plantconnect insights
TRANSCRIPT
An ISO 9001:2008 company
PlantConnect® Insights
Historian & Data Management
www.plantconnect.net
Internet of Things (IoT) Platformfor
Monitoring & Controlof
Industrial Devices
PlantConnect® Insights
Historian and Data Management Solution
for continuous and discreet manufacturing facilities
Hardware neutral
Data acquired from multiple sources
Cloud / on-premises deployment
Handles Batch / Continuous production
Deployment
• Connect to various plant
equipment using
PlantConnect DAM
• Additional data from –
manual data entry
screens, other enterprise
systems
• All data is sent to
PlantConnect Insights
server installed on
premises / in cloud
• The server processes the
data… tops it up with
intelligence… presents to
different types of users
• Each user sees what is
relevant to him/her
Functional Modules
Data Acquisition
Historian
Alarm Management
Condition Based Processing
Dashboards
Reporting
Configuration & Security
Data Acquisition
• Data acquisition methods
– PlantConnect DAM to collect real time data from devices - DCS / PLC / HMI /
Controllers / Others
– Input drivers to collect data from enterprise systems like ERP
– Manual data entry
– API to accept data from 3rd party data loggers
• DAM Supports standard protocols like
– OPC DA, OPC UA
– Modbus TCP, Modbus RTU
– Many others
• Watchdog service to restart DAM in case of crash. This ensures
minimal data loss
• Adequate data storage in DAM in case of server unavailability
Historian
• PlantConnect Server uses Apache Tomcat Web
Server which has high availability and scalability
• Secure data storage in binary files
• Option of using Big Data Framework
• Easy and fast data retrieval
• Long term storage of data
• Automatic data archiving
Historian
• View / print historical data values
• View / print historical data trend
• View / print alarms archive
• Rollup data views
• Apply simple functions like avg., min., max.
• Export data to CSV / SQL / Custom format
• Send exported data to other systems via FTP, web service etc.
• Schedule data export
Alarm Management
• Parameter limit based alarms
• Conditional alarms (see details
on next slide)
• Alarm alert on browser client,
mobile app
• Alarm alert by SMS, email
• Alarm escalation
Condition Based Processing
Define conditions
• Based on multiple parameters
• Multiple conditions joined by AND / OR
• Attach periodicity / number of occurrences to the
condition
Examples -
(Pressure1 < 68 AND Valve1 = OFF )
If this occurs 5 times in 30 minutes, then set condition true
(Abs(Zone1Temp – Zone1SetTemp) >= Zone1TempTolerence OR
Abs(Zone2Temp – Zone2SetTemp) >= Zone2TempTolerence )
If this condition occurs and stays for 10 seconds, set condition true
Condition Based Processing
Condition ProcessingAttach condition to one of following
Condition
Based Alarms
Generates an alarm
when condition
occurs
Condition Based
Maintenance
Generates
maintenance workflow
State change
Records a state
change for device /
process when
condition occursExecute logic
Executes custom
logic when condition
occurs. Used for
performance /
efficiency calculations
Execution of Custom Logic
• Plug-in custom logic modules. These are
executed
– Time based
– Every polling cycle
– Based on condition evaluation
Dashboards
• Tree view of devices with current device status
• System level and device level dashboards
• Standard / custom widgets
• Widgets displayed based on user role
• Drill down to individual devices from the dashboard
Reporting
Reports & Charts
Standard(Standard reports & charts for specific
domains)
Custom(Custom reports &
charts developed for you)
Report Builder
(A powerful tool to define and publish
reports)
Reports accessible to users based on their role
Can be generated from any client machine in network
Reports are generated on user demand
Reports can be scheduled and distributed via email, printed, stored
Report Builder
Report Definition
Define reports consisting of raw data, configuration,
processed data, expressions etc.
Data grouping by interval
Functions like avg, min, max, sum etc. on detail and
summary sections
Publishing
Publish reports for specific devices and user roles
Once published, users can use the report like any
standard report
Reporting power in your hands
Configuration & Security
• Extensive configuration tool to configure sites, devices, parameters, users etc.
• Remote configurable DAM
Configuration
• Security is integral part of design
• User authentication & role based authorization
• Device – User matrix for access rights
• Secure data storage
• Secure data transfer from DAM to server
• Audit trail for all user actions
Security & Access Control
Project execution methodology
Study of RFP,
discussions and initial
quote
Site visit for technical
and commercial discussions and quote finalization
ORDER
Detail requirement analysis on
site + coordination
with automation
vendors, users
Custom development and testing
On-site installation for FAT and finalization
Commissioning and training to
users
Support
In a nutshell…
Presents meaningful Insightsfrom data
Available anytime, from anywhere to authorized users
Proven project execution methodology
Combination of standard product + custom development
Plant Connect Insights
Data Management, Historian & Reporting
Solution
Case Study
A Dairy in Gujarath, India - Connected to 7 devices
DCS for milk plant DCS for refrigeration
plant Milko scan - 2 Titrator - 2 Weigh bridge
- Objectives Real time
reporting, 38 reports
Maintenance alerts
Standard Reports for Dairy
32 standard reports. Some of these are -
• Cream Pasteurizer Report
• Mass Balance Report
• Equipment Master Report
• Equipment Running Hrs Report
• Lab Milk Testing Report
• LYE Uploading Report
• Milk Closing Report
• Milk Pasteurizer Report
• Process CIP Report
• Product Transfer Report
• Silo Testing Report
• Tanker CIP Report
• Utility Consumption Report
• Economizer, Cond and Accumulator Parameters Report
• Power Monitor Data Report
Thank You!
Dr. Arvind Tilak, CEO
Mr. Anand Taparia, Manager – Business Dev.
Or call us at +91 20 6500 4608
Ascent Intellimation Pvt. Ltd.‘Dnyanamayi’, 1, Shreeniketan Society,
Kothrud, Pune 411038, India
www.plantconnect.net