pdi svs can am

8/18/2019 PDI SVS Can Am

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PRE-DELIVERYBULLETIN

CAN-AM®SSV

October, 2015 Subject: Pre-delivery Inspection Can-Am® DefenderSeries

No. 2016-8

REVISION 4

March, 2016

UNDERLINE TEXT(S) BETWEEN ARROWS IS (ARE) ADDED ELEMENT(S) TO THE PREVIOUS PUBLICATION.

YEAR MODELS MODEL NUMBERS

2016 Base, DPS, and XT All

TABLEOFCONTENTS

Page Page

IMPORTANT NOTICE....................... 2

UNCRATING THE VEHICLE ............... 2Disassembling the Crate . .. .. ... .. ... .. .. ... .. 2

Removing the Vehicle from the Crate . . . . . . . 3

Disposing of the Crate......................... 4

PROCEDURES................................ 4

Preparation ...................................... 4

Installing Front Shocks.. .. .. .. ... .. ... .. .. ... .. 5

Installing Rear Wheels......................... 5

Installing the Cage... .... .... ... .... .... ... .... . 5

Connecting the Battery .. ... .. ... .. ... .. .. ... .. 6

Installing the Seat Belts . ... .. ... .. ... .. .. ... .. 7

Installing the Driver Seat Backrest (ApplicableModels) ....... ...... ....... ...... ........ ...... .. 7

Securing the Rear Bulkhead .................. 8

Installing the Headrests . ... .. ... .. ... .. .. ... .. 8

Installing Side Nets............................. 8

Installing Roof (Applicable Models) . . . . . . . . . . 8Installing Previously Removed Body Panels 9

Installing the Accessories ..................... 10

Installing the Vehicle Decals .................. 10

FLUIDS......................................... 10

SET-UP......................................... 10Tire Pressure .................................... 10

Removing the Protective Materials .......... 10

Doing All Recalls and All Other ModificationsRequested by BRP ............................. 10

B.U.D.S. PROGRAMMING................. 10Diagnostic Connector Location .. .. .. .. .. .. .. . 10

Connecting the PC to the Vehicle .. .. .. .. .. .. 1

Establishing the Communication With

B.U.D.S... . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 1Saving Changes and Exiting the B.U.D.S.Session........................................... 13

ADJUSTING THE SUSPENSION .. .. .. .. . 13

FINAL INSPECTION......................... 13Cleaning the Vehicle... ... ... .... ... ... .... ... .. 13

Delivery To Customer.......................... 13

Printed in Canada. (tbl2016-003_rev4 en MS/AP/MS)

©2016 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

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®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.


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UNCRATING THE VEHICLE

IMPORTANTNOTICEThis bulletin must be used in conjunction with the check list enclosed in the bag with the OPERATOR’S GUIDE . Make sure that PRE-DELIVERY CHECK LIST is completed and signed.

IMPORTANT

To obtain warranty coverage, pre delivery procedures must be performed by an authorized BRP Can-Amdealer/distributor. Apply all necessary torques as indicated.

NOTE: The information and components/system descriptions contained in this document are correct atthe time of publication. BRP however, maintains a policy of continuous improvement of its products with-out imposing upon itself any obligation to install them on products previously manufactured.

Due to late changes, there might be some differences between the manufactured product and the de-scriptions and/or specifications in this document. BRP reserves the right at any time to discontinue orchange specifications, designs, features, models or equipment without incurring obligation.

The illustrations in this document show the typical construction of the different assemblies and may notreproduce the full detail or exact shape of the parts. However, they represent parts that have the sameor similar function.

The content of this bulletin is designed as a guideline only. All mechanics performing pre-deliveryprocedures should have attended the current model year service training.

Further information or inquiries should be directed to your service representative and/or specificSHOP MANUAL sections.

Please complete the PRE-DELIVERY CHECK LIST for each vehicle and retain a customer-signedcopy.

Make sure the customer receives the OPERATOR’S GUIDE , PRE-DELIVERY CHECK LIST signed copyand SAFETY DVD .

WARNING

Torque wrench tightening specifications must be strictly adhered to. Where specified, install newlocking devices (e.g. lock tabs, elastic stop nuts). If the efficiency of a locking device is impaired,it must be renewed.

UNCRATING THEVEHICLE

Disassembling the Crate1. Carefully lay crate on its bottom.

NOTICE Allowing crate to drop may cause se-rious damage to vehicle.

2. Remove all screws retaining crate top to side-walls.

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UNCRATING THE VEHICLE

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3. Remove top of crate.

4. Remove screws securing sidewalls to cratebase.

5. Unscrew sidewalls one at the time.

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6. Remove all protective wrapping.

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1. Protective wrapping

Removing the Vehicle from theCrate

1.If applicable, remove roof from rear cage section,

keep plates and screws.

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2. Remove front cage from vehicle.

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3. Remove rear cage from crate.

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4. Cut and remove all straps.

PREDELIVERY 2016-8 3 / 13


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PROCEDURES

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TYPICAL STRAP

5. Install rear wheels. Refer to INSTALLING REAR WHEELS .

6. Lower wheels onto 2x6 planks.

7. Raise and lower front wheels onto 2x6 planks.

8. Push vehicle off crate.

Disposing of the CrateThis crate is designed to be disassembled easilyin order to be stacked with very low height or tobe disposed as per environmental regulations.

1. Pull canvas off top and sidewall wood struc-tures.

2. Stack or dispose as per local environmental reg-ulations.

PROCEDURESUnless otherwise indicated, follow the order in

which the procedures are presented. Skip anyprocedures that do not apply to the model youare working on.

Preparation1. Remove panels.

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2. Open front service cover.

2.1 Pull towards front of vehicle to release.

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3. Remove front both fenders.



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PROCEDURES

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Installing Front Shocks1. Raise front of vehicle with jack under skid plate.

2. Remove and discard upper shock bolt on fire-wall.

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3. Lift front of vehicle and install shock on frame.

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Installing Rear Wheels1. Raise rear of vehicle.

2. Clean brake discs with approved XPS brakecleaner.

3. Install wheels.

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Installing the CageDo not tighten cage screws until all of them areinstalled.

1. Install rear cage section.

NOTE: Use the "yellow zinc" M10 retaining nutsfor cage until indicated otherwise.

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Observe proper screw orientation in image.

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2. Loosely position front cage section and fasteners. Observe proper screw orientation in image.



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PROCEDURES

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3. Rotate front cage section in to position.

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Observe proper screw orientation in image.

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Use the black retaining nuts. Observe properscrew orientation in image.

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4. Tighten all cage screws.

TIGHTENING TORQUE

All M10 Cage Screws 67.5 N•m ± 2.5N•m

(50 lbf•ft ± 2 lbf•ft)

Connecting the Battery1. Raise passenger seat.

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2. Remove storage box, if equipped.

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3. Remove battery cover.



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PROCEDURES

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NOTE: The battery should be connected onlywhen properly activated and charged.

Refer to the CAN-AM SIDE-BY-SIDE VEHICLES BATTERIES ACTIVATION, CHARGING AND

MAINTENANCE BULLETIN and to instructionsnotice attached to battery for proper activat-

ing, charging and maintenance procedure.

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Installing the Seat Belts1. Remove passenger backrest.

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2. Fold down center seat.

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3. Install top seat belt anchors.

64.5 ± 6.5Nm

7/16 x 20

64.5 ± 6.5Nm

7/16 x 20

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4. Install center seat belt retractor.

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Installing the Driver SeatBackrest (Applicable Models)1. Slide seat to front position.



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PROCEDURES

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Securing the Rear Bulkhead

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NOTE: Ensure air intake hose is not deformed.

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Installing the Headrests

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Installing Side Nets

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Side nets are adjustable and must be kept as tightas possible. To adjust side nets proceed as fol-

lows:1. Secure side net with buckle.

2. Pull on four adjustment straps to tighten.

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Installing Roof (ApplicableModels)

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PROCEDURES

Reuse screws.

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WARNING

Failure to properly install the roof may lead

to roof flying off the vehicle while riding ortransporting the vehicle.

Installing Previously RemovedBody Panels

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B.U.D.S. PROGRAMMING

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Installing the Accessories1. Install accessories (if any) as per their installa-

tion instructions (included in each kit).

2. Install any other equipment required by law (ifany).

Installing the Vehicle Decals1. Install decals on vehicle according to customer

country language and local legislation.

2. Ensure that the new decals are installed at thesame location and over the factory installed de-cals.

FLUIDSCheck/fill fluid levels according to the PREDE- LIVERY CHECK LIST . Procedures are available inthe MAINTENANCE section of the OPERATOR'S GUIDE or SHOP MANUAL.

SET-UPCheck items according to the PREDELIVERY CHECK LIST .

Tire PressureTIRE PRESSURE

Front 97 kPa (14 PSI)

Rear 124 kPa (18 PSI)

Removing the Protective

MaterialsEnsure that all protective materials are removedfrom vehicle.

Doing All Recalls and All OtherModifications Requested byBRPSearch the unit's serial # in the KNOWLEDGE CENTER .

Complete applicable recall or factory-directedmodification.


Diagnostic Connector Location

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Connecting the PC to theVehicle

REQUIRED TOOLS

DIAGNOSTIC CABLE(P/N 710 000 851)

MPI-2 INTERFACE CARD(P/N 529 036 018)or

MPI-3 INTERFACECARD (P/N 529 036 353)

1. Locate the 6-pin diagnostic connector, refer toDIAGNOSTIC CONNECTOR LOCATION .

2. Disconnect the 6-pin diagnostic connector fromits holder (protective cap).

3. Connect one end of the MPI-2 or MPI-3 diag-nostic cable to the vehicle connector.

4. Connect the other end of diagnostic cable to theMPI-2 or MPI-3 interface card.

vdd2006-001-151

DIAGNOSTIC CABLE CONNECTED TO MPI-2 INTERFACE CARD

NOTE: An optional MALE-FEMALE EXTENSION SE-RIAL CABLE (P/N DB9) available at electronic retailoutlets can be used between diagnostic cable andMPI-2 or MPI-3 interface. Do not exceed 7.6 m(25 ft).

529035697

OPTIONAL MALE-FEMALE EXTENSION SERIAL CABLE

5. Connect the MPI-2 or MPI-3 interface card tothe USB port of a PC (personal computer).

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MPI-2 INTERFACE CARD CONNECTED TO USB PORT

Establishing theCommunication With B.U.D.S.Before beginning, find the latest version available

on Knowledge Center and compare it with the oneinstalled on the PC. If necessary, download andinstall the latest version.

1. Connect the PC to vehicle.

2. Using one of the provided ignition keys, actvate the electrical system by turning the ignition switch to ON position. DO NOT start theengine.

3. Start B.U.D.S. and logon.

4. Wait during detection setup.

5. Ensure the status bar shows the Kw2000 pro

tocol and the appropriate number of modules toits right according to the vehicle model.

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TYPICAL - SUCCESSFUL CONNECTION

1. Connection protocol 2. Numbe r of modules read

6. Click the Read Data button.



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B.U.D.S. is now ready for edition, programmingand for diagnostics.

Entering the Customer's Name

When starting the vehicle, the multifunction dis-play will show the name of the customer.

To set the customer name in the multifunction dis-play:

1. Click on the VEHICLE tab to open the vehicle

information page.

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VEHICLE TAB

2. Type the name of the customer.

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3. Click on WRITE DATA to save the informationin the ECM.

NOTE: After you are finished typing the name,B.U.D.S. automatically updates the Delivery Dateon the screen.

Resetting the Trip Hours and the TripDistance

1. Select the VEHICLE tab.

2. Click on the RESET TRIP buttons to reset theinformation.

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RESET TRIP BUTTONS

NOTE: It can also be done directly on the info-cen-ter, using the selector button.

Selecting the Language and theSpeedometer Reading

Gauge settings can be changed to accommodatethe owner preferences:

– Language (English, French, Spanish, Dutch,etc.)

– Units (Miles or Kilometers)

– Time clock (12hr or 24hr)

1. Select SETTING tab and CLUSTER page.

2. Modify the selections in accordance with theowner preferences.

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1. Language 2. Units 3. Time clock



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FINAL INSPECTION

Checking for Fault Codes

Click on FAULT tab and check if there are activefaults.

– If so, service vehicle then clear all occurredfaults.

NOTICE After a problem has been solved,ensure to clear the fault(s) in the ECM. Thiswill properly reset the appropriate counter(s).This will also records that the problem hasbeen fixed in the ECM memory.

Saving Changes and Exiting theB.U.D.S. Session1. Click on WRITE DATA button to transfer new

settings and information to the ECM.

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WRITE DATA BUTTON

2. Click on EXIT button to end session.

3. Disconnect all cables and hardware from vehi-

cle.

4. Ensure to reinstall the connector into its hous-ing.

ADJUSTING THE

SUSPENSIONThe choice of suspension adjustments vary withvehicle load, personal preference, riding speedand terrain condition. Refer to appropriate shopmanual for complete adjustment procedures.

WARNINGSuspension adjustment could affect vehiclehandling. Always take time to familiarizeyourself with the vehicle behavior after anysuspension adjustment has been made.

Refer to the OPERATOR'S GUIDE or SHOP MAN- UAL for factory settings and procedures.

FINAL INSPECTIONUsing the PRE-DELIVERY CHECK LIST , verify aitems indicate under FINAL INSPECTION .

Cleaning the Vehicle1. Wash and dry the vehicle.

NOTICE Never use a high pressure washer toclean the vehicle. USE LOW PRESSURE ONLY(like a garden hose). The high pressure cacause electrical or mechanical damages.

2. Remove any dirt.

3. Clean vinyl and plastic parts, using a chamois, aflannel cloth or a microfiber cloth with XPS APurpose Cleaner.

NOTICE It is necessary to use a chamois, aflannel cloth or a microfiber cloth on plastiparts to avoid damaging surfaces. Never clean

plastic parts with strong detergent, degreasingagent, paint thinner, acetone, products containing chlorine, etc.

4. Clean the entire vehicle, including metalliparts, with XPS ATV wash.

5. Painted parts which are damaged should beproperly repainted to prevent rust.

Delivery To CustomerBefore Delivery of the Vehicle

Complete the PRE-DELIVERY CHECK LIST .

The customer must read and sign the PRE-DELIVERY CHECK LIST .

Give OPERATOR’S GUIDE and SAFETY DVD tocustomer.

Any person who rides this vehicle should read andunderstand all the information given on hang tagand safety labels before riding.

pdi svs can am

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