pca technologies

PCA TECHNOLOGIESPLUG IN TO THE FUTURE

reliable products that will last the life of the cabletechnical backup and service 24/7jointer training and fault analysiscompetitive prices and timely deliveries

PCA Technologies manufacture and assembleproducts for cable accessories like Joints andTerminations and its associated components such asheatshrink tubing, earthing, glanding and so on; rightfrom 1.1 kV to 36 kV. We operate from our modern premises in India andoperate an independently registered quality systemtoo. Our extensive stockholding and kitting facility forcable type, size and voltage means we can offercomplex and non-standard systems on an ex-stockbasis. Quality and Service If you only want the lowest cost heatshrink kits, thereare others who can help you. If however, you arelooking for:

Then you need to contact us and see why we are thepartner of choice for many well known companiesboth here in the India and Overseas. At PCA, quality is integral to what we offer. Export Our export market continues to increase, by closelyworking with appointed agents and electric utilitycompanies. We export to most parts of the world includingEurope, The Middle / Far East and Africa. We are always interested in working with experiencedagents and are open to joint venture possibilities

COMPANY PROFILE

T SHAPED SEPARABLE CONNECTORS

PTPSC 630A / PTPSC 1250A

Capacitive Measuring pointPre-tested EPDM bodiesCable Sheath testing on liveconnectorsIntegrated Mechanical ConnectorUnlimited Shelf Life

Features:Copper or Aluminium ConductorsIndoor or outdoor6.6kV to 36kV single / 3 corepolymeric cables CN / IS / IEC Standards

Applications:

Kit Contents - Moulded EPDM bodies, Stress Control Elements, Earthing Kit, Connectors,Trifurcation Kit (for 3 core cables)

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PCA T Connectors are suitable for Transformer , Switchgear , HT Motors & other applications.The T Connectors are compatible with Type "C" Bushing (designed as per EN standard 50180& 50181) & are used with solid dielectric cables (XLPE, EPR or PVC) up to 36kV.

PTPSC 630A

PTPSC 1250A

*min. ø over core insulation after removal of the outer conductive layer

| PCA TECHNOLOGIES PAGE | 02

T SHAPED SEPARABLE COUPLING CONNECTORS

PTPCC-630A

PCA T Connectors are suitable for Transformer , Switchgear , HT Motors & other applications.The T Connectors are compatible with Type "C" Bushing (designed as per EN standard 50180& 50181) & are used with solid dielectric cables (XLPE, EPR or PVC) up to 36kV. Touch Proof Coupling Connectors PTPCC are designed to connect back end of Touch ProofSeparable Connectors PTPSC for parallel connections.

Capacitive Measuring pointPre-tested EPDM bodiesCable Sheath testing on liveconnectorsIntegrated Mechanical ConnectorUnlimited Shelf Life

Features:For Back to Back ConnectionsCopper or Aluminium ConductorsIndoor or outdoor6.6kV to 36kV single / 3 corepolymeric cables CN / IS / IEC Standards

Applications:

Kit Contents - Moulded EPDM bodies, Stress Control Elements, Earthing Kit, Connectors,Trifurcation Kit (for 3 core cables)


PTPCC 630A

*min. ø over core insulation after removal of the outer conductive layer


COUPLING SURGE ARRESTER

PTPCSA

For protection of cableCapacitive Measuring pointUnlimited Shelf Life

Features:Indoor

Applications:

Kit Contents - Surge Arrester with Pre-Moulded body


The screened gapless surge arrester is a “T“-shaped product. It is designed for directconnection onto outer cone bushings in accordance to EN50180 & EN50181 withinterface type “C” or for parallel connection mating to the rear entry of the base TConnectors designed for system voltage up to 36 kV.

Class 1 - for separable connector type PTPSC

Class 2 - for separable connector type PTPSC


Heat Shrink Tubings Heat Shrink Technology uses speciality polymers, extrudedinto tubings and moulded into various shapes for providinga range taking, long lasting, easy to install technique forJointing and Terminating MV solid dielectric and paperinsulated cables. The formulation uses polyolefins mixed with variouschemicals to make it suitable for use over cables. Thefollowing process is followed:

Worldwide, Heat Shrink technology is widely used toJoint and Terminate MV electric cables. The technologydeploys Heat Shrink tubings and moulded shapes.

HEAT SHRINK CABLE JOINTS & TERMINATIONS

COMPOUNDING

EXTRUSION BEAMING EXPANSION

Moulded Shapes Generally, the moulded shapes are designed to insulate, provide environmental seals, anti-tracking surfaces and creepage extensions. These are normally injection moulded and expanded using SPM's and special mandrels /fixtures.

Process of Heat Shrink Tube manufacturing


CrimpingThermal WeldingMechanical Connectors Insulation Piercing Device (LV)

Conductor Connection The conductors used for cables are generallyaluminium or copper. For joining / terminatingthese conductors the following technologies areused for underground cables:

PCA Cable Joints are designed to accommodatecrimp and mechanical connectors.

CUSTOMISED DESIGNS ARE AVAILABLE ON REQUEST .

Tin plated Al and Cu alloys

Electric Stress in an XLPE Cable

Cable dielectricCable construction and dimensionsElectric stressSystem fault levelsEarthing parametersApplication

Designs Standard kit designs are based on cables conforming to IEC / IS standards.PCA excels in designs of customised cable accessories as per the application and need of itscustomers.Key variables necessitating customisation :

*Customised designs of H.S Joints and Termination are available on request


PCA 1.1kV - 1 Core XLPE/PVC Cable Kits

PCA 1.1kV - 3/3.5/4 Core XLPE/PVC Cable Kits

*Number of Cores to be specified by customer at the time of order


PCA 3.3kV (E) - 1 Core XLPE Cable Kits

PCA 3.3kV (E) - 3 Core XLPE Cable Kits


PCA 3.3 kV (UE) - 6.6 kV (E) - 1 Core XLPE Cable Kits

PCA 3.3 kV (E/UE) - 6.6 kV (E) - 3 Core XLPE Cable Kits


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PCA 6.6 kV (UE) - 11 kV (E) - 1 Core XLPE Cable Kits

PCA 6.6 kV (UE) - 11 kV (E) - 3 Core XLPE Cable Kits


PCA 11 kV (UE) - 22 kV (E) - 1 Core XLPE Cable Kits

PCA 11 kV (UE) - 22 kV (E) - 3 Core XLPE Cable Kits


PCA 33 kV (E) - 1 Core XLPE Cable Kits

PCA 33 kV (E) - 3 Core XLPE Cable Kits


MV Cable terminations

Typical Application:

In areas of extreme environmental conditions and high electrical stress, the tubing protectsCable insulation & or substrates from erosion caused by leakage current. The antitrackingsealant provides a moisture proof environmental seal to the substrate. The tubing is normally used in Cable Terminations for voltages > 1 kV. It is available in various sizes, generally expanded in the ratio 3:1 to make it range taking.

ANTI-TRACKING INSULATION TUBINGPAT


D* = Inner diameter as suppliedd* = Inner diameter after fully recovered


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HIGH INSULATION TUBINGPGT

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MV Cable Joints


The tubing provides an excellent insulating cover over the connection of jointed single andmulticore cables. Tubing is used in joints for cables with solid dielectric XLPE, rubber, PVC orPILC (MI/MIND) insulation. The tubing is normally used in Cable Joints for voltages > 1 kV. It is available in various sizes, generally expanded in the ratio 2.5+:1 to make it range taking.

PCA TECHNOLOGIES |

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HIGH INSULATION / ELASTOMERIC DOUBLELAYER TUBINGPEGT


MV Cable Joints


The tubing provides an excellent insulating cover over the connection of jointed single andmulticore cables. Tubing is used in joints for cables with solid dielectric XLPE, rubber, PVC orPILC (MI/MIND) insulation. The tubing is a dual wall tubing with an inner Elastomeric Layerand a heat shrink outer layer. The tubing is normally used in Cable Joints for voltages > 1 kV. It is available in various sizes, generally expanded in the ratio 2.4+:1 to make it range taking.

a = As suppliedb = After free recovery


STRESS CONTROL TUBING

PSCT

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MV Cable Terminations & Joints


The Stress control tubing provides the stress control function for cable terminations & jointsof solid dielectric XLPE, rubber, PVC or PILC (MI/MIND) insulated screened cables. The tubing is normally used in MV Cable Joints & terminations > 3.3 kV. It is available in various sizes, generally expanded in the ratio 2+:1 to make it range taking. Design software for customised applications / selection available.

PCA TECHNOLOGIES |


Stress Control Tubing for upto 24kv

Stress Control Tubing for upto 36kv


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SEMI-CONDUCTIVE / INSULATION DOUBLELAYER SCREENED INSULATING COMPOSITETUBINGPDWT

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MV Cable joints


It is a screened insulating, composite tubing. The inner layer provides an excellent insulatinglayer over the connection of jointed single and multicore cables. The outer layer provides aconductive layer (screen function) for joints used on cables with XLPE or rubber or PVCinsulation and on paper insulated cables. The tubing is normally used in MV Cable Joints > 1kV. It is available in various sizes, generally expanded in the ratio 2.5+:1 to make it range taking.

PCA TECHNOLOGIES |

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SEMI-CONDUCTIVE / INSULATION / ELASTOMERTRIPLE LAYER SCREENED INSULATINGCOMPOSITE TUBINGPTRT

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MV & HV Cable Joints


It is a triple extruded composite joint sleeve. The combination of the inner elastomeric layerand the heat-shrink middle layer provides a reliable insulation replacement over theconnection of jointed cables. The black outer layer is conductive and provides the screeningfunction. The tubing is normally used in MV & HV (72kV) Cable Joints > 1kV. It is available in various sizes, generally expanded in the ratio 2.5+:1 to make it range taking.

PCA TECHNOLOGIES |

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MEDIUM WALL INSULATION TUBING WITH /WITHOUT HOT MELT ADHESIVE COATING

PRA2 / PR2


LV & MV Cable Joints & Terminations


It is a general-purpose medium wall tubing supplied with (co-extruded) or without adhesivecoating. It is used for cable outer sheath replacement, sealing and corrosion protection oruncoated as an insulating material or protective cover for LV & MV Cables. The tubing is normally used in LV & MV Cable Joints & terminations from 1kV onwards. It is available in various sizes, generally expanded in the ratio 3+:1 to make it range taking.



Insulation Tubing with Hot Melt Adhesive Coating - PRA2

PCA TECHNOLOGIES |PAGE | 29


Insulation Tubing without Hot Melt Adhesive Coating - PR2


MEDIUM WALL INSULATION TUBING WITH HOTMELT ADHESIVE LINEDPRTM

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HEAVY WALL INSULATION TUBING WITH /WITHOUT HOT MELT ADHESIVE COATING

PRA3 / PR3



Insulation Tubing with Hot Melt Adhesive Coating - PRA3


Insulation Tubing without Hot Melt Adhesive Coating - PR3

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HEAT SHRINK BUSBAR INSULATING TUBES

PBTM / PBTH

Insulation of Rectangular/round Busbar & or Live conductors


This tubing provides an excellent insulating layer and flashover protection over copper oraluminium busbars. The use of the tubing provides equipment designers an ability to reducethe air spacing between busbars by providing insulation enhancement. Its built-in flexibilitycan be used on irregular shapes without creasing of the tubing occurring. It has excellentresistance to tracking and weathering. Can be used indoors or outdoors. It’s a Non-Halogen tubing. The tubing is normally used in MV applications > 3.3kV It is available in various sizes, generally expanded in the ratio 2 to 2.5+:1 to make it rangetaking.



Medium Wall Tubing - PBTM

Heavy Wall Tubing - PBTH


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MV & HV Cable terminations


In areas of extreme environmental conditions and high electricalstress, the antitracking skirts provide Extra creepage over theAntitracking tubing. The antitracking sealant provides a moistureproof environmental seal to the substrate. The shed is normally used in Cable Terminations for voltages > 1kV. It is available in various sizes, generally expanded in the ratio2.5:1 to make it range taking. Material: Thermoplastic co-polymer material, electricallyinsulating, non-tracking, erosion and UV-resistant.

HEAT SHRINK RAIN SHEDS

PHSRS


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HEAT SHRINK BOOTS

PHSRAB / PHSSB

Product Designation - PHSRAB

Product Designation - PHSSB

HEAT SHRINK RIGHT ANGLE BOOTS

HEAT SHRINK STRAIGHT BOOTS


HEAT SHRINK SPREADER CAPS (BREAKOUTS)

PHSSC-2 / PHSSC-3 / PHSSC-4

4 way Breakouts2 way Breakouts 3 way Breakouts

MV & HV Cable terminations


In areas of extreme environmental conditions and high electrical stress, the antitrackingBreakouts are used to seal the crotch portion of the cable and protecting the cable fromerosion by flow of leakage currents. The antitracking sealant provides a moisture proofenvironmental seal to the substrate. The Breakout is normally used in Multicore Cable Terminations for voltages > 1 kV. It is available in various sizes, generally expanded in the ratio 2.5:1 to make it range taking. Material: Thermoplastic co-polymer material, electrically insulating, non-tracking, erosion, UV& impact resistant.

Heat Shrink Spreader Caps/ Breakouts (Red)


LV & MV Multicore Cable terminations & Joints


In areas of extreme environmental conditions, the insulating & weatherproof breakouts areused to seal the crotch portion of the cable and providing a smooth transition to the cores. Inboth applications for terminations and Joints, the breakout protects the cable from anymoisture entry. Hot Melt adhesive provides watertight and environmental seal. The Breakout is normally used in Multicore Cable Terminations for voltages from 1 kV & above. It is available in various sizes, suitable for 2, 3, 4 & beyond, generally expanded in the ratio2.5:1 to make it range taking. Material: Semi-rigid thermoplastic material, electrically insulating, weather, corrosion andimpact resistant.

Heat Shrink Spreader Caps/ Breakouts (Black)

2 way Breakouts - PHSSC-2

E = Expanded R = Recovered






| PCA TECHNOLOGIES PAGE |40

LV, MV & HV Cable end seals


Heat Shrink, insulating and impact resistant cable end caps areused to seal the cables of various sizes against ingress ofmoisture. Hot Melt adhesive provides watertight and environmental seal. Materials: Semi-rigid thermoplastic material, electricallyinsulating, weather, corrosion and impact resistant.


HEAT SHRINK CABLE END CAPS

PHSCEC

E = ExpandedR = Recovered

LV & MV conductor connections for Cable terminations & Joints


Mechanical connectors are designed for use in LV and MV applications. The Connectors consist of a tin-plated body, shear-head bolts and inserts for small conductorsizes. Made of special aluminium alloy, these contact bolts are shear-head bolts withhexagon heads. The bolts are treated with a lubricating wax. Both versions of contact bolts removable/irremovable are available. The body is made of a high-tensile, tin-plated aluminium alloy. The internal surface of theconductor holes is grooved. Lugs are suitable for outdoor and indoor applications and areavailable with different palm hole sizes. Mechanical connectors for Straight & transition Joints are available as unblocked & blockedtype. Connectors are chamfered at the edges.

MECHANICAL CONNECTORS ANDMECHANICAL LUGS

PMC / PML

Mechanical Connector Mechanical Lug


Mechanical Connector

Mechanical Lug


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BRANCH CLAMP / RING CONNECTORS

PBC-B

LV Cable Branch Joints


4-core ring connectors: for solid and stranded Cu andAl conductors. Material: high-strength Al alloy (Al Mg Si), corrosion-resistant Contacts: brass (Cu Zn), electro-tinned Insulating parts: Glass fibre reinforced PA Screws: steel


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ALUMINIUM FERRULE

PFALX


ALUMINIUM LUG

PLALX



The copper braid is used as an earth lead for jointsand terminations. Material: Tinned Copper Wires

TINNED COPPER BRAIDS

PTCB

*Length as per customer's request


INSULATED COPPER BRAIDPICB



The copper braid is used as an earth lead for joints andterminations. This Copper braid is insulated with a Heat ShrinkableTube. Material: Tinned Copper Wires, Heat Shrink Tube



COPPER BRAID WITH SOLDER BLOCKSPCBSB



The copper braid is used as an earth lead for jointsand terminations. This Copper braid has solder block to stop moistureingress. Material: Tinned Copper Wires



JUBILEE CLIPSPJCSS

LV, MV & HV Cables


The clamp has a band that is continuously threaded enablingextra flexibility when adjusting the clip to the correct size. Thesmooth inside profile of the band and rolled edges giveprotection for all types of Cable Armour / Earthingconnections. Their corrosion resistance enables their use inapplications where higher corrosion resistance is required. Material: 304 Stainless steel


SUPPORT RINGSPSRGI

LV & MV Cable Joints


The support ring is used to protect the insulationcore by clamping the cable wire armour to the steelcase.


ALUMINIUM BACK UP RINGS

PABUR

LV, MV Cables


These Aluminium Backup Rings are used to hold to cable armour inconjunction with the worm drive clamp in the both straight through jointsand cable terminations. Material: Aluminium


SPLIT RINGS

PSSR

LV, MV Cables


These Aluminium Backup Split Rings are used tohold to cable armour in conjunction with the wormdrive clamp in the both straight through joints andcable terminations. A split ring with weak backprovides flexibility and makes it range taking. Material: Aluminium


TINNED COPPER WIREPTCW


CONSTANT FORCE SPRINGSPCFS

LV, MV & HV Cables


Constant Force Springs are a range of solderlessconnections for use on lead or aluminium sheaths andcopper screened cables.These springs are easily applied by rolling onto thesheath connections, whereupon it continues to exert aconstant pressure. The spring helps in improvingconnections with the earthing or grounding on Lead andAluminium cable sheaths, cable screening tapes or wiresand steel or aluminium armour wired cables. Material: SS/High carbon steel


GLANDSPCG

LV, MV Cables


These tubular PCA glands provide an effective moisture seal around the cable sheath andearth the cable armour wires. The gland fixings are made to match the stud spacings.Suitable for three-core (3core) SWA cables up to 36kV. Supplied with integral earthingfacility, heat shrink tube and worm drive clips, Nuts & Bolts. Material: Galvanised MS


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LINK BOXES WITH / WITHOUT SVL

PLB-X SERIES

MV & HV Cable Sheath Bonding


It is a Link Box, used for cross bonding and sectionalisation for medium & high-voltage singlecore cable systems. The link box can be used as grounding box or as link box, equipped withshield voltage limiters. Material: Link Box – Stainless Steel, Sheath Voltage Limiter- Zinc Oxide discs.


Stainless Steel Link Box with Sheath Voltage Limiters of appropriaterating


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YELLOW STRESS CONTROL / VOID FILLERMASTIC

PYMT



It is an oil resistant and stress relief mastic stripwith good flow properties. It is used when anadhesive seal and a void filling or stress relieffunction is required between heat shrinkablecomponents and cable substrates.


RED ANTI-TRACKING MASTIC

PRMT



It is a low temperature track resistant sealant,electrically insulating and flexible at low temperatures. It is used when a seal is required between heat-shrinkable components and cable substrates.


BLACK MASTIC

PBMT

LV & MV Cables


Black insulating mastic is used in LV and MVterminations and joints to protect the heat shrinkmaterial by covering the sharp edges of metallic parts. Itis also used for filling voids and irregular shapes andacts as an environmental seal to protect ingress ofwater and other environmental contaminants. It hasexcellent adhesion with metals, rubber, Plastics etc. Material: Butyl based


MV & HV Cables


It is a silicon grease. It is used to smoothen out any uneven insulation surfaces onscreened plastic and rubber insulated cables. It is also used to lubricate and mountmoulded devices on the solid dielectric cables.

SILICONE GREASEPSG-1


LV & MV Cables

G.I. Wire typeG.I. Strip type, etc. in various sizes with Aluminium foilPunched Metal sheets without any Aluminium Foil Backup


Metal canisters are used to provide mechanical protection on the jointing systems.Different types of Metal Canisters designs are available e.g.

*Aluminium Canister also available for Telecommunication applications. Material: GI / Aluminium

V.B CANISTER / METAL CANISTERPVBCS / PVBCR



VENETIAN BLIND CANISTER STRIPS - PVBCS


VENETIAN BLIND CANISTER WIRE - PVBCR

GI WIRE MESH

PGIWM

LV & MV Cables


GI wire mesh is a knitting of a fine wire into a double thickness flat stocking. The tape ishighly flexible, light, corrosion and high temperature resistant, resistant to abrasionand physical damage. Mesh tapes are primarily used in cable joints for the purpose ofmechanical protection. Material: GI


COPPER BRAIDED TUBE

PCBT


MV Cables


Copper Braided sleeves/ tubes are made of tinnedcopper wire carriers and are used for screening the MVcable Joints. Some designs deploy copper wire meshwhich is to be applied half overlapped whereas theCopper braided tubes are simply mounted over coresbefore joining of conductor & thereafter used forscreening the insulated cores in conjunction withconstant force springs. Material: Tinned copper wires.


MV Cable Joints & End seals


It is a woven flexible copper mesh. The copper mesh is used to shield cablejoints and end seals. Material: Tinned copper wires.

COPPER WIRE MESH

PCWM



SELF-AMALGAMATING EPR INSULATINGTAPESPSAIT

MV & HV Cable Joints & Terminations and Sealing Applications


It is an insulating tape (self-bonding). This tape is used in joints and terminations forinsulation and sealing applications up to 66kV. this tape when stretched and applied overits own layers, it amalgamates. It applies a positive pressure over the substrata. Material: EPR

Lengths Avai lable : 3m, 5m, 9 .1m, 10mWidths Avai lable : 19mm, 25mm, 38mm, 50mm


SELF-AMALGAMATING EPR CONDUCTINGTAPESPSACT

MV Cable Joints & Terminations


It is a semi-conductive tape (self-bonding). Semi-conductive tape is used for stress reliefon joints and terminations and on shield restoration applications. Material: EPR

Lengths Avai lable : 5mWidths Avai lable : 19mm


SILICONE SELF AMALGAMATING TAPES

PSSAT

MV Cable Terminations & Bare Conductors


It is an insulating tape (self-bonding). This tape is used in MV cable terminations forproviding an insulating, anti-tracking and UV resistant surface over the cable insulationas well as sealing against moisture ingress. This tape when stretched and applied over itsown layers, it amalgamates. It applies a positive pressure over the substrata. Material: Silicone

Lengths Avai lable : 10mWidths Avai lable : 25mm


AL OXIDE CLOTH

PAOC

LV, MV & HV Cable Preparation


It is an abrasive paper. It is used to preparecables for terminating and jointing. Material: Abrasive material on textile backing.


Cables & Bundling Applications


SS ties are a great universal zip tie - they offer unparalleled strength, are metal detectable,and are well-suited to work in a variety of environments. They are ideal for bundling andsecuring a wide assortment of cable, wires, and assemblies even in the most extremetemperatures and severe environmental conditions. SS ties have high tensile strength. Material: Stainless Steel

STAINLESS STEEL CABLE TIESPSS316-X SERIES / PSS304-X SERIES


PCA TECHNOLOGIES

For further information on our products and services, visit us at:www.thepcatech.com

25, Shah Industrial Estate,Kotambi, Waghodia,Vadodara,Gujarat, 391510

[email protected]

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