Bulletin PS-10-5b (E)

HPXAPI 610 HydrocarbonProcessing Pump

Pump Division

© TriCom, Inc., 2005, All Rights Reserved.

(PS-10-5b [E]) HPX English 7/12/05 3:31 p Page 1

© TriCom, Inc., 2005, All Rights Reserved.

Pump Division

Pump SupplierTo The WorldFlowserve is the

driving force in theglobal industrial

pump marketplace.No other pumpcompany in the

world has thedepth or breadth

of expertise inthe successfulapplication of

pre-engineered,engineered andspecial purpose

pumps andsystems.

Pumping SolutionsFlowserve is providing pumpingsolutions which permit cus-tomers to continuously improveproductivity, profitability andpumping system reliability.

Market Focused Customer SupportProduct and industry specialistsdevelop effective proposals andsolutions directed toward marketand customer preferences.They offer technical advice andassistance throughout eachstage of the product life cycle,beginning with the inquiry.

Dynamic TechnologiesFlowserve is without peer in thedevelopment and application ofpump technology, including:• Hydraulic engineering • Mechanical design• Materials science• Intelligent pumping• Manufacturing technology

Broad Product LinesFlowserve offers a wide rangeof complementary pump types,from pre-engineered processpumps, to highly engineeredand special purpose pumpsand systems. Pumps are builtto recognized global standardsand customer specifications.

Pump designs include:• Single stage process• Between bearing

single stage• Between bearing

multistage• Vertical• Submersible motor• Rotary• Reciprocating• Nuclear• Specialty

(PS-10-5b [E]) HPX English 7/12/05 3:32 p Page 2

© TriCom, Inc., 2005, All Rights Reserved.

Pump Division

Broad Application• Petroleum refining, pro-

duction and distribution• Petrochemical and heavy

duty chemical processing• Gas industry services• Boiler circulation and

other high temperatureservices

• Water and general industrial

Complementary PumpDesignsHPX pumps may be usedwith other Flowserve modelsof API design. Theseinclude:• Single and two stage,

between bearing pumps• Multistage between

bearing pumps• Vertical, double casing

pumps• Specialty pumps

3

Number One in The IndustryFully compliant with API 610,latest edition design criteria, the HPX pump is of horizontal,end suction – top discharge,overhung, centerline mountedconfiguration. The FlowserveHPX pump is the workhorseof the hydrocarbon processingindustry due to its unequaledversatility, reliability and safety.The most stringent emissionscontainment is achieved as the

API 682 seal chamber accom-modates all combinationsof seal models and stylesincluding advanced gas barrierseal technology.

The HPX pump is the industryleader for these reasons:• Robust construction to meet

or exceed API 610, latest edition criteria

• Widest hydraulic coverageavailable

• Back pull-out design• Wide range of materials and

configurations

HPX

API 610Hydrocarbon

ProcessingPump

HW

HDX

VPC

(PS-10-5b [E]) HPX English 7/12/05 3:32 p Page 3

HPX

API 610Hydrocarbon

ProcessingPump

4

Raised Face Flanges are toASME B16.5 criteria for Class300 or 600. Surface finishmeets API 610 standard. ISOand JIS flanges are available.

Centerline Supported Pump CasingNozzle loads beyond API 610design requirements.• Minimal shaft misalignment

for extended rotor, bearingand seal life

Pump Casing And Cover feature metal to metal fitwith fully confined, con-trolled compression gasketto ensure proper sealingand alignment.

Guide Vane in suctionnozzle preserves availableNPSHA while reducingvortexing and assuringuniform flow to pumpinlet.

Operating Parameters• Flows to 2000 m3/h (9000 gpm)• Heads to 350 m (1100 ft)• Temperatures from -160˚C

(-250˚F) to 450˚C (850˚F)• Pressures to 80 bar (1160 psi)

The Flowserve HPX pump meetsor exceeds the rigorous require-ments of API 610, latest edition.Engineered and built for reliable,safe performance, it also providesoptimal emissions containment.

Further, the HPX represents themost comprehensive range ofhydraulic coverage available tothe industry, thereby permittingprecise selection for best operating efficiency.

Pump Division

© TriCom, Inc., 2005, All Rights Reserved.

(PS-10-5b [E]) HPX English 7/12/05 3:33 p Page 4

5

Renewable Wear Ringsfor both the casing andimpeller reduce replace-ment parts cost.• Secured by locking pins

or threaded dowels• Back wear ring standard

on larger models;optional on all othersizes

API 682 Seal Chamberaccommodates a wide variety of seal configurations includingdual pressurized andunpressurized cartridgetypes for the most severeservices. A full comple-ment of API 610 seal flush piping plans is available.

Cartridge Seal Mountingassures:• Ease of maintenance• Precise seal face setting for

maximum seal life

Back Pull-out of rotatingassembly simplifies maintenanceas neither the motor nor pipingconnections are disturbed.

Dynamically BalancedImpeller limits vibration andassures smooth operation,over wide flow range.• Casting techniques and

manufacturing processes forfine finish, high efficiency

• Positively locked, anti-rotationimpeller nut with threadsunexposed to pumped liquid

Rugged Shaft design is wellwithin API 610 shaft deflectionand run-out criteria.

Shaft Sleeve and gland plateare constructed of stainlesssteel for optimum life.

Bearing Configurations• Standard – single row, deep

groove, radial bearing andduplex, single row, 40° angularcontact thrust bearings

• Special bearing arrangementsfor high suction pressures

Bearing Housing is madeof heavy duty carbon steel.• Labyrinth type oil seals

retain oil and excludeatmospheric contaminantsand moisture

• Optional bearing isolatorsavailable

• Standard ring or oilslinger lubrication,depending upon pumpsize, ensures optimalbearing lubrication

Pump Division

© TriCom, Inc., 2005, All Rights Reserved.

(PS-10-5b [E]) HPX English 7/12/05 3:33 p Page 5

© TriCom, Inc., 2005, All Rights Reserved.

Pump Division

6

Options andTechnical Data

1500

1000900800700600500

400

300250

200

150

10090807060

50

0

400

300250

200

150

100

80

6050

40

3025

20

0

0 4 5 10 15 20 25 40 60 80 100

150

200

300

400

500

600

800

1000

1200

1500

2000

0 15 20 25 30 40 50 60 70 80 90 100

150

200

250

300

400

500

600

700

800

900

1000

1500

2000

2500

3000

4000

5000

6000

7000

8000

9000

10 0

00

1000900800700600500

400

300

250

200

150

1009080706050

0

400

300

250

200

150

100

80

6050

40

3025

20

0

0 4 5 10 15 20 25 40 60 80 100

150

200

300

400

500

600

800

1000

1200

1500

2000

15 20 25 30 40 50 60 70 80 90 100

150

200

250

300

400

500

600

700

800

900

1000

1500

2000

2500

3000

4000

5000

6000

7000

8000

9000

10 0

00

40

15

10

1400

1200

HPX Range Chart

Low Flow HydraulicsMultiple, radial blade impellerprovides better hydraulic fit for low flow applications andcontinuously rising performancecurve.

Top Suction NozzleConfigurationThis option is available for easeof piping configuration by:• Reducing space requirements• Reducing installation costs

InducerA high specific speed, axial flowpumping device, an inducer provides significant improvementin suction performance byreducing pump NPSHR.

Bearing Lubrication andCooling Options• Oil mist and oil purge for

continuous bearing lubrication• Fan cooling for high operating

or high ambient temperatures• Finned cooling insert for

efficient water cooling

Coke Crusher DesignSpecial cutter screw construction facilitates thehandling of coke particlesin suspension by reducingtheir size to easily passthrough the impeller.

Flow Rate - 60 Hz

ft m

ft m

m3/h

gpm

m3/h

gpm

Flow Rate - 50 Hz

TDH

- 50

Hz

TDH

- 60

Hz

(PS-10-5b [E]) HPX English 7/12/05 3:33 p Page 6

© TriCom, Inc., 2005, All Rights Reserved.

Pump Division

Global Engineered Services

and Support

Total Cost Reduction

Asset Management

Product Life Cycle

Performance Re-rates

Site Diagnostics

Repair Services

Energy Management

Spare Parts

Maintenance Contracts

Materials Upgrades

Turnkey Services

Field Repairs

Installation

Project Supervision

Commissioning

Equipment Upgrades

Condition Monitoring

Systems Analysis

Field Machining

Service DedicationFlowserve Engineered Services isfocused on providing customerswith uncompromising service andsupport, where and when needed.Dedicated to delivering the high-est quality support, EngineeredServices integrates its extensivepump and materials engineeringknowledge with creative servicesolutions. Engineered Servicesfully understands the businesschallenges facing customers andis prepared to manage solutionsto succeed as a team.

A worldwide network of serviceand repair centers staffed byhighly skilled engineers andtechnicians is available aroundthe clock, seven days a week torespond to customer queries, to evaluate and troubleshootproblems and to provide reliable solutions.

Strength of Experience,Commitment to ExcellenceFlowserve has long servedindustries requiring superiorequipment performance andservice life.• Oil and gas production• Hydrocarbon processing• Chemical processing• Water resources• Power generation• Nuclear• Mining and mineral processing• Pulp and paper • General industry

Engineered Services is dedicatedto maximizing equipment performance and providing reliability-centered maintenanceprograms for pumps and relatedequipment, regardless of manu-facturer. Using the FlowStar™asset management software,Engineered Services tracks performance and supportsimprovement programs using aservice life cycle cost businessapproach. The results areimproved reliability andincreased profitability.

Business Partner Flowserve partners withcustomers to respond tothe dynamic businessconditions that affectthem. Flowserve will workwith customers to driveefficiency, maximizethroughput and controlprocess quality. Whetheruser needs involve on-site technical assistanceor broader projectplanning with full turnkeyresponsibility, FlowserveEngineered Services willdeliver professional,reliable results.

7

(PS-10-5b [E]) HPX English 7/12/05 3:33 p Page 7

Printed in U.S.A.February 2005

© Flowserve Corporation

To find your local Flowserve representative please use the Sales Support Locator System

found at www.flowserve.com

Or call toll free: 1 800 728 PUMP

Your local Flowserve representative:

USA and CanadaFlowserve CorporationPump Division5215 North O’Connor Blvd.Suite 2300Irving, Texas 75039-5421 USATelephone: 1 972 443 6500Telefax: 1 972 443 6800

Europe, Middle East, AfricaWorthington S.P.A.Flowserve CorporationVia Rossini 90/9220033 Desio (Milan), ItalyTelephone: 39 0362 6121Telefax: 39 0362 303396

Latin America & CaribbeanFlowserve CorporationPump Division6840 Wynnwood LaneHouston, Texas 77008 USATelephone: 1 713 803 4434Telefax: 1 713 803 4497

Asia Pacific Flowserve Pte. Ltd.Pump Division 200 Pandan Loop #06-03/04Pantech 21Singapore 128388Telephone: 65 6775 3003Telefax: 65 6779 4607

Flowserve... Supporting Our CustomersWith The World’s LeadingPump Brands

Jeumont-Schneider™Jeumont-Schneider™

Pump Division

© TriCom, Inc., 2005, All Rights Reserved.

(PS-10-5b [E]) HPX English 7/12/05 3:33 p Page 8