rfi tracking

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Br. C.A.T. INTERNATIONAL CO. LIMITED QA-QC RFI TRACKING RFI No Site Description SATIP Inspection Level Inspection SAPID Aramco Time Date SDGM 989 3.4 W W 11.00am 20.09.15 Geary 2.3 Act. No SAIC / SATR QMIS RFI Log No RFI Status Contracto r CAT-00060-M- 700 Flange Joint Inspection (Gasket Verification & Bolt Tightening) SATIP-L- 410-01 SAIC-L- 2014 Gasket (Flexitallic, Ring, Flat, Insulating Set,) SATIP-L- 350-01 SAIC-L- 2007

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Page 1: Rfi Tracking

Br. C.A.T. INTERNATIONAL CO. LIMITEDQA-QC RFI TRACKING

RFI No Site Description SATIPInspection Level Inspection

SAPID RFI Status RemarksContractor Aramco Time Date

3.4 W W 11.00am 20.09.15 Geary

2.3

Act. No

SAIC / SATR

QMIS RFI Log No

Closing Date

CAT-00060-M-700

SDGM 989

Flange Joint Inspection (Gasket Verification & Bolt Tightening)

SATIP-L-410-01

SAIC-L-2014

Gasket (Flexitallic, Ring, Flat, Insulating Set,)

SATIP-L-350-01

SAIC-L-2007

Page 2: Rfi Tracking

Br. C.A.T. INTERNATIONAL CO. LIMITEDQA-QC RFI TRACKING

RFI No Site Description SATIP Act. No SAIC / SATRInspection Level Inspection

SAPID RFI StatusAramco Time Date

SATIP-L-350-01 On-Plot Metallic Piping Installation (Excluding Brazed Piping)

1 SATIP-L-350-01 2.1 SAIC-L-2005 GAYRE

2 SDGM 989 SATIP-L-350-01 2.2 SAIC-L-2006

3 Gasket (Flexitallic, Ring, Flat, Insulating Set,) SATIP-L-350-01 2.3 SAIC-L-2007

4 Flange Bolts (Stud bolts & Machine bolts) SATIP-L-350-01 2.4 SAIC-L-2008

5 SATIP-L-350-01 2.5 SAIC-L-2009

6 SATIP-L-350-01 2.8 SAIC-L-2010 H W

SATIP-L-410-01 Pipelines - Wellhead Piping Installation

1 SATIP-L-410-01 2.1 SAIC-L-2083

2 SATIP-L-410-01 3.4 SAIC-L-2014

SATIP-L-450-03 Cross Country Above Ground Pipeline

8 SATIP-L-450-03 2.1 SAIC-L-2112

9 Stringing & Pipe Laying SATIP-L-450-03 3.3 SAIC-L-2113

10 Field Bending SATIP-L-450-03 3.6 SAIC-L-2114

11 SATIP-L-450-03 3.28 SAIC-L-2014

SATIP-L-450-04 Cross Country Buried Pipeline (Mainline)

12 SATIP-L-450-04 2.1 SAIC-L-2112

QMIS RFI Log NoContracto

r

ANDR 3003

Pipe and nipples material verification and visual inspection

Pipe fittings (butt weld end, threaded & socket fittings,flanges)

ADEL BU ALI

Venturi, Restriction orifices, Flow Orifice Plates & Flanges

Positive Material Identification (PMI) of Alloy Piping Components

Material verification & Visual inspection of Piping, fittings, insulating set/spool & Valves

Flange Joint Inspection (Gasket Verification & Bolt Tightening)

Visual inspection & Material verification of Pipe, Fittings, preformed bends (Cold & Hot Bends)

Flange Joint Inspection (Gasket Verification & Bolt Tightening)

Visual inspection & Material verification of Pipe, Fittings, preformed bends (Cold & Hot Bends)

Page 3: Rfi Tracking

Br. C.A.T. INTERNATIONAL CO. LIMITEDQA-QC RFI TRACKING

RFI No Site Description SATIP Act. No SAIC / SATRInspection Level Inspection

SAPID RFI StatusAramco Time Date

QMIS RFI Log NoContracto

r

13 Stringing & Pipe Laying SATIP-L-450-04 3.4 SAIC-L-2132

14 Field Bending SATIP-L-450-04 3.7 SAIC-L-2114

15 Thrust Boring SATIP-L-450-04 3.13 SAIC-L-2120

16 Pre-Test Punchlisting-PIPELINES SATIP-L-450-04 3.24 SAIC-L-2139

17 Pipeline Internal Cleaning/Flushing/Scraping SATIP-L-450-04 3.25 SAIC-L-2017

18 SATIP-L-450-04 3.29 SAIC-L-2014

SATIP-A-004-03 Hydrostatic Testing of Pipelines

19 Review of Test Package Preparation SATIP-A-004-03 1.2 SAIC-A-2003

20 Pre-Test Punch Listing - PIPELINES SATIP-A-004-03 3.1 SAIC-L-2139

21 Cleaning/Flushing (Scraping) prior to hydrotest SATIP-A-004-03 3.2 SAIC-L-2017

22 SATIP-A-004-03 3.3 SAIC-A-2009

23 Verification of Test Preparation SATIP-A-004-03 3.4 SAIC-A-2011

24 SATIP-A-004-03 3.5 SAIC-A-2013

25 Visual Inspection at Test Pressure SATIP-A-004-03 3.6 SAIC-A-2015

26 De-Pressurization & Water Disposal SATIP-A-004-03 3.8 SAIC-A-2017

Flange Joint Inspection (Gasket Verification & Bolt Tightening)

Verification of Testing equipment (including safety reqmts)

Filling & Pressurization

Page 4: Rfi Tracking

Br. C.A.T. INTERNATIONAL CO. LIMITEDQA-QC RFI TRACKING

Remarks

On-Plot Metallic Piping Installation (Excluding Brazed Piping)

Pipelines - Wellhead Piping Installation

Cross Country Above Ground Pipeline

Cross Country Buried Pipeline (Mainline)

Closing Date

Page 5: Rfi Tracking

Br. C.A.T. INTERNATIONAL CO. LIMITEDQA-QC RFI TRACKING

RemarksClosing Date

Hydrostatic Testing of Pipelines

Page 6: Rfi Tracking

SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No.

On-Plot Metallic Piping Installation (Excluding Brazed Piping) SATIP-L-350-01PROJECT TITLE: WBS/BI/JO/NO.

PROJECT PHASE TASK / ACTIVITY CNTRCTR

1.0 DOCUMENT REVIEW

1.1 Piping Internal Cleanliness Procedure SAIC-L-2001 SAIC-L-2001 RH RH

1.2 SAIC-L-2002 SAIC-L-2002 RH R

1.3 Piping Material Traceability Procedure SAIC-L-2003 SAIC-L-2003 RH R

1.4 SAIC-L-2004 SAIC-L-2004 RH RH

2.0 MATERIAL RECEIVING

2.1 SAIC-L-2005 SAIC-L-2005 H W

2.2 SAIC-L-2006 SAIC-L-2006 H W

2.3 SAIC-L-2007 SAIC-L-2007 H W

2.4 Flange Bolts (Stud bolts & Machine bolts) SAIC-L-2008 SAIC-L-2008 H W

2.5 SAIC-L-2009 SAIC-L-2009 H W

2.6 Pipe supports-Rigid Type See remarks See remarks

2.7 Spring supports See remarks See remarks

2.8 SAIC-L-2010 SAIC-L-2010 H W

2.9 See remarks See remarks

2.10 Relief Valves See remarks See remarks

3.0 INSTALLATION

3.1 Piping Pre-Installation Inspection SAIC-L-2011 SAIC-L-2011 H W

3.2 See remarks See remarks

3.3 SAIC-L-2012 SAIC-L-2012 W S

3.4 See remarks See remarks

3.5 SAIC-L-2013 SAIC-L-2013 H W

3.6 Welding Application for On-Plot Piping See remarks See remarks

ITEM NO.

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

SPECIAL PROCESS ITEMS REQUIRE THE BEST QUALITY PRACTICES, CPI & EFFICIENT METHODS IN PROCEDURES. ENSURE INSPECTORS & PACKAGES HAVE ALL CHECKLISTS APPLICABLE FOR INSTALLATIONS, INCLUDING THOSE FOR NDE, COATINGS, ETC. SEE "NOTICE" IN GENERAL NOTES.

Flange Joint- Gasket Verification and Flange Bolt tightening Procedure

Positive Material Identification (PMI) Procedure

Pipe and nipples material verification and visual inspection

Pipe fittings (butt weld end, threaded & socket fittings,flanges)

Gasket (Flexitallic, Ring, Flat, Insulating Set,)

Venturi, Restriction orifices, Flow Orifice Plates & Flanges

Positive Material Identification (PMI) of Alloy Piping Components

Material Verification and Visual Inspection of Valves

Shop Fabrication of Pipe Spools and miscellaneous Steel Structures

Pipe laying, Pipe Spool Erection and assembly (double jointing on piperack/sleeperway)

NDE (Field Verification of NDE Application)Branch connections a) Integrally reinforced welding outlets, i.e.: Weld-o-lets, weld bossc) Reinforced stub-ins

Page 7: Rfi Tracking

3.7 See remarks See remarks

3.8 See remarks See remarks

3.9 Piping Tie-In Inspection See remarks See remarks

3.10 SAIC-L-2014 SAIC-L-2014 H W

3.11 Threaded connections inspection SAIC-L-2015 SAIC-L-2015 W W

3.12 SAIC-L-2016 SAIC-L-2016 H H

3.13 SAIC-L-2017 SAIC-L-2017 H H

3.14 Valve Installation Inspection See remarks See remarks

3.15 Pipe Support and Anchoring SAIC-L-2018 SAIC-L-2018 H W

3.16 Buried Pipe Installation (if required) SAIC-L-2019 SAIC-L-2019 H H

3.17 Cathodic Protection See remarks See remarks

3.18 Pre-test Punch listing-Plant Piping SAIC-A-2010 SATR-A-2007 H H

3.19 Pressure testing See remarks See remarks

3.20 Piping Lay-up (after hydrotest) See remarks See remarks H W

3.21 Thermowell Installation SAIC-L-2020 SAIC-L-2020 H W

3.22 Chemical Injection & Sample Connections SAIC-L-2021 SAIC-L-2021 H W

3.23 Relief Valve Installation inspection See remarks See remarks

3.24 Coating Inspection See remarks See remarks

3.25 Insulation See remarks See remarks

3.26 See remarks See remarks H S

4.0 PRE-COMMISSIONING

4.1 Piping Re-instatement SAIC-L-2022 SAIC-L-2022 W S

4.2 SA-6133 SA-6133 H

4.3 Tightness/Leak Test See remarks See remarks H*

GENERAL NOTES

1

2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

3

4

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

Welding of Corrosion Resistant Materials (if required)

Welding of Overlays & Clad Materials (if required)

Piping Flange joint Inspection (Including insulating flanges)

Venturi, Flow Orifice Plate & Restriction orifice installation

Piping System Internal Cleanliness Verification

*Thickness gaging of critical piping for OSI.

Final Inspection for Mechanical Completion Punchlisting

Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR with the exception of the

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

Page 8: Rfi Tracking

6

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents

S Surveillance I 100% Contractor Inspection

Cable tray accessories include bulk mechanical fasteners, splice plates, end plates, drop-out plates, barrier plates, hinged joints, expansion joints, covers, clips, clamps, straps, banding materials, and banding tools. Channel and strut materials include all mechanical fasteners, anchors, threaded rods, fittings, and brackets required to provide full-load-rated supplemental supports. Fire barrier materials include fire rated mortar, intumescent sealing, fire-rated silicone foam, and component thru-wall barriers.

Page 9: Rfi Tracking

APPROVED DATE DISCIPLINE:

1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR

REMARKS

RH

R

R

RH

W See Note 1 of the General Notes

W See Note 1 of the General Notes

W See Note 1 of the General Notes

W See Note 1 of the General Notes

W

Refer to other applicable SATIP-L-350 series

Refer to other applicable SATIP-L-350 series

W

Refer to SATIP-L-108-01

Refer to SATIP-J-600-01

W

Refer to SATIP-L-350-08

S

W See Notice below!

Refer to SATIP-W-011-01

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

SPECIAL PROCESS ITEMS REQUIRE THE BEST QUALITY PRACTICES, CPI & EFFICIENT METHODS IN PROCEDURES. ENSURE INSPECTORS & PACKAGES HAVE ALL CHECKLISTS APPLICABLE FOR INSTALLATIONS, INCLUDING THOSE FOR NDE, COATINGS, ETC. SEE "NOTICE" IN GENERAL NOTES.

Use SATR-A-2012 & SATR-A-2013See Note 1 of the General Notes

Refer to the SATIP for the applicable NDE method (NDE-UT-01, NDE-RT-01, NDE-LPT-01 or NDE-MPT-01)

Page 10: Rfi Tracking

Refer to SATIP-W-016-01

Refer to SATIP-W-014-01

W

W See Note 1 of the General Notes for PID responsibility.

H

H Use SATR-A-2008

Refer to SATIP-L-008-01

W

H

Refer to SATIP

H

Refer to SATIP-A-004-01 and SATIP-004-02

W Refer to SATIP-004-02 & Use SATR-A-2009

W

W

Refer to SAES-J-600-01

Refer to SATIP-H-002-06 or SATIP-H-100-01

Refer to SATIP-N-001-01 or SATIP-N-001-02

S * To be determined by the Proponent.

S Use SATR-A-2011

H

H*

GENERAL NOTES

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

Refer to SATIP-L-350-02 (See Notice Below)

Use SATR-L-2001 - See Note 1 of the General Notes for PID responsibility afterwhich a minimum of 10% shall be witnessed by PID.

Refer to SATIP-A-004-05* Witness by Operations/Commissioning Group

Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR with the exception of the

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC

Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization

Page 11: Rfi Tracking

LEGEND

Review of Documents

Review and Approval of Documents

100% Contractor Inspection

Cable tray accessories include bulk mechanical fasteners, splice plates, end plates, drop-out plates, barrier plates, hinged joints, expansion joints, covers, clips, clamps, straps, banding materials, and banding tools. Channel and strut materials include all mechanical fasteners, anchors, threaded rods, fittings, and brackets required to provide full-load-rated supplemental supports. Fire barrier materials include fire

Page 12: Rfi Tracking

SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE

Pipelines - Wellhead Piping Installation SATIP-L-410-01 1-Jun-09PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

PROJECT PHASE TASK / ACTIVITY CNTRCTR

1.0 DOCUMENT REVIEW

None

2.0 MATERIAL RECEIVING

2.1 SAIC-L-2083 W W

2.2 Material Storage and Preservation SAIC-L-2084 W S

3.0 INSTALLATION

3.1 Shop fabrication of pipe spools See remarks See remarks

3.2 Welding Inspection See remarks See remarks

3.3 Joint Connections (threaded & socket) SAIC-L-2015 W W

3.4 SAIC-L-2014 W W

3.5 Installation of Piping Appurtenances SAIC-L-2085 W W

3.6 Valve Installation See remarks See remarks

3.7 Insulating Spool/Flange Installation SAIC-L-2086 W W

3.8 Instrumentation & Control See remarks See remarks

3.9 Concrete placement See remarks See remarks

3.10 Pipe Anchors and Supports SAIC-L-2087 W S

3.11 Pressure testing See remarks See remarks

3.12 Wellhead Guard Installation SAIC-L-2088 W S

3.13 Coating See remarks See remarks

4.0 PRE-COMMISSIONING

4.1 Piping Re-instatement SAIC-L-2089 H W

4.2 SA-6133 SA-6133 H

4.3 Tightness test See Remarks

GENERAL NOTES

1

2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

3

4

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents

S Surveillance I 100% Contractor Inspection

ITEM NO.

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

Material verification & Visual inspection of Piping, fittings, insulating set/spool & Valves

SAIC-L-2083

SAIC-L-2084

SAIC-L-2015

Flange Joint Gasket verification and bolt tightening

SAIC-L-2014

SAIC-L-2085

SAIC-L-2086

SAIC-L-2087

SAIC-L-2088

SAIC-L-2089

Final inspection for Mechanical Completion (MCC)

See Remarks

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

Page 13: Rfi Tracking

APPROVED DATE DISCIPLINE:

1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR

REMARKS

W

S

Refer to SATIP-L-350-08

Refer to SATIP-W-011-01

W

W Use SATR-L-2001 - See Note 1 (General Notes)

W

Refer to SATIP-L-108-01

W Use SATR-L-2002

Refer to SATIP-J-003-01

Refer to SATIP-Q-001-02

S

Refer to SATIP-A-004-03

S

Refer to applicable SATIP-H series

W Use SATR-A-2011

H

Refer to SATIP-A-004-05

GENERAL NOTES

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

Review of Documents

Review and Approval of Documents

100% Contractor Inspection

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

S. Aramco to be notified of the first delivery of the pipe and fittings.

1) S. Aramco to witness thread engagements of the first three threaded joints prior to seal welding, then random inspection thereafter.2) S. Aramco to witness the first three insertion and preparation of socket joints prior to welding, then random inspection thereafter..

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC

Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization

Page 14: Rfi Tracking

SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE

Hydrostatic Testing of Pipelines SATIP-A-004-03 1-Jun-09PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

TASK / ACTIVITY CNTRCTR

1.0 DOCUMENT REVIEW

1.1 Hydrostatic Testing Procedure SAIC-A-2001 RH RH

1.2 Review of Test Package Preparation SAIC-A-2003 RH RH

1.3 Re-Instatement Procedure SAIC-A-2006 RH RH

1.4 Lay-Up Procedure SAIC-A-2007 RH RH

1.5 SAIC-L-2001 RH RH

2.0 MAT'L RECV

2.1 SAIC-A-2008 RH R

3.0 APPLICATION

3.1 Pre-Test Punch Listing - PIPELINES SAIC-L-2139 H H

3.2 SAIC-L-2017 H W

3.3 SAIC-A-2009 H W

3.4 Verification of Test Preparation SAIC-A-2011 H W

3.5 SAIC-A-2013 W S

3.6 SAIC-A-2015 H H

3.7 SAIC-A-2016 W W

3.8 De-Pressurization & Water Disposal SAIC-A-2017 W W

4.0 POST- TEST PIPELINES ONLY

4.1 W W

4.2 Lay-Up Inspection SAIC-A-2018 H W

4.3 SAIC-A-2006 H W

GENERAL NOTES

1

2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

3

ITEM NO.

PROJECT PHASE &ACTIVITY CODE

QUALITYPROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS

SAIC-A-2001

SAIC-A-2003

SAIC-A-2006

SAIC-A-2007

Line Flushing or Internal Cleanliness Procedure

SAIC-L-2001

Verification of Water Chemistry & Corrosion Inhibitor (Water Quality)

SAIC-A-2008

SAIC-L-2139

Cleaning/Flushing (Scraping) prior to hydrotest

SAIC-L-2017

Verification of Testing equipment (including safety reqmts)

SAIC-A-2009

SAIC-A-2011

Filling & Pressurization

SAIC-A-2013

Visual Inspection at Test Pressure a. Strength Test Pressure

(100%) b. Tightness Test Pressure (95%)

SAIC-A-2015

Pneumatic testing of reinforcing pads/ sleeves covering Pressure containing

Welds & Weld + End Couplings

SAIC-A-2016

SAIC-A-2017

Water Removal from Valve Cavities, Corrosion Control after Testing (In-line Tested

Valves)

SAIC-L-2041

SAIC-L-2041

SAIC-A-2018

Reinstatement Inspection 100% Visual Examination & Review of Documents

Prior to Turnover

SAIC-A-2006

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.

Page 15: Rfi Tracking

4

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H 100% Hold Point for QC Inspection or Test. R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents

S Surveillance I 100% Contractor Inspection

Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

Page 16: Rfi Tracking

APPROVED DATE DISCIPLINE:

1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR

REMARKS

RH Items 1.1, 1.2, 1.3, 1.4 & 1.5 may be combined

RH Follow SAEP-1160 Test Package Reqmts

RH Required Per SAEP-1160, Section 8

RH Special Lay-up Measures for 13Cr Valves apply

RH

R Use SATR-A-2014 & Utilize SAIC-A-007 reqmts

H

W

W

W

S

H Use SATR-A-2001

W Use SATR-A-2010, SAIC-A-2021, SAIC-A-2023

W

W

W Use SATR-A-2009 & SATR-A-2014

W

GENERAL NOTES

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS

This is in conjunction with the applicable SATIP (L-450 Series) for pipelines/equipment.

Use SATR-A-2007 with SATIP-L-450-03, SATIP-L-450-04

Use SATR-A-2008 with SATIP-L-450-03, SATIP-L-450-04

Safety Assessment can be performed along with SAIC-A-2011. Use SATR-A-2001 SATR-A-2002 SATR-A-2003 SATR-A-

2004 SATR-A-2005 SATR-A-2006 Forms SATR-A-2003 & SATR-A-2004 shall be used for 24-hr recorded

hydrostatic test on UG piping or piping with joints covered before test.

Use SATR-A-2001V & SAIC-L-2042 Demonstrate effective preservation/corrosion control in conjunction with

approved cleaning & lay-up procedures for valves tested in the line.

Follow Detailed Reinstatement Procedure & Close out Plan for Quality. Perform Punchlisting toward Final MCC in

a manner agreed upon with SA.

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization

Page 17: Rfi Tracking

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

Review of Documents

Review and Approval of Documents

100% Contractor Inspection

Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative

Page 18: Rfi Tracking

SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE

SATIP-L-450-03 1-Jun-09PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

PROJECT PHASE TASK / ACTIVITY CNTRCTR

1.0 DOCUMENT REVIEW

1.1

1.2 Welder Qualification/Certification

1.3 Pressure Test Package

1.4 SAIC-L-2004 SAIC-L-2004 RH RH

1.5 Thrust Boring Procedure SAIC-L-2109 SAIC-L-2109 RH RH

1.6 SAIC-L-2002 SAIC-L-2002 RH RH

1.7 SAIC-L-2110 SAIC-L-2110 RH RH

1.8 Final Pipeline Route & Profile See Remarks See Remarks RH RH

1.9 Pipe Handling Procedure See Remarks See Remarks RH RH

2.0 MATERIAL RECEIVING

2.1 SAIC-L-2112 SAIC-L-2112 W W

2.2 Valves

3.0 INSTALLATION

3.1 Shop Fabrication

3.2

3.3 Stringing & Pipe Laying SAIC-L-2113 SAIC-L-2113 W S

3.4

3.5 Verification of NDE Application

3.6 Field Bending SAIC-L-2114 SAIC-L-2114 H W

3.7 SAIC-L-2115 SAIC-L-2115 H W

3.8 Above ground anchors & Pipe Supports SAIC-L-2116 SAIC-L-2116 W S

3.9 Concrete Placement

3.10 Pile Driving

3.11 Culvert Crossing SAIC-L-2118 SAIC-L-2118 W W

3.12 Camel/Road Crossing SAIC-L-2119 SAIC-L-2119 W W

3.13 Thrust Boring SAIC-L-2120 SAIC-L-2120 W W

3.14 Pipeline and Power Line Crossing SAIC-L-2121 SAIC-L-2121 W W

3.15 Trenching & Backfilling

Cross Country Above Ground Pipeline

ITEM NO.

CHECKLIST and/orTEST

RECORD

QUALITY RECORD

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

Welding Procedure Specification (WPS & PQR)

Positive Material Identification Program and Testing Procedure for Pressure-Retaining Alloy Materials

Flanged Joint Gasket Verification & Bolt Tightening Procedure

Procedure for Piping Material Traceability for Pipeline Installation

Visual inspection & Material verification of Pipe, Fittings, preformed bends (Cold & Hot Bends)

Pipeline Route, Profile & Right of Way Preparation

Welding & associated Special Process, NDE, PWHT, HT, PMI, Repairs, etc

Pipeline Inspection prior to Welding of Temperature Tie-In Weld Joint

Page 19: Rfi Tracking

3.16

3.17 SAIC-L-2122 SAIC-L-2122 W S

3.18 SAIC-L-2123 SAIC-L-2123 W W

3.19

3.20 Scraper trap Installation

3.21 Internal Coating of Field Welds

3.22 External Coating of Field Welds

3.23 Pre-Test Punchlisting-PIPELINES SAIC-L-2139 SAIC-L-2139 H H

3.24 SAIC-L-2017 SAIC-L-2017 H W

3.25

3.26 Lay-up SATR-A-2009 SATR-A-2009 W W

3.27 Cathodic Protection

3.28 SAIC-L-2014 SAIC-L-2014 H W

3.29 Pipeline Markers SAIC-L-2125 SAIC-L-2125 W S

3.30 SAIC-L-2127 SAIC-L-2127 W W

4.0 PRE-COMMISSIONING

4.1 Caliper/Internal Gauging SAIC-L-2128 SAIC-L-2128 H H

4.2 Pipeline Re-instatement/Final Inspection SAIC-L-2129 SAIC-L-2129 H W

4.3 SATR-A-6133 SATR-A-6133 H

4.4 Tightness Testing

GENERAL NOTES

1

2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.

34 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents

S Surveillance I 100% Contractor Inspection

Thermal Expansion Relief Valve (for liquid service)

Pipeline Appurtenances Installation (Including Surge Relief)

Sectionalizing Valves & Jump-overs(Valve Stations)- (When required)

Sectionalizing Valve's electrical & Instrument requirements

Pipeline Internal Cleaning/Flushing/Scraping

Pressure Testinga) Strength testb) Tightness test

Flange Joint Inspection (Gasket Verification & Bolt Tightening)

Pipelines Leak Detection System (Except flowlines, trunklines, and test lines) per SAES-Z-003

Final Inspection for Mech. Completion (MCC)

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.

A69
Aramco User: Change in type of activity
Page 20: Rfi Tracking

APPROVED DATE DISCIPLINE:

1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR

REMARKS

Refer to SATIP-W-012-01

Refer to SATIP-W-012-01

Refer to SATIP-A-004-03

RH

RH

RH

RH

RH

RH

W

Refer to SAES-L-108-001

Refer to SATIP-L-350-08

Refer to SATIP-L-450-01

S

Refer to the SATIP for the applicable NDE Method

W

W

S

Refer to SATIP-Q-001-02

Refer to Civil SATIP (to be determined)

W

W Refer to SATIP-Q-006-02 for Civil Requirements

W

W See also SAES-B-064

Refer to SATIP-L-450-01

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

Approval by SAPMT. Interface with Plants shall utilize tie-in point using Plant Survey & Benchmarks For Review & Approval by SAPMT per SAES-L-450, Para. 8.1

S.Aramco to be notified for the arrival of the first batch of delivered materials, then random inspection thereafter.

Refer to SATIP-W-012-01 & NDE SATIPs as they are referenced

Page 21: Rfi Tracking

Refer to SATIP-J-600-01

S

W

Refer to SATIP-J-700-01

Refer to SATIP-L-420-01

Refer to applicable SATIP-H series

Refer to applicable SATIP-H series

H Use SATR-A-2007

W Use SATR-A-2008

Refer to SATIP-A-004-03

W

Refer to applicable SATIP-X series

W

S

W

H Use SATR-L-2009

W Use SATR-A-2011

H

GENERAL NOTES

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.

Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

Review of Documents

Review and Approval of Documents

100% Contractor Inspection

Refer also to SAES-L-108-001 for special lay-up requirements for Pipeline Valves (13Cr or 400SS)

Use SATR-L-2001 - See Note 1, General Notes, plus minimum of 10% for witness by S. Aramco

Use GI-2.710 & Applicable forms as agreed on

Refer to SATIP-A-004-05 for witnessing by Commissioning Team

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE

Cross Country Buried Pipeline (Mainline) SATIP-L-450-04 1-Jun-09PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

PROJECT PHASE TASK / ACTIVITY CNTRCTR

1.0 DOCUMENT REVIEW

1.1

1.2 Welder Qualification/Certification

1.3 Pressure Test Package

1.4 SAIC-L-2004 R R

1.5 Thrust Boring Procedure SAIC-L-2109 R R

1.6 SAIC-L-2002 R R

1.7 SAIC-L-2110 R R

1.8 Final Pipeline Route & Profile See Remarks R R

1.9 Pipe Handling Procedure See Remarks R R

2.0 MATERIAL RECEIVING

2.1 SAIC-L-2112 SAIC-L-2112 W W

2.2 Valves

3.0 INSTALLATION

3.1 Shop Fabrication

3.2

3.3

3.4 Stringing & Pipe Laying SAIC-L-2132 SAIC-L-2132 W S

3.5 Welding

3.6 Verification of NDE Application

3.7 Field Bending SAIC-L-2114 SAIC-L-2114 W W

3.8 SAIC-L-2115 SAIC-L-2115 H W

3.9 Inspection of anchor installations SAIC-L-2130 SAIC-L-2130 W W

3.10 Concrete Placement

3.11 Pile Driving

3.12 Road Crossing

3.13 Thrust Boring SAIC-L-2120 SAIC-L-2120 W W

3.14 SAIC-L-2131 SAIC-L-2131 W W

ITEM NO.

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

Welding Procedure Specification (WPS & PQR)

Positive Material Identification Program and Testing Procedure for Pressure-Retaining Alloy Materials

Flanged Joint Gasket Verification & Bolt Tightening Procedure

Procedure for Piping Material Traceability for Pipeline Installation

Visual inspection & Material verification of Pipe, Fittings, preformed bends (Cold & Hot Bends)

Pipeline Route, Profile & Right of Way Preparation

Trenchinga) Sandy areasb) Rocky Areasc) Subkha areas

Inspection prior to Welding of Temperature Tie-In Weld Joint

Underground Pipeline crossing or parallel with existing pipelines and other buried facilities

Page 23: Rfi Tracking

3.15

3.16 Backfilling, Berming & Stabilization

3.17

3.18 SAIC-L-2122 SAIC-L-2122 W S

3.19 SAIC-L-2123 SAIC-L-2123 W W

3.20

3.21 Scraper trap Installation

3.22 Internal Coating (if required)of Field Welds

3.23 External Coating of Field Welds

3.24 Pre-Test Punchlisting-PIPELINES SAIC-L-2139 H H

3.25 SAIC-L-2017 SAIC-L-2017 H W

3.26

3.27 Lay-up SATR-A-2009 SATR-A-2009 H W

3.28 Cathodic Protection

3.29 SAIC-L-2014 SAIC-L-2014 H W

3.30 Pipeline Markers SAIC-L-2125 SAIC-L-2125 W S

3.31 SAIC-L-2127 SAIC-L-2127 W W

4.0 PRE-COMMISSIONING

4.1 Caliper/Internal Gauging SAIC-L-2128 SAIC-L-2128 H H

4.2 Pipeline Re-instatement Inspection SAIC-L-2133 SAIC-L-2133 H W

4.3 SA Form-6133 H

4.4 Leak testing

GENERAL NOTES

1

2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

3

4

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents

S Surveillance I 100% Contractor Inspection

Pipeline crossing or parallel with buried or O/H Power Lines & telecoms

Thermal Expansion Relief Valve (for liquid service)

Pipeline Appurtenances Installation (Including Surge Relief)

Sectionalizing Valves & Jump-overs (When required)

Sectionalizing Valve's electrical & Instrument requirements

SAIC-L-2139

Pipeline Internal Cleaning/Flushing/ScrapingPressure Testinga) Strenght testb) Tightness test

Flange Joint Inspection (Gasket Verification & Bolt Tightening)

Pipelines Leak Detection System (Except flowlines, trunklines, and test lines) per SAES-Z-003

Final Inspection for Mech. Completion (MCC)

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

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APPROVED DATE DISCIPLINE:

1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR

REMARKS

Refer to SATIP-W-012-01

Refer to SATIP-W-012-01

Refer to SATIP-A-004-03

R

R

R

R

R For Approval by SAPMT

R

W

Refer to SAES-L-008-001

Refer to SATIP-L-350-08

Refer to SATIP-L-450-01

Refer to SATIP-L-450-02

S

Refer to SATIP-W-012-01

Refer to the SATIP for the applicable NDE Method

W

W

W

Refer to SATIP-Q-001-02

Refer to Civil SATIP (to be determined)

Refer to SATIP-Q-006-02

W

W

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

For Review and Approval by SAPMT per SAES-L-450, Para. 8.1

S.Aramco to be notified for the arrival of the first batch of delivered materials, then random inspection thereafter.

Page 25: Rfi Tracking

Refer to SATIP-L-450-02

Refer to SATIP-J-600-01

S

W

Refer to SATIP-J-700-01

Refer to SATIP-L-420-01

Refer to SATIP-H-002-09

Refer to applicable SATIP-H series

H Use SATR-A-2007

W Use SATR-A-2008

Refer to SATIP-A-004-04

W

Refer to applicable SATIP-X series

W

S

W

H Use SATR-L-2009

W Use SATR-A-2011

H

Refer to SATIP-A-004-05

GENERAL NOTES

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

Review of Documents

Review and Approval of Documents

100% Contractor Inspection

Refer to SATIPs P-107-01 & T-911-01

Use SATR-L-2001 - See Note 1 of General Notes, plus minimum of 10% for SA witness

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC

Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE

Welding of Pipelines SATIP-W-012-01 1-Jun-09PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

PROJECT PHASE TASK / ACTIVITY CNTRCTR

1.0 DOCUMENT REVIEW

1.1 SAIC-W-2038 RH RH

1.2 RH R

1.3 SAIC-W-2040 RH RH

1.4 SAIC-W-2008 RH RH

1.5 Post Weld Heat Treatment Procedure SAIC-W-2042 RH RH

1.6 SAIC-W-2012 RH RH

1.7 SAIC-L-2004 RH RH

1.8 See Remarks

1.9 SAIC-W-2055 RH R

2.0 MATERIAL RECEIVING

2.1 SAIC-W-2044 H W

2.2 SAIC-W-2045 H W

2.3 SAIC-L-2010 H W

3.0 INSTALLATION

3.1 See Remarks

3.2 See Remarks

3.3 See Remarks

ITEM NO.

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

REVIEW, REVISE, & IMPROVE: 1) Review WPS, PQR (New, Existing) 2) Welding Process Control Procedure

SAIC-W-2038

Welder/Welding Operator Certifications Review and Issuance of JCC

SAIC-W-2039

SAIC-W-2039

Procedure & WPS for Weld Repairs, ie:a) Crack and other weld defectsb) Weld Mis-alignments

SAIC-W-2040

Procedure & Weld Database for Weld ID, Traceability, Tracking & Status Reporting (SAEP-1160)

SAIC-W-2008

SAIC-W-2042

Weld Hardness Testing Procedure (Production and PWHT Welds)

SAIC-W-2012

Positive Material Identification Procedure (Alloy Verification)

SAIC-L-2004

A) NDE Procedures (Technique)B) NDE Process Control ProcedureC) NDE Specification ReviewD) NDE Kickoff Meeting

See Remarks

Procedure for Control of Welding Consumables (*Receiving Inspection, Storage, Handling, Issue, Conditioning)

SAIC-W-2055

Welding Consumables-Verification, Visual Inspection, Storage & Handling

SAIC-W-2044

Welding Equipment Calibration Verification

SAIC-W-2045

Positive Material Identification of Low Alloy, Stainless Steel, Nickel & Copper Based Materials (If Required)

SAIC-L-2010

Welding of Overlays & Clad Materials (If Required)

See Remarks

Welding of Strip Linings (If Required)

See Remarks

Welding of Special Corrosion-Resistant Materials (If Required)

See Remarks

Page 27: Rfi Tracking

3.4 SAIC-W-2046 H S

3.5 Buttering or Weld Build-Up of Joints SAIC-W-2047 H W/H

3.6 Temperature Tie-In Welding SAIC-W-2057 H W

3.7 H

3.8 SAIC-W-2048 W

3.9 SAIC-W-2048 H W

3.10 Selection of Welds for NDE (P/L) SAIC-W-2054 H W

3.11 See Remarks

3.12 Weld Repair Verification SAIC-W-2051 H W

3.13 SAIC-W-2052 H W & R

3.14 SAIC-W-2014 H W & R

3.15 SAIC-L-2010 H W & R

3.16 SAIC-W-2056 H R

3.17 H R

3.18 H H

4.0 PRE-COMMISSIONING *NOTE: SAUDI ARAMCO CONSIDERS PRESSURE TESTING PART OF CONSTRUCTION, NOT A PRE-COMMISSIONING ACTIVITY

GENERAL NOTES

1

2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

Control of Welding Consumables- Storage, Handling, Issue & Conditioning

SAIC-W-2046

SAIC-W-2047

SAIC-W-2057

Pre-Welding & Weld Joint Fit-up Inspection

SAIC-W-2048 SAIC-W-2048

W/HSee

NOTICE

In-Process Weld Inspection (Formerly SAIC-W-2049)

SAIC-W-2048

S/WSee

NOTICE

Post-Welding Visual Inspection (Formerly SAIC-W-2050)

SAIC-W-2048

SAIC-W-2054

Verify NDE Method Application and Evaluation, Documentation & Reporting of Results*

See Remarks

SAIC-W-2051

Post Weld Heat Treatment Inspection (If Required)

SAIC-W-2052

Verification of Hardness Testing Application and Results (If Required)

SAIC-W-2014

Positive Material Identification (PMI) of Deposited Weld for alloyed materials within the scope of SAES-A-206.

SAIC-L-2010

Database Records (per SAEP-1160) a) Production Weld Status, b) Welder & Project Repair Rate c) Welder's Individual Repair Rate d) NDE & backlog of welds & status e) Special Process* status per weld

SAIC-W-2056

Final Acceptance of Welding Records (Welding Summary Report / Weld Map)

SAIC-W-2008

SAIC-W-2008

Modification or Re-Work After Weld Acceptance (Use with SAIC-W-2051)

SAIC-W-2036

SAIC-W-2036

Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR with the

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.

Page 28: Rfi Tracking

3

4

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents

S Surveillance I 100% Contractor Inspection

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

Page 29: Rfi Tracking

APPROVED DATE DISCIPLINE:

1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR

REMARKS

RH

R

RH

RH

RH As Applicable only when CSD approves PWHT

RH

RH

R

W

W

W

See SATIP No: W-014-01

See SATIP No: W-016-01

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

QA/QC Mgr shall review/action SAIC-W-2038 C / D. WPS Revision & Welding Process Control Procedure Elements are identified for revision

Use SATR-W-2003 Welding Process Control (Procedural Element) QA/QC Mgr action required for SAIC-W-2039 Att. 2

Welding Process Control (Procedural Element)

*Database elements (special processes such as NDE, PMI, PWHT, HT, & Welding elements (Repairs, Rewelds, etc) per 1160 Sect 6 are incorporated.

Refer to respective SATIP for NDE. (SATIP-NDE-UT-01, LPT-01 MPT-01, RT-01) *QA/QC Mgr. action! SEE NOTICE IN GENERAL NOTES SECTION!

Welding Process Control (Procedural Element). *See also SAIC-W-2038, Sect D, Item D7 & SAIC-W-2044, SAIC-W-2046, SAIC-W-2049, & SATR-W-2009 & SATR-W-2020 for Procedure

Use SATR-W-2009 & SATR-W-2020 SA shall verify & inspect first batch of delivered consumables, then random inspection thereafter.

Use SATR-W-2011 Random witness by SA at each calibration cycle.

Use SATR-A-2012 & SATR-A-2013 - Refer to Note 1 of General Notes for SA Inspection responsibility, after which pre-arranged witness is agreed upon.

See SATIP N0: W-016-01 and other applicable SATIP-W series as required

Page 30: Rfi Tracking

S Use SATR-W-2010 (after initial shop approval)

W/H

W Use SATR-W-2014

W SEE NOTICE

W

W In conjunction with NDE Process Control Proc

W & R

W & R

W & R

R

R

H

*NOTE: SAUDI ARAMCO CONSIDERS PRESSURE TESTING PART OF CONSTRUCTION, NOT A PRE-COMMISSIONING ACTIVITY

GENERAL NOTES

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

Use SATR-W-2006 Saudi Aramco insp responsibility varies from H to W:a) "W" -for build-up thickness not exceeding 1/3 of the metal thickness or 10mm whichever is less.b) "H" - for build-up thickness exceeding the lesser of 1/3 of metal thickness or 10mm. Buttering or weld build-up requires CSD's approval.

W/HSee

NOTICE

Use SATR-W-2006 - SA responsibilities vary:a) "W" - for Welding on normal services at normal conditions, refer to Note 1 of the General Notes.b) "H" - for critical welds, Ie.; Tie-Ins, buttering, Hot Taps, NDE-In-Lieu of Hydro & others as determined by project requirements.

S/WSee

NOTICE

Use SATR-W-2007 S. Aramco's responsibilities varies as follows:a) "S" - Surveillance activity for SA, except welding of stainless steel and piping in low temp service.b) "W" - SA inspects & verifies Heat Input at random or routine basis for low temp service & SS welding.

Use SATR-W-2007 SA Participates in the selection Process as detailed in NDE Process Control Procedure.

*Refer to the respective NDE SATIP (SATIP-NDE-UT-01, LPT-01, MPT-01, RT-01, etc): *Per NDE Special Process Control Procedure

Use SATR-W-2004 & SATR-W-2005 Refer to Note 1 of the General Notes

Use SATR-W-2012 Refer to Note 1 of the General Notes

Use SATR-A-2012 & SATR-A-2013 Refer to Note 1 of the General Notes

Use SATR-W-2013, SAIC-W-2018, SAIC-W-2019 Data tracking system(s) shall be maintained & kept current & available for SA review at all times. Data, current & cumulative, shall be available "daily". SA also reviews weekly reports for Production Welds, Performance, NDE Tracking, special process status per weld (PMI, PWHT, BHT, etc) & Pressure Testing

Use SATR-W-2008 - Refer to SATIP for Pressure Testing*. Test Pkg Docs contain welding & special process acceptance.

Use SAIC-W-2008 Field Eng. Change Control, Welding Process Control (Repairs) Procedures & SAEP-1160 reqmts apply

Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR with the

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels

Page 31: Rfi Tracking

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

Review of Documents

Review and Approval of Documents

100% Contractor Inspection

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC

Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No.

Welding of On-Plot Piping SATIP-W-011-01PROJECT TITLE: WBS/BI/JO/NO.

PROJECT PHASE TASK / ACTIVITY CNTRCTR

1.0 DOCUMENT REVIEW

1.1 SAIC-W-2001 SAIC-W-2001 RH RH

1.2 RH R

1.3 SAIC-W-2002 SAIC-W-2002 RH RH

1.4 SAIC-W-2008 SAIC-W-2008 RH RH

1.5 SAIC-W-2003 SAIC-W-2003 RH RH

1.6 SAIC-W-2012 SAIC-W-2012 RH RH

1.7 RH RH

1.8 SAIC-L-2004 SAIC-L-2004 RH RH

1.9 See Remarks See Remarks

1.10 SAIC-W-2009 SAIC-W-2009 RH RH

1.11 See Remarks See Remarks

1.12 Welding Strip Linings* (As Required) See Remarks See Remarks

1.13 See Remarks See Remarks

2.0 MATERIAL RECEIVING

2.1 SAIC-W-2010 SAIC-W-2010 H W

2.2 Verify Welding Equipment Calibration SAIC-W-2011 SAIC-W-2011 H W

ITEM NO.

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

REVIEW, REVISE, & IMPROVE:1) Review WPS, PQR (New, Existing)2) Welding Process Control Procedure

Welder/Welding Operator Certs Review and Issuance of JCC

SAIC-W-2035

SAIC-W-2035

Weld Repair Procedure and WPS to be used including specific instructions

Procedure & Weld Database for Weld ID, Traceability, Tracking & Status Reporting (SAEP-1160*)

Post Weld Heat Treatment (PWHT) Procedure & Equipment Package

Weld Hardness Testing Procedure & Proposed M&TE Equipment Records

Gap Control Procedure & Inspection of Welded Socket & Threaded Joints

SAIC-W-2037

SAIC-W-2037

Positive Material Identification Procedure (Alloy Verification)

A) NDE Proc. (Technique) B) NDE Process Control Proc. C) NDE Specification Review D) NDE Kickoff Meeting

Procedure for Control of Welding Consumables

Welding Overlays & Clad Materials*

Welding Special* Corrosion-Resistant Materials (As Required)

Receiving Inspection & Verification of Welding Consumable Controls in Place (Properties, type, source, segregation, storage, Issue, Handling, etc.)

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2.3 SAIC-L-2010 SAIC-L-2010 H W

3.0 INSTALLATION

3.1 See Remarks See Remarks

3.2 Welding Strip Linings See Remarks See Remarks

3.3 See Remarks See Remarks

3.4 SAIC-W-2032 SAIC-W-2032 H W

3.5 Buttering or Weld Build-Up of Joints SAIC-W-2033 SAIC-W-2033 H W / H

3.6 SAIC-W-2005 SAIC-W-2005 H

3.7 In-Process Weld Inspection SAIC-W-2006 SAIC-W-2006 W

3.8 SAIC-W-2037 SAIC-W-2037 H W

3.9 Post-Welding Visual Inspection SAIC-W-2007 SAIC-W-2007 H W

3.10 SAIC-W-2013 SAIC-W-2013 W S

3.11 SAIC-W-2015 SAIC-W-2015 H W

3.12 See Remarks See Remarks W / RH* W / R*

3.13 SAIC-W-2016 SAIC-W-2016 H R

3.14 Post Weld Heat Treatment Inspection SAIC-W-2004 SAIC-W-2004 H W & R

3.15 SAIC-W-2014 SAIC-W-2014 H W & R

3.16 SAIC-L-2010 SAIC-L-2010 H W & R

3.17 H H

Verify Positive Material Identification of Low Alloy, Stainless Steel, Nickel & Copper Based Materials (As Required)

Welding Overlays & Clad Materials

Welding Special* Corr-Resistant Mat'ls

Welding Consumable Control (Storage, Handling, Issue & Conditioning)

Pre-Welding & Weld Joint Fit-Up Inspection

W / HSee

remarks & See

NOTICES / WSee

Remarks &

NOTICE

Inspect Welds for Socket Joints and Seal Welded Thread Jts. - Gap Control

Repair of Weld Joints or Base Metal by Welding (Prior to Weld Acceptance)

Selection of Weld Joints for NDE* (Follow NDE Process Control Proc.)

Verify NDE Method Application and Evaluation, Documentation & Reporting of Results*Database Reporting (per SAEP-1160) a) Production Weld Status, b) Welder & Project Repair Rate c) Welder's Individual Repair Rate d) NDE & backlog of welds & status e) Special Process* status per weld

Verification of Hardness Testing Application and Results

Positive Material Identification (PMI) of Deposited Weld for alloyed materials within the scope of SAES-A-206.

Modification or Re-Work After Weld Acceptance (Use with SAIC-W-2013)

SAIC-W-2036

SAIC-W-2036

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4.0 PRE-COMMISSIONING *NOTE: SAUDI ARAMCO CONSIDERS PRESSURE TESTING PART OF CONSTRUCTION, NOT A PRE-COMMISSIONING ACTIVITY

4.1 SAIC-W-2008 SAIC-W-2008 H W

GENERAL NOTES

1

2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

3

4

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents

S Surveillance I 100% Contractor Inspection

Final Welding Insp & Documentation (Database Report, Welding Summary/ Record & Weld Map) per SAEP-1160

Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR with the exception of the

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

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APPROVED DATE DISCIPLINE:

1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR

REMARKS

RH

R

RH

RH

RH

RH

RH

RH

RH

Refer to SATIP No: W-014-01(*Rare application)

W

W

INSPECTION RESPONSIBILITYASSIGNMENTS

SAUDI ARAMCO

SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

QA/QC Mgr review/action SAIC-W-2001 C / D.WPS Revision & Welding Process Control Procedure Elements are identified (revision) Use SATR-W-2003 & SAIC-W-2037* Welding Process Control (Procedural Element) QA/QC Mgr. Action is required for SAIC-W-2035 *Socket Welding is now qualified per SAIC-W-2037

Includes: Cracks and other weld defects, weld mis- alignments, line re-alignments due to fab errors, etc

*Database elements (special processes such as NDE, PMI, PWHT, HT, & Welding elements (Repairs, Rewelds, etc) per 1160 Sect 6 are incorporated.

Use SAIC-L-2015 - Special Process Procedure SA "Approval" is now req'd in lieu of "Review"

Refer to respective SATIP for NDE. (SATIP-NDE-UT-01, LPT-01 MPT-01, RT-01) *QA/QC Mgr. action! SEE NOTICE IN GENERAL NOTES SECTION!

Use SAIC-W-2010, SAIC-W-2032, SATR-W-2009 & SATR-W-2020 to develop best Procedure

Refer to SATIP No: W-015-01 & applicable SATIP-W series (as required) *Rarely applies to Plant Piping

Refer to SATIP No: W-016-01 *Applies to welds of certain P-No 8 Austenitic SS, P-No 10H or Duplex SS, & P-No 40 & above nickel based alloys in high temp or severe corrosion service (Review scope)

Use SATR-W-2009 & SATR-W-2020 SA shall verify and inspect first delivered batch of consumables & check for compliance to approved control procedures with random checks thereafter

Use SATR-W-2011 - First Calibration witnessed, Random witnessing by SA thereafter.

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W

See SATIP No: W-014-01 (As Required)

See SATIP N0: W-015-01, etc (As required)

See SATIP No: W-016-01 (As Required)

W

W / H

W Quality Manager Action & Review required

W

S

W

W / R*

R

W & R

W & R

W & R

H

Use SATR-L-2012 & SATR-L-2013 - Refer to Note 1 General Notes for SA Inspection responsibility, after which pre-arranged witness is agreed upon.

Use SATR-W-2010 - Refer to Note 1 (General) New Activity & New Area Notification appliesUse SATR-W-2006 S Aramco's responsibilities varies as follows: a) "W" -for build-up thickness not exceeding 1/3 of the metal thickness or 10mm whicever is less.b) "H" - for build-up thickness exceeding the above and requiring CSD's approval.W / H

See remarks & See

NOTICE

Use SATR-W-2006 S. Aramco's responsibilities varies as follows:a) "W" - for Welding on normal services at normal conditions, refer to Note 1 of the General Notes.b) "H" - for critical welds, ie.; Tie-Ins, buttering, Hot Taps, NDE-In-Lieu of Hydro & others as determined by project requirements.

S / WSee

Remarks &

NOTICE

Use SATR-W-2007 S. Aramco's responsibilities varies as follows:a) "S" - Generally is a surveillance activity for Saudi Aramco, except in welding of stainless steel piping and piping in low temp service.b) "W" - S. Aramco inspects and verifies Heat Input at random or on routine basis for low temp service and for stainless steel welding.

Use SATR-W-2007 See Notice in General Notes below.

Use SATR-W-2007 & SAIC-M-2012 (AWS D1.1) SA Participates in selection Process daily. *See NDE Process Control Procedure.

*Refer to the respective NDE SATIP (SATIP-NDE-UT-01, LPT-01, MPT-01, RT-01, etc): *Per NDE Special Process Control ProcedureSATR-W-2013, SATR-W-2018, SATR-W-2019 Data tracking system(s) shall be maintained & kept current & available for SA review at all times. Data, current & cumulative, shall be available "daily". SA also reviews weekly reports for Production Welds, Performance, NDE Tracking, special process status per weld (PMI, PWHT, BHT, etc) & Pressure TestingUse SATR-W-2005 Refer to Note 1 of the General Notes

Use SATR-W-2012 Refer to Note 1 of the General Notes

Use SATR-A-2012 & SATR-A-2013 Refer to Note 1 of the General Notes

Use SAIC-W-2008 Field Eng. Change Control, Welding Process Control (Repairs) Procedures & SAEP-1160 reqmts apply

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*NOTE: SAUDI ARAMCO CONSIDERS PRESSURE TESTING PART OF CONSTRUCTION, NOT A PRE-COMMISSIONING ACTIVITY

W

GENERAL NOTES

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

Review of Documents

Review and Approval of Documents

100% Contractor Inspection

Use DATABASE or SATR-W-2008 Refer to Applicable SATIP for Pressure Testing. Test Pkg Documentation (per weld) shall contain final welding & special process acceptance docs.

Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR with the exception of the

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC

Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization