pt.kubota indonesia
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PT.Kubota Indonesia. Safety & Health Of Work Environment. By. Danang Rismawan ST. Agenda Of Presentation:. 4. Record Of Accident In 2001 ~ 2004 & Counter Measure At PT. Kubota Indonesia. 4. - PowerPoint PPT PresentationTRANSCRIPT
PT.Kubota Indonesia
Safety & Health Of
Work Environment
Safety & Health Of
Work Environment
By. Danang Rismawan ST.
Agenda Of Presentation:
Record Of Accident In 2001 ~ 2004 & Counter Measure At PT. Kubota Indonesia.
System & implementation Of Safety & Health Of Work Environment At PT. Kubota Indonesia Start In 2003.
Sample Action Of Safety & Health Of Work Environment Implementation At PT. Kubota Indonesia.
Safety & Health Of Work Environment Auditor Team At PT. Kubota Indonesia
Record Of Accident In 2001 ~ 2004 & Counter Measure At PT. Kubota Indonesia
Record Of Accident In 2001 ~ 2004 & Counter Measure At PT. Kubota Indonesia
PT.Kubota Indonesia
No Location Kind Of Accident CauseCounter Measure
TargetTemporary Fix
1
2001 A.C.F Line Operator :
The Eyes & Face Of ACF Line's Lathe Machine Operator hit by Chips of FC 250
1. Operator did not use self safety protection. [Safety Glasses]
2.There Was No Cover Protector of Lathe Machine.
1.Sprinkle Medicine On the eyes of The Operator/First Aid2.Brought Him to the William Both Hospital.
1.Supplying & Discipliningself safety Protection .2. Cover Protector of Lathe Machine added. End Nov ‘ 01
Machining Shop
Mr. Herry Prasetyo.
On.19 Nov 2001
TARGET : 0 Accident / Year
TARGET : 0 Accident / Year
Not YetIn ProcessFinished
1
4
1 1
0
1
2
3
4
5
2001 2002 2003 2004
Accident
Accident Record In 2001 ~ 2004
No Location Kind Of Accident CauseCounter Measure
TargetTemporary Fix
2
2002 M/C Milling Operator :
The Eyes & Face Of Work Shop Line's Milling Machine Operator hit by Chips of FC 250
1. Operator did not use self safety protection [Safety Glasses ]2. Opened Cover Protector of Milling Machine.
1.Sprinkle Medicine On the eyes of The Operator/First Aid2.Brought Him to the William Both Hospital.
1.Supplying & Disciplining self safety Protection.2. Making of Manual Instruction work of Milling Machine With safety Factor as the priority.
Middle Feb. 02
Work Shop/ Prod. Engr Mr. Sudjud
On. 1 Feb. 2002
3
2002 Line Test Running Operator :
Operator' s Hand Sprayed out hot Water from the radiator.
1. Unchecked machine condition whether still hot or been chilled.2. Operator did not use self Safety protection .
1.Smear with medicine balm On His hand /First Aid2.Brought Him to the William Both Hospital.
1.Supplying & Disciplining self safety Protection. 2. Engine Check Training After Running Test Line.3.Making Of Manual Instruction Work of engine Test After Running Test Line.
End Marc 02
Assembling Shop
Mr. Sri Kuncoro
On 21 March. 02
4
2002 M/C Milling Operator :
Wounded Hand Operator
1. Operator did not use self safety protection [Safety Glove]
2. Tightened To tool by hit it.
1.Smear with medicine balm On His hand & Covered it by the band aid/First Aid 2. Brought Him to the William Both Hospital.
1.Supplying & Disciplining self safety Protection. 2. Making Of Manual Instruction Work .
Middle April 04
Work Shop/ Prod. Engr
Mr. Ismiyanto
On. 6 April ,02
No Location Kind Of Accident CauseCounter Measure
TargetTemporary Fix
5
2002 Crank Case Line Operator :
The Eyes & Face Of Work Shop Line's Milling Machine Operator hit by Chips of FC 250
1. Operator did not use Self Safety Protection.
[Safety Glasses]2. Opened Cover Protector of Milling Machine.
1.Sprinkle Medicine On the eyes of The Operator/First Aid2.Brought Him to the William Both Hospital.
1.Supplying & Disciplining self safety Protection.2. Making of Manual Instruction work of Milling Machine With safety Factor as the priority.
End Nov. 02
Machining ShopMr.
Sulaiman
On. 14 Nov. 2002
3
2003 Painting Operator :
Wounded Feet OperatorCause of smokestack’s Bracket Profile down fall
1. Operator did not use self safety protection
[Safety Shoes].
2. Operator Was Not the smokestack specialist
1.Smear with medicine balm On His feet & Covered it by the band aid/First Aid 2.Brought Him to the William Both Hospital.
1.Supplying & Discipliningself safety Protection.2. Checkingsmokestack Training.
Middle Dec 03
Painting Shop
Mr. Catur Danang
On. 28 Nov. ‘ 03.
4
2004 Maintenance Operator :
Wounded Hand OperatorWhile Hydraulic System M/C Leak Test trial, System air Cyl. Un normal
1.Careless operator while MC Leak Test Trial. 2. Jig Design Did not use safety system.
1.Smear with medicine balm On His feet & Covered it by the band aid/First Aid.2.Brought Him to the William Both Hospital.
Re ~ Design Jig Drawing.
End Nov 04
Work Shop/ Prod. Engr
Mr. Djuwandi
On. 25 Nov
‘04
System & implementation Of Safety & Health Of Work Environment
In PT. Kubota Indonesia Start In 2003.
System & implementation Of Safety & Health Of Work Environment
In PT. Kubota Indonesia Start In 2003.
PT.Kubota Indonesia
Flow Of Safety & Health Of Work Environment PT. Kubota Indonesia
Start
Safety & Health Of Work Environment ProcedureNo. Procedure : KIS 102.0005 Rev. 01
The Organizer Safety & Health Of Work Environment PT. KI \ P2K3LDeclare On “ 2 October 2, 2003 ” by President Director Kenichi Yamamoto
The Organizer Safety & Health Of Work Environment PT. KI \ P2K3LDeclare On “ 2 October 2, 2003 ” by President Director Kenichi Yamamoto
Safety & Health Sect Fire Sect. Water Waste Sect. Training Sect.
Implementation Step P2K3L
Implementation Step P2K3L
Finish
AUDITOR TEAM K3L
AUDITOR TEAM K3L
Production Dept.1. Assembling Shop - Painting Part Shop - Foundry 2. Machining Shop3. R & D4. Production Engineering - Innovation - Work Shop - Power House5. Q.A - Inspection - Sample Test
Production Dept.1. Assembling Shop - Painting Part Shop - Foundry 2. Machining Shop3. R & D4. Production Engineering - Innovation - Work Shop - Power House5. Q.A - Inspection - Sample Test
PPIC Dept1. Pen.Bar2. Ware House
PPIC Dept1. Pen.Bar2. Ware House
Marketing Dept1. Mechanic Service
Marketing Dept1. Mechanic Service
General Dept1. Maintenance2. Waste Water Treatment
General Dept1. Maintenance2. Waste Water Treatment
Flow Of Step Implementation P2K3LStart
Identify Of Sensitive Location Safety & Health Of Work Environment PT. KI [ Including Self Safety Protection, Water Waste & Risk Of Fire ]
Form KIS 104.0017
Identify Of Sensitive Location Safety & Health Of Work Environment PT. KI [ Including Self Safety Protection, Water Waste & Risk Of Fire ]
Form KIS 104.0017
Self Safety Protection StandardizationForm KIS 104.0065
Self Safety Protection StandardizationForm KIS 104.0065
Requirement Of Self Safety Protection Every Month/6 Month / Year
Form KIS. 104.0018-Rev 2
Requirement Of Self Safety Protection Every Month/6 Month / Year
Form KIS. 104.0018-Rev 2
Request Of Self Safety ProtectionTo HRD Dept / Purchasing. Dept
KIS. 104.0018
Request Of Self Safety ProtectionTo HRD Dept / Purchasing. Dept
KIS. 104.0018
Controlling & DiscipliningSelf Safety Protection.
Form KIS 104.0066
Description Of AccidentKIS. 104.0069
Description Of AccidentKIS. 104.0069
Accident Control[ Daily ]
KIS. 104.0068
Accident Control[ Daily ]
KIS. 104.0068
Report Of AccidentKIS. 104.0067
Report Of AccidentKIS. 104.0067
Finish
AUDITOR TEAM K3L
AUDITOR TEAM K3L
Each Dept[ Dept Production, PPIC,
General, Marketing ]
Each Dept[ Dept Production, PPIC,
General, Marketing ]
Sample Action Of Safety & Health Of Work Environment
Implementation At PT. Kubota Indonesia.
Sample Action Of Safety & Health Of Work Environment
Implementation At PT. Kubota Indonesia.
PT.Kubota Indonesia
Identify Of Sensitive Location Safety & Health Of Work Environment( KIS 104.0017 Rev. 04 ) .
No. Location
Risk Main Equipment
Main Risk Ways to Avoid RiskRequired of
Safety & Health
Equipments
Risk Of Fire
WasteSafety Patrol
Period
1
Painting
Parts [ Painting
Shop ]
1.Paint Steam & Thinner2.Hot Location near to Backing Oven3. Falls down Of Parts/Machine
1.Short winded cause of steam paint.2. Exhausted3. Hit the feet
1.Use Mask.- Use Glasses.- Use Gloves.- Use Arm Cover2.Take a Break3.Use Safety Shoes
1. Cotton Mask.-Safety Glasses-Cotton Gloves-Arm Cover2.Safety Shoes.
Big Risk. Water & Waste Paint.
1 Month
2
Crank Case Line
[ Machining Shop ]
1.Chip 2.Cutting Oil / Nock Rust3. Washing Liquid4.Falls Down/ Hot Parts
1. Short winded cause of ash Chip/ Cutting Oil Steam2.Eyes irritation 3.Skin irritation.4.Wounded feet & hands
1.Use Cotton Mask2.Use Safety Glasses.3. Use Leather Gloves 4. Use Safety Shoes & Cotton Gloves(in Dry milling process)
-Cotton Mask-Safety Glasses-Leather Gloves-Safety Shoes & Cotton Gloves
-Chip/Gram-Waste Oils-Waste Water&Leak Test -Plastic
1 Month
[ PROTECTOR SAFETY CHECK SHEET ]
DEPARTEMENT NUMBER OF EMPLOYEE
DIVISION MONTH
SECTION YEAR
NONAME SELF SAFETY PROTECTOR
[ A.P.D ]REQUIREMENT AVAILABLE
CONDITIONSHORTAGE REMARKS
BROKEN ADDITIONAL
1
Eye Protector
a. Ash White Glasses Protector
b. Welding Glasses Protector / Face Mask
2
Hand Protector
a. Cotton Gloves
b. Synthetic
C. Rubber Glove
3
Hearing Protector
a. Ear Plug
b. Ear Mulf
4
Respiratory Protector
a.Cotton Mask
b. Masker With Filter
5
Body Protector
a. Protector Shoes
b. Booth
C. Chest Protector
D. Arm Protector
E. Safety Helmet
F. Face Protector
KIS : 104.0018 Rev 02
STANDARDIZATION OF SELF SAFETY PROTECTOR
IN PAITING PART SHOP
LINE : PAINTING Safety Hat
Ear PlugSafety GlassesMaskID CardCover Arm ProtectorUniform T-ShirtCotton GloveChest Cover ProtectionJeans
Safety Shoes
KIS : 104.0065
ACCIDENT CONTROLSECT. Work Shop / Prod. Engineering
MONTH November 2004
28 29 30
31
1 2 3
4 5 6
9 10 11
16 17 18
23 24 2521 22
7 8
14 15
26 27
12 13
19 20
1,2,3…… Etc Date [ Note : Holiday ]
No Accident [ No Accident, Or Very Small Accident / scratch , Which has no impact to work activity ].
Small Accident [Operator’s Physical /Equipment, Which has impact to work activity no more than 2 days ].
Big Accident [ Death or physical defect and caused stop process more than 3 days ]
Safety & Health Of Work Environment Auditor Team At PT. Kubota Indonesia
Safety & Health Of Work Environment Auditor Team At PT. Kubota Indonesia
“ Work accident is same thing happens cause stop process “.
Meaning :
Stop process is the effect of :
1.Worker Accident.2.Broken Equipment of machine.
How to Avoid work Accident :1.Use Standardization Self Safety Protector / APD.2.Use Manual Instruction.
AUDITOR TRAINING OF SAFETY & HEALTH / K3LBy : President Director PT. Kubota Indonesia Mr. Koji Tani
RENCANA PATROL K 3 L ( AUDIT )TAHUN 2005 ( SMESTER 2 )
I II III IV I II III IV I II III IV I II III IV I II III IV
1 ASSEMBLING SHOP2 SERVICE MEKANIK3 RISERT ( R & D )4 SAMPLE TEST 5 POWER HOUSE 6 WORK SHOP7 MACHINING SHOP8 INSPEKSI ( Sample )9 INNOVASI
10 PAINTING SHOP11 GUDANG ( Blank Parts )12 GUDANG ( Spare Patrs )13 GUDANG CBU ( Export )14 FOUNDRY ( Pengecoran )15 WATER WASTE ( Limbah )16 MAINTENANCE ( Sipil )17 PENERIMAAN BARANG18 INSPEKSI ( Mass-Pro )19 GUDANG ( Finish Parts )20 GUDANG ( Standard Parts )21 GUDANG CBU ( Domestic )22 GUDANG CKD23 GARASI KENDARAAN24 RUANG MAKAN + DAPUR
A R E A ( LOKASI )
1). Sabarry 7 & 8 7 & 8 9 & 10 9 & 10 11 & 12
2). ST. Sunarto 9 & 10 9 & 10 11 & 12 11 & 12 7 & 8
3). Mutadi 11 & 12 11 & 12 7 & 8 7 & 8 9 & 10
4). Teguh Supriyadi 13 & 14 13 & 14 15 & 16 15 & 16 17 & 18
5). Joniman P. 15 & 16 15 & 16 17 & 18 17 & 18 13 & 14
6). Joko Suryanto 17 & 18 17 & 18 13 & 14 13 & 14 15 & 16
7). Dwi Kuncoro 19 & 20 19 & 20 21 & 22 21 & 22 23 & 24
8). Supriyadi 21 & 22 21 & 22 23 & 24 23 & 24 19 & 20
9). Thomas PS. 23 & 24 23 & 24 19 & 20 19 & 20 21 & 22
10). Juwandi 1 & 2 1 & 2 3 & 4 3 & 4 5 & 6
11). Traju Trisno 3 & 4 3 & 4 5 & 6 5 & 6 1 & 2
12). Danang Rismawan 5 & 6 5 & 6 1 & 2 1 & 2 3 & 4
OKTOBER NOPEMBERAUDITOR
J U L I AGUSTUS SEPTEMBER
SEPTEMBER OKTOBER NOPEMBERNo. A R E A ( LOKASI ) J U L I AGUSTUSI II III IV
11 & 12
7 & 8
9 & 10
17 & 18
13 & 14
15 & 16
23 & 24
19 & 20
21 & 22
5 & 6
1 & 2
3 & 4
DESEMBER
DESEMBER
SCHEDULE PATROL SAFETY & HEALTH / K3L & 5 S
Controlling & Disciplining Self Safety Protection & 5 S
Date / Month / Year AUDIT : 26 - 11 - 2004
Sect : Assembling Shop
No Area Code Compatibility Counter Measure PIC Target Remarks
1 P. 2 Crank Shaft A Operator did not use Safety Glasses
First Warning to the operator & to the Sect. Manager of Assy Shop.
Mr. Bunandar
26/11/04
2 Sub Assy Piston F Wet Floor location under Box Heater
Work location cleaning by operator
26/11/04
3 P. 10 Painting F no Chemical Identify Making of Chemical identify & Dangerous Effect
30/11/04
4 P. 11 Final Line F Box of Self Safety Protector full of tools.
Making of Tool Box 10/12/04
5 P.12 Final Line F No First Aid box Make Order to Purchasing sect
26/11/04
6 P. 13 Final Line F Danger Electricity Installation to the operator
Make order to Repairing electricity installation to the maintenance Sect.
29/12/04
No COMPATIBILITY
A APD & PPPK : Un standardization Self Safety Protection & No First Aid Box
B PETUNJUK : No Self Safety Guide / APD & Dangerous Area, Etc
C CARA KERJA : Un safety Machine / Equipment Operation, Etc.
D APAR : Un Suitable Fire Tool Condition, Etc.
E SARANA KERJA : Un safety Machine, Un standard Equipment &, Fork Lift, Etc
F LINGKUNGAN KERJA : Wet Floor / Rough / Dusty, Smoke, Hot, Roof Leaks, Etc.
G LAIN LAIN : Smoking on The Forbidden Area, Etc
PATROL TEAM
1. Mr : Danang Rismawan
2. Mr. Tradju Trisno
3. ………………………….
4. ………………………..
Sign Of PIC
( Bunandar )
KIS : 104.0066
REPORT CONDITION BEFORE & AFTER AUDIT K3L & 5 S
SAFETY & 5 S SAFETY & 5 S
REPORT CONDITION BEFORE & AFTER AUDIT K3L & 5 S
SAFETY & 5 SSAFETY & 5 S
REPORT CONDITION BEFORE & AFTER AUDIT K3L & 5 S
SAFETY & 5 S SAFETY & 5 S
PLAN IMPROVEMENT AT 2005IDEA IMPROVE PLAN CAUSE
1 Theme determination every two months Sample :1. January ~ Feb 2005 about Electric Audit & its installation.2. March ~ April 2005 about Safety Machine3. May ~ June about Equipment.4. July ~ August about Safety Tools.5. Etc
There are a lot of item about Safety & Health.
2 Special Meeting about Safety & Health once a month with Auditor & Auditee [ Chief of area ] to discuss Counter Measure.
Careless & Un disciplining of the operator to the result of audit.
3 Audited Location Additional from 12 in 2004 to 24 in 2005.
There are a lot of compatibility of Safety & Health.
4 Standardization safety tool identify suitable to the environment condition.
Un suitable Safety & Health Tools to the actual Environment.