 bar 1 14 P, M, F

3 290083 Sign, dangerous voltage 1

4 7104911 TAG, WARNING - Only class II circuit. 1

- 1059866 Sheet of tags (multilingual) 1 A

5 1025795 TAG, WARNING, HAZARDOUS VOLTAGE 1 B

6 1024720 TAG, WARNING, HOT ADHESIVE

(Relieve pressure)

1 B

7 1025326 TAG, CAUTION, HOT SURFACE 1 B

8 1024720 TAG, WARNING, HOT ADHESIVE

(Relieve pressure)

1 B 16 B,P,C,D

9 1025326 TAG, CAUTION, HOT SURFACE 1 B 16 B,P,C,D

Note A: One of each item 5, 6 and 7 in these languages: English, Danish, Dutch, Finnish, Greek, Norwegian,Portuguese, Swedish, Traditional Chinese, Czech, Estonian, Hungarian, Latvian, Lithuanian, Polish,Slovak, Slovenian

B: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean

Parts 57


Additional Service Kits

RTD sensor


- 394597 Kit-SVC temperature sensor, RTD Ni120 1

1 ‐ ‐ ‐ ‐ ‐ � Temperature sensor. RTD 1/4X1.25, nickel 1

2 ‐ ‐ ‐ ‐ ‐ � Compound, thermal, NTE303 ,1 gram 1

- 7116067 Kit‐SVC temperature sensor, RTD Pt100 1

1 ‐ ‐ ‐ ‐ ‐ � Temperature sensor PT100 L=3m 1

2 ‐ ‐ ‐ ‐ ‐ � Compound, thermal, NTE303 ,1 gram 1

Panel Latch

Panel


- 394482 Turnbuckle w/spr.latch, hex.socket head 1

Insulation Kit Cast‐In Heater

43

2

1

45


- 263274 Kit-SVC terminal connection 1

1 ‐ ‐ ‐ ‐ ‐ � Insulation cylinder M4-small 6

2 ‐ ‐ ‐ ‐ ‐ � Insulation cylinder M4-big 6

3 ‐ ‐ ‐ ‐ ‐ � Washer D4,3 DIN125 type A 6

4 ‐ ‐ ‐ ‐ ‐ � Hexagon nut M4 DIN934 12

5 ‐ ‐ ‐ ‐ ‐ � Spring washer D4 DIN137 A 6

58 Parts


Sealing Ring for Pressure Sensor


- 7157515 Kit-SVC sealing ring 0,2mm f.1/2"-20thread

10 brass

Frequency Converter


- 7140702 Kit-SVC frequency converter (by-pack) 1

Parts 59


Additional Accessory Kits

IPC Console / Cover

1

2

3

4

10


- 729865 IPC Console Kit 1

1 ‐ ‐ ‐ ‐ ‐ � Console IPC angle plate 1

2 ‐ ‐ ‐ ‐ ‐ � Console IPC angle plate, seal, base 1

3 ‐ ‐ ‐ ‐ ‐ � Washer D6,4 DIN125 4

4 ‐ ‐ ‐ ‐ ‐ � Allan head cap screw M5x10 DIN912 niro 4

- 7104160 � Torx - cranked wrench key TX 25 1

- 397972 � Instruction Sheet 1

10 7109694 Plexiglass cover IPC display 1

Casters


- 394793 Kit‐ACC Casters 3 - 5 012‐050

1 ‐ ‐ ‐ ‐ ‐ � Casters complete

2 ‐ ‐ ‐ ‐ ‐ � Hexagon socket screw key DIN6911 SW5

- 7104872 Kit‐ACC Casters 3 - 5 100

1 ‐ ‐ ‐ ‐ ‐ � Casters complete

2 ‐ ‐ ‐ ‐ ‐ � Hexagon socket screw key DIN6911 SW5

60 Parts


Kit‐ACC Light Tower (Until October 2014)


-164H3 394794 Kit-ACC Light tower 1 A 17 W

788608 � LED Perm. light element clear 24V / 30mA 1

788606 � LED Perm. light element green 24V / 30mA 1

788607 � LED Perm. light element yellow 24V /30mA 1

788605 � LED Perm. light element red 24V / 30mA 1

Note A: This kit contains the complete (old) light tower. The kit P/N does not change after October 2014.However, old and new light elements may not be mixed.

Kit‐ACC Light Tower (Beginning November 2014)


-164H3 394794 Kit-ACC Light tower 1 A 17 W

7186522 � LED Perm. light element clear 24V / 30mA 1

7186520 � LED Perm. light element green 24V / 30mA 1

7186521 � LED Perm. light element yellow 24V /30mA 1

7186519 � LED Perm. light element red 24V / 30mA 1

Note A: This kit contains the complete (new) light tower. Old and new light elements may not be mixed.

Parts 61


Interface Kits


XS2 729678 Kit-SVC Standard I/O interface XS2 1

- ------ � Bush housing HAN32A 32-pole 10A M25 1

- ------ � Plug insert HAN16A 16-pole 16A 250V 1

- ------ � Plug insert HAN32A 16-pole 16A 250V 1

- ------ � Conduit connection,metal M25 1

XS5 729677 Kit-SVC Key-to-line interface XS5 1 20 X

- ------ � Bush housing HAN7D 8-pole 10A PG11 1

- ------ � Plug insert STAF6 6-pole 10A 50V 1

- ------ � Pressure screw plastic PG11 1

XS5.1

XS5.2

7126183 Kit-SVC Key-to-line interface XS5.1-5.4 1 20 K

- ------ � Bush housing HAN7D 8-pole 10A PG11 1

- ------ � Plug insert HAN3A 4-pole 10A 1

- ------ � Pressure screw plastic PG11 1

XSD 7104405 Kit-SVC cable conduit, fieldbus

FIELDBUS

IPC Web Server

1

A

19

19

�X

X

- ------ � Socket housing HAN16B 2x locking 1

- ------ � Bush housing f.leading 3cables HAN16E 1

- ------ � Allan head cap screw M4x10DIN912-A2-70

4

- ------ � Washer D4,3 DIN125 type A 4

XS4 7186165 KitSVC flow control interface XS4 1 14 F,P

- ------ � Bush housing HAN16A 16-pole 10A PG16 1

- ------ � Socket insert HAN16A 16-pole 16A 250V 1

- ------ � Conduit connection,metal PG16 1

Note A: To be ordered separately

62 Parts


Safety valve


- 203432 Safety valve 100 bar HT 1 A 1 - 2 VT

- 394593 SERVICE KIT 1

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1


Note A: Do not use in conjunction with pump SN1710.

Line Filter


- 394909

394908

394907

Assembly, line filter 1x230VAC 32A

Assembly, line filter 3x480VAC 90A

Assembly, line filter 3x400VAC/N 63A

1

1

1

A

A

A

7

7

7

1

2,3,5,6

4

Note A: Since April 5th 2005 also available for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5 012,025

Cover for Level Sensor


- 7170022 KIT, cover, level sensor - replaced by 1 3 - 5 025-100

- 7174052 KIT, cover, level sensor 1 3 - 5 050‐100

Parts 63


Reinforced Covers, Retrofitting Kits Tank Cover I & II

V100

V012 ... V050

Fig. 4 Reinforced cover


- 7157652 Kit-Retrofit VB012 Pf1 PA Lidreplacement for P/N 203795

1 A 3 - 5

14

012

X,M,C,E

- 7157651 Kit-Retrofit VB012 Pf1 PA TB Lidreplacement for P/N 203795

1 A 3 - 5

14

012

P,F


1 A 3 - 5

14

025

X,M,C,E


1 A 3 - 5

14

025

P,F


1 A 3 - 5

14

050

X,M,C,E


1 A 3 - 5

14

050

P,F

- 7192000 Kit Tank cover II (finger guard, 4 washers)for Swivel arm hinge and tank lid support

1 A all above

- 7157634 Kit-ACC VB100 PF3 cover Counterbalancereplacement for P/N 207790

1 3 - 5 100

NOTE A: Kits will include kit P/N 7192000 beginning approx. 12/2013

64 Parts


Accessories for Pneumatic Connection by theCustomer

Part Description

419926 Fitting, G 1/8 1x iG 1/8 Feed Valve

(Solenoid Air Connection)419865 Quick Thread‐in Fitting, ‐G‐d06‐G 1/8‐0000

252998 Air Operated Hose, D8.0 d6.0 PTFE

403717 Air tube NW8 D10 PTFE

442495 Female Air Coupling, iR 1/4 NW7.2 L43 SW 22 Pneumatic Pressure Control andBypass Control408846 Quick Thread‐in Fitting, ‐G‐d06‐G 1/4‐0000

255136

252998

Air Operated Hose, D8.0 d6.0 PU blue or

Air Operated Hose, D8.0 d6.0 PTFE

252978 Female air coupling d6 NW7,2 L60 Pneumatic Pressure Control andBypass Control255136

252998

Air Operated Hose, D8.0 d6.0 PU blue or

Air Operated Hose, D8.0 d6.0 PTFE

419872 Female air coupling d6 NW5 L44 Inert Gas

252998 Air Operated Hose, D8.0 d6.0 PTFE

Schedule of Fasteners

Number Description Part

F1 Hexagon nut, M6, DIN439 B 259213

F2 Flat head screw, M8x16, DIN7991 408826

F3 Serrated lock washer, D8,4, DIN6798 A 291384

F4 Hexagon nut, M8, DIN934 250144

F5 Allan head cap screw, M8x30, DIN912, stainless 314370


F7 Hexagon head screw, M8x16, DIN933 415312

F8 Washer, D8,4, DIN125, type B, stainless 256853

F9 Allan head cap screw, M8x50/10.9, DIN912 250035

F10 Disc spring, A16x8,2x0,9, DIN2093 type A 251948



F13 Washer, D5,3, DIN125 type A 255264


F15 Allan head cap screw, M8x65/10.9, DIN912 256829



F18 Washer, D6,4, DIN125 type B 250095


Continued ...

Parts 65


Number Description Part

F20 Allan head cap screw, M8x 35/10, DIN912 250034

F21 Allan head cap screw, M5x60, DIN912 A2/70 206089

F22 Washer, D16 d8 H3 413663

F23 Hexagon nut, M6, DIN980 V 255302

F24 Pan head screw, D6x25, EjotPT, WN5451 207993

F25 Flat head screw, M4x10, DIN7991, stainless 260114


F27 Hexagon nut, M4, DIN980 V 255301


F29 Flat head screw, M5x12, DIN7991 254693







F36 Hexagon nut, M5, DIN934‐5.8, steel 250142


F38 Hex domed cap nut, M5, DIN1587 high 264402




F42 Holding plate, 12/25, Pt100 207721




F46 Allan head cap screw, M4x10, DIN912‐A2‐70 250073

F47 Pan head screw, D6x18, EjotPT, WN5451 207992


F49 Allan head cap screw, M5x16, DIN912 250021

F50 Knurled nut, M5, DIN466 416005

F51 Set screw, M5x20/45H, DIN913 422138

F52 Allan head cap screw, M5x6 DIN912, stainless 256836

F53 Serrated lock washer D4,3 DIN6798 A 265197

F54 Allan head cap screw M5x10 DIN7984 niro 457444


66 Parts


versablue adhesive melters model va and vt -...

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