real world surveillance, llc
TRANSCRIPT
Microbial Management to Improve OBW Discharge, H2O Injection and H2O Reuse
Real World Surveillance, LLC22nd Annual Produced Water Society Seminar
January 17, 18, 19th, 2012
Real World Surveillance, LLC Telephone: 601.250.6256
Johnny D. Richard, Owner/Operator Cell: 601.551.0395
Certified Minority/Veteran Business Enterprise Email: [email protected]
Website: www.realworldeye.com Email: [email protected]
“A Hands On, Eyes Open Company”
“A Real Eye in the Real World”
REAL WORLD SURVEILLANCE LLC, ORGANIZATIONAL CHART
ME – Johnny D. Richard
(Whole Package)
I
(Formal Report & Training)
MYSELF
(Data & Summary)
LuminUltraMicrobiological
Monitoring –
2nd Gen. ATP Testing & Culture Back-up
Technical Surveillance –Onsite or Project
Management
Improve NPDES Performance, Microbial Mgmt, Solids Mgmt Programs, Ops Surveillance Skills, etc
“Microbial Management”
It’s a battle of the seen and the unseen.
Microbial contamination affects:• People (diseases)
• Wells, Vessels, Piping and Pipelines (Plugging, Souring, MIC)
• Higher Total Suspended Solids in the Produced H2O & Oil
“Microbial Management”
Sessile -- Biomass Planktonic -- Floaters
“Microbial Management”If You Don’t Measure It, You Can’t Control It!
Mechanical Microbial Control Methods:
❑ UV (Ultraviolent) Light – DNA Structure Damage
❑ Magnets – Ionization of bacteria environment
Chemical Treatment: Biocides
❑ Microbiocides - chemicals that kill microorganisms,
❑ Biostats - chemicals that limit bacterial growth and/or activity,
❑ Chemical solvents used to clean up and dissolve solids.
Mechanical Bacteria TreatmentHalliburton’s “CleanStream® Service - Ultraviolet Light Bacteria Control
Process for Fracturing Fluid”
The cellular DNA of microorganisms like bacteria absorbs the energy from
the UV light, causing damage to their DNA structure this damage interferes
with many cellular processes including protein synthesis then the replication
of the chromosome prior to reproduction is impaired, leaving the bacteria
unable to produce proteins or replicate.
Mechanical Bacteria Treatment
The Eco1st Separation Enhancer "separates oil & water" by causing the water molecules to lose their
ability to bond with one another and any foreign contaminates contained therein. The Separation Enhancer
does this by breaking dipole bonds and stripping electrons from the water and the foreign contaminates
which ionizes the water into a positively charged state. When ionized the molecules repel one another and
make it easy for separation of these materials to occur.
Reduce need for chemicals and biocides. *Information pulled directly from ECO1ST website.
Microbial Test Methods
Traditional Test Methods:❖ Culture Test: Primarily Serial Dilution or BART Testers
Serial Dilution & Biological Activity Reaction Test (BART):
➢ Sulfate Reducing Bacteria - SRB,
➢ Acid Producing Bacteria – APB
➢ Heterotrophic Aerobic Bacteria – HAB
➢ Denitrifying Bacteria – DN
➢ Nitrifying Bacteria – N
➢ Iron Related Bacteria – IRB
❖ Rapid Bacterial Detection and Counting Methods➢ Microscopic Examination
➢ ATP Photometry
❖ Physical and/or fluid process changes: ➢ Biomass Coupons
➢ Inspection Spools, etc.
Method2nd Generation
ATPMicroscopic Examination
Culture TestsParticulate Analysis
BioassaysChemical Methods
What is detected?Total
Microorganisms
Total or Specific
Microorganisms
Culturable
Microorganisms
Suspended
Solids
Toxicity to
Surrogate
Organisms
Chemical
Constituents
Interferences in
detecting total living
biomass
None
Dead biomass;
non-biological
particles
UNABLE TO
MEASURE
Dead biomass;
non-biological
particles
UNABLE TO
MEASURE
UNABLE TO
MEASURE
How long to get
results?Minutes Minutes to Hours Days to Weeks Minutes to Hours
Minutes to
DaysMinutes
Can give results on-
site?Yes
Yes
(but difficult)No Yes No Yes
What types of
samples can be
tested?
Fluids & Solids Fluids & SolidsFluids, Re-
suspended SolidsFluids only
Fluids, Re-
suspended
Solids
Fluids & Solids
How much skill is
required?Low High Moderate Low High Low
What is the capital
cost?Moderate High Low Moderate
Moderate to
HighLow to Moderate
What is the cost per
test?Moderate Low Moderate Low to Moderate High Low to Moderate
What is its best use?
Total
microbiological
concentration
Population
diversity
Specific
microbiological
concentration
Total particlesEnvironmental
toxicity
Chemical
constituents
Microbial Test Method Comparison Table
“Microbial Management”
“Microbial Management”
• ATP stands for Adenosine
Triphosphate.
• ATP is the primary energy carrier
for all life (measures all cells).
• 1st Generation ATP test have
existed for 30+ years.
• LuminUltra has perfected the ability to measure ATP in water,
Wastewater, and organics via superior chemistry and methods.
• These 2nd Generation test kits are the only products
on the market that function in all energy sector applications
“Microbial Management”
“Microbial Management”Project Description
– Improve & Minimize Biocide Treatment Effect on Produced H2O
– Compare Rapid Biological Test Method to Traditional Methods
Testing Protocol Baseline:– Baseline Data:
• Days since last biocide treatment
• Current treatment rates: Water sample to chemical account rep. for residuals
• BS&W (Ops Shake-outs) of affected vessels
• O&G of affected vessels: Field Batch Monitor & Non-protocol GR/GRS
• Millipore survey (10u Teflon) or Norman Filter (if not available onsite collect 1 qt, refrigerate and send in with non-protocol samples) *Your call
• ATP Baseline Survey (Oil, Water, Emulsion Pad & Solids Interface of Vessels)
• Serial Dilution - SRB/APB & BART SRB/APB Testers
• pH, Temperature & Visual analysis of oil and water phase
• Evaluate recycle streams into vessels when pumping
• Photos
*Note: Any chemical suspected of having an effect on the microbial levels of the produced water should be adjusted or optimize prior to start. Measure Wemco 02 levels
“Microbial Management”
Testing Protocol Baseline cont’dOptional Baseline Data:– Chemical residue water sample– Temperature, pressure, pH, dissolved O2, dissolved H2S, etc– IC/ICP water analysis– Temperature profile of vessel for solids accumulation– Chemical residuals
Disposal Well (if applicable)– Disposal rate/pressure
Ensure all equipment are in good working order: Chemical injection system, O&G batch/online monitor, good supply of sample bottles, S.O. machine, etc.
Primary Contamination Sources: Formation, Vessels(Bottoms/Interface/Fluid Outlets), Wet/Bad Oil Tanks,
Treaters, & Production Sumps
Testing Locations
“Microbial Management”• Test results will be available the same day using the Lumin Ultra 2nd generation test
method in all fluids/solid samples collected. BARTs are maximum 10 days, whereas serial dilution are 7 – 28 days.
• Labeling, documentation and photos are key to the project and comparison with the serial dilution or BART’s if you decide to use them.
• It is recommended to clean the production sump if possible or treat with biocide at least twice before starting the project.
For heavily contaminated systems, e.g. high ATP values >100,000 pg/mL in all locations, you might want to see how effective is your biocide batch method first, after one week or one day. In such cases a continuous treatment maybe in order to establish some control. Continuous treatment rate can be controlled using the ATP method.
On the other hand, if there are minimum oil and water quality issues on your platform, you may have bacteria species that are not affecting the process.
Auxiliary WHRU/Steam systems that do not contain ethylene glycol should be checked also due the reality, if you lose your heat medium system, oil and water separation becomes more of a challenge. The same can be said for the drinking water and/or potable water system. Sick personnel means not much gets done.
“Microbial Management”Testing Protocol Biocide Treatment:
– Use the recommended treatment dosage and rate at the designated location.
– Estimate the time for the biocide to travel through system to the final discharge and/or re-injection point.
– Collect a visual sample at the first notice of change to the water outlet or one hour after treatment.
– Testing frequency is 4, 8, 16 & 24 hours on the first day of treatment and daily until ATP values stabilize at a low point and begin to climb back up again.
– It is a judgment call when to collect the serial dilutions, BART’s and other comparable methods. As a minimum to this first project, I recommend daily.
– Biocides sometimes damage bacteria cells and the ATP within the cells are not fully released. This is overcomed by adding the “LumiSolve Wash” after steps 1-3 in the QGA protocol. LumiSolve is a buffer that is used to re-dissolve extra-cellular ATP that may have been captured on the filter from damaged cells. This has been an issue when using Gluteraldehyde. A similar test can also be done with the LumiClean product.
“Microbial Management”
Testing Protocol Biocide Treatment cont’d:
• Time biocide treatment
• Date/Time of sample, location, type of sample (water, emulsion or solids)
• Current treatment rates and send a water sample to the chemical account rep. for residuals of C.I., S.I., and Biocide
• BS&W (Ops Shake-outs) of affected vessels
• O&G of affected vessels: Field Batch Monitor & Non-protocol GR/GRS
• Millipore survey (10u Teflon) or Norman Filter (if not available onsite collect 1 qt, refrigerate and send in with non-protocol samples) *Your call
• ATP Survey (Oil, Water, Emulsion Pad & Solids Interface of Vessels)
• Serial Dilution - SRB/APB & BART SRB/APB Testers
• pH, Temperature & Visual analysis of oil and water phase
• Check status of recycle streams into vessels when testing
• Photos, notes or observations
Note: GR = EPA 1664 HEM, GRS = EPA SGT-HEM
“Microbial Management”Modified Testing Protocol: Baseline and Protocol Testing
• Date/Time of sample, location, type of sample (Before and After Biocide Treatment)
• Current treatment rates
• BS&W (Ops Shake-outs) of affected vessels: In lieu of S.O.’s, collect a 1000 mL sample and allow it to stand until fluids separate. Photo immediately after taking sample and after complete fluid separation.
• O&G of affected vessels: Field Batch Monitor & Non-protocol GR/GRS
• Millipore data : collect 1 qt sample, refrigerate and send in with non-protocol samples) *Your call
• ATP Survey: Collect samples in sterile vials (e.Coli samplers), allow sample to over flow, refrigerate and send in to specified lab for analyses.
• Serial Dilution - SRB/APB & BART SRB/APB Testers : Collect and send in to lab.
Modified Biocide Testing: 1) Test H2O outlet of vessel prior to biocide treatment, 2) Test H2O after treatment: Frequency: Day 1 (Hour 1, 4, 8, 16 & 24), then daily……
“Microbial Management”
≠ ≠
Viable sub-populations
of total populations
Total bacterial
population
Estimate of activity
of total population
Verdict: All methods are unique!
“Microbial Management”
What is Your Microbial Management Plan to Improve
OBW Discharge, H2O Injection and H2O Reuse?
Incorporate the2nd Generation ATP Technology
as the
“The First Line of Defense Tool”
Real World Surveillance, LLCMicrobial Management Programs
THANKS
QUESTIONS?
“Microbial Management”
“Microbial Management”QGO-M: Quench-Gone Organic Modified
“Microbial Management”
LuminUltra Quality Control
ApplicationGood Control
(pg cATP/mL)
Preventative Action
(pg cATP/mL)
Corrective Action
(pg cATP/mL)High-Purity Water < 0.1 0.1 to 1.0 > 1.0
Water for Consumption
(Potable, Sanitary) < 0.5 0.5 to 10 > 10
Raw Make-up Water
(Fresh, Brackish, Salt, Reclaimed) < 10 10 to 100 >100
Treated Process Water
(Cooling, Bottom Water, Oilfield)
Oxidizing Biocides*< 10 10 to 100 >100
Treated Process Water
(Cooling, Bottom Water, Oilfield)
Non-Oxidizing Biocides or Non-
Chemical Treatment **<100 100 to 1000 >1000
ATP Data from HED Chemical Free Debug Project
Sample
Point
UltraCheck
RLU
Date
Collected
Time
Collected
Date
Analyzed
Time
Analyzed ATP
RLU
Volume
FilteredcATP
dd-mmm-yyhh:mm
AM/PMdd-mmm-yy
hh:mm
AM/PMmL pg/mL
Raw Pond
Water 8024 21-Jun-11 9:45:00 AM 21-Jun-11
10:00:00
AM 306935 50 7650
Sample #1 8024 21-Jun-11 9:55:00 AM 21-Jun-11
10:05:00
AM 2104 50 52.44
Sample #2 8024 21-Jun-11 10:00:00 AM 21-Jun-11
10:30:00
AM 647 50 16.13
Raw H2O
Source #2 8024 21-Jun-11 11:00:00 AM 21-Jun-11
11:15:00
AM 78431 50 1955
Sample #3 8024 21-Jun-11 11:25:00 AM 21-Jun-11
11:40:00
AM 1476 50 36.79
Sample #4 8024 21-Jun-11 11:30:00 AM 21-Jun-11
11:55:00
AM 1016 50 25.32
HED: Pre-Frac H2O Treatment Test
Sample Point
Ultra
Check
RLU
Date Collected Date AnalyzedATP Volume
FilteredcATP Cell Count
RLU
dd-mmm-yy dd-mmm-yy mL pg/mL ME/mL
I Raw Water 10573 20-Oct-11 20-Oct-11 29493 50 557.9 557900
II HED Treated 10573 20-Oct-11 20-Oct-11 125 50 2.365 2365
III HED Treated + 2 Drops Clorox 10573 20-Oct-11 20-Oct-11 119 50 2.251 2251
IV HED Treated + 4 Drops Clorox 10573 20-Oct-11 20-Oct-11 91 50 1.721 1721
V HED Treated + 6 Drops Clorox 10573 20-Oct-11 20-Oct-11 119 50 2.251 2251
10/20/11 Reruns 10/24/11 50
II HED Treated 8634 20-Oct-11 24-Oct-11 7073 50 163.8 163800
III HED Treated + 2 Drops Clorox 8634 20-Oct-11 24-Oct-11 219 50 5.073 5073
IV HED Treated + 4 Drops Clorox 8634 20-Oct-11 24-Oct-11 572 50 13.25 13250
V HED Treated + 6 Drops Clorox 8634 20-Oct-11 24-Oct-11 375 50 8.687 8687
10/20/11 Reruns After 1 Week
II HED Treated 9948 20-Oct-11 28-Oct-11 3195 50 64.23 64230
III HED Treated + 2 Drops Clorox 9948 20-Oct-11 28-Oct-11 379 50 7.62 7620
IV HED Treated + 4 Drops Clorox 9948 20-Oct-11 28-Oct-11 192 50 3.86 3860
V HED Treated + 6 Drops Clorox 9948 20-Oct-11 28-Oct-11 51 50 1.025 1025
V HED Treated + 6 Shaken Re-Rerun 9948 20-Oct-11 28-Oct-11 79 50 1.588 1588
LuminUltra Technologies – April 2011 Newsletter
ASTM Approves Method for ATP Measurement in Fuels• On April 1st, 2011, ASTM International approved the new method D7687 (Standard Test
Method for Measurement of Cellular Adenosine Triphosphate in Fuel, Fuel/Water Mixtures and Fuel-Associated Water with Sample Concentration by Filtration). LuminUltra is pleased to announce that its QGO-M test kit is compliant with this new method. This new standard provides industry stakeholders with a rapid, portable and robust method for the quantification of total active biomass in a wide range of sample types that can be encountered in the liquid fuel handling sector.
The QGO-M test kit is also compliant with ASTM Standard E2694 (Standard Test Method for Measurement of Adenosine Triphosphate in Water-Miscible Metalworking Fluids). QGO-M is fast becoming an industry standard for the measurement of total biomass via ATP in a myriad of organic-based sample types, ranging from metalworking fluids to fuels to organic chemicals and even water samples laden with organic contaminants. Click here to learn more about the QGO-M test kit and the applications to which it applies!
BART’s – Biological Reaction Tester
Principal Microbial Groups Determinable Using the BART™ Biodetectors
Microbial Community Selective Culture Medium*
Iron Related Bacteria IRB Winogradsky’s medium
Sulfate Reducing Bacteria RB Postgate’s medium
Slime Forming Bacteria SLYM Glucose Peptone medium
Heterotrophic Aerobic Bacteria HAB Sugar Peptone medium
Algae ALGE Bold’s medium
Fluorescent Pseudomonads FLOR Peptone base medium
Denitrifying Bacteria DN Nitrate Peptone medium
Nitrifying Bacteria N Ammonium salts medium
Acid Producing Bacteria APB Modified Glucose Peptone medium
Biochemical Oxygen Demand BOD Modified Sugar Peptone medium
“Microbial Management”
BART Tester
BART Tester Interpretation Guide
BART Result Interpretation
BART Bacteria Population Estimate
BART Results Photos
BART Results Photos cont’d