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haywardbaker.com Rigid Inclusion Design & Construction Wentworth Institute of Technology | Beatty Hall | Boston, MA Kevin Dawson, PE, Vice President, New England Area Manager

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Page 1: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

haywardbaker.com

Rigid Inclusion Design &

ConstructionWentworth Institute of Technology | Beatty Hall | Boston, MA

Kevin Dawson, PE, Vice President, New England Area Manager

Page 2: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

116

Presentation Outline

� Why Rigid Inclusions

� What are Rigid Inclusions

� Common Applications

� Design Overview

� Quality Control

� Questions

Page 3: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

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Why Rigid Inclusions?

• Geotechnical

−Reduce Settlement

−Increase Bearing Capacity

• Structural

−Shallow Spread Footing

−Slab-on-grade replaces

structural slab

• Environmental

−Little to no spoil

(contamination)

−Quiet compared to pile

driving

Page 4: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

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Benefits

Cost: Shallow spread

foundations and slab-on-grade

vs. pile caps and structural

slab

Schedule: Gain time

compared to surcharge or

surcharge with wick drains

Reduce settlement more than

aggregate piers

Minimizes spoil created at

ground surface

Quality verification through

data acquisition and testing

Page 5: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

119

What are Rigid Inclusions (RI)?

• High modulus grout columns

• Typical diameters 12” to 18”

• Works in conjunction with a

load transfer platform (LTP)

• Less compressible than an

aggregate pier or stone

column

Page 6: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

120

Installation

Tool is driven/drilled to bearing

layer.

Displace soil � minimal spoil

generated

Refusal based on design and

feedback from installation

process

Grout is backfilled into cavity

while extracting the tool.

Page 7: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

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RI System Installation Overview

1. Working platform preparation and control (Safety)

2. RIs are installed using drilling or vibratory methods

3. RI heads are lowered (as needed)

4. Load transfer platform (LTP) is installed per design

(1) (2) (3) (4)

Page 8: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

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Typical RI Installation

Page 9: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

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Geologic Conditions

1

2

3

Page 10: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

124

Applications: Foundation Support

Page 11: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

125

Applications: MSE Walls

Page 12: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

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Applications: Warehouses

Page 13: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

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Quantifying Benefits

20-30 ft

1700 psf

Estimated settlement without ground improvement – 6 inches

Estimated settlement with aggregate piers – 1.5 to 3 inches

Estimated settlement with rigid inclusions – less than 1 inch

Page 14: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

128

Finite Element – Axisymmetric/Unit Cell

Behavior of a single RI that is part of an infinite grid of RIs

Load-displacement– Designer must account for the relative movement between

the RI tip and the adjacent soil and the relative movement between the RI head and the LTP

Page 15: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

129

�A load transfer platform (LTP) is used to transfer load

from the structure to the Rigid Inclusions

�Structural Fill – Granular soil (VDOT 21B)

�LTPs may include 1 to 3 layers of embedded geogrid or

steel mesh

Load Transfer Platform

Page 16: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

130

�A load transfer platform (LTP) is used to transfer load

from the structure to the Rigid Inclusions

�Structural Fill – Granular soil (VDOT 21B)

�LTPs may include 1 to 3 layers of embedded geogrid or

steel mesh

Load Transfer Platform

Page 17: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

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HBI Data Acquisition System (DAQ)

Page 18: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

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HBI Data Acquisition System (DAQ)

Page 19: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

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RI Load Testing

�Static Load Testing

�150% to 200% Design

load

�Design load from Finite

Element Analysis

Page 20: Rigid Inclusion Design & Construction - Microsoft...118 Benefits Cost: Shallow spread foundations and slab-on-grade vs. pile caps and structural slab Schedule: Gain time compared to

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Thank You!! Questions?