pm lucas enterprises limited

PM Lucas Enterprises Limited www.pmlucas.com

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PM Lucas Enterprises Limited

THE PM LUCAS ENTERPRISES GROUP OF COMPANIES PM Lucas Enterprises Limited represents a multidisciplinary group of engineering and services companies, offering both products and services to the Oil, Gas, Water, Civil, Construction, Facilities and other related industries. The group was established to meet requirements for a more flexible: customer focused integrated Engineering and Services Company capable of being engaged in work on small, even marginally economic projects, particularly in remote and distant areas. The group offers customers a wide range of services of E&P companies. The scope of services ranges from seismic acquisition & processing management, reservoir modelling through drilling and evaluation to engineering design, installation, construction and management of production facilities and pipelines. The group comprises three business units: • PM Lucas Projects • PM Lucas Oil & Gas • PM Lucas Civil & Facilities PM Lucas Projects The Services provided are: • Project Management • Business Development • Sales & Marketing

• Corporate Support • Agency Services • Legal & Contractual

PM Lucas Oil & Gas The Services provided are: • Project Management • Consulting & Supervision • Drilling & Production Engineering • Drilling & Production Operations

• Drilling & Production Services • Logistic Support • Procurement Services • Training & Manuals

PM Lucas Civil & Facilities The Services provided are: • Project Management • Consulting & Supervision • Process Engineering • Detailed Engineering • Procurement Services • Inspections

• Logistic Support • Fabrication Support • Construction Services • Commissioning Services • Maintenance Services • Training & Manuals


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Current Projects: PM Lucas Enterprises Limited has grown to a multimillion dollar organisation having offices located in Kazakhstan, Russia, Tunisia, Algeria, France, United Kingdom, Canada and Serbia. The group currently employs over 300 Engineers and 250 support staff in the above-mentioned countries. PM Lucas has managed/supervised the drilling on a fixed price or turnkey basis over 150 Oil Wells for various clients in Kazakhstan in the past four years. The main clients were Hurricane Hydrocarbons (PetroKazakhstan), Kazgermunai (EEG, JV RWE-DEA & Gas de France), Nelson Resources, Kuat/Amlon (USA), Orient (USA) and First International Oil Corporation – FIOC (USA), ARAWAK (Altius), Vector Energy (Big Sky) in Kazakhstan. Drilling Contracts awarded for 2006 in Kazakhstan: Petro Kazakhstan: Drilling / Workover Supervision/Management and Fluids Management for a

60+ well programme 1200 - 2500m including 8 horizontal wells with 1000m horizontal section at 1300m TVD; Fields: Kumkol, Aryskum, Kyzilkia, Dongelek, Zhanmasu, Doshan, North Nuraly, Maybulak, Karavanchy. Turnkey Drilling 19 wells 1100-1600 m; Kyzylkia, North Nuraly and Aryskum

KazGerMunai: Drilling / Workover Supervision/Management and Fluids Management for a

15- well programme 1800 – 2200m; Akshabulak, Aksay, Nuraly Kuat Amlon Munai: Fix price drilling 15 wells – 1450 - 2200 m; Konys, Bektas ARAWAK: Turnkey Drilling 25 wells 450-750 m; Akzhar, Besbolek and Karatakyz ADAI – FIOC: Day Rate Drilling 4 wells 800 – 1900m; Bikzhal Kalmeastern: Supervision and Management of drilling 3 horizontal wells at 2750m TVD with 600m horizontal section Potential Oil: Turnkey Drilling of 4 structural wells from 1000-1400m; fields: Zhanatalap, Zhambay Vector Energy: Turnkey Drilling of 8 exploration wells from 1400m to 2400m; fields: Karatal, Daulataly, West Ongar KUAT Zaysan: Supervision and Management of 2 gas wells 1100m Petrom (OMV group): Well testing program for gas/oil on South Rovnoe field Total number of wells awarded is 135 or 150,000 m. In addition to this engineering & oilfield facilities, the services are provided for the above-mentioned clients. The Engineering team was responsible for Engineering, Design and Construction Management, Commissioning and O & M services for most of its clients and completed over 80 major EPCM contracts; In 2006, the Engineering group was engaged in the following projects: PetroKazakhstan: South Aryskum Gathering System AR-117

Kumkol Oil Field Water simulation Feasibility Study


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Aryskum CPF As Built Design Kyzylkia CPF As Built Design Aryskum 2000 m3 Tank Installation. Kyzylkia 2000 m3 Tank Installation. Detail Engineering of South Kumkol BKNS 6000 m3

Detail Engineering of Aryskum BKNS Facility Detail Engineering of Kyzylkia BKNS Facility Addition of the Control and Utility Room at SK BKNS Project # 729 Design of Reconstruction of Produced Water Injection System at Kumkol South

KazGermunai: Akshabulak Gas Treatment Plant and LPG Storage Early Gas Supply System Altius: Akzhar Field Development – Phase 1A Akzhar Field Development – Phase 1B Akzhar Field Development – Phase 2 Karsak CPF Design HOL: Yadavaran Oil Field Surface Facility Conceptual Study NIS-Naftagas: Compressor Station – Elemir KAM: Konys - Kumkol Pipeline Second Compressor Design Project Konys Kumkol 8” Pipeline - SCADA Petrom/ Kom Munai: Komsomolskoe Oil Field Development Project Komsomolskoe Field Access Road PM Lucas commissioning and inspection staff keeps on providing inspection and acceptance services in Germany, Austria, Italy, Holland, France, Russia, Romania and Canada. PM Lucas keeps on providing the operation and maintenance services for Burlington (USA) through Michael Baker Corp (USA); In Kazakhstan PM Lucas is responsible for field operation services for the Konys and Bektas Oilfields in Kazakhstan. PM Lucas set up an engineering group in Calgary, Canada to access the Canadian oilfield equipment market and engineering resources in the Alberta province. This group keeps on providing engineering and procurement services for western clients in Kazakhstan on behalf of PM Lucas. These new contracts, giving a boost to the company, will certainly require employment of additional 300 staff within the future two years.


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Organised and managed through 12 offices in:

Belgrade Serbia

PM Lucas Enterprises Limited Kraljice Marije 1 / XVI,

11000 Belgrade +381 11 33 76 666

+44 870 127 3592 fax.

Regional Support Office

Nicosia Cyprus

PM Lucas Enterprises Limited Po. Box 23282

8, Kennedy Ave. 1680 Nicosia

+357 22 76 77 70 +44 870 127 3592 fax.

Head Quarters

Novi Sad Serbia

PM Lucas Enterprises Limited Zeleznicka 44

21000 Novi Sad IP 1-708-668-4500 +381 21 426-629

Local Office

Almaty Kazakhstan

PM Lucas Enterprises (Kazakhstan) Limited

Po. Box 238 Baitursynov Str. 113, Almaty

+73 272 50 12 22 +73 272 50 12 21 fax.

Main Branch Office

Algiers Algeria

PM Lucas Enterprises SARL

8, Boulevard Said Hamdine, Hydra+213 21 60 27 98

+213 61 55 15 56 or 57 +213 21 48 42 20 fax.

Main Branch Office

Aktau, Kazakhstan


Vira Base Promzone Aktau, Mangistau

Tel +7 (3292) 42 60 58 +7 (3292) 42 60 59 Fax:+7 (3292) 42 60 63

Local Office

Kyzylorda Kazakhstan

PM Lucas Enterprises Limited 4-iy Ukrupneniy kvartal, 1/1

+7 3242 26-13-00 +7 3242 27-68-42 fax.

.

Local Office

Atyrau Kazakhstan


Satpaeva Ave, 5B, Premier City Building

0600011Atyrau tel: +7 3122 97-04-27 + 7 3122 97-04-28 fax: +7 3122 97-04-30

Local Office

Shymkent Kazkhstan


OntustykMunaiGas IP 170 8668 4506

+7-32547-666-71 tel. +7-32547-666-74 tel.

Local Office

Moscow, Russian Federation

PM Lucas Enterprises Limited Podcofensky side-street 14/1

+7 095 101 30 20

Main Branch Office

London, UK

PM Lucas Enterprises Limited C/O

EastLand Engineering Limited 99 Wynchgate, London N14 6RJ

+44 20 888 21 812 +44 20 888 21 878.

Local Associated Office

Calgary, Canada

PM Lucas Enterprises Limited C/O

MPS ALBERTA LTD. #102, 811 Manning Road NE

Calgary, Alberta T2E 7L4 +1 403 235 20 40

+1 403 272 83 26 fax. Local Associated Office

In addition to the above PM Lucas currently disposes of agents and associated offices in: Germany, Austria and Romania.


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OIL & GAS SERVICES PM Lucas Enterprises Limited offers its customers a wide range of services aimed to support exploration and production companies. The scope of services ranges from seismic acquisition & processing, reservoir modelling, through drilling and evaluation, to engineering design, installation, construction and management of production facilities and pipelines. PM Lucas Enterprises Limited provides every type of Oil & Gas services such as: Petroleum Engineering & Services:

• Reservoir and Fluid Characterization; • Full Field Reservoir Development

Plan; • Well Test Design & Analysis; • Reservoir Evaluation; • EOR Evaluation;

• Production Forecasting; • Geological Services; • Feasibility Studies; • Reservoir Engineering Services; • Reservoir Management Services;

Drilling Engineering & Workover & Fluids Services:

• Well Planning & Design; • Drilling Services; • Supervision; • Management; • Slimhole Drilling Services; • Workover Services; • Coil Tubing & Nitrogen Services;

• Cementing & Pumping Services; • Well Logging & Perforating Services; • Mud Logging; • Fluids Engineering Services; • Stimulation Services; • Well Testing Services;

Production Engineering & Services:

• Well Completion Design; • Stimulation Design; • Well Problem Analysis; • Well Diagnosis; • Workover Planning; • Inflow Well Performance; • Vertical Flow Performance;

• Future Well Performance; • Selection of Artificial Lift Systems; • Artificial Lift Design; • Production Optimisation; • Field Supervision; • Field Management;

Process & Surface Facilities Engineering & Operations Services: PM Lucas Enterprises Limited provides engineering, procurement, inspection, construction, commissioning, start-up and maintenance services for Oil & Gas Facilities. Services include mechanical, electrical and control installation and equipment at gathering station, water injection system, central processing facilities, and facilities for oil dewatering, loading and unloading facilities, tank farms, gas utilisation plants and gas electrical power plants. Oil and water treatment plants can also be provided. Lucas provides every type of Engineering services:


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• Flow lines • Pipelines • Production facilities • Pump stations • Compressor stations • Water Injection facilities • Gathering stations • Early production facilities • Top Loading facilities • Central Processing Facilities • Free Water Knock Out Systems • Electrical installations • Control Systems • SCADA systems

Civil Engineering and Building Services:

PM Lucas Enterprises Limited provides every type of civil engineering, construction and maintenance services to oil & gas, water, civil, construction and related industries. These services include, but are not limited to obtaining earth works, concrete foundations, roads, air-strips, bridges, harbour works (including service wharves) and buildings for administration, workshops, warehousing, residential and camp facilities. Mechanical and electrical installations, HVAC systems, water supply, waste and potable water treatment plants, power generation, gas supply systems and long distance heating systems can also be provided. Engineering, design, manufacture and assembly services of equipment and installation services in civil engineering and industry:

• Water supply and sewage utilities; • Facilities for waste water and potable water treatment; • Central heating installations and boiler plants; • Steam, hot water, water supply pipeline systems; • Oil & Gas long distance pipeline systems and plants; • Fire protection systems; • Automatic control and regulation systems; • Air conditioning and ventilation systems; • Cooling plants and cold stores; • Dust removal and pneumatic transport systems;

Air-handling units and ventilation equipment, equipment for HVAC plants, potable and waste water treatment equipment.


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GEOLOGICAL & GEOPHYSICAL RESERVOIR ENGINEERING

& PRODUCTION ENGINEERING

SERVICES


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PM Lucas Petroleum Engineering

Recent International Project Experience

Country Field Client Project Scope

Kazakhstan • Konys KAM

Integrated field operations management; Geological Interpretation, Reservoir Engineering, Production

Engineering; Field Operations, Drilling Engineering;

Data base; Field Production Optimization;

Kazakhstan • Bektas KAM

Integrated field operations management; Geological Interpretation, Reservoir Engineering, Production

Engineering; Field Operations, Drilling Engineering;

Data base; Field Production Optimization;

Mexico • Ogario • Blasiljjo

PEMEX-HALLIBURTON Artificial Lift (Gas Lift) Design and Optimization; Equipment

Selection;

Russia • Western Siberia NAFTAGAS

Reserve Evaluation, Infill Drilling and Workover Design.

Well Performance Analysis Development Evaluation for four

oil fields

Angola • Block-I;Block-3 JV Elf-Naftagas-Ina,.. Reserves and Cash Flow for Financing

Turkmenistan • Kotur tepe NAFTAGAS Reservoir Evaluation. Economic Estimation.

Kalmikia (Russia) • Rava NAFTAGAS

Reserve Calculations, Production Forecasting and Development Cost Estimate

Iraq • Hamrin NOC-NAFTAGAS

Reserve Studies and Economic Evaluation for Financing.

Surface Facilities Development Basis Design

Iraq • Noor NOC Production and Economic Study.

Uzbekistan • Hayrabol NAFTAGAS Prospect Evaluation; Reserve Evaluation.

USA • Dickie MISSIPIEN Oil Well Evaluation. Wellbore completion Conceptual Design.


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Azerbaijan • Muradhandli RAMCO-Meduza

MOC Well Problem Analysis, Workover Completion Design

and WO Options.

Azerbaijan

• Adziveli • Dashgil • Duvany • Kyanidazag

RAMCO Production Rate Decline Analysis; Feasibility Review.

Kazakhstan • Kumkol Hurricane. Artificial Lift (ESP) Design- Phase I and Phase –II

Kazakhstan • Aryskum Hurricane Field Development Conceptual Design

Kazakhstan • Konys KuatAmlonMunai

Volumetric Reservoir Evaluation. Material Balance Calculations.

Production Forecasting. Artificial Lift Selection and

Design. Well Test Design and Analysis.

Well System Analysis. Well Problem Analysis. Workover Planning and WO Design.

Kazakhstan • Bektas KuatAmlonMunai

Volumetric Reservoir Evaluation. Production Forecasting.

Artificial Lift Selection and Design. Well Test Design and

Analysis. Well System Analysis. Well Problem Analysis. Workover Planning and WO Design.

Kazakhstan • Koza Juzni KGN Reserve Evaluation, Production

Forecasts and Development Cost Estimate

Kazakhstan • Akhzar Altius

Pre-Engineering and Design Studies. Completion Design

Studies including Sand Control Evaluation

Libya • Mabruk Total-Libya Artificial Lift Review Study

Yugoslavia • Turija NIS-NAFTAGAS

Reserve Estimates, simulation modeling, EOR Planning.

Production Forecasts, Artificial Lift Design and Optimization

Yugoslavia • Maj-X NIS-NAFTAGAS HPHT Sour Gas Production Well Completion. Well Testing Design

and Analysis

Yugoslavia • B.Dvor NIS-NAFTAGAS Sand Control Study. Well Design for Gas Storages.


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Yugoslavia • Mkz NIS-NAFTAGAS

Remaining Reserve Evaluation. Oil and Gas Production Forecasting. Cash Flow

forecasts

Yugoslavia • 23 Oil Fields +19 Gas Field NIS-NAFTAGAS

Reservoir Description; Conventional Reservoir Studies

(MB, Decline Analysis); Completion Design; ALS Design

Optimization; Problem Well Analysis, Stimulation Design

and Analysis; Workover Selection and Programming

Syria • Oudeh Oil Field Dublin International(Syria)

Oudeh Well Optimization Review:

• ALS System Analysis and Design

• Well Problem Analysis • Well Formation

Evaluation • Surface Facility System

Review

Kazakhstan • Konys J.V. KuatAmlonMunai

Reservoir Pressure Maintenance: Numerical

Simulation (Petrel; Eclipse) Gas Utilization Project: Gas Re-

Injection FEED


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DRILLING & WORKOVER

OPERATIONS


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CURRENT PROJECTS

Customer Project name No. of Wells Project level Year

1. PKKR

Kumkol, Aryskum, Kyzilkia, Dongelek, Zhanmasu, Doshan,

Nuraly – Drilling&Workover Programme

1000 – 2500 m

52- 8-horizontal

+ 160

Drilling / Workover Supervision/ Management

Mud Engineering

2006

2. PKKR Kumkol – Drilling Programme 1400 – 1600 m 19 Turnkey 2006

3. KGM Akshabulak, Aksay Nuraly –

Drilling&Workover Programme 1800 - 2200 m

12+2 directional


Mud Engineering

2006

4. KAM Konys – Turnkey Drilling

Programme 1300 – 1600

15 Fix Price 2006

5. ALTIUS

Besbolec – Turnkey Drilling Programme 400-800m

20 + 5 high angle wells Turnkey 2006

6. ADAI Bikzhal – Day Rate Drilling

Programme 800 - 2000 m

2 Day Rate Drilling 2006

7. KALMEASTERN

Kalmykya – Drilling & Workover 2300m 3 horizontal wells Turnkey 2006

8. BIG SKY West Ongar, Karatal – Drilling & Workover 1500m

8

Turnkey 2006

9. KAM Konys – Production & Geological Management

Production & Geological

Management/ Supervision

2006

10. ZAYSAN Saribulah – Drilling & Workover 2 Drilling / Workover

Supervision/ Management

2006

11. Potential Oil

Zhambai – Turnkey Drilling Programme

750 – 1300m 5 Turnkey 2006

TOTAL WELLS 133 Drilling 200 WO

All of PM Lucas Drilling Projects had within their Scope of Work the Construction of Gravel access roads, that link the Well sites with Field communication roads. These roads were built to support mobilization and de-mobilization of drilling towers, heavy equipment and machinery, as well as to be used for day-to-day Operation and Well Maintenance purposes.


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KAZAKHSTAN DRILLING & PRODUCTION PROJECT LIST


1. KALMEASTER

N

Kaspiskoe - Drilling&Workover Programme 2000-2500m

2 horizontal+ 8

Day Rate Drilling/Workover/

/Supervision/ Management

2005

2. BIG SKY

Morskoe - Drilling&Workover Programme 1350-1500m

2 Drilling/Workover/


2005

3. ZAYSAN

Saribulah - Drilling&Workover Programme 1200-2000m

2 Drilling/Workover/


2005

4. KGM Akshabulak, Aksay Nuraly –

Drilling&Workover Programme 1800 - 2200 m

12


Mud Engineering

2005

5. ADAI Bikzhal, Malkomgen – Day Rate

Drilling Programme 1200-2500m

5 Day Rate Drilling 2005


Programme 1300-1650m

15 Fixed Price 2005

7. ALTIUS Akzhar-Turnkey Drilling

Programme 500-800m

15 Turnkey 2005

8. PKKR

Kumkol, Aryskum , Kyzylkya, Nuraly, - Drilling&Workover

Programme 1000-4000m

40+2 horizontal+120


Mud Engineering

2005

9. KAM

Konys – Production & Geological

Management



2004

10. ADAI Bikzhal – Day Rate Drilling


5 Turnkey Day Rate Drilling 2004

11. ALTIUS Bezbolek – Turnkey Drilling

Programme 250 m - 900 m

8 Turnkey Day Rate Drilling 2004.

12. ALTIUS Karataikyz – Turnkey Drilling

Programme 300 m - 1000 m

7 Turnkey Day Rate Drilling 2004.

13 ALTIUS Akzhar – Turnkey Drilling Programme 650 m 12 Turnkey 2004.

14.

KAM Konys – Turnkey Drilling Programme 1450 – 1600 14 Turnkey 2004.


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15. KGM

Akshabulak, Aksay Nuraly – Drilling&Workover Programme

1800 - 2200 m

12


Mud Engineering

2004.

16. PKKR

Kumkol, Aryskum, Kyzilkia, Dongelek, Zhanmasu, Doshan,


1000 – 4000 m

42 2-horizontal

+ 170


Mud Engineering

2004.

17. ORIENT Doshan – Drilling&Workover

Programme 2300 m

3


Mud Engineering

2003

18. ADAI Bikzhal – Turnkey Drilling


3 Fixed Price Drilling Day Rate Drililing 2003.

19. KAM Konys – Production & Geological Management



2003

20. KAM Bektas – Turnkey Drilling Programme 1100 m 7 Turnkey 2003.

21. KAM Konys – Turnkey Drilling Programme 1450 – 1600 0 m 6 Turnkey 2003.

22 KGM Nuraly – Drilling&Workover

Programme 2000 m

1


Mud Engineering

2003

23. KGM Aksay – Drilling&Workover

Programme 1900 m

1


Mud Engineering

2003.

24. KGM Akshabulak – Drilling&Workover

Programme 2100 m

8


Mud Engineering

2003

25. HKM-PKKR


2000 – 3700 m 10+10


Mud Engineering

2003.

26.

HKM-PKKR

Maybulak – Drilling&Workover

Programme 1200 – 1500 m

4+19

Drilling / Workover


Mud Engineering

2003.

27. HKM-PKKR

Aryskum – Workover Programme 1200 – 2300 m 6+12

Workover Supervision/ Management

2003

28. HKM-PKKR

Kumkol – Workover Programme 1200 – 1500 m 120


2003


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29. KAM Bektas – Turnkey Drilling

Programme 1100 m

4 Turnkey 2002.


Programme 1350 m

9 Turnkey 2002.

31. KGM Nuraly – Workover Programme 2000 m 5


2002.

32. KGM Aksay – Workover Programme

1900 m 4 Workover


2002.

33 KGM Nuraly – Drilling&Workover

Programme 2000 m

1


Mud Engineering

2002.

34 KGM Aksay – Drilling&Workover

Programme 1900 m

1


Mud Engineering

2002.

35 KGM Akshabulak – Drilling&Workover

Programme 2100 m

9


Mud Engineering

2002.

36 HKM Aryskum – Drilling&Workover


10


Mud Engineering

2002.

37 HKM Kumkol – Drilling&Workover


4+144


Mud Engineering

2002.

38 KGM Akshabulak – Drilling Programme 2100 m 1 Drilling Supervision 2001.

39 HKM Aryskum – Drilling&Workover


3+12


Mud Engineering

2001.

40 PKKR Kumkol – Drilling&Workover


9 + 45


Mud Engineering

2001.

TOTAL WELLS 1100


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PROCESS

SURFACE FACILITIES ENGINEERING

OPERATIONS SERVICES


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KAZAKHSTAN ENGINEERING PROJECT LIST

Customer Project name Location Project level Year

1. HOL Yadavaran Oil Field Surface Facility Conceptual Study

Yadavaran Oil Field Conceptual Design 2005.

2. ALT Akzhar Field Development – Phase 2 Akzhar Oil Field

Detailed design Procurement

Construction support services

2005.

3. ALT Akzhar Field Development – Phase 1B Akzhar Oil Field



2005.

4. ALT Akzhar Field Development – Phase 1A Akzhar Oil Field



2005.

5. KGM Early Sales Gas Production Facility

Akshabulak Oil Field Operations 2005.

6. HKM PKKR Kyzylkia 2000m3 Tank Addition Kyzylkia Oil Field Detail Design 2005.

7. HKM PKKR Kyzylkia BKNS Facility Kyzylkia Oil Field

Detailed design Construction support

services 2005.

8. HKM PKKR Aryskum BKNS Facility Aryskum Oil Field


services 2005.

9. HKM PKKR

South Kumkol BKNS Facility 6000 m3 Kumkol Oil Field


services 2005.

10. HKM PKKR

Kumkol Oil Field Water Simulation Feasibility Study Kumkol Oil Field Feasibility Study 2005.

11. HKM PKKR

Kyzylkia Tank Fire Suppression Reconstruction Kyzylkia Oil Field Detail Design 2005.

12. HKM PKKR

Electrical design drafting the Aryskum CPF Aryskum Oil Field ‘As-Built’ Design 2005.

13. KAM Konys CPF as Built Design Konys Oil Field ‘As-Built’ Design 2005.

14. HKM PKKR Kyzylkia CPF ‘As Built’ Design Kyzylkia Oil Field ‘As-Built’ Design 2005.

15. HKM PKKR Aryskum CPF ‘As Built’ Design Aryskum Oil Field ‘As-Built’ Design 2005.

16. HKM PKKR Tie-In Pipeline package Aryskum Oil Field Detail Design 2005.

17. KAM Bektas Gathering System Bektash Oil Field Conceptual Design 2005. 18. KAM Gas Re-Injection facility Detail Design 2005. 19. NIS Compressor Station - Elemir Elemir Detail Design 2005. 20. ALT Karsak CPF Karsak Oil Field Detail Design 2005.

21. HKM PKKR

Kyzylkia 2000 m3 Tank Additions – Electrical & fire Suppression Kyzylkia Oil Field


services 2005.

22. HKM PKKR

Aryskum 2000 m3 Tank Installation Aryskum Oil Field


services 2005.


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23. HKM PKKR

South Aryskum Gathering System AR-117 Aryskum Oil Field


services 2005.

24. KGM Early Sales Gas Production Facility

Akshabulak Oil Field

EPC Operations 2004.

25. KGM Gas Treatment Plant and LPG Storage

Akshabulak Oil Field Detail Design 2004.

26. ALT Akzhar Sales Oil Pipeline Akzhar Oil Field Detail Design 2004.

27. ALT Akzhar Field Gathering System Akzhar Oil Field Detailed design Procurement 2004.

28. ALT Akzhar Central Trial Process Facility Akzhar Oil Field Detailed design

Procurement 2004.

29. HKM PKKR Aryskum Field Gathering System Aryskum Oil Field Detailed design 2004.

30. HKM PKKR Aryskum Gas Re-Injection Aryskum Oil Field


services Commissioning

2004.

31. KAM Electrical installation Konys Oil Field Detail design Construction 2003.

32. HKM BAGA Terminal Modification 2003.

33. HKM Single well batteries installation at North Nuraly field Nuraly 2003.

34. HKM Conversion of wells to injection Kumkol Oil Field Detailed design 2003.

35. HKM Gas Utilization Study for Kumkol Oilfields Kumkol Oil Field Study 2003.

36. HKM LPG Loading at Shymkent Shymkent Conceptual engineering 2003.

37. HKM New Terminal in Aktau Aktau Conceptual engineering 2003.

38. HKM Druzhba Terminal Study 2003

39. HKM Kyzylkia CPF Upgrade for Water Separation Kyzylkia Oil Field



2003.

40. HKM Maybulakh Water Injection pipelines

Maybulakh Oil Field


services 2003.

41. HKM Aryskum Truck Offloading Station Aryskum Oil Field



2003.

42. KGM Water injection Facility Askhabulah EPC Operations 2003.

43. KGM Gas Utilization Study Study 2003.

44. HKM Mini Free Water Knock Out at GS 24 Kumkol Oil Field



2003.

45. HKM Mini Free Water Knock Out-at GS 4 Kumkol Oil Field



2003.


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46. HKM Free Water Knock Out South Kumkol Kumkol Oil Field



2003.

47. HKM CPF Debottleneck and Vapor Recovery Kumkol Oil Field


services 2003.

48. HKM Kumkol Oil Field Hydraulic Model Kumkol Oil Field Study 2003.

49. HKM Kyzylkia to Aryskum 6 inch pipeline Kyzylkia, Aryskum


services 2003.

50. HKM CPF 28,000 Crude Oil Storage-Phase 1 Kumkol Oil Field


services

2002-2003

51. HKM Kyzylkia CPF Upgrade &

connection to Kumkol - Dzhusaly pipeline

Kyzylkia Detailed design


2002-2003

52. HKM Dzhusaly Rail Siding Dzhusaly



2002-2003

53. HKM Aryskum Pump Station Aryskum



2002-2003

54. HKM Kumkol Pump Station Kumkol Oil Field



2002-2003

55. KGM Early production skid mounted unit Nuraly Oil Field


services 2002.

56. HKM Kumkol CPF Capacity Increase Study Kumkol Oil Field Study 2002.

57. HKM CPF Tank Farm Expansion 2002-11-28


services 2002.

58. HKM CPF Upgrade-Safety-Tank farm Kumkol Oil Field Detailed design


2002.

59. HKM Single well equipment KK 19 Detailed design


2002.

60. HKM Brine mixing unit Kumkol Oil Field Detailed design


2002.

61. HKM Flowline from well 27SK to MS-2, SK Kumkol Oil Field


services 2002.

62. HKM Heating cable in Workower’s Base Kumkol Oil Field


services 2002.

63. HKM GS-4 Line replacing Kumkol Oil Field Detailed design


2002.


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64. HKM Power Supply to KUDU pump on wells Kumkol Oil Field


services 2002.

65. HKM ESP Installation Phase-II Kumkol Oil Field Detailed design


2002.

66. KGM Skid Mounted Water Injection Unit Akshabulak Oil Field Conceptual design 2002.

67. KGM Skid Mounted Early Oil Production and testing Unit Nuraly Oil Field Conceptual design 2002.

68. Lucas Early production skid mounted unit Conceptual design 2002.

69. HKM CPF Tank Farm Extension Kumkol Oil Field Detailed design


2002.

70. HKM Dzhusaly Station Upgrade Dzhusaly Detailed design


2002.

71. HKM KAM Inter Field Pipelines Kumkol Oil Field Detailed design


2002.

72. HKM Dzhusaly rail loading terminal Dzhusaly Detailed design


2002.

73. HKM Kumkol-Dzhusaly, oil pipeline Kumkol, Dzhusaly Detailed design


2002.

74. HKM Aryskum Pump Station-Diesel and cooling water piping systems Kumkol Oil Field


services 2002.

75. HKM Mini Free Water Knock Out at GS 2 Kumkol Oil Field


services 2002.

76. HKM Mini Free Water Knock Out-at GS 14 Kumkol Oil Field


services 2002.

77. HKM Free Water Knock Out –2 Kumkol Oil Field Detailed design


2002.

78. HKM Top Loading Facility-well No: 7 East Kumkol Oil Field


services 2001.

79. HKM Top Loading Facility-well No: 6 East Kumkol Oil Field


services 2001.

80. HKM New Gathering Station 3 Flow lines Kumkol Oil Field


services 2001.

81. HKM New Gathering Station 2 Flow lines Kumkol Oil Field


services 2001.

82. HKM Water Injection System upgrade Pipelines Kumkol Oil Field


services 2001.

83. HKM Water Injection System upgrade Kumkol Oil Field FEED 2001.


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84. HKM Top Loading Facility Aryskum Oil Field Detailed design


2001.

85. HKM Flow lines (pipelines) Aryskum Oil Field Detailed design


2001.

86. HKM Central Processing Facility Aryskum Oil Field Detailed design


2001.

87. HKM Upgrade of GS-1 & S GS-2 South Kumkol Detailed design


2001.


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Library

REFERENCE LIST

Document Control Office


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Project name: Komsomolskoe Field Access Road Reconstruction

Service: Detailed design, Procurement, Construction Year: 2006. AFE amount: The intent of the project is to provide a cost effective and reliable solution for the Access road which is to connect Komsomolskoe oil field with 86 km distant village of Akshimirau in Oblast of Actau in Kazakhstan. Chosen material for road construction is stone material from the pit located 120km away from the beginning of the road route (village Akshimirau). Road route is divided into three sections to correspond to different types of terrain.Road design has been made to support the construction plan which provides resources of 300 directly supervised man-power, 140 transport vehicles, 50 specialized construction machines. Project schedule plans the overall duration of the project to be 150 working days. Project is ongoing.

Project name: Konys Kumkol 8" Pipeline Service: Detailed design Procurement Construction Year: 2006. AFE amount: Konys-Kumkol Pipeline project is planned to supply 600,000 tonnes per year of oil to the KTO facilities located in Kumkol based on average throughput conditions. It will be integrated into the current operation of the Konys Central Production Facility by addition of new pumping equipment, new metering facility and a new pig launching facility all of which will. The pipeline will be 219 mm in diameter, having a wall thickness of 5.6 mm. and will be a Class API-5L-X52 grade steel. The pipeline will be designed for a maximum operating pressure of 100 Barg, however actual operating pressure will be about 85 Barg depending upon the operating conditions in the KazTransOil Pipeline at Kumkol. The pipeline will be approximately 72.4 km in length and will have an access road along the Pipeline route. Project is ongoing and it is scheduled to be finished in October 2006.

Project name: Konys Process Study Service: Process Study Year: 2006.

AFE amount:

Study has been commissioned to PM Lucas by Kuat Amlon Munai to make an evaluation of Konys CPF performance, which is currently having problems producing Spec Oil. The Study is proposing the solutions for installing of new equipment and Tanks, which will ensure future oil production to be in spec. Study has been entirely done by PML Canada process engineering team.

Project name: North Nuraly Oil and Gas Gathering System Service: Detailed design Year: 2006.

AFE amount:

Present project “The North Nuraly Gathering System” calls for well site development of the following producing wells NN1, NN2, NN3, NN4, NN7, NN9, NN10, NN11, NN12, NN13, NN14 and flow lines from the existing and future wells to the future Satellite 1. From North Nuraly field, crude oil will be transported to Kumkol South field via 8” oil collector, tying in to the existing GS-23 in Kumkol South. Project is ongoing.


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Project name: Gas supply line at Kumkol CPF for New Users Service: Detailed design Year: 2006.

AFE amount:

Project which is to ensure sufficient fuel gas supply for the new users in the vicinity of Kumkol CPF. A new 6” line is introduced to supply gas from a Gas Separator on CPF grounds to a distribution manifold with equipped with 4 flowmeters, for future consumers. Project is scheduled to be finished before commissioning of Konys-Kumkol Pipeline, which is going to be one of future major consumers.

Project name: Aryskum Oil Tank Addition Service: Detailed design Year: 2006.

AFE amount:

The Project has extended Aryskum CPF Tank Farm. Two new 2000m3 Oil Tanks have been added and the existing piping was extended to allow for the settling of oil.

Project name: Aryskum CPF PLC program update Service: ‘As-Built’ Design Year: 2006.

AFE amount:

PLC program update has been made to incorporate the newly added Tanks at Aryskum Tank Farm to the existing PLC. This reprogramming enables the remote control of new tank’s operation and their inclusion to existing Safety System.

Project name: Gathering System engineering Services Akzhar Oil Field Service: Detailed Design, Procurement, Construction support Year: 2005.

AFE amount:

The project includes further development of Akzhar field gathering system, complete with installation of remote field headers. Also, the phase 1A developed Central Process Facility is to be extended and to include process solution for providing the spec oil in two 1000m3 oil tanks. This phase is to prepare facility for the future oil transport via sales pipeline. The faciulity is to be winterized completly (installlation of line heater and utility heaters, heat tracing, etc)


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Project name: Kyzylkia BKNS Facility Service: Detailed Design, Construction support Year: 2005.

AFE amount:

Due to increased produced water rates and to improve Kyzylkia oil field overall performance, a multi well water injection system, called BKNS, is installed including new high pressure distribution system from the BKNS location to injection wells. Along with the timely increased water injection rate requirements and with regards to the produce water flow rates forecasted, make up from source water wells is provided.

Project name: Ariskum BKNS facilities Service: Detailed Design, Construction support Year: 2005.

AFE amount:

Due to increased produced water rates and to improve Aryskum oil field overall performance, a multi well water injection system, called BKNS, is installed including new high pressure distribution system from the BKNS location to injection wells. Along with the timely increased water injection rate requirements and with regards to the produce water flow rates forecasted, make up from source water wells is provided.

Project name: South Kumkol BKNS Facility 6000 m3 Service: Detailed Design, Construction support Year: 2005.

AFE amount:

The purpose of this project is to install water injection Pump Station at the South Kumkol Oil field, consisting of Pump Station Building (BKNS) equipped with High Pressure Injection pumps and Interconnection piping to tie in the existing 6 inch produced water collector, running from the Kumkol CPF to BKNS and existing South Kumkol injection water distribution system. It was necessary to increase the water injection rate in the South Kumkol field to replace voidage and increase net oil recovery. Providing a dedicated BKNS in South Kumkol helped alleviate the water injection bottlenecks in the Kumkol South water distribution system.

Project name: Konys CPF as Built Design Service: As - Built Design Year: 2005.

AFE amount:

PM Lucas has been engaged from its client Kuatamlon Munai to make As Built Design of existing Central Process Facility at Konys Oil Field. This project includes collection of all data for installed equipment as well as making of Topological Survey.


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Project name: Bektas Gathering System Service: Conceptual Design Year: 2005.

AFE amount:

Bektas Gathering System is Project for collecting and transport of oil from KuatAmlonMunai Bektas field to Konys CPF.

Project name: Konys Oil Field Development GUP PHASE I Gas Re-Injection Facility Installation Service: Detailed Design Year: 2005. AFE amount: As per the Year 2005 development budget, the scope of this project is designing and installation of a Gas Re-injection Facility at the location of the Konys CPF, as the first phase of this project. The Gas Re-injection facilities are sized for the Design Flow Rate (gas injection capacity) of 200 000 Sm3/day, which will be in the first phase injected into the wells K-105 and K-400. Gas Separation and Flaring Facilities are the part of the existing Konys Oil Field Central Process Facility (CPF). Future Gas Handling System will be based on the produced gas quantities from existing Gas Scrubber (VE-302) on CPF and potential other sources, like the produced gas from Aryskum South Dome.

Project name: Karsak New Truck Off-Loading Station Service: Detailed Design Year: 2005.

AFE amount:

PM Lucas has been invited to perform detail design in order to move out existing Truck-off loading facility out of fence of Karsak NGDU CPF.

Project name: Aryskum 2000 m3 Tank Installation

Service: Detailed Design, Construction support Year: 2005.

AFE amount:

To meet Kazakh regulatory requirement, PML performed design with regard to relocation of the existing Aryskum CPF produced water pump station re-location to meet safety codes and distances.


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Project name: South Aryskum Gathering System AR-117

Service: Detailed Design, Construction support Year: 2005.

AFE amount:

Detail Design Project of connecting well AR-117 to Aryskum TOLF via future Satelite S-04. 4" Oil Flowline originates from Well AR-117 erminates at point where in the future Satellite S-04 is to be installed. 4" flowline length is approx. 660 m. By a 4" by-pass line is provided a connection to 8" collector pipeline (aprox. 2400 m in length) running to TOLF Inlet Manifold. The both line are pigged.

Project name: Aryskum LPG Storage - Akshabulak

Service: Engineering, Procurement Supp, Construction Supp. (MSS)

Year: 2005.

The LPG from the GTP process shall be pumped to an LPG storage system to be located on an adjacent site to the GTP facility. Therefore PM Lucas has designed Liquefied Petrol Gas storage and tank cars loading facility, with the following capacities: Storing capacity: 12 LPG above ground bullets, 200 m3 each, 2400 m3 total storing volume Loading capacity: three pumps and three tank loading stations 45 m3/h unit capacity

Project name: Gas Treatment Plant - Akshabulak

Service: Engineering, Procurement Supp, Construction Supp. (MSS)

Year: 2005.

In the existing COPS facilities all incoming inlet fluids was directed to the high-pressure separators. The gas and oil are separated and oil is then heated and enters the low-pressure separator. The produced crude oil is then sent to the storage tanks, while all gas (from all stages - high pressure 7.5-9.0 bars, low pressure 1.5-3.0 bars and tank gas recovery) was flared. This facility is designed to capture all of the gas currently being flared and direct it to the proposed gas treatment facility. In order to sell the gas, the same must be treated to meet hydrocarbon and water dewpoint so that it can be pipelined to the delivery point at Kyzlorda.

Project name: CPF - SEPARATOR SYSTEM INSTALLATION

Service:

Year: 2004.

AFE amount:

Konys Oil Field Gathering System involves 25 wells, located in the north part of the Konys Oil Field (Republic of Kazakhstan). Three of them are equipped to produce by gas lift system; others produce as natural flowing wells. The Gathering System comprises four (4) Measuring Stations with Satellite Units , Line Heaters, three 8" collector pipelines, 25 flowlines (3") and Inlet Manifold at the CPF. At each colector pipeline and flowline are installed pigging devices. Line Heater and Chemical Injection Package are installed at each Well Site too. Well casing gas is used as fuel gas and power gas for pump chemical injection.


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Project name: KazGerMunai –Akshabulakh Early Sales Gas Production Facility

Service: Engineering, Procurement, Commissioning, Construction (MSS), Maintenance

Year: 2004.

AFE amount: $ 1,200,000

Early Sales Gas Production Facility is designed in order to provide temporary Sales Gas supply for City of Kyzylorda, before regular Gas Treatment Plant is going to be finalized. After two phase separation using conventional horizontal separator, produced gas is going to be treated by ‘BORSIG’ Membrane Filtration Unit obtaining good quality Sales Gas and Permeate going to further process. Produced Sales Gas is transported by existing NPS 12” Sales Gas Pipeline to the City of Kyzylorda. This Facility is Designed, Procured and Constructed in two months only. PM Lucas is providing Maintenance of this Facility. Design capacity of the system is 2100 Scm/h of Sales Gas.

Project name: Akzhar Field Development –Central Trial Process Facility

Service: Engineering, Procurement, Commissioning, Construction

Year: 2004.

The Main Facility (CTPF) would be designed to handle 5000 BFPD with a 20% water cut and design GOR of 4m3/m3 and would include all tankage, utilities and water injection equipment to handle this. Provisions for installation of future required equipment necessarily for handling the flow rate of 7500 BOPD with 40% water cut will be provided. The key element of the approach is to install the CTPF in three distinct stages to match the cash flow with the drilling and overall development. The first stage would provide for the expected production from the existing wells and the 2004 drilling program together with the basic infrastructure. The second stage would provide for additional production and/or increased water cut or special additions to handle operational problems that may have arisen after the initial phase. The final phase would bring the facility to full throughput with any additional tankage and pumping or to address operational problems. The test and group lines from the North and Southeast wing will be flowlined to the main facility with suitable inlet manifolding and test separation.

Project name: Gas Treatment Plant and LPG Storage

Service: Detailed Design

Year: 2004.

GU KAZGERMUNAI (KGM), a joint venture of RWE-Dea AG, Erdgas-Erdöl GmbH, IFC and PetroKazakhstan Kumkol Resources (PKKR), installed a Gas Treatment Plant (GTP) on a location adjacent to the Akshabulak Oilfield Central Oil Processing Station (COPS) in Kazakhstan. The new GTP is a stand-alone facility and receive wet gas feed stock from the COPS. The processed gas is delivered to KazTransGas (KTG). KTG designed and installed a gas pipeline and transport the gas to the city of Kyzylorda.The LPG from the GTP process is pumped to an LPG storage system to be located on an adjacent site to the GTP facility. The total LPG storage system in Akshabulak and Kyzlorda is designed for 7 days of LPG production capacity. Capacity of GTP Facility is 300 MM3/year of Wet gas.


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Project name: CENTRAL TRIAL PROCESS FACILITY Akzar Field


Year: 2004.

The Main Facility (CTPF) is designed to handle 5000 BFPD with a 20% water cut and design GOR of 4m3/m3 and includes all tankage, utilities and water injection equipment to handle this. Provisions for installation of future required equipment necessarily for handling the flow rate of 7500 BOPD with 40% water cut will be provided. The test and group lines from the North and Southeast wing are flowlined to the main facility with suitable inlet manifolding and test separation.

Project name: Gathering System Akzar Field


Year: 2004. Gathering System – Remote header packages will be installed in the North and SouthEast fields to minimize the flowlines to the Central Trial Process Facility (CTPF) and to provide the greatest flexibility for additional wells as they are drilled. The wells in the wings will be flowlined to the remote headers located at central locations in each wing. Each remote header package will contain ten spot test and group line manifolds. From the Remote headers flow will be provided to Main Facility (CTPF) through two independent lines-group and test line. Group line will be sized to accept the flow rates of 20 wells

Project name: Akzhar Field Development – Oilfield Gathering System

Service: Engineering, Procurement, Commissioning, Construction

Year: 2004.

Gathering System – Remote header packages will be installed in the North and SouthEast fields to minimize the flow lines to the Central Trial Process Facility (CTPF) and provide maximum flexibility for additional wells as they are drilled. The wells in the wings will be flowlined to the remote headers set at central locations in each wing. Each remote header package will contain ten spot test and group line manifolds. From the Remote headers flow will be provided to Main Facility (CTPF) through two independent lines-group and test line. Group line will be sized to accept the flow rates of 20 wells

Project name: Konys Oil Field Development – Oilfield Gathering System

Service: Engineering

Year: 2004.

Konys Oil Field Gathering System includes 25 wells, located in the north part of the Konys Oil Field (Republic of Kazakhstan), three of which are equipped to produce by gas lift system; others produce as natural flowing wells. The Gathering System comprises four (4) Measuring Stations with Satellite Units , Line Heaters, three 8" collector pipelines, 25 flowlines (3") and Inlet Manifold at the CPF. At each collector pipeline and flowline are installed pigging devices. Line Heater and Chemical Injection Package are installed at each Well Site too. Well casing gas is used both as a fuel gas and power gas for pump chemical injection.


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Project name: Aryskum Oil Field Development – Gas Re-Injection Plant

Service: Engineering, Commissioning Supp., Construction Supp.

Year: 2004.

The low-pressure solution gas from Aryskum TOLF is collected off the degassing vessel and pipelined in a single 10 NPS low-pressure pipeline to the Aryskum Central GUP. A single new multi-stage reciprocating gas injection compressor is installed. A single 3 NPS high-pressure injection gas pipeline run from injection compressor discharge to injection well and AR-3. Provision will be made in the pipeline for future connecting the injection well to AR-2.The gas injection compressor station will be designed with inlet gas manifold, and Process drain system will be connected into a new flare KO drum. The compressor station will have necessary electrical power and utilities from the Aryskum TOLF facility.

Project name: Konys Oil Field Development – Early Production System


Year: 2003.

Project name: Konys Oil Field Development – Gas Motor Generator Building Design


Year: 2003.

Brief Description: Dimensions of the building: 9.0 x 15.0 m, H=5.0 m. Steel frame structures are covered by metal sheet “sandwich” panels.

Project name: Konys Oil Field Development – Tank Farm Electrical installation


Year: 2003.

Brief Description: Complete Electrical installation of Konys Tank Farm was designed, Including Transformer stations, MCC, Grounding and Lightning and external lights. Gas Motor Generator installation and connection were designed, as well.


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Project name: Akshabulak Water Injection Unit

Service: Engineering, Commissioning, Construction, Maintenance

Year: 2003.

Brief Description: The design includes Pump Station consisted of two injection pumps: main - BRN1 (136,8 m3/h) and spare - 9MGR (64 m3/h). Water from water well is pumped by submersible pump through chemical dosing units and filtration units to BRN-1 injection pump. This pump injects water into oil well.

This facility was completely designed, procured and constructed by PM Lucas Enterprises Ltd. Management and maintenance services are also provided by PM Lucas Enterprises Ltd.

Project name: KAM Fields Development - KAM Pipeline Automation Program

Service: Engineering Supp., Commissioning Supp.

Year: 2003.

AFE amount: Part of the KAM Pipeline Project

Brief Description: Automation system on Two Pump Stations was implemented: Main Kumkol Pump Station, Aryskum Pump Station and Tank Farm and Railway Loading Facilities on Dzushaly. DCS system DELTA V was distributed on three locations, with approximate distance between them of 170 km. All Work Stations are connected through redundant fibre optic line. Control, indication, recording and alarming of about 1000 IO points in the field is achieved. It is possible to control KAM Pipeline equipment from each of the three control rooms. Maintenance: it is possible to maintain the complete pipeline system from Kumkol Control Room.

Project name: KAM Fields Development - Dzhushaly Rail Loading Block 1 & 2

Service: Engineering Supp., Commissioning Supp., Construction Supp.

Year: 2003. AFE amount: Part of the KAM Pipeline Project

Brief Description: Composed of all requested railway facilities necessary for safe terminal function, Oil Loading Terminal enables loading of six trains with sixty oil tank cars per day. It means that the terminal is capable to load 21600t of oil per day. Railway oil loading terminal consists of: main line, receiving and dispatching tracks, two shunting tracks, two loading tracks, track for storage defective oil tank cars, tracks for transferring oil from defective oil tank cars to good ones and inspection tracks for repaired cars.

Project name: KAM Fields Development - Dzhushaly Oil Rail Loading Terminal

Service: Engineering Supp., Commissioning Supp.

Year: 2003. AFE amount: Part of the KAM Pipeline Project

Brief Description: Dzhusaly Oil Road Loading Terminal accommodates crude oil from Kumkol and KAM oil fields. From four storage tanks, 20000 m3 each, crude oil is pumped to sixty hermetic loading arms (max loading capacity of arms is 90 m3/hour) located on both sides of a loading rack. Loading capacity is 1000 m3/hour. Vapour from rail cars is flared by flaring system. Apart from storage tanks and loading rack, the Terminal is equipped by electrical power source, heating system and sewage treatment plant.


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Project name: 12” Oil Collector Extension

Service: Engineering, Construction Supp.

Year: 2003.

AFE amount: $ 250,000

Brief Description: At the distance of 4,5 km upstream of the CPF Inlet, there is a tie in point where the flows from two existing oil collectors (Oil Collector #3 i.e. New Gas Collector flow into Oil Collector #1 i.e. Old Oil Collector) are brought together. Due to evident problems with incremental flow rates and pressures, Oil Collector #3 was extended.

Project name: 10” South Kumkol Oil Collector


Year: 2003.


Brief Description: Oil Collector #4 i.e. 10” South Kumkol Oil Collector was designed to release and relieve the existing Oil Collector #1 i.e. Old Oil Collector and to re-direct and gather both flows from South Kumkol Gathering Stations SKGS-01 and SKGS-02 directly to TDE Unit and to the inlet manifold prior to reaching the Kumkol CPF Vessels.

Project name: LPG Bottom Loading Facility at Shymkent Refinery


Year: 2003.


Brief Description: The Project included upgrading of the existing LPG top loading system by providing bottom loading to railway containers. The complexity of the project is aggravated by hazardous conditions and reconstruction of the old Russian-made piping arrangement and it’s modification to the ANSI standards. After upgrading, the new installation provides non-simultaneous top or bottom LPG loading at the same loading spot. The complete work, from design and equipment purchase to the first loading was completed in four months.

Project name: CPF Inlet Manifold Debottlenecking


Year: 2003.


Brief Description: Due to a great pressure drop at the Kumkol CPF incoming inlet collectors, and the resulting vibrations, fluctuations and pumps operating problems, all piping at the CPF inlet was upgraded. The most important attribute for this project is installation of a new piping arrangement in the existing system without closing of the facility.


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Project name: KAM Fields Development - Aryskum TOLF - Aryskum Booster 6” Pipeline


Year: 2003.


Brief Description: The treated, on-spec, oil from Aryskum TOLF is pumped to the Aryskum Booster Station through 6” buried oil pipeline in the length of 22.5 km. The capacity of pipeline is 4,000 m3/d. At the outlet from the Aryskum TOLF pump station the temperature is 450 C and at the inlet of the Aryskum Booster Station is 200 C. Maximum operating pressure at Aryskum TOLF pump station is 94 bars (Pressure rating is #600).

Project name: BAGA Terminal Tank Farm Extension


Year: 2003.

AFE amount: $ 1.0 million

Brief Description: The design includes conversion of four existing 3,000 m3 diesel and gasoline storage tanks to crude oil service. The conversion required capital expenditures, both on the BAGA terminal and PKOP refinery. Conceptual and detailed engineering of upgraded facility, including piping modifications on the PKOP and BAGA sites, were provided within the Project. The Project resolved heating technology of the crude oil tanks by installing both oil heater and circulation pump, as well as crude oil transportation through 1,500 m long pipeline between the Terminal and Refinery in Shymkent in both directions and flushing of the pipeline by diesel during winter period.

Project name: Mini FWKO at GS-24


Year: 2003. AFE amount: $ 1.5 million

Brief Description: For the purpose of removing the increased quantity of produced water from the Gathering Station 24, a new water separation facility was installed, with a new 100 m3 separator installed between the existing sputnik equipped with spider valve and the existing group separator. Oil and gas return to the existing separator and the produced water is pumped to the water injection facility. The facility is designed to handle 3,500 m3/d of Oil, 8,000 m3/d of Water and 350,000 Sm3/d of gas. Eigenvalue equipment: 100 m3 three phase separator, produced water transfer pumps, 400 produced water break tank, upgraded flare system, chemical injection skid packages, drain vessel, etc.

Project name: Mini FWKO at GS-04



Brief Description: With the aim to remove the increased quantity of produced water from the Gathering Station 04, a new water separation facility was installed, with a new 100 m3 separator installed between the existing sputnik equipped with spider valve and the existing group separator. Oil and gas return to the existing separator and the produced water is pumped to the water injection facility. The facility is designed to handle 3,500 m3/d of Oil, 5,000 m3/d of Water and 250,000 Sm3/d of gas. Eigenvalue equipment: 100 m3 three phase separator, produced water transfer pumps, 400 produced water break tank, upgraded flare system, chemical injection skid packages, drain vessel, etc.


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Project name: KAM Fields Development - Main Kumkol Pump Station


Year: 2003.


Brief Description: Two centrifugal serial pumps were installed with the capacity of 1260 m3/h at differential pressure from 38 bars. The main task is to enable crude oil shipment from Kumkol Tank Farm to Dzushaly Terminal.

Project name: KAM Fields Development - Kyzylkia CPF to Aryskum TOLF 6” Pipeline


Year: 2003.


Brief Description: The treated oil from Kyzylkia is pumped to the Aryskum TOLF through 6” buried oil pipeline in the length of 28 km. The capacity of pipeline is 2,000 m3/d. At the inlet of the pump station the temperature is 450 C and at the inlet of the Aryskum TOLF is 200 C. Maximum operation pressure at Kyzylkia pump station is 94 bars (Pressure rating is #600).

Project name: South Kumkol Free Water Knock Out



Brief Description: To remove the increased quantity of produced water from the Gathering Stations, a new FWKO facility on the Central Plant Facility (CPF) oil inlet collector was installed. Produced water is pumped to the Water Injection Facility while oil is pumped to the CPF. The facility is designed to handle 6,100 m3/d of Oil, 11,000 m3/d of Water and 13,000 sm3/d of gas. Eigenvalue equipment: 200 m3 three phase separator, crude oil transfer pumps, produced water transfer pumps, 400 produced water break tank, flare system including flare stack, arrestor and flare knock out drum, chemical injection skid packages, drain vessel, etc.

Project name: KAM Fields Development - Kumkol 28,000 tones Crude Oil Storage (CPF Tank Farm Expansion)


Year: 2003.


Brief Description: Kumkol Central Production Facility (CPF) is the main supply source for shipment of crude oil in the new NPS 16 KAM pipeline from Kumkol to Dzhusaly. The Kumkol CPF tank farm consisted at that time of 6 large oil storage tanks feeding the KTO pipeline. All crude oil from these tanks is shipped to Shymkent. New tanks were added to increase oil storage capacity at Kumkol and allow shipment of crude oil in both the KTO and KAM pipelines at the same time without breaking normal daily operations. The main task is to allow crude oil shipments to the KAM pipeline and determine and design facilities necessary for re-cycling off-spec oil from any of these tanks to the existing onsite process separator (TDE). The initial design flow rate for the KAM pipeline is 900 m3/h. The Facility was designed for a nominal flow rate of 1260 m3/hr.


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Project name: KAM Fields Development - Aryskum Booster Pump Station

Service:Engineering Supp., Commissioning Supp., Construction Supp.

Year: 2003.


Brief Description: Two centrifugal serial pumps were installed with the capacity of 1260 m3/h at differential pressure of 48 bars. The main task is to allow crude oil shipment from Aryskum Pump Station to the Dzushaly Terminal.

Project name: KAM Fields Development - Aryskum Truck Off Loading Facility

Service:Engineering Supp., Commissioning Supp., Construction Supp.

Year: 2003.


Brief Description: Aryskum TOLF is the central process facility for the KAM Oil Field. Oil from Kyzylkia oil field coming through 6” oil pipeline, oil gathered at Aryskum oil field and oil trucked off from all KAM field single wells is processed at this facility. Besides inlet manifold and truck off loading station, the facility includes 100 m3 three phase separator, storage – settling 2 x 1,000 m3 oil tanks, flare and drain system, production heaters, glycol system for oil and fire water tank heating.

Project name: KAM Fields Development - KAM Main 16” Oil Pipeline (Kumkol - Aryskum Booster Station - Dhuzaly Terminal Pipeline)

Service: Engineering Support

Year: 2003.

AFE amount: $ 80 million

Brief Description: The oil from the Kumkol CPF storage tanks is pumped to the Dhuzaly Terminal through 16” buried pipeline, length of 176 km. Capacity of pipeline is 5 - 6,6 million tones per year. Inlet temperature is 500C and outlet at Dhuzaly is 190C. Maximum working pressure at Kumkol and Aryskum pump stations is 63 bars. Pressure at the pipeline end is 2,8 bars. The pipeline is protected by cathode protection stations along the pipeline.

Project name: Electrical Submersible Pump Installation Phase 1 & 2


Year: 2002. - 2003.


Brief Description: The Customer, according to the business schedule, planed to apply ESP Artificial Lift System on certain numbers of main production field wells, instead of the existing artificial lift methods (PCP). This substitution is followed by a significant production increase, requiring adequate updated and modified gathering station piping arrangement.


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Project name: KAM Fields Development – Oil Gatherings


Year: 2002.


Brief Description: Crude oil from specific well heads is gathered through the system of flow lines from production wells to the manifolds of the gathering stations or trucked off as done at Aryskum and Maibulakh Oil fields. Design includes installation of line heaters and pigging devices.

Project name: KAM Fields Development - Maibulakh Water injection System

Service: Engineering Support

Year: 2002.


Brief Description: Produced water from Kyzylkia CPF is transported by trucks to Maibulakh Water Injection Facility. The facility consists of 40 m3 Off Loading Break Tank, 1,000 m3 produced water storage tank and skid mounted high pressure pump station. The pump station includes booster and high pressure produced water injection pumps (capacity of 3 x 21 m3/h @ 115 bars). Make up water is provided by raw water well and submersible electrical pump. From this pumps station the water is taken by four discharge high pressure produced water flow lines to water injection wells.

Project name: KAM Fields Development - Kyzylkia CPF Upgrade for Water and additional Gas Separation Service: Engineering, Commissioning Supp., Construction Supp. Year: 2002. AFE amount: $ 1.5 million

Brief Description: Previously designed EOPF facility was upgraded by installing one 43 m3 gas separator and additional 6” flare stack due to the increased GOR. Inlet pig manifold was upgraded to accomodate emulsion incoming from specific oil wells. Eigenvalue equipment: 400 m3 produced water tank with pertaining truck loading facility.

Project name: Mini FWKO at GS-14 Service: Engineering, Commissioning Supp., Construction Supp. Year: 2002. AFE amount: $ 1.5 million

Brief Description: With the aim to remove the increased quantity of produced water from the Gathering Station 14, a new water separation facility was installed, with a new 100 m3 separator installed between the existing sputnik, equipped with spider valve, and the existing group separator. Oil and gas return to the existing separator and produced water is pumped to the water injection facility. The facility is designed for maximum oil production of 2,600 m3/d through the facility, 1,750 m3/d of water and 120,00 sm3/d of gas. Eigenvalue equipment: 100 m3 three phase separator, produced water transfer pumps, 400 m3 produced water break tank, upgraded flare system, chemical injection skid packages, drain vessel, etc.


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Project name: Free Water Knock Out 02 Service: Engineering, Commissioning Supp., Construction Supp. Year: 2002. AFE amount: $ 2.5 million

Brief Description: The Facility was designed to handle production flows from the existing gathering stations upstream in most economical and effective way. It was intended to remove as much water as possible from GS’s and take the produced water through a pipeline to the existing water injection facility at the Kumkol oil field. As it is installed on the existing oil collector, the oil is pumped back into the downstream section of the collector. The facility was designed to handle 10,000 m3/d of fluid (water and oil) and 8,000 m3/d of water. Produced water is pumped to the Water Injection Facility while oil is pumped to the CPF. Eigenvalue equipment: 200 m3 three phase separator, crude oil transfer pumps, produced water transfer pumps, 1,000 m3 produced water break tank, flare system including flare stack, arrestor and flare knock out drum, chemical injection skid packages, drain vessel, etc.

Project name: Reconstruction of Gathering System at South Kumkol


Year: 2001.


Brief Description: Flow lines were re-routed due to synchronous work of two existing gathering stations at South Kumkol Oil Field. Apart from re-routed flow lines, an 8” oil pipeline was installed, as well.

Project name: Kumkol Water Injection System Upgrade

Service: Engineering Supp., Commissioning Supp., Construction Supp.

Year: 2001.


Brief Description: According to the previously made study, water injection line to the specific water injection wells or oil wells, converted to the water injection wells was designed and installed. Injection capacity is 23,000 m3/d of produced water. Injection pump station includes one produced and raw water tank, raw water well with pertaining submersible pump, 4+2 booster (223 m3/h @ 3 bar) and 4+5 main injection pumps (137 m3/h @ 120 bars).

Project name: Kyzylkia Early Oil Production Facility (EOPF)


Year: 2001.


Brief Description: The Facility for handling 1,200 m3/d of oil was installed; design water cut 25% and GOR 75. The facility consists of eight flow lines, pig manifold, test separation unit, 100 m3 production separator, test heater 0,7 MW, production heater 1,8 MW, oil storage tank 1000 m3, crude oil loading facility 50 m3/h, glycol water heating system, fire suppression system, flare system, draining system, etc.


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Project name: Free Water Knock Out 01

Service: Construction Support

Year: 2001.


Brief Description This Facility was designed to handle production flows from the existing gathering stations upstream in most economical and effective way. It was intended to remove as much water as possible from GS’s and the produced water to be taken through a pipeline to the existing water injection facility at the Kumkol oil field. As it is installed on the existing oil collector, the oil is pumped back into the downstream section of the collector. The facility was designed to handle 12,500 m3/d of fluid (water and oil) and 7,500 m3/d of water. Produced water is pumped to the Water Injection Facility and oil is pumped to the CPF. Eigenvalue equipment: 200 m3 three phase separator, crude oil transfer pumps, produced water transfer pumps, 3,000 m3 produced water break tank, flare system including flare stack, arrestor and flare knock out drum, chemical injection skid packages, drain vessel, etc.

pm lucas enterprises limited

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