printed-circuit board prototyping system - motech · you can produce single, double sided,...

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Seven mini FP-21T Printed-Circuit Board Prototyping System Time saving of product development. Easy trial PCB making in laboratory in your own way. Produces boards with the precision expected in a laboratory. Ideal for in-house prototyping. FPZ-31AT

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Page 1: Printed-Circuit Board Prototyping System - Motech · You can produce single, double sided, multilayer, and high-density boards rapidly ! For in-house printed circuit board prototyping

Seven mini

FP-21T

Printed-Circuit Board Prototyping System

Time saving of product development.Easy trial PCB making in laboratory in your own way.Produces boards with the precision expected in a laboratory.Ideal for in-house prototyping.

FPZ-31AT

Page 2: Printed-Circuit Board Prototyping System - Motech · You can produce single, double sided, multilayer, and high-density boards rapidly ! For in-house printed circuit board prototyping

You can produce single, double sided, multilayer, and high-density boards rapidly !

For in-house printed circuit board prototyping

Wide range of product line-up In order to meet the increasing demand for miniaturization and high-density of PCBs in many fields of electronics, MITS is offering wide range of PCB prototyping machines including FP-21T Precision, the world 1st 50 m (2 mil) line/spacing milling machine, and many other machines for various purposes.

Made-in-Japan machines, renowned for quality and reliabilityMITS has been enjoying high reputation as the leading Japanese manufacturer of PCB prototyping machines, offering the enduring, high-rigidity, and extraordinarily precise machines for many years.All the manufacturing process of MITS machines is taking place in Japan, from design to construction. Thorough performance testing (by our own technical staff) ensures MITS prototyping systems to achieve fine-pattern processing.

Seamless integration from CAD designing to board makingYou can produce your boards by importing your CAD data (Gerber or DXF output format) to our software enabling smooth process from CAD designing to board making.Moreover, together with MITS original software suites and options, you will have even more useful and enhanced integrated MITS PCB prototyping systems.

Page 3: Printed-Circuit Board Prototyping System - Motech · You can produce single, double sided, multilayer, and high-density boards rapidly ! For in-house printed circuit board prototyping

Seven mini

FPZ-31AT

ElevenTElevenT series

ElevenTElevenTHP

Standard models for producing prototype boards

Auto-Tool-Change (ATC) Models

Compact Auto-Tool-Change (ATC) machine with standard acoustic cabinet.Mechanical ATC mechanism for superior cost performance.

Processes substrate boards up to approximately A4 size (297mm X 210mm).Capable of making high frequency circuit boards with an optional air-floatation head.

Suitable for processing normal substrate boards up to approximately B5 size (257mm X 182mm).Our most affordable system with compact size.

Highly-durable spindle motor for heavy processing.High-rigidity construction.Suitable for working on various materials in addition to typical substrates.

Seven mini

270x200 (10"x8")

low high

310x220 (12"x9") 310x220 (12"x9") 350x250 (14"x10")350x250 (14"x10") 325 x 325 (13"x13") 150x150 (6"x6")Working area

Auto-tool-change

HP type

Vacuum table

Fiducial camera

Tool protrusion equipment

Surface detecting function

Price

Eleven T FP - 21T

VT- ABS VT- ABSVT- ABS VTP- CRM

FPZ- 31AT FP-21T PrecisionFP- 21THPEleven THP

Working area310x220mm

Working area320x220mm

Working area270x200mm

Working area325x325mm

320x220 (13"x9")

Eleven Auto

VT- ABS

High precision and high rigidity.Compact size with affordable price.Low cost but wide range table size board maker.

With air-floatation and non-contact pressure foot.

X, Y, Z triple-axes control. 10 automatic tool change. Wide working area.Equipped with high-grade, high-torque spindle with auto-tool-change. Air-floatation type (HP type) is also available.

Compact, popular, and Auto-tool-change machine

Comes with standard dust-proof / acoustic cabinet

Board Makers Select the board maker you like the best.Field-proven durability thanks to high-rigidity construction.

(mm)

Comparison of models

Standard Option

Page 4: Printed-Circuit Board Prototyping System - Motech · You can produce single, double sided, multilayer, and high-density boards rapidly ! For in-house printed circuit board prototyping

50 µm line50 µm space

FP-21T/21THP Capable of processing many kinds of materials besides substrate boards.Some samples of hardware parts, panel engraving, supplementary work on finished board, and other works done with MITS prototyping machine are shown below. With your unique ideas, applications for FP-21T/21THP are limitless.

To meet your needs for processing a variety of materials / precision cutting

This model features construction for high-rigidity and low center of gravity as well as a spindle motor with minimum level of runout, to ensure very low vibration making it ideal for the finest level of processing. With our innovative Z-axis control (stepping method), the FP-21T Precision takes the advantages of the fine and fragile tools, and is capable of processing 50 µm(2 mil) lines and spacing for the first time in the world as a desktop PCB prototyping machine.Compared with the laser machine, FP-21T Precision is far superior in sharp cutting edge and cost performance.

Double-sided board Aluminum Acrylic

Characters on a panel Supplementary processing Parts made of duracon

LED light Speaker cover Puzzle pieces

Working area350x250 mm

Working area150x150mm

Stepping method (three dimensional regulation) and non-contacting pressure foot (HP type) lead to the fine processing technology

Desktop type with 3-axes control systemEquipped with high speed & high power spindle motor.Air-floatation and non-contact pressure foot for 21THP.Ideal system for High-Frequency Circuit, Teflon Board, Flexible Films.

Silicon wafer

Magnified portion of the Silicon wafer

(magnified 1,050 times)

50 m(2mil) line and space, the state of the art !

Low vibration, high rigidity and with specially selected spindle motor.

Thin-film processing

Page 5: Printed-Circuit Board Prototyping System - Motech · You can produce single, double sided, multilayer, and high-density boards rapidly ! For in-house printed circuit board prototyping

Pressing Machine

Tools and peripheral equipments

Seven mini Eleven T

270 x 200 (10"x8") 310 x 220 (12"x9")

340 x 355 (13"x14")297 x 337 (12"x13")

X , Y X , Y

Stepper Motor Stepper Motor

6.35 (0.25mil) 6.35 (0.25mil)

0.1 (4 mil) 0.1 (4 mil)

0.1 (4 mil) 0.1 (4 mil)

45 (1.8")

0.2- 3.175

7 (0.28")

5,000 - 41,000 5,000 - 41,0005,000 - 60,000

5,000 - 40,0005,000 - 60,0005,000 - 100,000

(model 40)(model 60)

(model 40/U)(model 60)(model 100)

(model 40/U)

0.2- 3.175

8 (0.31")

100 150

440x380x340

Approx.21 (47 lbs) Approx.23 (51 lbs)

45 (1.8")

Lever action clampLever action clamp

manual switching

F P - 21T

Approx.42 (93 lbs)

350 x 250 (14"x10")

460 x 450 (18"x18")

X , Y , Z

5 phase Stepper Motor

4 (0.16mil)

0.1 (4 mil)

0.1 (4 mil)

80 (3.2")

80

30 (1.18")

Collet chuck

250

Model

Working area

Table size

Control axis

Control motor

Resolution

Minimum pattern width

Minimum milling width

Maximum Travel speed

DC Spindle DC Spindle DCSpindle (model 60/100)HFSpindle

Drilling

Maximum drilling cycle

Maximum drilling stroke

Tool change

Compressed air

Power consumption

Millingmethod

Machine dimensions

Machine weight

60

Absolute

Incremental

Spindle speed

(8- 125mil) (8 125mil) 0.2- 3.175 (8 125mil)

495x400x370 620x505x420

60

The smallest traveling figures for ordering each 3 axis movement.They do not represent the accuracy of axis positioning.

Optimum speed for cutting depends on tool, material of board and so on.

This is a repeat count of drill's up and down on the maximum stroke. Optimum strokes depends on the diameter of tool.

In case of 80 strokes, maximum drilling stroke shortens.( to be adjusted at the factory)

(VA)

0.5 (required for HP type)0.5 (required for HP type)

(mm)

(mm/sec.)

(mm)

(mm)

(mm)

(mm)

(mm)

(cycles /min.)

WxDxH (mm)

(kg)

(Mpa)

Specifications

(24" x 20" x 17") (20" x 16" x 15") (17" x 15" x 13")

WxDxH (mm)

For production of multiple-layer trial board.

SpecificationsPressing system

Pressure

Working area

Number of layers

Temperature

Dimensions

Power supply

Weight

These plating baths let you make trial boards with through holes when used in combination with PC board makers

MPT-DT+RW Environmentally Clean, Built-in Water Circulation System

Plating process needs flushing by water for cleansing board after treatment in the bath.

Through Hole Plating Bath

[Rear View]Filter pipes remove organic impurities and absorb ionizedmetals in the watercirculated in thesystem.

This plating bath has water circulation system enabling to reuse water for cleansing. The system was designed to realize professional plating process compactly so that the system can ensure plating of 0.2mm diameter through hole.

Affordable, StandardCompact type High precision, Multipurpose

High precision, High rigidityOdd-form millingFeatures

60(80 )

motor

WxDxH (mm)

Number of layersCircuit board size

Processing timeBoard rocking system

Temperature control Dimensions

Dimensions

WeightPower consumption

5

220 x 23013

OPTION

OPTION

920 x 650 x 96040 kg

100 V 7A

mm

Specifications

Pneumatic requires air supply 0.7Mpa

100KN

300x200mm

Max. 6

Max. 210

600x580x760

100 V 1.5 KVA

Approx. 175 kg

Page 6: Printed-Circuit Board Prototyping System - Motech · You can produce single, double sided, multilayer, and high-density boards rapidly ! For in-house printed circuit board prototyping

(manual)Types of Tools Precision ring-setter Jetstream

(1) (2) (3) (4)

(1)

(2)

(3)

(4)

End mills

Drilling bit

Routing bit Aluminum engraving cutter

0.05 - 3.175mm (2 - 125 mil)

1.0, 2.0 mm (39, 79, mil)

(0.8, 1.0, 2.0 mm)

End mills for high-frequencyDiamond end mills(30 times more durable)

[Features]You can attach or detach the ring to the tools.Standardize the depth of the tools for the auto tool change machine.Effective in adjusting to the material of varied thickness.Available for the tools thinner than 0.1mm (4 mil)

Available spare partsFilter Bag

HEPA Filter

Exchangeable Motor Brush

(1 pack with 5 pieces)

(1 pack with 1 piece)

(1pack with 2 pieces)

Collects 99.97% of milling particle debris as fine as 0.3microns, while 90% for average household vacuum cleaner. Jetstream noise level is 57dB, while 70dB for average household vacuum cleaner.

Linked with the milling machine and power supply is automatically turned on and off.

Maximum suction pressure is 22,500pascals and the pressure level can be freely and automatically adjusted.Compact and lightweight.255Wx360Dx310H mm, 12.5kgPower consumption 630VA.

(MITS inhouse experiment data)

Super Cleaner "Jetstream" creates pollution-free quiet factory environment

FPZ - 31AT

325 x 325 (model 40)(13"x13")

295 x 325(12"x13")

445 x 585 (18"x23")

X , Y , Z

Stepper Motor

0.6

(model 40)

(model 40/U)DCSpindle (model 60/100)HFSpindle

Millingmethod

6.35 (0.25 mil)

0.1 (4 mil)

0.1 (4 mil)

40 (1.57")

270

Approx.60 (133 lbs)

45 (1.8")

Model

Table size

Control axis

Control motor

Resolution

Minimum pattern width

Minimum milling width

Spindle speed

DrillingMaximum drilling cycle

Maximum drilling stroke

Tool change

Compressed air

Power consumption

Absolute

Incremental

Machine dimensions

Machine weight

Eleven Auto

320 x 220 (13"x9")

370 x 290 (15"x11")

X , Y , Z

Stepper Motor

10 (0.4 mil)

0.1 (4 mil)

0.1 (4 mil)

45 (1.77")

5,000 - 41,000

200

Approx.70 (155 lbs)

55 (2.2")

DC Spindle

manual switching

5 phase Stepper Motor

60 (2.4")

FP-21T

Collet chuck

150 x 150 (6"x6")

240 x 380 (9"x15")

X , Y , Z

1 (0.04 mil)

80

30 (1.18")

250

0.5

Ring

Tool

Spindlemotor

Set this lengthaccurately

0.2- 3.175 (8 125mil)(2 125mil)0.05- 3.175

575 x 700 x 450415x500x375125x235x305

(16"x20"x15")(5"x9"x12")

Machine:Controller:

(cycles/min)

(VA)

WxDxH (mm)

(kg)

(Mpa)(required for model 60/100)

Specifications

(mm)

(mm)

(mm)

Working area

(mm)

(mm)

(23" x 28" x 18")(22" x 24" x 18") 570 x 600 x 450

0.05 (2 mil)

0.05 (2 mil)

Dynamic runout: less than 10 m5,000 - 40,000

DC Spindle

364

(80 lbs)(9 lbs)

Machine :Controller :

Only machine in the world achieving 50 m milling

Ideal for microwave and thin-board

Low vibration, PopularWith dust-proof acoustic cabinet

Auto-tool-change

High precision, High rigidity Auto-tool-change Features

0.2- 3.175 (8 125mil)

5,000 - 40,0005,000 - 60,0005,000 - 100,000

(model 40/U)(model 60)(model 100)

60(80 ) 60(80 )

The above machines have acquired CE marking.

Maximum Travel speed(mm/sec.)

motor

Page 7: Printed-Circuit Board Prototyping System - Motech · You can produce single, double sided, multilayer, and high-density boards rapidly ! For in-house printed circuit board prototyping

Options enable you to process even more precisely

Air hole

As the board is pressed by air pressure, it leaves no undesirable traces on the board surface.Suitable for milling the soft substrate board such as teflon circuit board.Applicable models:AT and HP series, FP-21T Precision

Non-contact Milling Head

To detect the surface of a substrate, the head gradually goes down. As soon as the tool tip contacts the substrate surface, it automatically moves up.The measurement result will be displayed on the computer screen.

Applicable model:FP21-T Precision

Tool protrusion equipment

Surface detecting function

Z-axis controllable models except Seven mini and Eleven T

You can measure the protrusion length of the tool from the pressure foot by the micro meter.

Easily viewable gauge

Fine tuning

Capable of milling a thin board like the above An example of milling lines on a silicon wafer

Precise model VTP-CRMPrecise vacuum table made of the ceramics. Suitable for the material whose thickness is as thin as 50 m (2 mil).

Popular model VT-ABSVacuum table made of the plastic resin. Suitable for the material thicker than 200 m (8 mil).

Vacuum table

Simply by equipping the color microscope with the machine and by connecting to the PC via USB, you can display the surface of the substrate board with 30/60 times magnification.Marking indicator and measurement function make it possible to align with high-precision and to measure the width of track/pattern.

Board surface can be displayed 30/60 times magnified

For various types of the boards

MITS board makers can mill various types of the boards from normal circuit boards to extremely thin circuit boards.Besides PCBs, MITS board makers achieve the fine processing on the surface of other materials such as aluminum or acrylic.

Fiducial positioning camera

Specification VTP- CRM150x120

50 m

Ceramics

FP-21T Precision

(5.9"x 4.7")

(2mil)300x170

200 m

Plastic resin

FP-21T/ Auto tool change model

(11.8"x 6.7")

(8mil)

VT-ABSWorking area WxD

The minimum thickness

Porous surface material

Applicable model

(mm)

Minimum measuring quantity

Maximum measuring quantity

Dimension W x D x H (mm)

: 0.001mm (0.04 mil)

: 0.140mm (5.5 mil)

: 115 x 58 x 25 (4.1" x 2.3" x 1.0")

Applicable models:

Page 8: Printed-Circuit Board Prototyping System - Motech · You can produce single, double sided, multilayer, and high-density boards rapidly ! For in-house printed circuit board prototyping

0901

Specifications and product details are subject to change without notice.

5-1-9, Kajino-cho Koganei-Shi,Tokyo,184-0002 Japan

TEL.+81-42(388)1051 FAX.+81-42(388)1060

For environment, this catalog is printed on 30% recycled paper using soy ink.

Software

Convertible file format Compliant Softwares

CAD Softwares of Other Companies

By using this easy-to-operate software, you can easily draw the patterns exactly as you want. Available to use immediately.Popular for high-frequency patterns.

[Functions & Features]Pattern Creation

Pattern Drawing

Editing Function

After setting the line width, land width and hole diameter, the mouse is used to create a pattern on screen.

Diagrams of points, straight lines, arcs and characters can be produced.You can draw patterns by inputting numerical values.

EASY CAD

Operational EnvironmentsOS : Windows 2000(SP4 and newer edition) / XP Home (SP2) / XP Pro (SP2) /Vista

GerberGerberX (274X)Excellon Drill output dataDXF

CR-5000ProtelPADSOrCADMicrowave OfficeAuto CADOther

(ZUKEN)

(Auto Desk)

Software Chart

You can correct any errors in your DXF file Correct DXFDetects and corrects the un-closed loops in DXF file.Capable of converting polygons by reducing the numbers of meshes in electromagnetic simulator.Convenient software not only for board making but also for simulator users.

[ Features of Correct DXF ]

[ DXF DATA ]DXF Data is a DXF (Drawing Exchange Format) developed by Autodesk for Data exchanges between CAD of different types.

Completion of slightly interrupted lines

Deletion of overlap lines

Adjustment of crossing lines

Deletion of lines, arcs and circles

Correction of overlapping loops

Completes the interrupted lines into one straight line.

Deletes the overlap lines into one line.

Corrects the over-hang lines in such a way that the two lines merge into single line at the corner.

Deletes the unnecessary lines, arcs and circles automatically by designating the area to be corrected.

Corrects the overlapping loops into a single loop.Reduction of extra-small segments

Inputting and outputting of the data

In case the spline curves (such as ovals or Bezier curve)are dawn by combining multiple extra-small segments, the total number of the small segments amounts to several hundreds. Even in that case, Correct DXF can reduce such large amounts of segments down to one tenth. Also the circles or arcs can be converted into the polygon.

Able to input and output of DXF and Gerber data.

non - 64bit - compliant

Editing functions such as line extension, line cutting, beveling (rounded corner or 45 bevel), object repositioning, copying, deleting, offsetting and hatching are possible.