plantconnect plastics presentation
TRANSCRIPT
www.plantconnect.net
An ISO 9001:2008 company
PlantConnect®
Plastics Presentation
Features
Applications Case
Studies
PlantConnect®
Overview
Web based platformfor
Monitoring & Control
of
Machines
through
Intranet / Internet
Monitor
Devices• Same or different types of machines
Location• Located in a single or multiple plants (sites)
Time and place
• Anytime (24x7) • From anywhere
Frequency• Continuous OR Need-based
Any machine fitted with a controller/PLC
Which Machines
Injection Moulding Machine Extrusion Machine
Blow Moulding Machine Vertical Moulding Machine
Non-automated machines
Legacy machines or machines not fitted with automated controllers can also be connected
Business Drivers
Perform proactive maintenance
Use skilled manpower more effectively
Get a ‘differentiator’in support and service
Monitor plant KPIs: OEE, MTBF, etc
Get planthealth alertsvia SMS and email
Integrate plant data with enterprisesystems
Real timereports Build traceability in
production
Energy Monitoring
Detect cycle time, temparature deviations
Reduce downtime, rejections
Shift wise/machine wise production report
Reduce manual data entry
Components
Data Acquisition Server (DAS)• Installed at each site• Connects to machines, polls data and
sends to PlantConnect server
PlantConnect Server • Web server located anywhere on
internet / intranet• Receives data from all DAS• Provides functions to clients for real
time monitoring, reporting, analysis
Browser based client• PC• Tablet
• PlantConnect DAS installed on each site. It collects data from machines in real time
• The data from each site is sent to PlantConnect server through internet. Two options for data collection and upload –
- Continuous- Need based
• PlantConnect server processes the data…tops it up with intelligence…and presents it to different types of users like Support Team, Managers, Top Management
• Each user sees what is relevant to him/her
Deployment
Applications Case
Studies
Features
PlantConnect® Overview
Functional Modules
Visualization
Alarm Management
Historian
Asset Management and Maintenance
Data Analysis and Reporting
Integration
Configuration
Visualization
• Device tree• Hierarchical view of complete installation• Device status icons
• Role based dashboards – System level and Device level
• Drill down to individual devices from the dashboard
• Real time data values / trends
Visualization
• Real time data trend• Real time data values
• Android application• Access device status, real time data and
alarms from anywhere using your smart phone or tablet
Alarm definition• Define alarms based on parameter
value limits – low low / low / high / high high
• Define condition based alarms based on values of multiple parameters
Alarm generation• When any thresholds are crossed,
alarms are generated• Audio-visual display on browser• Alerts by SMS / email
Alarm Management
Alarm indication
Current Alarms Page
back
Historian
• View / print historical data values• View / print historical trend• Long term data storage
Data History
• Alarms archive view / print
Alarms History
• Export data to CSV / SQL / Custom format
• Schedule data exportData Export
back
Asset Health Management
• Maintenance scheduling – condition based / running hours based / periodic
• Maintenance alerts • Maintenance logging
Asset Maintenance
• Maintenance Due Report• Maintenance Logs
Maintenance Reports
back
• Define asset health conditions• Raise alerts when the condition occurs• Send SMS / Email for each alert
Data Analysis & Reporting
• Standard as well as customized reports• Automatic report scheduling and delivery as file,
email, hard copyReports
• Trends• Charts (X-Y chart, pie chart, bar chart etc.)
Charts
• Data entry engine – Define and generate data entry screens, for manual data
• Any report / chart can contain manual as well as automatic data
Data Entry Engine
back
Integration
• Get Data Interface• Integration with different data sources• Devices / OPC HDA / SQL / Custom
sources
Downward Integration
• Put Data Interface• Integration with Enterprise Applications• Data stored as binary files / CSV files /
SQL / XML / Custom format
Upward Integration
back
Configuration
• Extensive configuration tool to configure sites, devices, parameters, users etc
• Remote configurable DAS
Configuration
• User authentication – password + IP address
• Role based authorization • Device – User matrix for access rights• Secure data storage
Access Control and Security
back
Communication Drivers
Machine Manufacturer Controller Protocol Arburg Krauss Maffei Demag Battenfeld Engel Ferromatik Milacron Husky Windsor Other Manufacturers
Selogica Krauss Maffei B&R Mitsubishi FX2N
Selogica MC3F/MC4 Euromap OPC DA Mitsubishi FX2N Modbus RTU/TCP
PlantConnect® Overview
Features
Applications Case
Studies
Three pillars
Sample Widgets / Reports
Sample Widgets / Reports
Sample Widgets / Reports
Applications
PlantConnect® Overview
Case Studies
Features
• Project implemented by Plexpert GmbH (www.plexpert.de)• Client – MHR Kunststofftechnik GmbH, Company
manufacturing industrial plastic products• Central monitoring of Krauss Mafai injection moulding
machines• Objectives
• Productivity increase• Improve parts quality• Reduce rejection
• Methodology• Central monitoring• Data Analysis
Case Study
Our customers are saying…
We would absolutely recommend AIPL to other firms looking for a good partner, and would give them the highest recommendation.
- Steve Drevik, CEO, Agilaire LLC
We are delighted to have been able to work with AIPL and strongly believe that their flawless execution was a key factor to our project success.
- Director, Motion Business US & Asia, A Public Company in CA, USA
Everyone at AIPL is proactive, flexible, energetic and capable to
accept and meet new challenges.
- Mahesh Washikar, CEO, FuturePath
Thank You!Dr. Arvind Tilak, CEO
Mr. Anand Taparia, Manager – Business [email protected]
Or call us at +91 20 6500 4608
Ascent Intellimation Pvt. Ltd.‘Dnyanamayi’, 1, Shreeniketan Society,
Kothrud, Pune 411038, India
www.plantconnect.net www.ascentautomation.com