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© Copyright 2013, POMAtech™

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POMAtech™

Proposed Design for a National Photonics & Optics

Institute for Manufacturing Innovation Rochester, New York

February 2013

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POMAtech’s Mission

POMAtech is a proposed independent, not-for-profit industry-university-government institute headquartered in Rochester, New York, to be funded under guidelines of the Federal government’s $1.0 billion National Network for Manufacturing Innovation (NNMI) initiative.

POMAtech’s purpose is to benchmark, roadmap, prototype and create standards leading to development of scalable manufacturing technologies for the optics, photonics, imaging and display (OPID) industries in the North East and other regions throughout the USA.


The U.S. NNMI Program

•  Goal - 15 Institutes for Manufacturing Innovation (“IMIs) to - Translate basic R&D into US high volume manufacturing

•  Institutes receive $70 - $120 million of Federal funding - 5 to 7 year Federal funding profile - 1:1 match from industry and state governments

•  IMIs build on regional industrial clusters - Large manufacturers - Strong supplier base - World class universities and community colleges

•  The NNMI Program places heavy emphasis on participation by small and mid sized businesses.


NNMI Focus on Manufacturing


Nominal Federal Funding Profile

• Front end loaded Federal funding in years 1 - 3 to launch each NNMI. • Private and other funding sources begin to sustain the NNMI in year 4.


NRC Report on Optics & Photonics •  2012 National Research Council report

highlights the importance of Optics and Photonics to the U.S. economy and national security.Critical application areas include: - National defense; - Healthcare; - High speed data communication; - Precision metrology; - Advanced manufacturing; and - Energy

•  Optics and Photonics is key to 2% of U.S. public companies: - 10% of public co. revenues (>$3 trillion) - 6% of public co. jobs (~ 7.4 million)


Rochester, New York The Imaging Capital of the World

New York State has over 100 OPID companies in Western NY and Albany, New York City and Long Island. These companies provide over 25,000 jobs and produce more than $5B of manufactured goods annually.

Flying Nme from Rochester to New York, Long Island & Boston are about an hour.

Rochester, New York

Buffalo

Ithaca

Binghamton Corning

Syracuse

New York City

Albany

About 2 hours or less driving Nme.

Boston Boston is another U.S.

center of electro-‐opNcal technology

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The Rochester Regional Photonics Cluster

Rochester, “The Imaging Capital of the World” has over 60 OPID companies within a 20 mile radius, including Kodak, Xerox, B&L, ITT Exelis, Carestream, and over 50 smaller companies.

The region is also home to world class universiNes with strong OPID research and educaNonal programs including the University of Rochester, Rochester InsNtute of Technology, Cornell and SUNY Buffalo and Binghamton.


The NNMI Initiative Status

• The first pilot IMI was established in 2012 - the National! Additive Manufacturing Innovation Institute (NAMII) in ! Youngstown, Ohio;

• Three more IMIs are slated to come online in FY 2013, with ! two funded by DOD and one by DOE - ! - DOD areas of interest - advanced electro-optics, ! lightweight composites, intelligent & bio-! manufacturing;! - Expect 1st BAA by mid to late April

• On February 21st, Senator Schumer (D-NY) announced ! sponsorship of an NNMI Bill and his strong support for an ! Optics and Photonics IMI in Rochester.


World Opto-Electronics Market

Revenue (Billions of Dollars)

Source - OIDA & OSA


World Opto-Electronics Market

Source - OIDA & OSA

Revenue (Billions of Dollars)

Display Modules

Sensors & Imagers

Passive Optics

Industrial Lasers

Red = POMATEC areas of focus

Communications


POMAtech Structure

III-V Devices on Silicon

Visible to IR Imaging

Integrated Sources & Detectors

Roll to Roll Mfg.

Flexible Glass

Unit processes

Free Form Optics

Advanced Metrology

Advanced Polishing

National Security

Semiconductor Mfg.

Laser Polishing

From Sources through Optics to Sensors and onto Displays


Envisioned Management Structure

13

•  Lean central administration governed by an executive staff and Board of Directors

-  Overall strategy and direction

-  Distribute government funding

-  Intellectual property

-  Major capital expenditures

-  Shared laboratory facilities

-  Purchasing, human resources, etc.

-  Workforce training

•  Each division will have a fair degree of autonomy

-  Companies can join at the Institute level or at the divisional level.

-  Division level technology review boards composed of leading members of each division will vote on which projects to fund


Advanced Lasers for Manufacturing

Preco: Laser Roll to Roll Processing

The Laboratory for Laser Energetics A National Laboratory Resource

Toptica: Femptosecond Lasers for THz imaging

Trumpf: High Power CO2 Lasers


Advanced Laser Manufacturing and Laser-based Manufacturing Processes

The mission of the Laser Division of POMATECH is two fold: (1) to develop materials and methods to manufacture the next generaNon lasers and (2) to assist in the development of laser-‐based manufacturing processes for other industries and for the other IMIs.


Lasers Application Areas

Lasers will be a key enabling technology for all other aspects of the institute including the displays, integrated photonics and test & measurement

•  Industrial –  Welding and cutting –  Surface annealing –  Additive manufacturing –  Microelectronics manufacturing –  Communication –  Light sources

•  Defense –  Directed energy weapons –  LADAR –  Threat detection –  Sensing

•  Health Care –  Ophthalmology –  Eye surgery –  Cancer discovery & treatment –  DNA sequencing –  Flow cytometry

•  Measurement –  Semiconductor inspection


Lasers Advanced Manufacturing Challenges and Enablers

• Manufacturing of Lasers – Solid state lasers – Crystals for sub-193nm – Highly doped fibers – Semiconductor sources – UV lasers – Femtosecond pulsed lasers

•  Laser-based Manufacturing Processes – Laser Cutting of fiber reinforced plastic – 3D Laser lithography (support NAMII effort) – Laser cold ablation – Advanced laser eye surgery


Lasers Potential POMAtech Roles and Projects

• Be a national resource (foundry) for key materials and components required for next generation lasers

• Become a global center for laser innovation

• Advanced research for furthering scientific innovation


Advanced Optics Design, Manufacture & Testing

Free Form Optical Design

Metrology & Testing

Component Generation

Finished Component


Advanced Optical Components and Systems Manufacturing

The mission of the optical components and systems division is to aid in the development of advanced optical components and manufacturing processes. A key focus is on the many small and

medium sized manufacturers of these components.


Optics Application Areas

•  Defense -  Stealth/conformal lenses -  Pervasive/wide area surveillance -  Remote sensing -  Directed energy weapons

•  Health care -  Medical diagnostics -  Photo medicine

•  Consumer -  Augmented reality (i.e. Google Glass)

•  Scientific -  Microscope objectives (not currently made in US)


Optics Advanced Manufacturing Challenges and

Enablers

•  Freeform optics – design and fabrication, and metrology

– Higher integration, miniturization, wider spectral range

• Materials – Ceramics, IR, hyperspectral/multispectral

• Coatings

• Metrology

•  Systems integration and opto-mechanical packaging

•  Production scale up for biomedical devices


Optics Potential POMAtech Roles and Projects

•  Create a user center where small and medium sized optics manufacturers could come to develop next generation products and manufacturing technologies


Visible - IR Sensor Integrated Circuits Smartphone Cameras Health, Energy

& Safety Apps

Photonic Sensors Division

Integrated Photonic Visible - IR sensor circuits enable:

Integrated Photonic sources, sensors and electronics enable:

Low Cost Fiber Data Interconnects

Smaller Clinical Confocal Microscopes

Highly Integrated “Lab on a Chip”


Integrated Photonic Circuits and Sensor Manufacturing

The mission of the Integrated Photonics Division of POMATECH is to remove technical barriers and lower the cost of manufacturing highly integrated photonic devices through applied research and the development of design rules, device libraries and standard processes.


Integrated Photonics Application Areas

• Defense – Optical sensors for intelligence, surveillance, and

reconnaissance – Extended spectrum imaging – Secure communications

•  IT – High speed optical interconnects

• Consumer – Low cost IR image sensor


Integrated Photonics Advanced Manufacturing Challenges and Enablers

• Si Photonic integrated circuits

• III-V on silicon integration for lasers, modulators, detectors, etc.

• Common Design Rules for foundries

• Packaging


Integrated Photonics Potential POMAtech Roles and Projects

• Design Center – Develop design libraries for standardized Si

photonics foundry processes

• Develop scalable manufacturing processes for III-V on Si

• Prototyping and technology development – III-V on Si development – Prototyping of devices based on customer input – Testing


Advanced Display Manufacturing

Flexible Substrates Roll to Roll Manufacturing

Advanced Processing Smart Displays


Advanced Display Manufacturing

The mission of the Display Division of POMATECH is to develop advanced manufacturing technologies that will disrupt the cost of display manufacturing to enable innovaNve new types of displays and display applicaNons.


Display Application Areas

• General – Low cost ubiquitous displays – Conformal and adhere-able displays

• Defense – Soldier born

• Commercial – Large format advertising and information signage


Display Advanced Manufacturing Challenges and Enablers

• Roll to roll manufacturing • High speed defect identification and repair • Materials

– Flexible glass substrates – “Printable” display materials

•  Processes – Thin film deposition – Lithography – Metrology – Defect repair


Displays Potential POMAtech Roles and Projects

•  Pilot line for roll to roll display manufacturing – Flexible substrates (e.g. Corning Willow Glass) – Thin film processing – Printing – High speed defect identification and repair

• Develop processes with equipment suppliers ��(the SEMATECH model)

•  Source TFT backplanes for domestic display manufacturers


Manufacturing Innovation Enables Revolutionary New Products

Roll to Roll Display Manufacturing on Flexible Glass

Low cost smart displays

Ubiquitous connection to information at home, work and in public places

Roll to roll display manufacturing will dramatically lower cost, enabling widespread display use for information access, business, education, entertainment and other unrealized applications.

A Day Made of Glass A video by Corning

See it on YouTube at: http://www.youtube.com/watch?v=6Cf7IL_eZ38


Paul Ballentine, Ph.D. [email protected] Mobile: (585) 748-1408

Jay M. Eastman, Ph.D. [email protected] Mobile: (585) 230-4589

POMAtech Contacts

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