pronto product catalog - husky injection molding systems · 2020-02-06 · pronto catalog 4 version...

PRONTO Product CatalogSeptember 2009 Version 2.0

PRONTOCatalog

Version 2.02

Table of Contents Section Page

Table of Contents 2

PRONTO Overview 3

PRONTO Ordering Instructions 5

Manifold Configurations 7

1I 7 2I 8 2T 9 4Z 10 4H 11 4I 12 6 (2x3) 13 8 (2x4) 14 8 (2x4)Z 15 12 (2x6) 16 12 (3x4) 17 16 (2x8) 18 16 (4x4) 19 24 (2x12) 20 24 (3x8) 21 24 (4x6) 22 32 (4x8) 23

Nozzle Selection 24

Ultra 350 Thermal and Valve Gate 25 Ultra 500 Thermal Gate 26 Ultra 500 Valve Gate 27 Ultra 750 Thermal Gate 28 Ultra 750 Valve Gate 29

Plate Sizing 30

Clamping Options 31

Guide Pins and Interface 32

Water / Air 33

Sprue & Location Ring 34

Optional Features 35

Electrical 36

Electrical Zone Estimator 37

Frequently Asked Questions 38

3

PRONTOCatalog

Version 2.0

PRONTO Overview

Nozzle Size and Gating Style • Ultra 350, Ultra 500, and Ultra 750 nozzles

• 14 available thermal and valve gate options

Number of Drops

Drop Layout • 17 configurations including symmetrical, inline and non-symmetrical layouts

Drop Spacing

Applications • Part weights up to 450 grams

• Throughput up to 350 grams/sec

• Suitable in all markets including technical, medical, automotive, closure, and telecom

Nozzle Length

• 1, 2, 4, 6, 8, 12, 16, 24, and 32 drop manifold and hot half systems

• Minimum drop spacing based on standard nozzle limitations

Nozzle Min L Max L

Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”]

144 .4 [5.68”]

Nozzle Gating Min BL Max BL

Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]

Hot

Run

ner

syst

emM

anifo

ldsy

stem

Gating Nozzle Min Pitch

HT

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

VG

Ultra 350 SX- 25.4 [1”]LX-50 1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

PRONTOCatalog

Version 2.04

PRONTO Overview

Plate Sizing • Flexible plate sizes upto a maximum plate size of 1200 mm (47.2”) x 1550 mm (61”)

Interface Features

Clamping

Electrical Connectors

Temperature Control • Altanium Controllers available for all PRONTO systems

• Available with either manifold or complete hot half systems

• Simple integration with Neo2 and Delta temperature controllers

•Guide Pins - Choice of size and location of either 2 or 4 standard DME/Hasco guide pins • Imperial: 3/4”, 7/8”, 1”, 1 1/4”, 1 1/2” • Metric: 12,14,16, 18, 20, 24, 30 mm • Interface taps - Choice of quantity size, and location • Imperial: 1/4”, 5/16”, 3/8”, 1/2”, 5/8”, 3/4”, 1” • Metric: M6, 8, 10, 12, 16, 20, 22, 24, 30

• Choice of Epic Contact, DME, and Harting connectors

• Single and double latch options

• 6, 16, 24, 25, 32 and 48 pin connectors

• Configurable pinouts

• Flexible machined clamp slots on operator and non-operator sides

• Overhanging backing plate with options for direct bolting

5

PRONTOCatalog

Version 2.0

Ordering InstructionsStep 1: Part and Application AnalysisUse the Nozzle and Tip Selection Guides found at the end of this catalog to determine the appropriate nozzle and gating for your application

-or-

Contact Husky for application guidance and for assistance in choosing a nozzle and gating style best suited for your application

Step 2: System LayoutTurn to the page which corresponds to your required mold layout

Step 3: Hot Runner ConfigurationEnter the requested information to specify nozzle configuration, pitch layout, and plate sizing (for hot runnercustomers), using the PRONTO Checker on the right to determine PRONTO eligibility.

Note: PRONTO system specifications must fall within the provided range. Specifications outside of these ranges may be handled through our custom systems. Please contact Husky with questions

Step 4: PRONTO Feature Selection Confirm that available machine, interface, clamping, and utility options are acceptable. Requests outside of these guidelines are not available with PRONTO.

Step 5: PRONTO Quoting Call, email or fax the completed form to Husky to receive your manifold or hot runner system quote.

PRONTO checker

PRONTOCatalog

Version 2.06

PRONTO Checker Guide

Step 1: Nozzle LengthNozzle length must be within the minimum and maximum available lengths.

Step 2: Sprue Clearance and Manifold SizeAll drops must be located outside of the sprue clearance area and inside the maximum drop area

Step 3: PitchDrops must meet the minimum drop to drop spacing requirements as listed in the table.

Step 4: PRONTO Plate Size (HR Only)

Plate size must meet the given requirements for a given manifold size and layout

Step 5: PRONTO OptionsRefer to specified pages to view available PRONTO options. PRONTO system specifications must be chosen from available options in order to remain PRONTO eligible.

7

PRONTOCatalog

Version 2.0


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]

Step 1 - NozzleNozzle Min L Max L

Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]

Step 2- Sprue Clearance and Manifold Size

Gating Nozzle Min Drop Max Drop

HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]

Customer Name Contact Name

Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size

Hot

Run

ner

syst

emM

anifo

ldsy

stem

Min Pitch

Min Drop

Max Drop

B

100 [3.93”] min

LiftLift

TOP

OP

Y1

Min Plate Size Max Plate Size

Width 246 [9.68”] 1200 [47.2”]

Height 2xB + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch Y1

PlatePlate Width

Plate Height

Please confirm available PRONTO options are acceptable.

Electrical Connectors (pg 36 )

Sprue and Location Ring (pg 34 )

Clamping (pg 31 ) HR Only

Guide Pins & Interface Taps (pg 32 ) HR Only

Water/Air Locations and Fittings (pg 33 ) HR Only

No Custom Cutouts HR Only

1I Manifold Configuration

Height

Width

HR Only

HR Only

PRONTOCatalog

Version 2.08


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]

Hot

Run

ner

syst

emM

anifo

ldsy

stem


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Min Pitch

Min Drop

Max Drop

LiftLift

TOP

OP

Y1

B

100 [3.93”] min

100 [3.93”] min


Width 246 [9.68”] 1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch Y1

PlatePlate Width

Plate Height


Height

Width

HR Only

HR Only









HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

9

PRONTOCatalog

Version 2.0


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size

Hot

Run

ner

syst

emM

anifo

ldsy

stem

Min Pitch

Min Drop

Max Drop

LiftLift

TOP

OP

Y1

X1

B

A

100 [3.93”] min

75 [2.95”] min


Width 2A + 150 [5.90] 1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

PitchX1

Y1

PlatePlate Width

Plate Height

2T Manifold Configuration

Height

Width

HR Only

HR Only








PRONTOCatalog

Version 2.010


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]

Hot

Run

ner

syst

emM

anifo

ldsy

stem


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]Min Pitch

Min Pitch

Min Drop

Max Drop

LiftLift

TOP

OPY1

Y2

X1

A

B

100 [3.93”] min

75 [2.95”] min


Width

Greater of:246 [9.68”]

or A + 150 [5.90”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch

X1

Y1

Y2

PlatePlate Width

Plate Height

4Z Manifold Configuration

Height

Width

HR Only

HR Only









HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

11

PRONTOCatalog

Version 2.0


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size

Hot

Run

ner

syst

emM

anifo

ldsy

stem


Width


or A + 150 [5.90”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

Min Pitch

Min Pitch

Min Drop

Max Drop

LiftLift

TOP

OP

Y1

X1

A75 [2.95”] min

B

100 [3.93”] min

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

PitchX1

Y1

PlatePlate Width

Plate Height

4H Manifold Configuration

Height

Width

HR Only

HR Only








PRONTOCatalog

Version 2.012


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]

Hot

Run

ner

syst

emM

anifo

ldsy

stem


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Min Pitch

Min Drop

Max Drop

LiftLift

TOP

OPY1

Y2

B

100 [3.93”] min


Width 246 [9.68”] 1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Y1

Y2

PlatePlate Width

Plate Height


Height

Width

HR Only

HR Only









HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

13

PRONTOCatalog

Version 2.0


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size

Hot

Run

ner

syst

emM

anifo

ldsy

stem

AMinPitch

AMin

Pitch

Min Drop

Max Drop

LiftLift

TOP

OP

X1

Y1

B

A

100 [3.93”] min

75 [2.95”] min


Width


or A + 200 [7.87”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

PitchX1

Y1

PlatePlate Width

Plate Height

6 (2x3) Mainfold Configuration

Height

Width

HR Only

HR Only








PRONTOCatalog

Version 2.014


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]

Hot

Run

ner

syst

emM

anifo

ldsy

stem


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Min Pitch

Min Pitch

Min Drop

Max Drop

LiftLift

TOP

OPY1

Y2

X1

B

A75 [2.95”] min

100 [3.93”] min


Width


or A + 200 [7.87”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch

X1

Y1

Y2

PlatePlate Width

Plate Height

8 (2x4) Manifold Configuration

Height

Width

HR Only

HR Only









HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

15

PRONTOCatalog

Version 2.0


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size

Hot

Run

ner

syst

emM

anifo

ldsy

stem

Min Pitch

Min Pitch

Min Drop

Max Drop

LiftLift

TOP

OPY1

Y2

X1

X2

A

B

100 [3.93”] min

75 [2.95”] min


Width


or A + 150 [5.90”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch

X1

X2

Y1

Y2

PlatePlate Width

Plate Height

8 (2x4)Z Manifold Configuration

Height

Width

HR Only

HR Only








PRONTOCatalog

Version 2.016


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]

Hot

Run

ner

syst

emM

anifo

ldsy

stem


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]Min Pitch

Min Pitch

Min Drop

Max Drop

Lift

TOP

OP

X1

Y1

Y2

Y3

A

B75 [2.95”] min

100 [3.93”] min


Width


or A + 150 [5.90”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch

X1

Y1

Y2

Y3

PlatePlate Width

Plate Height


Height

Width

HR Only

HR Only









HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

17

PRONTOCatalog

Version 2.0


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size

Hot

Run

ner

syst

emM

anifo

ldsy

stem

Min Pitch

Min Pitch

Min Drop

Max Drop

Lift

TOP

OP

X1

Y1

Y2

B

A

100 [3.93”] min

75 [2.95”] min


Width

Greater of:375 [14.76”]

or A + 150 [5.90”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch

X1

Y1

Y2

PlatePlate Width

Plate Height


Height

Width

HR Only

HR Only








PRONTOCatalog

Version 2.018


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]

Hot

Run

ner

syst

emM

anifo

ldsy

stem


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Min Pitch

Min Pitch

Min Drop

Max Drop

Lift

TOP

OP

X1

Y1

Y2

Y3

Y4

A

B75 [2.95”] min

100 [3.93”] min


Width

Greater of:375 [14.76”]

or A + 150 [5.90”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch

X1

Y1

Y2

Y3

Y4

PlatePlate Width

Plate Height


Height

Width

HR Only

HR Only









HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

19

PRONTOCatalog

Version 2.0


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size

Hot

Run

ner

syst

emM

anifo

ldsy

stem

Min Pitch

Min Pitch

Min Drop

Max Drop

Lift

TOP

OP

X1

X2

Y1

Y2

A

B

100 [3.93”] min

75 [2.95”] min


Width

Greater of:375 [14.76”]

or A + 150 [5.90”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch

X1

X2

Y1

Y2

PlatePlate Width

Plate Height


Height

Width

HR Only

HR Only








PRONTOCatalog

Version 2.020


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]

Hot

Run

ner

syst

emM

anifo

ldsy

stem


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Min Pitch

Min Pitch

Min Drop

Max Drop

A

B75 [2.95”] min

100 [3.93”] min


Width

Greater of:375 [14.76”]

or A + 150 [5.90”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

Lift

TOP

OPY1

Y2

Y3

Y4

Y5

Y6

X1

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch

X1

Y1

Y2

Y3

Y4

Y5

Y6

PlatePlate Width

Plate Height


Height

Width

HR Only

HR Only









HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

21

PRONTOCatalog

Version 2.0


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size

Hot

Run

ner

syst

emM

anifo

ldsy

stem

Min Pitch

Min Pitch

Min Drop

Max Drop

Lift

TOP

OP

X1

Y1

Y2

Y3

Y4

A

B75 [2.95”] min

100 [3.93”] min


Width

Greater of:375 [14.76”]

or A + 150 [5.90”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch

X1

Y1

Y2

Y3

Y4

PlatePlate Width

Plate Height


Height

Width

HR Only

HR Only








PRONTOCatalog

Version 2.022


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]

Hot

Run

ner

syst

emM

anifo

ldsy

stem


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Min Pitch

Min Pitch

Min Drop

Max Drop

Lift

TOP

OPY1

Y2

Y3

X1

X2

A

B75 [2.95”] min

100 [3.93”] min


Width

Greater of:375 [14.76”]

or A + 150 [5.90”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch

X1

X2

Y1

Y2

Y3

PlatePlate Width

Plate Height


Height

Width

HR Only

HR Only









HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

23

PRONTOCatalog

Version 2.0


Ultra 350 HT/VG 53 [2.08”] 193 [7.59”]

Ultra 500VG 85 [3.34”] 165 [6.49”]

HT 70 [2.75”] 150 [5.90”]

Ultra 750VG 64 [2.51“] 164 [6.45“]

HT 57 [2.24“] 157 [6.18“]


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]


Ultra 350 17 [0.66”] 177 [6.96”]

Ultra 500 20 [0.55”] 130 [5.11”]

Ultra 750 27.4 [1.08”] 144 .4 [5.68”]



HotTip

Ultra 350 31.8 [1.25”]300 [11.8”]

Ultra 500 32.0 [1.26”]

Ultra 750 40.4 [1.59”] 400 [15.7”]

ValveGate

Ultra 350 SX- 45 [1.77”]LX-50 1.96”] 300 [11.8”]

Ultra 500

Ultra 750 LX- 50 [1.96”] 400 [15.7”]


Contact Information


HotTip

Ultra 350 18 [0.71”]

Ultra 500 25.4 [1.00”]

Ultra 750 44.5 [1.75”]

ValveGate

Ultra 350 SX- 25.4 [1”]LX-50 - [1.96”]Ultra 500

Ultra 750 LX- 50 [1.96”]

Step 3- Pitch

Step 4- Plate size

Hot

Run

ner

syst

emM

anifo

ldsy

stem

Min Pitch

Min Pitch

Min DropMax Drop

Lift

TOP

OPY1

Y2

Y3

Y4

X1

X2

B

A

100 [3.93”] min

75 [2.95”] min


Width

Greater of:375 [14.76”]

or A + 150 [5.90”]

1200 [47.2”]

Height B + 200 [7.87”] 1550 [61”]

PartResin

Part Weight

Nozzle

Series

Gating Style

Tip

L / BL

Pitch

X1

X2

Y1

Y2

Y3

Y4

PlatePlate Width

Plate Height


Height

Width

HR Only

HR Only








PRONTOCatalog

Version 2.024

Nozzle Selection

Typical Part Weight Ultra 350 0.1-10 grams

Ultra 500 1-15 grams

Ultra 750 10-350 grams

Throughput (gram/sec) GuidelinesLow Viscosity Med Viscosity High Viscosity

PP, PE, LDPE ABS, HDPE, PET, PS , TPE, PBT, Nylon

PC, PMMA, POM, PC+ABS, PPO

VG HT TS VG HT TS VG HT TS

Ultra 350 20 15 - 12 6 - 5 2 -

Ultra 500 20 16 30 12 10 20 10 3 12

Ultra 750 250 175 350 150 80 250 50 40 60

Step 1: Part Weight• Use part weight for basic nozzle size detmerination when injection time is unknown• If injection time is known, please move to step 2

Step 2: Throughput Confirmation• The throughput chart lists maximum recommended throughput for the most common resins • If resin is unlisted, but the typical flow characteristics are known, the this chart can be used for general guidance• If resin melt characteristics fall between the categories listed (low/med or med/high), the table can be used to estimate the maximum throughput• If your throughput exceeds the listed values, or you have any questions concerning which nozzle is best suited for your application, please contact Husky for guidance

Step 3: Nozzle Tip/ Gating Selection• Refer to the material compatibility charts for nozzle tip and gating recommendations for your specific application

25

PRONTOCatalog

Version 2.0

Ultra 350 Thermal and Valve Gate

VGHT

(Includes HT-D, HT-T, HT-U)HT-X

(Includes HT-DX, HT-UX)

Amorphous/ crystalline resins

Ideal for most applications

Improved gate access

Abrasive Î Î Î

ABS P P ¯

PA P P Î

PBT P P Î

PC P P Î

PC/ABS P P ¯

PE P P P

PMMA P P Î

POM P P Î

PP P P P

PS P P P

TPE P P ¯

PPO ¯ P Î

Ultra 350 Valve Gate Ultra 350 ThermalVG-P/ VG-T HT-D/ HT-U/ HT-T HT-DX /HT-UX

A 16.0 [0.63] 16.0 [0.63] 16.0 [0.63]B 8.00 [0.31] 8.00 [0.31] 8.00 [0.31]C 6.5 [0.26] 6.5 [0.26] 20.0 [0.78]

A

B

C

A

B

D

C

A

B

C

Material Compatibility Chart

Gate Detail Chart

Metric Imperial

Min Max Min Max

17 mm 177 mm 0.66” 6.96”

Standard L-Dimension

PRecommended ¯Requires Review ÎNot Recommended

PRONTOCatalog

Version 2.026

Ultra 500 Thermal Gate

HT (Includes HT-D, HT-T, HT-U,

HT-UF) TS HT-DX HT-DC

Ideal for most applicationsAutomotive or large part

applicationsImproved gate

access

Simplified gate machining , cycle time

> 10 sec

Abrasive P P ¯ P

ABS P P P P

PA P Î Î P

PBT P P ¯ P

PC P P Î P

PC/ABS P P P P

PE P P P P

PMMA P P P P

POM P Î ¯ P

PP P P P P

PS P P P P

TPE P ¯ P ¯

PPO P P ¯ ¯


Gate Detail ChartUltra 500 Thermal

HT-D / HT-U / HT-T TS HT-DX HT-DC / HT-TC / HT-UC

A 23.8 [0.94] 23.8 [0.94] 23.8 [0.94] 23.8 [0.94]C 10.012 [0.3941] 7.71 [0.304] 10.010 [0.3941] 9.005 [0.3545]E 7.0 [0.28] - 17.0 [0.67] 1.50 [0.059]

C

D

B

A

EC

D B

AC

D

B

A

E

C

D

B

A

E

Metric Imperial

Min Max Min Max

20 mm 130 mm 0.78” 5.11”



27

PRONTOCatalog

Version 2.0

Ultra 500 Valve Gate


Gate Detail Chart

VG VX VG-X VG-XX

Amorphous/ crystalline resins Crystalline resins

Inside gated amorphous resins, limited color change capability

Abrasive Î P Î Î

ABS P Î P Î

PA P P Î Î

PBT P P Î Î

PC P Î Î Î

PC/ABS P Î Î Î

PE P ¯ P P

PMMA P Î ¯ Î

POM P P Î Î

PP P P P P

PS P Î Î Î

TPE ¯ Î Î Î

PPO P Î Î Î

Ultra 500 Valve GateVG VX VG-X VG-XX

A 23.8 [0.94] 23.8 [0.94] 23.8 [0.94] 23.8 [0.94]C 10.010 [0.3941] 4.95 [0.1931] 12.010 [0.4728] 12.010 [0.4728]E 7.4 [0.29] 6.52 [0.257] 17.4 [0.69] 22.4 [0.88]

F

C

D

B

A

E F

G C

D

B

A

E

A

B

C

D

EF

A

B

C

DEF

Metric Imperial

Min Max Min Max

20 mm 130 mm 0.78” 5.11”



PRONTOCatalog

Version 2.028

Ultra 750 Thermal Gate

HT(Includes HT-D, HT-T, HT-U) TS HT-DX HT-DC HT-S6

Ideal for most applications

Automotive or large part

applicationsImproved gate

accessSimplified gate machining,

cycle time > 10 secIdeal for packaging

and closures

Abrasive P P P P Î

ABS P P P P Î

PA P P Î P Î

PBT P P Î P Î

PC P P Î P Î

PC/ABS P P ¯ P Î

PE P P P P P

PMMA P P P P Î

POM P P Î P Î

PP P P P P P

PS P P P P P

TPE P P P P Î


Gate Detail ChartUltra 750 Thermal

HT-D / HT-U / HT-T/HT-UF TS HT-DX HT-DC / HT-TC / HT-UC HT-S6

A 31.0 [1.22] 31.0 [1.22] 31.0 [1.22] 31.0 [1.22] 31.0 [1.22]C 14.010 [0.5516] 9.005 [0.3545] 14.010 [0.5516] 14.005 [0.5514] 18.80 [0.740]E 9.1 [0.358] 3.00 [0.118] 21.10 [0.831] 3.50 [0.138] 16.5 [0.65]

F

C

D

B

A

E

C

D

B

A

EF

G

H

C

D

B

A

E

C

D

B

A

E

A

B

C

DE

Metric Imperial

Min Max Min Max

27.4 mm 144.4 mm 1.08” 5.68”



29

PRONTOCatalog

Version 2.0

Ultra 750 Valve Gate

VG VX VG-R

Amorphous/ Crystalline resins Crystalline resins

Ideal for packaging of closures

Abrasive Î P Î

ABS P P Î

PA P P Î

PBT P P Î

PC P P Î

PC/ABS P P Î

PE P ¯ P

PMMA P Î Î

POM P P Î

PP P ¯ P

PS P Î P

TPE ¯ Î Î

PPO P ¯ Î


Gate Detail ChartUltra 750 Valve Gate

VG/ VG-UF VX VG-R

A 31.0 [1.22] 31.0 [1.22] 31.0 [1.22]

C 18.80 [0.740] 9.005 [0.3545] 18.80 [0.740]

D 17.3 [0.68] 7.5 [0.30] 26.0 [1.02]

C

D

B

A

E

C

D

B

A

E

C

D

B

A

E

Metric Imperial

Min Max Min Max

27.4 mm 144.4 mm 1.08” 5.68”



PRONTOCatalog

Version 2.030

Plate Sizing

LiftLift

A

B

Min Plate Width

Min Plate Height

75 [2.95”] min

75 [2.95”] min

100 [3.93”] min

100 [3.93”] min

Lift

Min Plate Width

Min Plate Height

A

B

100 [3.93”] min

100 [3.93”] min

75 [2.95”] min

75 [2.95”] min

1-8 Drops 12-32 Drops

Minimum Plate Size Max Plate SizeMin Plate Width Min Plate Height

1-8 Drops 246 mm [9.68”] or

A + 150 mm [5.90”]B + 200 mm [7.87”]

1200mm x 1550mm [47.2” x 61.0”]12-32 Drops 375 mm [14.76”]

orA + 150 mm [5.90”]

B + 200 mm [7.87”]

31

PRONTOCatalog

Version 2.0

Clamping Options

6.0 mm [0.23”] Insulator Board

A

B

C

DME Style Clamp Slots (OP/NOP Only)

Clamp Thickness

A B C (min)

Metric Imperial Metric Imperial Metric Imperial

Standard 22.2 mm 0.87” 16 mm 0.62” 23.8 mm 0.93”

Optional Customer to specify

Top

Op

Top

Op

Top

Op

Top

Op

Backing Plate

Manifold Plate Width

Backing Plate

Manifold Plate Width

Option 1 Option 2

Option 3 Option 4

Oversized Backing Plate (OP/NOP Only)

PRONTOCatalog

Version 2.032

Guide Pins and Interface Taps

O�set GP X

GP X

O�set GP Y

GP Y

Ø O�set

Ø 1

Guide Pin Configuration:• Locations- Customer to specify• Offset size and/or location available

Metric Imperial

DME 16, 18, 20 3/4, 7/8, 1, 11/4, 11/2”

HASCO 12, 14, 16, 18, 20, 24, 30

3/4, 7/8, 1, 11/4, 11/2”

Y1

Y2

Y3

XInterface Tap Configuration:• Size- Customer to specify• Quantity- Customer to specify• Locations- Customer to specify

Metric Imperial [“]10, 12, 16, 20, 22, 24, 30

1/4, 15/16, 3/8, 1/8, 5/8, 3/4, 1”

33

PRONTOCatalog

Version 2.0

Water / Air

OP

TOP

WATERand/or

AIR

WATERand/or

AIR

Available FittingsAir Water

DME Festo Hasco Parker Staubli

DME Hasco Parker Staubli

Available utility locations

PRONTOCatalog

Version 2.034

Sprue & Location Ring

Sprue Bushing Spherical Radius (SR)

Flat1/23/4

10 mm (0. 39”)15.5 mm (0.61”) 20 mm ( 0.78”) 40 mm (1.57”)

70°90°

120°Plunger sprue bushing

Locating Ring (LR) Diameter101.3 mm (3.99”)

101.6 mm (4”)100 mm (3.93”)120 mm (4.72”)125 mm (4.92”)160 mm (6.29”)

Locating Ring (LR) Diameter

Sprue Bushing Spherical Radius (SR)

35

PRONTOCatalog

Version 2.0

Optional Features

Y

X

Latch/ Mold Foot Taps

• Customer to specify tap size, X and/or Y Dimension and distance from mold parting line (z-direction)

Chamfer Corner

• Standard Chamfer dimension- 6.35 mm (0.25”) x 45o

• Customer to specify corner (typically Top/Op)

PRONTOCatalog

Version 2.036

Electrical

Electrical ConfigurationsDrops Estimated Zones Altanium Controller

1 4

Neo 2

2 6

4 8

6 10

8 12

12 18

16 22

24 30Delta

32 42

Electrical Configurations

Pins Latches Supplier

61624253248

Double or

Single

DME

Lapp

Harting

LiftLift Lift

1-8 Drops 12-32 Drops

12-32 Drops - Minimum of two electrical boxes on top1-8 Drops - One electrical box

on top center

37

PRONTOCatalog

Version 2.0

Electrical Zone Estimator

Manifold Pitch Area = A*B (mm2) Total Electrical Zone Requirements

Drops Options 1 2 3 4 1 2 3 4

1 1x1 82 146 400 3 4 5

2 1x2 292 515 839 5 6 8

4 1x4 570 838 952 7 8 10

4 2x2 59,501 116,400 155,818 202,463 6 7 8 9

6 2x3 82,570 115,804 136,800 184,700 9 10 11 12

8 2x4 37,778 96,191 159,545 228,709 11 12 14 15

12 2x6 33,820 82,615 145,796 282,321 15 17 18 20

12 3x4 64,447 192,510 264,095 366,300 15 17 18 20

16 2x8 133,190 149,688 161,462 186,825 21 24 26 29

16 4x4 126,736 226,541 265,350 399,572 21 22 23 24

24 2x12 104,536 140,240 188,116 200,906 29 30 33 36

24 3x8 122,360 144,960 185,724 225,814 29 30 31 33

24 4x6 103,360 131,586 186,950 234,615 28 29 30 31

32 2x16 87,882 168,640 214,635 252,188 37 38 41 42

32 4x8 125,416 186,420 282,400 374,136 37 38 41 42

Electrical Zone Estimation

Step 1: Multiple the overall height and width of your manifold pitch area, AxB. If your manifold has an inline pattern, use either the A or B dimension.

Step 2: Find the correct row for your manifold drop layout

Step 3: Using the Value determined in step 1, find the column corresponding to the next highest value.

For example, for a 6 drop system with a manifold pitch area of 100,000 mm2, the next highest value is 115,804 mm2, which falls under scenario 2. The corresponding electrical zone requirement would be 10 zones, found under scenario 2.

If you have any questions regarding total electrical zone requirements, please contact husky for guidance.

PRONTOCatalog

Version 2.038

Frequently Asked QuestionsQ: What if I exceed the part weight and/or throughput guidelines?

A: Contact the application engineering team for a pre-sale Application Review

Q: What if my resin isn’t listed?

A: Contact the application engineering team for a pre-sale Application Review

Q: If I require custom plate cutouts, can I still use PRONTO?

A: Unfortunately not. PRONTO hot runner and manifold systems are not available with any features that would typically be communicated through detailed feature

Q: Which applications require a pre-sale application review?

A: The following items may still allow you to fit within PRONTO, following a pre-sale application review.

• ‘Review Required’ or No Information in Application Guidelines • Higher Throughput as per the Guidelines • High Viscosity Resins - PPO, PSU, PPSU, PEI, all fractional Melt and Extrusion Grade Resins (MFI < 3) - If (L/t > 100) or (Part Thickness < 1 mm): PMMA, PC, POM • Low part weight applications (part weight < 5g) for heat sensitive resins • Low part weight applications (part weight < 1g) for all others • Any non-automotive application with filled resin • Any application with pressure greater than 26,000 psi • Any application with mold temp greater than 150 oC or melt temp greater than 315 oC • Any application with < 5 sec cycle times

Q: Which items do not fit within PRONTO?

A: The following items do not fit into PRONTO but are available through our custom systems

• Corrosive resins and additives: flame retardants, flexible PVC, Ionomer and all POM grades • Non-standard Sprue Bushing • Non-standard Gate Geometry and Modified Nozzle Tip; Non-standard components • Modified Gate Land, Gate Bubble, special Shut-off Geometry (Angle, Diameter, Tolerances) • Modified Tip Geometry • Contoured Gate (HT or VG) • Special Gate Insert Design or Gate Manufacturing Request from Customer • Reduced Heater Bore Diameter

If your application requires any of these items please contact Husky to inquire about our custom hot runners

Husky actively protects its technical and design innovations through a global intellectual property strategy. Husky currently has more than 900 patents and patent applications worldwide. The equipment shown in this publication may be covered by one or more of these patents.®/© 2009 Husky Injection Molding Systems Ltd. Please recycle. Sept 2009

pronto product catalog - husky injection molding systems · 2020-02-06 · pronto catalog 4 version...

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