rfi tracking
DESCRIPTION
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Br. C.A.T. INTERNATIONAL CO. LIMITEDQA-QC RFI TRACKING
RFI No Site Description SATIPInspection Level Inspection
SAPID RFI Status RemarksContractor Aramco Time Date
3.4 W W 11.00am 20.09.15 Geary
2.3
Act. No
SAIC / SATR
QMIS RFI Log No
Closing Date
CAT-00060-M-700
SDGM 989
Flange Joint Inspection (Gasket Verification & Bolt Tightening)
SATIP-L-410-01
SAIC-L-2014
Gasket (Flexitallic, Ring, Flat, Insulating Set,)
SATIP-L-350-01
SAIC-L-2007
Br. C.A.T. INTERNATIONAL CO. LIMITEDQA-QC RFI TRACKING
RFI No Site Description SATIP Act. No SAIC / SATRInspection Level Inspection
SAPID RFI StatusAramco Time Date
SATIP-L-350-01 On-Plot Metallic Piping Installation (Excluding Brazed Piping)
1 SATIP-L-350-01 2.1 SAIC-L-2005 GAYRE
2 SDGM 989 SATIP-L-350-01 2.2 SAIC-L-2006
3 Gasket (Flexitallic, Ring, Flat, Insulating Set,) SATIP-L-350-01 2.3 SAIC-L-2007
4 Flange Bolts (Stud bolts & Machine bolts) SATIP-L-350-01 2.4 SAIC-L-2008
5 SATIP-L-350-01 2.5 SAIC-L-2009
6 SATIP-L-350-01 2.8 SAIC-L-2010 H W
SATIP-L-410-01 Pipelines - Wellhead Piping Installation
1 SATIP-L-410-01 2.1 SAIC-L-2083
2 SATIP-L-410-01 3.4 SAIC-L-2014
SATIP-L-450-03 Cross Country Above Ground Pipeline
8 SATIP-L-450-03 2.1 SAIC-L-2112
9 Stringing & Pipe Laying SATIP-L-450-03 3.3 SAIC-L-2113
10 Field Bending SATIP-L-450-03 3.6 SAIC-L-2114
11 SATIP-L-450-03 3.28 SAIC-L-2014
SATIP-L-450-04 Cross Country Buried Pipeline (Mainline)
12 SATIP-L-450-04 2.1 SAIC-L-2112
QMIS RFI Log NoContracto
r
ANDR 3003
Pipe and nipples material verification and visual inspection
Pipe fittings (butt weld end, threaded & socket fittings,flanges)
ADEL BU ALI
Venturi, Restriction orifices, Flow Orifice Plates & Flanges
Positive Material Identification (PMI) of Alloy Piping Components
Material verification & Visual inspection of Piping, fittings, insulating set/spool & Valves
Flange Joint Inspection (Gasket Verification & Bolt Tightening)
Visual inspection & Material verification of Pipe, Fittings, preformed bends (Cold & Hot Bends)
Flange Joint Inspection (Gasket Verification & Bolt Tightening)
Visual inspection & Material verification of Pipe, Fittings, preformed bends (Cold & Hot Bends)
Br. C.A.T. INTERNATIONAL CO. LIMITEDQA-QC RFI TRACKING
RFI No Site Description SATIP Act. No SAIC / SATRInspection Level Inspection
SAPID RFI StatusAramco Time Date
QMIS RFI Log NoContracto
r
13 Stringing & Pipe Laying SATIP-L-450-04 3.4 SAIC-L-2132
14 Field Bending SATIP-L-450-04 3.7 SAIC-L-2114
15 Thrust Boring SATIP-L-450-04 3.13 SAIC-L-2120
16 Pre-Test Punchlisting-PIPELINES SATIP-L-450-04 3.24 SAIC-L-2139
17 Pipeline Internal Cleaning/Flushing/Scraping SATIP-L-450-04 3.25 SAIC-L-2017
18 SATIP-L-450-04 3.29 SAIC-L-2014
SATIP-A-004-03 Hydrostatic Testing of Pipelines
19 Review of Test Package Preparation SATIP-A-004-03 1.2 SAIC-A-2003
20 Pre-Test Punch Listing - PIPELINES SATIP-A-004-03 3.1 SAIC-L-2139
21 Cleaning/Flushing (Scraping) prior to hydrotest SATIP-A-004-03 3.2 SAIC-L-2017
22 SATIP-A-004-03 3.3 SAIC-A-2009
23 Verification of Test Preparation SATIP-A-004-03 3.4 SAIC-A-2011
24 SATIP-A-004-03 3.5 SAIC-A-2013
25 Visual Inspection at Test Pressure SATIP-A-004-03 3.6 SAIC-A-2015
26 De-Pressurization & Water Disposal SATIP-A-004-03 3.8 SAIC-A-2017
Flange Joint Inspection (Gasket Verification & Bolt Tightening)
Verification of Testing equipment (including safety reqmts)
Filling & Pressurization
Br. C.A.T. INTERNATIONAL CO. LIMITEDQA-QC RFI TRACKING
Remarks
On-Plot Metallic Piping Installation (Excluding Brazed Piping)
Pipelines - Wellhead Piping Installation
Cross Country Above Ground Pipeline
Cross Country Buried Pipeline (Mainline)
Closing Date
Br. C.A.T. INTERNATIONAL CO. LIMITEDQA-QC RFI TRACKING
RemarksClosing Date
Hydrostatic Testing of Pipelines
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No.
On-Plot Metallic Piping Installation (Excluding Brazed Piping) SATIP-L-350-01PROJECT TITLE: WBS/BI/JO/NO.
PROJECT PHASE TASK / ACTIVITY CNTRCTR
1.0 DOCUMENT REVIEW
1.1 Piping Internal Cleanliness Procedure SAIC-L-2001 SAIC-L-2001 RH RH
1.2 SAIC-L-2002 SAIC-L-2002 RH R
1.3 Piping Material Traceability Procedure SAIC-L-2003 SAIC-L-2003 RH R
1.4 SAIC-L-2004 SAIC-L-2004 RH RH
2.0 MATERIAL RECEIVING
2.1 SAIC-L-2005 SAIC-L-2005 H W
2.2 SAIC-L-2006 SAIC-L-2006 H W
2.3 SAIC-L-2007 SAIC-L-2007 H W
2.4 Flange Bolts (Stud bolts & Machine bolts) SAIC-L-2008 SAIC-L-2008 H W
2.5 SAIC-L-2009 SAIC-L-2009 H W
2.6 Pipe supports-Rigid Type See remarks See remarks
2.7 Spring supports See remarks See remarks
2.8 SAIC-L-2010 SAIC-L-2010 H W
2.9 See remarks See remarks
2.10 Relief Valves See remarks See remarks
3.0 INSTALLATION
3.1 Piping Pre-Installation Inspection SAIC-L-2011 SAIC-L-2011 H W
3.2 See remarks See remarks
3.3 SAIC-L-2012 SAIC-L-2012 W S
3.4 See remarks See remarks
3.5 SAIC-L-2013 SAIC-L-2013 H W
3.6 Welding Application for On-Plot Piping See remarks See remarks
ITEM NO.
QUALITY PROCEDURE
QUALITY RECORD
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
SPECIAL PROCESS ITEMS REQUIRE THE BEST QUALITY PRACTICES, CPI & EFFICIENT METHODS IN PROCEDURES. ENSURE INSPECTORS & PACKAGES HAVE ALL CHECKLISTS APPLICABLE FOR INSTALLATIONS, INCLUDING THOSE FOR NDE, COATINGS, ETC. SEE "NOTICE" IN GENERAL NOTES.
Flange Joint- Gasket Verification and Flange Bolt tightening Procedure
Positive Material Identification (PMI) Procedure
Pipe and nipples material verification and visual inspection
Pipe fittings (butt weld end, threaded & socket fittings,flanges)
Gasket (Flexitallic, Ring, Flat, Insulating Set,)
Venturi, Restriction orifices, Flow Orifice Plates & Flanges
Positive Material Identification (PMI) of Alloy Piping Components
Material Verification and Visual Inspection of Valves
Shop Fabrication of Pipe Spools and miscellaneous Steel Structures
Pipe laying, Pipe Spool Erection and assembly (double jointing on piperack/sleeperway)
NDE (Field Verification of NDE Application)Branch connections a) Integrally reinforced welding outlets, i.e.: Weld-o-lets, weld bossc) Reinforced stub-ins
3.7 See remarks See remarks
3.8 See remarks See remarks
3.9 Piping Tie-In Inspection See remarks See remarks
3.10 SAIC-L-2014 SAIC-L-2014 H W
3.11 Threaded connections inspection SAIC-L-2015 SAIC-L-2015 W W
3.12 SAIC-L-2016 SAIC-L-2016 H H
3.13 SAIC-L-2017 SAIC-L-2017 H H
3.14 Valve Installation Inspection See remarks See remarks
3.15 Pipe Support and Anchoring SAIC-L-2018 SAIC-L-2018 H W
3.16 Buried Pipe Installation (if required) SAIC-L-2019 SAIC-L-2019 H H
3.17 Cathodic Protection See remarks See remarks
3.18 Pre-test Punch listing-Plant Piping SAIC-A-2010 SATR-A-2007 H H
3.19 Pressure testing See remarks See remarks
3.20 Piping Lay-up (after hydrotest) See remarks See remarks H W
3.21 Thermowell Installation SAIC-L-2020 SAIC-L-2020 H W
3.22 Chemical Injection & Sample Connections SAIC-L-2021 SAIC-L-2021 H W
3.23 Relief Valve Installation inspection See remarks See remarks
3.24 Coating Inspection See remarks See remarks
3.25 Insulation See remarks See remarks
3.26 See remarks See remarks H S
4.0 PRE-COMMISSIONING
4.1 Piping Re-instatement SAIC-L-2022 SAIC-L-2022 W S
4.2 SA-6133 SA-6133 H
4.3 Tightness/Leak Test See remarks See remarks H*
GENERAL NOTES
1
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
3
4
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
Welding of Corrosion Resistant Materials (if required)
Welding of Overlays & Clad Materials (if required)
Piping Flange joint Inspection (Including insulating flanges)
Venturi, Flow Orifice Plate & Restriction orifice installation
Piping System Internal Cleanliness Verification
*Thickness gaging of critical piping for OSI.
Final Inspection for Mechanical Completion Punchlisting
Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR with the exception of the
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
6
LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
Cable tray accessories include bulk mechanical fasteners, splice plates, end plates, drop-out plates, barrier plates, hinged joints, expansion joints, covers, clips, clamps, straps, banding materials, and banding tools. Channel and strut materials include all mechanical fasteners, anchors, threaded rods, fittings, and brackets required to provide full-load-rated supplemental supports. Fire barrier materials include fire rated mortar, intumescent sealing, fire-rated silicone foam, and component thru-wall barriers.
APPROVED DATE DISCIPLINE:
1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR
REMARKS
RH
R
R
RH
W See Note 1 of the General Notes
W See Note 1 of the General Notes
W See Note 1 of the General Notes
W See Note 1 of the General Notes
W
Refer to other applicable SATIP-L-350 series
Refer to other applicable SATIP-L-350 series
W
Refer to SATIP-L-108-01
Refer to SATIP-J-600-01
W
Refer to SATIP-L-350-08
S
W See Notice below!
Refer to SATIP-W-011-01
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
SPECIAL PROCESS ITEMS REQUIRE THE BEST QUALITY PRACTICES, CPI & EFFICIENT METHODS IN PROCEDURES. ENSURE INSPECTORS & PACKAGES HAVE ALL CHECKLISTS APPLICABLE FOR INSTALLATIONS, INCLUDING THOSE FOR NDE, COATINGS, ETC. SEE "NOTICE" IN GENERAL NOTES.
Use SATR-A-2012 & SATR-A-2013See Note 1 of the General Notes
Refer to the SATIP for the applicable NDE method (NDE-UT-01, NDE-RT-01, NDE-LPT-01 or NDE-MPT-01)
Refer to SATIP-W-016-01
Refer to SATIP-W-014-01
W
W See Note 1 of the General Notes for PID responsibility.
H
H Use SATR-A-2008
Refer to SATIP-L-008-01
W
H
Refer to SATIP
H
Refer to SATIP-A-004-01 and SATIP-004-02
W Refer to SATIP-004-02 & Use SATR-A-2009
W
W
Refer to SAES-J-600-01
Refer to SATIP-H-002-06 or SATIP-H-100-01
Refer to SATIP-N-001-01 or SATIP-N-001-02
S * To be determined by the Proponent.
S Use SATR-A-2011
H
H*
GENERAL NOTES
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
Refer to SATIP-L-350-02 (See Notice Below)
Use SATR-L-2001 - See Note 1 of the General Notes for PID responsibility afterwhich a minimum of 10% shall be witnessed by PID.
Refer to SATIP-A-004-05* Witness by Operations/Commissioning Group
Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR with the exception of the
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
LEGEND
Review of Documents
Review and Approval of Documents
100% Contractor Inspection
Cable tray accessories include bulk mechanical fasteners, splice plates, end plates, drop-out plates, barrier plates, hinged joints, expansion joints, covers, clips, clamps, straps, banding materials, and banding tools. Channel and strut materials include all mechanical fasteners, anchors, threaded rods, fittings, and brackets required to provide full-load-rated supplemental supports. Fire barrier materials include fire
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE
Pipelines - Wellhead Piping Installation SATIP-L-410-01 1-Jun-09PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
PROJECT PHASE TASK / ACTIVITY CNTRCTR
1.0 DOCUMENT REVIEW
None
2.0 MATERIAL RECEIVING
2.1 SAIC-L-2083 W W
2.2 Material Storage and Preservation SAIC-L-2084 W S
3.0 INSTALLATION
3.1 Shop fabrication of pipe spools See remarks See remarks
3.2 Welding Inspection See remarks See remarks
3.3 Joint Connections (threaded & socket) SAIC-L-2015 W W
3.4 SAIC-L-2014 W W
3.5 Installation of Piping Appurtenances SAIC-L-2085 W W
3.6 Valve Installation See remarks See remarks
3.7 Insulating Spool/Flange Installation SAIC-L-2086 W W
3.8 Instrumentation & Control See remarks See remarks
3.9 Concrete placement See remarks See remarks
3.10 Pipe Anchors and Supports SAIC-L-2087 W S
3.11 Pressure testing See remarks See remarks
3.12 Wellhead Guard Installation SAIC-L-2088 W S
3.13 Coating See remarks See remarks
4.0 PRE-COMMISSIONING
4.1 Piping Re-instatement SAIC-L-2089 H W
4.2 SA-6133 SA-6133 H
4.3 Tightness test See Remarks
GENERAL NOTES
1
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
3
4
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
ITEM NO.
QUALITY PROCEDURE
QUALITY RECORD
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
Material verification & Visual inspection of Piping, fittings, insulating set/spool & Valves
SAIC-L-2083
SAIC-L-2084
SAIC-L-2015
Flange Joint Gasket verification and bolt tightening
SAIC-L-2014
SAIC-L-2085
SAIC-L-2086
SAIC-L-2087
SAIC-L-2088
SAIC-L-2089
Final inspection for Mechanical Completion (MCC)
See Remarks
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
APPROVED DATE DISCIPLINE:
1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR
REMARKS
W
S
Refer to SATIP-L-350-08
Refer to SATIP-W-011-01
W
W Use SATR-L-2001 - See Note 1 (General Notes)
W
Refer to SATIP-L-108-01
W Use SATR-L-2002
Refer to SATIP-J-003-01
Refer to SATIP-Q-001-02
S
Refer to SATIP-A-004-03
S
Refer to applicable SATIP-H series
W Use SATR-A-2011
H
Refer to SATIP-A-004-05
GENERAL NOTES
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
Review of Documents
Review and Approval of Documents
100% Contractor Inspection
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
S. Aramco to be notified of the first delivery of the pipe and fittings.
1) S. Aramco to witness thread engagements of the first three threaded joints prior to seal welding, then random inspection thereafter.2) S. Aramco to witness the first three insertion and preparation of socket joints prior to welding, then random inspection thereafter..
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE
Hydrostatic Testing of Pipelines SATIP-A-004-03 1-Jun-09PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
TASK / ACTIVITY CNTRCTR
1.0 DOCUMENT REVIEW
1.1 Hydrostatic Testing Procedure SAIC-A-2001 RH RH
1.2 Review of Test Package Preparation SAIC-A-2003 RH RH
1.3 Re-Instatement Procedure SAIC-A-2006 RH RH
1.4 Lay-Up Procedure SAIC-A-2007 RH RH
1.5 SAIC-L-2001 RH RH
2.0 MAT'L RECV
2.1 SAIC-A-2008 RH R
3.0 APPLICATION
3.1 Pre-Test Punch Listing - PIPELINES SAIC-L-2139 H H
3.2 SAIC-L-2017 H W
3.3 SAIC-A-2009 H W
3.4 Verification of Test Preparation SAIC-A-2011 H W
3.5 SAIC-A-2013 W S
3.6 SAIC-A-2015 H H
3.7 SAIC-A-2016 W W
3.8 De-Pressurization & Water Disposal SAIC-A-2017 W W
4.0 POST- TEST PIPELINES ONLY
4.1 W W
4.2 Lay-Up Inspection SAIC-A-2018 H W
4.3 SAIC-A-2006 H W
GENERAL NOTES
1
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
3
ITEM NO.
PROJECT PHASE &ACTIVITY CODE
QUALITYPROCEDURE
QUALITY RECORD
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS
SAIC-A-2001
SAIC-A-2003
SAIC-A-2006
SAIC-A-2007
Line Flushing or Internal Cleanliness Procedure
SAIC-L-2001
Verification of Water Chemistry & Corrosion Inhibitor (Water Quality)
SAIC-A-2008
SAIC-L-2139
Cleaning/Flushing (Scraping) prior to hydrotest
SAIC-L-2017
Verification of Testing equipment (including safety reqmts)
SAIC-A-2009
SAIC-A-2011
Filling & Pressurization
SAIC-A-2013
Visual Inspection at Test Pressure a. Strength Test Pressure
(100%) b. Tightness Test Pressure (95%)
SAIC-A-2015
Pneumatic testing of reinforcing pads/ sleeves covering Pressure containing
Welds & Weld + End Couplings
SAIC-A-2016
SAIC-A-2017
Water Removal from Valve Cavities, Corrosion Control after Testing (In-line Tested
Valves)
SAIC-L-2041
SAIC-L-2041
SAIC-A-2018
Reinstatement Inspection 100% Visual Examination & Review of Documents
Prior to Turnover
SAIC-A-2006
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.
4
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
H 100% Hold Point for QC Inspection or Test. R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
APPROVED DATE DISCIPLINE:
1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR
REMARKS
RH Items 1.1, 1.2, 1.3, 1.4 & 1.5 may be combined
RH Follow SAEP-1160 Test Package Reqmts
RH Required Per SAEP-1160, Section 8
RH Special Lay-up Measures for 13Cr Valves apply
RH
R Use SATR-A-2014 & Utilize SAIC-A-007 reqmts
H
W
W
W
S
H Use SATR-A-2001
W Use SATR-A-2010, SAIC-A-2021, SAIC-A-2023
W
W
W Use SATR-A-2009 & SATR-A-2014
W
GENERAL NOTES
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS
This is in conjunction with the applicable SATIP (L-450 Series) for pipelines/equipment.
Use SATR-A-2007 with SATIP-L-450-03, SATIP-L-450-04
Use SATR-A-2008 with SATIP-L-450-03, SATIP-L-450-04
Safety Assessment can be performed along with SAIC-A-2011. Use SATR-A-2001 SATR-A-2002 SATR-A-2003 SATR-A-
2004 SATR-A-2005 SATR-A-2006 Forms SATR-A-2003 & SATR-A-2004 shall be used for 24-hr recorded
hydrostatic test on UG piping or piping with joints covered before test.
Use SATR-A-2001V & SAIC-L-2042 Demonstrate effective preservation/corrosion control in conjunction with
approved cleaning & lay-up procedures for valves tested in the line.
Follow Detailed Reinstatement Procedure & Close out Plan for Quality. Perform Punchlisting toward Final MCC in
a manner agreed upon with SA.
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
Review of Documents
Review and Approval of Documents
100% Contractor Inspection
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE
SATIP-L-450-03 1-Jun-09PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
PROJECT PHASE TASK / ACTIVITY CNTRCTR
1.0 DOCUMENT REVIEW
1.1
1.2 Welder Qualification/Certification
1.3 Pressure Test Package
1.4 SAIC-L-2004 SAIC-L-2004 RH RH
1.5 Thrust Boring Procedure SAIC-L-2109 SAIC-L-2109 RH RH
1.6 SAIC-L-2002 SAIC-L-2002 RH RH
1.7 SAIC-L-2110 SAIC-L-2110 RH RH
1.8 Final Pipeline Route & Profile See Remarks See Remarks RH RH
1.9 Pipe Handling Procedure See Remarks See Remarks RH RH
2.0 MATERIAL RECEIVING
2.1 SAIC-L-2112 SAIC-L-2112 W W
2.2 Valves
3.0 INSTALLATION
3.1 Shop Fabrication
3.2
3.3 Stringing & Pipe Laying SAIC-L-2113 SAIC-L-2113 W S
3.4
3.5 Verification of NDE Application
3.6 Field Bending SAIC-L-2114 SAIC-L-2114 H W
3.7 SAIC-L-2115 SAIC-L-2115 H W
3.8 Above ground anchors & Pipe Supports SAIC-L-2116 SAIC-L-2116 W S
3.9 Concrete Placement
3.10 Pile Driving
3.11 Culvert Crossing SAIC-L-2118 SAIC-L-2118 W W
3.12 Camel/Road Crossing SAIC-L-2119 SAIC-L-2119 W W
3.13 Thrust Boring SAIC-L-2120 SAIC-L-2120 W W
3.14 Pipeline and Power Line Crossing SAIC-L-2121 SAIC-L-2121 W W
3.15 Trenching & Backfilling
Cross Country Above Ground Pipeline
ITEM NO.
CHECKLIST and/orTEST
RECORD
QUALITY RECORD
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
Welding Procedure Specification (WPS & PQR)
Positive Material Identification Program and Testing Procedure for Pressure-Retaining Alloy Materials
Flanged Joint Gasket Verification & Bolt Tightening Procedure
Procedure for Piping Material Traceability for Pipeline Installation
Visual inspection & Material verification of Pipe, Fittings, preformed bends (Cold & Hot Bends)
Pipeline Route, Profile & Right of Way Preparation
Welding & associated Special Process, NDE, PWHT, HT, PMI, Repairs, etc
Pipeline Inspection prior to Welding of Temperature Tie-In Weld Joint
3.16
3.17 SAIC-L-2122 SAIC-L-2122 W S
3.18 SAIC-L-2123 SAIC-L-2123 W W
3.19
3.20 Scraper trap Installation
3.21 Internal Coating of Field Welds
3.22 External Coating of Field Welds
3.23 Pre-Test Punchlisting-PIPELINES SAIC-L-2139 SAIC-L-2139 H H
3.24 SAIC-L-2017 SAIC-L-2017 H W
3.25
3.26 Lay-up SATR-A-2009 SATR-A-2009 W W
3.27 Cathodic Protection
3.28 SAIC-L-2014 SAIC-L-2014 H W
3.29 Pipeline Markers SAIC-L-2125 SAIC-L-2125 W S
3.30 SAIC-L-2127 SAIC-L-2127 W W
4.0 PRE-COMMISSIONING
4.1 Caliper/Internal Gauging SAIC-L-2128 SAIC-L-2128 H H
4.2 Pipeline Re-instatement/Final Inspection SAIC-L-2129 SAIC-L-2129 H W
4.3 SATR-A-6133 SATR-A-6133 H
4.4 Tightness Testing
GENERAL NOTES
1
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.
34 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
Thermal Expansion Relief Valve (for liquid service)
Pipeline Appurtenances Installation (Including Surge Relief)
Sectionalizing Valves & Jump-overs(Valve Stations)- (When required)
Sectionalizing Valve's electrical & Instrument requirements
Pipeline Internal Cleaning/Flushing/Scraping
Pressure Testinga) Strength testb) Tightness test
Flange Joint Inspection (Gasket Verification & Bolt Tightening)
Pipelines Leak Detection System (Except flowlines, trunklines, and test lines) per SAES-Z-003
Final Inspection for Mech. Completion (MCC)
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.
APPROVED DATE DISCIPLINE:
1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR
REMARKS
Refer to SATIP-W-012-01
Refer to SATIP-W-012-01
Refer to SATIP-A-004-03
RH
RH
RH
RH
RH
RH
W
Refer to SAES-L-108-001
Refer to SATIP-L-350-08
Refer to SATIP-L-450-01
S
Refer to the SATIP for the applicable NDE Method
W
W
S
Refer to SATIP-Q-001-02
Refer to Civil SATIP (to be determined)
W
W Refer to SATIP-Q-006-02 for Civil Requirements
W
W See also SAES-B-064
Refer to SATIP-L-450-01
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
Approval by SAPMT. Interface with Plants shall utilize tie-in point using Plant Survey & Benchmarks For Review & Approval by SAPMT per SAES-L-450, Para. 8.1
S.Aramco to be notified for the arrival of the first batch of delivered materials, then random inspection thereafter.
Refer to SATIP-W-012-01 & NDE SATIPs as they are referenced
Refer to SATIP-J-600-01
S
W
Refer to SATIP-J-700-01
Refer to SATIP-L-420-01
Refer to applicable SATIP-H series
Refer to applicable SATIP-H series
H Use SATR-A-2007
W Use SATR-A-2008
Refer to SATIP-A-004-03
W
Refer to applicable SATIP-X series
W
S
W
H Use SATR-L-2009
W Use SATR-A-2011
H
GENERAL NOTES
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
Review of Documents
Review and Approval of Documents
100% Contractor Inspection
Refer also to SAES-L-108-001 for special lay-up requirements for Pipeline Valves (13Cr or 400SS)
Use SATR-L-2001 - See Note 1, General Notes, plus minimum of 10% for witness by S. Aramco
Use GI-2.710 & Applicable forms as agreed on
Refer to SATIP-A-004-05 for witnessing by Commissioning Team
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE
Cross Country Buried Pipeline (Mainline) SATIP-L-450-04 1-Jun-09PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
PROJECT PHASE TASK / ACTIVITY CNTRCTR
1.0 DOCUMENT REVIEW
1.1
1.2 Welder Qualification/Certification
1.3 Pressure Test Package
1.4 SAIC-L-2004 R R
1.5 Thrust Boring Procedure SAIC-L-2109 R R
1.6 SAIC-L-2002 R R
1.7 SAIC-L-2110 R R
1.8 Final Pipeline Route & Profile See Remarks R R
1.9 Pipe Handling Procedure See Remarks R R
2.0 MATERIAL RECEIVING
2.1 SAIC-L-2112 SAIC-L-2112 W W
2.2 Valves
3.0 INSTALLATION
3.1 Shop Fabrication
3.2
3.3
3.4 Stringing & Pipe Laying SAIC-L-2132 SAIC-L-2132 W S
3.5 Welding
3.6 Verification of NDE Application
3.7 Field Bending SAIC-L-2114 SAIC-L-2114 W W
3.8 SAIC-L-2115 SAIC-L-2115 H W
3.9 Inspection of anchor installations SAIC-L-2130 SAIC-L-2130 W W
3.10 Concrete Placement
3.11 Pile Driving
3.12 Road Crossing
3.13 Thrust Boring SAIC-L-2120 SAIC-L-2120 W W
3.14 SAIC-L-2131 SAIC-L-2131 W W
ITEM NO.
QUALITY PROCEDURE
QUALITY RECORD
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
Welding Procedure Specification (WPS & PQR)
Positive Material Identification Program and Testing Procedure for Pressure-Retaining Alloy Materials
Flanged Joint Gasket Verification & Bolt Tightening Procedure
Procedure for Piping Material Traceability for Pipeline Installation
Visual inspection & Material verification of Pipe, Fittings, preformed bends (Cold & Hot Bends)
Pipeline Route, Profile & Right of Way Preparation
Trenchinga) Sandy areasb) Rocky Areasc) Subkha areas
Inspection prior to Welding of Temperature Tie-In Weld Joint
Underground Pipeline crossing or parallel with existing pipelines and other buried facilities
3.15
3.16 Backfilling, Berming & Stabilization
3.17
3.18 SAIC-L-2122 SAIC-L-2122 W S
3.19 SAIC-L-2123 SAIC-L-2123 W W
3.20
3.21 Scraper trap Installation
3.22 Internal Coating (if required)of Field Welds
3.23 External Coating of Field Welds
3.24 Pre-Test Punchlisting-PIPELINES SAIC-L-2139 H H
3.25 SAIC-L-2017 SAIC-L-2017 H W
3.26
3.27 Lay-up SATR-A-2009 SATR-A-2009 H W
3.28 Cathodic Protection
3.29 SAIC-L-2014 SAIC-L-2014 H W
3.30 Pipeline Markers SAIC-L-2125 SAIC-L-2125 W S
3.31 SAIC-L-2127 SAIC-L-2127 W W
4.0 PRE-COMMISSIONING
4.1 Caliper/Internal Gauging SAIC-L-2128 SAIC-L-2128 H H
4.2 Pipeline Re-instatement Inspection SAIC-L-2133 SAIC-L-2133 H W
4.3 SA Form-6133 H
4.4 Leak testing
GENERAL NOTES
1
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
3
4
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
Pipeline crossing or parallel with buried or O/H Power Lines & telecoms
Thermal Expansion Relief Valve (for liquid service)
Pipeline Appurtenances Installation (Including Surge Relief)
Sectionalizing Valves & Jump-overs (When required)
Sectionalizing Valve's electrical & Instrument requirements
SAIC-L-2139
Pipeline Internal Cleaning/Flushing/ScrapingPressure Testinga) Strenght testb) Tightness test
Flange Joint Inspection (Gasket Verification & Bolt Tightening)
Pipelines Leak Detection System (Except flowlines, trunklines, and test lines) per SAES-Z-003
Final Inspection for Mech. Completion (MCC)
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
APPROVED DATE DISCIPLINE:
1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR
REMARKS
Refer to SATIP-W-012-01
Refer to SATIP-W-012-01
Refer to SATIP-A-004-03
R
R
R
R
R For Approval by SAPMT
R
W
Refer to SAES-L-008-001
Refer to SATIP-L-350-08
Refer to SATIP-L-450-01
Refer to SATIP-L-450-02
S
Refer to SATIP-W-012-01
Refer to the SATIP for the applicable NDE Method
W
W
W
Refer to SATIP-Q-001-02
Refer to Civil SATIP (to be determined)
Refer to SATIP-Q-006-02
W
W
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
For Review and Approval by SAPMT per SAES-L-450, Para. 8.1
S.Aramco to be notified for the arrival of the first batch of delivered materials, then random inspection thereafter.
Refer to SATIP-L-450-02
Refer to SATIP-J-600-01
S
W
Refer to SATIP-J-700-01
Refer to SATIP-L-420-01
Refer to SATIP-H-002-09
Refer to applicable SATIP-H series
H Use SATR-A-2007
W Use SATR-A-2008
Refer to SATIP-A-004-04
W
Refer to applicable SATIP-X series
W
S
W
H Use SATR-L-2009
W Use SATR-A-2011
H
Refer to SATIP-A-004-05
GENERAL NOTES
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
Review of Documents
Review and Approval of Documents
100% Contractor Inspection
Refer to SATIPs P-107-01 & T-911-01
Use SATR-L-2001 - See Note 1 of General Notes, plus minimum of 10% for SA witness
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE
Welding of Pipelines SATIP-W-012-01 1-Jun-09PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
PROJECT PHASE TASK / ACTIVITY CNTRCTR
1.0 DOCUMENT REVIEW
1.1 SAIC-W-2038 RH RH
1.2 RH R
1.3 SAIC-W-2040 RH RH
1.4 SAIC-W-2008 RH RH
1.5 Post Weld Heat Treatment Procedure SAIC-W-2042 RH RH
1.6 SAIC-W-2012 RH RH
1.7 SAIC-L-2004 RH RH
1.8 See Remarks
1.9 SAIC-W-2055 RH R
2.0 MATERIAL RECEIVING
2.1 SAIC-W-2044 H W
2.2 SAIC-W-2045 H W
2.3 SAIC-L-2010 H W
3.0 INSTALLATION
3.1 See Remarks
3.2 See Remarks
3.3 See Remarks
ITEM NO.
QUALITY PROCEDURE
QUALITY RECORD
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.
REVIEW, REVISE, & IMPROVE: 1) Review WPS, PQR (New, Existing) 2) Welding Process Control Procedure
SAIC-W-2038
Welder/Welding Operator Certifications Review and Issuance of JCC
SAIC-W-2039
SAIC-W-2039
Procedure & WPS for Weld Repairs, ie:a) Crack and other weld defectsb) Weld Mis-alignments
SAIC-W-2040
Procedure & Weld Database for Weld ID, Traceability, Tracking & Status Reporting (SAEP-1160)
SAIC-W-2008
SAIC-W-2042
Weld Hardness Testing Procedure (Production and PWHT Welds)
SAIC-W-2012
Positive Material Identification Procedure (Alloy Verification)
SAIC-L-2004
A) NDE Procedures (Technique)B) NDE Process Control ProcedureC) NDE Specification ReviewD) NDE Kickoff Meeting
See Remarks
Procedure for Control of Welding Consumables (*Receiving Inspection, Storage, Handling, Issue, Conditioning)
SAIC-W-2055
Welding Consumables-Verification, Visual Inspection, Storage & Handling
SAIC-W-2044
Welding Equipment Calibration Verification
SAIC-W-2045
Positive Material Identification of Low Alloy, Stainless Steel, Nickel & Copper Based Materials (If Required)
SAIC-L-2010
Welding of Overlays & Clad Materials (If Required)
See Remarks
Welding of Strip Linings (If Required)
See Remarks
Welding of Special Corrosion-Resistant Materials (If Required)
See Remarks
3.4 SAIC-W-2046 H S
3.5 Buttering or Weld Build-Up of Joints SAIC-W-2047 H W/H
3.6 Temperature Tie-In Welding SAIC-W-2057 H W
3.7 H
3.8 SAIC-W-2048 W
3.9 SAIC-W-2048 H W
3.10 Selection of Welds for NDE (P/L) SAIC-W-2054 H W
3.11 See Remarks
3.12 Weld Repair Verification SAIC-W-2051 H W
3.13 SAIC-W-2052 H W & R
3.14 SAIC-W-2014 H W & R
3.15 SAIC-L-2010 H W & R
3.16 SAIC-W-2056 H R
3.17 H R
3.18 H H
4.0 PRE-COMMISSIONING *NOTE: SAUDI ARAMCO CONSIDERS PRESSURE TESTING PART OF CONSTRUCTION, NOT A PRE-COMMISSIONING ACTIVITY
GENERAL NOTES
1
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Control of Welding Consumables- Storage, Handling, Issue & Conditioning
SAIC-W-2046
SAIC-W-2047
SAIC-W-2057
Pre-Welding & Weld Joint Fit-up Inspection
SAIC-W-2048 SAIC-W-2048
W/HSee
NOTICE
In-Process Weld Inspection (Formerly SAIC-W-2049)
SAIC-W-2048
S/WSee
NOTICE
Post-Welding Visual Inspection (Formerly SAIC-W-2050)
SAIC-W-2048
SAIC-W-2054
Verify NDE Method Application and Evaluation, Documentation & Reporting of Results*
See Remarks
SAIC-W-2051
Post Weld Heat Treatment Inspection (If Required)
SAIC-W-2052
Verification of Hardness Testing Application and Results (If Required)
SAIC-W-2014
Positive Material Identification (PMI) of Deposited Weld for alloyed materials within the scope of SAES-A-206.
SAIC-L-2010
Database Records (per SAEP-1160) a) Production Weld Status, b) Welder & Project Repair Rate c) Welder's Individual Repair Rate d) NDE & backlog of welds & status e) Special Process* status per weld
SAIC-W-2056
Final Acceptance of Welding Records (Welding Summary Report / Weld Map)
SAIC-W-2008
SAIC-W-2008
Modification or Re-Work After Weld Acceptance (Use with SAIC-W-2051)
SAIC-W-2036
SAIC-W-2036
Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR with the
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.
3
4
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
APPROVED DATE DISCIPLINE:
1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR
REMARKS
RH
R
RH
RH
RH As Applicable only when CSD approves PWHT
RH
RH
R
W
W
W
See SATIP No: W-014-01
See SATIP No: W-016-01
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.
QA/QC Mgr shall review/action SAIC-W-2038 C / D. WPS Revision & Welding Process Control Procedure Elements are identified for revision
Use SATR-W-2003 Welding Process Control (Procedural Element) QA/QC Mgr action required for SAIC-W-2039 Att. 2
Welding Process Control (Procedural Element)
*Database elements (special processes such as NDE, PMI, PWHT, HT, & Welding elements (Repairs, Rewelds, etc) per 1160 Sect 6 are incorporated.
Refer to respective SATIP for NDE. (SATIP-NDE-UT-01, LPT-01 MPT-01, RT-01) *QA/QC Mgr. action! SEE NOTICE IN GENERAL NOTES SECTION!
Welding Process Control (Procedural Element). *See also SAIC-W-2038, Sect D, Item D7 & SAIC-W-2044, SAIC-W-2046, SAIC-W-2049, & SATR-W-2009 & SATR-W-2020 for Procedure
Use SATR-W-2009 & SATR-W-2020 SA shall verify & inspect first batch of delivered consumables, then random inspection thereafter.
Use SATR-W-2011 Random witness by SA at each calibration cycle.
Use SATR-A-2012 & SATR-A-2013 - Refer to Note 1 of General Notes for SA Inspection responsibility, after which pre-arranged witness is agreed upon.
See SATIP N0: W-016-01 and other applicable SATIP-W series as required
S Use SATR-W-2010 (after initial shop approval)
W/H
W Use SATR-W-2014
W SEE NOTICE
W
W In conjunction with NDE Process Control Proc
W & R
W & R
W & R
R
R
H
*NOTE: SAUDI ARAMCO CONSIDERS PRESSURE TESTING PART OF CONSTRUCTION, NOT A PRE-COMMISSIONING ACTIVITY
GENERAL NOTES
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Use SATR-W-2006 Saudi Aramco insp responsibility varies from H to W:a) "W" -for build-up thickness not exceeding 1/3 of the metal thickness or 10mm whichever is less.b) "H" - for build-up thickness exceeding the lesser of 1/3 of metal thickness or 10mm. Buttering or weld build-up requires CSD's approval.
W/HSee
NOTICE
Use SATR-W-2006 - SA responsibilities vary:a) "W" - for Welding on normal services at normal conditions, refer to Note 1 of the General Notes.b) "H" - for critical welds, Ie.; Tie-Ins, buttering, Hot Taps, NDE-In-Lieu of Hydro & others as determined by project requirements.
S/WSee
NOTICE
Use SATR-W-2007 S. Aramco's responsibilities varies as follows:a) "S" - Surveillance activity for SA, except welding of stainless steel and piping in low temp service.b) "W" - SA inspects & verifies Heat Input at random or routine basis for low temp service & SS welding.
Use SATR-W-2007 SA Participates in the selection Process as detailed in NDE Process Control Procedure.
*Refer to the respective NDE SATIP (SATIP-NDE-UT-01, LPT-01, MPT-01, RT-01, etc): *Per NDE Special Process Control Procedure
Use SATR-W-2004 & SATR-W-2005 Refer to Note 1 of the General Notes
Use SATR-W-2012 Refer to Note 1 of the General Notes
Use SATR-A-2012 & SATR-A-2013 Refer to Note 1 of the General Notes
Use SATR-W-2013, SAIC-W-2018, SAIC-W-2019 Data tracking system(s) shall be maintained & kept current & available for SA review at all times. Data, current & cumulative, shall be available "daily". SA also reviews weekly reports for Production Welds, Performance, NDE Tracking, special process status per weld (PMI, PWHT, BHT, etc) & Pressure Testing
Use SATR-W-2008 - Refer to SATIP for Pressure Testing*. Test Pkg Docs contain welding & special process acceptance.
Use SAIC-W-2008 Field Eng. Change Control, Welding Process Control (Repairs) Procedures & SAEP-1160 reqmts apply
Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR with the
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
Review of Documents
Review and Approval of Documents
100% Contractor Inspection
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No.
Welding of On-Plot Piping SATIP-W-011-01PROJECT TITLE: WBS/BI/JO/NO.
PROJECT PHASE TASK / ACTIVITY CNTRCTR
1.0 DOCUMENT REVIEW
1.1 SAIC-W-2001 SAIC-W-2001 RH RH
1.2 RH R
1.3 SAIC-W-2002 SAIC-W-2002 RH RH
1.4 SAIC-W-2008 SAIC-W-2008 RH RH
1.5 SAIC-W-2003 SAIC-W-2003 RH RH
1.6 SAIC-W-2012 SAIC-W-2012 RH RH
1.7 RH RH
1.8 SAIC-L-2004 SAIC-L-2004 RH RH
1.9 See Remarks See Remarks
1.10 SAIC-W-2009 SAIC-W-2009 RH RH
1.11 See Remarks See Remarks
1.12 Welding Strip Linings* (As Required) See Remarks See Remarks
1.13 See Remarks See Remarks
2.0 MATERIAL RECEIVING
2.1 SAIC-W-2010 SAIC-W-2010 H W
2.2 Verify Welding Equipment Calibration SAIC-W-2011 SAIC-W-2011 H W
ITEM NO.
QUALITY PROCEDURE
QUALITY RECORD
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.
REVIEW, REVISE, & IMPROVE:1) Review WPS, PQR (New, Existing)2) Welding Process Control Procedure
Welder/Welding Operator Certs Review and Issuance of JCC
SAIC-W-2035
SAIC-W-2035
Weld Repair Procedure and WPS to be used including specific instructions
Procedure & Weld Database for Weld ID, Traceability, Tracking & Status Reporting (SAEP-1160*)
Post Weld Heat Treatment (PWHT) Procedure & Equipment Package
Weld Hardness Testing Procedure & Proposed M&TE Equipment Records
Gap Control Procedure & Inspection of Welded Socket & Threaded Joints
SAIC-W-2037
SAIC-W-2037
Positive Material Identification Procedure (Alloy Verification)
A) NDE Proc. (Technique) B) NDE Process Control Proc. C) NDE Specification Review D) NDE Kickoff Meeting
Procedure for Control of Welding Consumables
Welding Overlays & Clad Materials*
Welding Special* Corrosion-Resistant Materials (As Required)
Receiving Inspection & Verification of Welding Consumable Controls in Place (Properties, type, source, segregation, storage, Issue, Handling, etc.)
2.3 SAIC-L-2010 SAIC-L-2010 H W
3.0 INSTALLATION
3.1 See Remarks See Remarks
3.2 Welding Strip Linings See Remarks See Remarks
3.3 See Remarks See Remarks
3.4 SAIC-W-2032 SAIC-W-2032 H W
3.5 Buttering or Weld Build-Up of Joints SAIC-W-2033 SAIC-W-2033 H W / H
3.6 SAIC-W-2005 SAIC-W-2005 H
3.7 In-Process Weld Inspection SAIC-W-2006 SAIC-W-2006 W
3.8 SAIC-W-2037 SAIC-W-2037 H W
3.9 Post-Welding Visual Inspection SAIC-W-2007 SAIC-W-2007 H W
3.10 SAIC-W-2013 SAIC-W-2013 W S
3.11 SAIC-W-2015 SAIC-W-2015 H W
3.12 See Remarks See Remarks W / RH* W / R*
3.13 SAIC-W-2016 SAIC-W-2016 H R
3.14 Post Weld Heat Treatment Inspection SAIC-W-2004 SAIC-W-2004 H W & R
3.15 SAIC-W-2014 SAIC-W-2014 H W & R
3.16 SAIC-L-2010 SAIC-L-2010 H W & R
3.17 H H
Verify Positive Material Identification of Low Alloy, Stainless Steel, Nickel & Copper Based Materials (As Required)
Welding Overlays & Clad Materials
Welding Special* Corr-Resistant Mat'ls
Welding Consumable Control (Storage, Handling, Issue & Conditioning)
Pre-Welding & Weld Joint Fit-Up Inspection
W / HSee
remarks & See
NOTICES / WSee
Remarks &
NOTICE
Inspect Welds for Socket Joints and Seal Welded Thread Jts. - Gap Control
Repair of Weld Joints or Base Metal by Welding (Prior to Weld Acceptance)
Selection of Weld Joints for NDE* (Follow NDE Process Control Proc.)
Verify NDE Method Application and Evaluation, Documentation & Reporting of Results*Database Reporting (per SAEP-1160) a) Production Weld Status, b) Welder & Project Repair Rate c) Welder's Individual Repair Rate d) NDE & backlog of welds & status e) Special Process* status per weld
Verification of Hardness Testing Application and Results
Positive Material Identification (PMI) of Deposited Weld for alloyed materials within the scope of SAES-A-206.
Modification or Re-Work After Weld Acceptance (Use with SAIC-W-2013)
SAIC-W-2036
SAIC-W-2036
4.0 PRE-COMMISSIONING *NOTE: SAUDI ARAMCO CONSIDERS PRESSURE TESTING PART OF CONSTRUCTION, NOT A PRE-COMMISSIONING ACTIVITY
4.1 SAIC-W-2008 SAIC-W-2008 H W
GENERAL NOTES
1
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
3
4
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
Final Welding Insp & Documentation (Database Report, Welding Summary/ Record & Weld Map) per SAEP-1160
Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR with the exception of the
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
APPROVED DATE DISCIPLINE:
1-Jun-09 MECHANICALCONTRACTOR/SUBCONTRACTOR
REMARKS
RH
R
RH
RH
RH
RH
RH
RH
RH
Refer to SATIP No: W-014-01(*Rare application)
W
W
INSPECTION RESPONSIBILITYASSIGNMENTS
SAUDI ARAMCO
SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.
QA/QC Mgr review/action SAIC-W-2001 C / D.WPS Revision & Welding Process Control Procedure Elements are identified (revision) Use SATR-W-2003 & SAIC-W-2037* Welding Process Control (Procedural Element) QA/QC Mgr. Action is required for SAIC-W-2035 *Socket Welding is now qualified per SAIC-W-2037
Includes: Cracks and other weld defects, weld mis- alignments, line re-alignments due to fab errors, etc
*Database elements (special processes such as NDE, PMI, PWHT, HT, & Welding elements (Repairs, Rewelds, etc) per 1160 Sect 6 are incorporated.
Use SAIC-L-2015 - Special Process Procedure SA "Approval" is now req'd in lieu of "Review"
Refer to respective SATIP for NDE. (SATIP-NDE-UT-01, LPT-01 MPT-01, RT-01) *QA/QC Mgr. action! SEE NOTICE IN GENERAL NOTES SECTION!
Use SAIC-W-2010, SAIC-W-2032, SATR-W-2009 & SATR-W-2020 to develop best Procedure
Refer to SATIP No: W-015-01 & applicable SATIP-W series (as required) *Rarely applies to Plant Piping
Refer to SATIP No: W-016-01 *Applies to welds of certain P-No 8 Austenitic SS, P-No 10H or Duplex SS, & P-No 40 & above nickel based alloys in high temp or severe corrosion service (Review scope)
Use SATR-W-2009 & SATR-W-2020 SA shall verify and inspect first delivered batch of consumables & check for compliance to approved control procedures with random checks thereafter
Use SATR-W-2011 - First Calibration witnessed, Random witnessing by SA thereafter.
W
See SATIP No: W-014-01 (As Required)
See SATIP N0: W-015-01, etc (As required)
See SATIP No: W-016-01 (As Required)
W
W / H
W Quality Manager Action & Review required
W
S
W
W / R*
R
W & R
W & R
W & R
H
Use SATR-L-2012 & SATR-L-2013 - Refer to Note 1 General Notes for SA Inspection responsibility, after which pre-arranged witness is agreed upon.
Use SATR-W-2010 - Refer to Note 1 (General) New Activity & New Area Notification appliesUse SATR-W-2006 S Aramco's responsibilities varies as follows: a) "W" -for build-up thickness not exceeding 1/3 of the metal thickness or 10mm whicever is less.b) "H" - for build-up thickness exceeding the above and requiring CSD's approval.W / H
See remarks & See
NOTICE
Use SATR-W-2006 S. Aramco's responsibilities varies as follows:a) "W" - for Welding on normal services at normal conditions, refer to Note 1 of the General Notes.b) "H" - for critical welds, ie.; Tie-Ins, buttering, Hot Taps, NDE-In-Lieu of Hydro & others as determined by project requirements.
S / WSee
Remarks &
NOTICE
Use SATR-W-2007 S. Aramco's responsibilities varies as follows:a) "S" - Generally is a surveillance activity for Saudi Aramco, except in welding of stainless steel piping and piping in low temp service.b) "W" - S. Aramco inspects and verifies Heat Input at random or on routine basis for low temp service and for stainless steel welding.
Use SATR-W-2007 See Notice in General Notes below.
Use SATR-W-2007 & SAIC-M-2012 (AWS D1.1) SA Participates in selection Process daily. *See NDE Process Control Procedure.
*Refer to the respective NDE SATIP (SATIP-NDE-UT-01, LPT-01, MPT-01, RT-01, etc): *Per NDE Special Process Control ProcedureSATR-W-2013, SATR-W-2018, SATR-W-2019 Data tracking system(s) shall be maintained & kept current & available for SA review at all times. Data, current & cumulative, shall be available "daily". SA also reviews weekly reports for Production Welds, Performance, NDE Tracking, special process status per weld (PMI, PWHT, BHT, etc) & Pressure TestingUse SATR-W-2005 Refer to Note 1 of the General Notes
Use SATR-W-2012 Refer to Note 1 of the General Notes
Use SATR-A-2012 & SATR-A-2013 Refer to Note 1 of the General Notes
Use SAIC-W-2008 Field Eng. Change Control, Welding Process Control (Repairs) Procedures & SAEP-1160 reqmts apply
*NOTE: SAUDI ARAMCO CONSIDERS PRESSURE TESTING PART OF CONSTRUCTION, NOT A PRE-COMMISSIONING ACTIVITY
W
GENERAL NOTES
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
Review of Documents
Review and Approval of Documents
100% Contractor Inspection
Use DATABASE or SATR-W-2008 Refer to Applicable SATIP for Pressure Testing. Test Pkg Documentation (per weld) shall contain final welding & special process acceptance docs.
Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR with the exception of the
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization