rxl-50 parts mnl - get 2 it parts14-4 650250 rubber damper (37 x 13 x 23) 2 14-5 650251 engine set...

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Viper 50 ETON America PARTS CATALOG Copyright ©2008-2009 ETON America, all rights reserved.

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Page 1: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

Viper 50

ETON America PARTS CATALOG

Copyright ©2008-2009 ETON America, all rights reserved.

Page 2: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

Copyright ©2008-2009 ETON America, all rights reserved.

Page 3: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

PrdImg: \\Server3\EASrv3dt

Viper 50

Figure No. Content Reference

Table of Contents

Cylinder Head Crankshaft and Piston01Air Filter02Fan Cover and Engine Shroud03Carburetor04Crankcase and Oil Pump05Transmission06Kick Starter and Starter Clutch07CVT Driven Pulley08Engine Brackets and Oil Tank Brackets09AC Generator and Starter Motor10Exhaust13Frame14Foot Rest A Arms and Front Bumper15Body Covers Trim and Seat16Fuel and Oil Tanks18Suspension19Front Rear Wheels and Tires20Front Brakes22Rear Hydraulic Disc Brake23Handle Bar and Levers24Rear Drive Axle and Chain25Rear Swing Arm and Chain Guards26Steering System27Electrical Parts28Accessories29Viper Maintenance Parts Kit30

Copyright ©2008-2009 ETON America, all rights reserved.

elliotm
Cross-Out
Page 4: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

Copyright ©2008-2009 ETON America, all rights reserved.

Page 5: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-01.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Cylinder Head Crankshaft and Piston

1 1Crankshaft 50cc 6501091-1-1 1Woodruff Key 6501101-2 2Radial Ball Bearing 6501111-3 1Oil Seal LH 6501121-4 1Oil Seal RH 6501131-5 1Collar (M15x20x12) 6501141-6 1Piston 50cc 6501151-7 1Piston Wrist Pin 6501161-8 1Piston Ring (Set of 2) 6501171-9 2Circle-Clip (Pair) 6501181-10 1Connecting Rod Bearing 6501191-11 2Circle-Clip 6501381-12 1Pump Drive Gear 6501361-13 1Dowel Pin 6501371-14 1Spark Plug NGK (BPR7HS) 6501031-15 4Flange Nut (M7x15) 6501071-16 1Cylinder Head 50cc 6501011-17 1Cylinder Head Gasket 50cc 6501021-18 1Cylinder 50cc 6501041-19 1Cylinder Base Gasket 6501051-20 4Stud Bolt (M5x110) 7502811-21 150cc Top End Kit 810789

Page 1 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 6: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R_02_3.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Air Filter

2-1 1Air Cleaner Assembly 6501442-1-1 1Air Cleaner Element 6501452-1-2 1Air Filter Box Seal 6501462-1-3 1Tube Clip 6101902-2 2Socket Bolt & Washer (M6x20) 700359

Page 2 of 30Rev 3.0.0 9/9/2008Copyright ©2008-2009 ETON America, all rights reserved.

Page 7: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-03.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Fan Cover and Engine Shroud

3-1 1Engine Shroud 6501203-2 2Rubber Mount Block 6501213-3 1Fan Cover (Black) 6501223-3-2 1Fan Cover Plate (Black) 8105323-3-3 1Self Taping Screw (M5x16) 6501313-3-4 1Flat Washer (M5x18x1) 6501323-4 2Pan Head Bolt & Washer (M6x20)6501233-5 1Self-Tapping Screw (M6x40) 6501243-6 1Fan 6501253-7 1O-Ring 6501263-8 3Pan Head Bolt & Washer (M6x16)6501273-9 1Deflector 6501283-10 1Throttle Cable Assembly 610013

Page 3 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 8: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R_04_4.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Carburetor

4-1 1Reed Valve 6501404-2 1Reed Valve Gasket 6501414-4 1Intake Manifold 6501424-5 1Carburetor (Manual Choke 50cc)6102004-5-1 1Manual Choke 50/70/90cc 6101974-5-2 4Carburetor Bowl Bolt 6509874-5-3 1Oil Check Valve 6500124-5-4 1Intake Cap 6510114-6 4Flange Bolt (M6x20) 6501434-9 1Manual Choke Cable 6101984-10 1Carburetor Kit (50cc) 811124 10-1 1Pilot Jet #20 811089 10-2 1Main Jet #85 810409 10-3 1Jet Needle (*3CR1) 50cc 610402 10-4 1Needle Jet (*426 E-1) 811125 10-5 1Bowl Gasket 610405 10-6 1Carburetor Float 610406 10-7 1Carburetor Bowl Drain Bolt 610407 10-8 1Air Adjustment Screw 812390 10-9 1Throttle Adjustment Screw 812399 10-10 1Float Valve Needle 610404 10-11 1Needle Valve Seat 812401 10-12 1Throttle Valve 81240204-NP 1Main Jet #80 81041004-NP 1Main Jet #88 81109204-NP 1Main Jet #90 810408

Page 4 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 9: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-05-5.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Crankcase and Oil Pump

5-1 1Crankcase (LH-50cc) 6501495-2 1Rear Shock Absorber Bushing 6501505-3 1Rubber Plug 6501395-4 1Breather Hose 6501515-4-1 1Breather Joint 6509915-4-2 1Breather Hose 6509925-5 1Crankcase (RH-50cc) 6501525-6 2Pan Head Bolt (M5x7) 6501745-7 2Dowel Pin (10x14) 6501535-8 10Pan Head Bolt (M6x35) 6501545-9 1Rubber Plug 6501395-10 1Transmission Cover 6501555-11 1Transmission Cover Gasket 6501565-12 1Crankcase Cover Gasket (LH) 6501575-13 4Dowel Pin (M10x14) 6501585-14 3Pan Head Bolt (M6x20) 6501595-15 1Crankcase Cover (LH) 6501605-16 1Dowl Pin (8x31) 6501615-17 8Pan Head Bolt (M6x25) 6501635-18 1Pan Head Bolt (M6x65) 6501645-19 1Oil Filler Plug 6501655-20 1Oil Filler Plug O-Ring (13.8x26501665-21 1Flange Bolt (M8x16) 6501675-22 1Flat Washer (M7x12x1) 6501685-23 1Retainer Plate 6501695-24 1Pan Head Bolt (M6x12) 650170

Page 5 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 10: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-05-5.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Crankcase and Oil Pump

5-25 1Crankcase Cover Gasket (RH) 6501715-26 1Inspection Hole Cover Plate 6501755-27 1C.V.T. Filter Element 6501725-28 1C.V.T. Filter Cover 6501735-29 1Circle-Clip (45.5x17.5) 6502205-30 1Oil Pump (50cc) 6501345-31 2Pan Head Bolt (M5x14) 6501355-32 1Clear_line Oil Pump Lines 811310

Page 6 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 11: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-06.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Transmission

6-1 1Counter Shaft 6502126-2 1Radial Ball Bearing 6502136-3 1Flat Washer (M11x21x1) 6502146-4 1Conical Washer (M11x60x1) 6502156-5 1Final Drive Shaft 6502166-6 1Needle Bearing 6502176-7 1Bearing (6004LLUA) 6502186-8 1Oil Seal (25x35x6) 6502196-9 1Circle-Clip (45.5x17.5) 6502206-10 1Circle-Clip (34.4x1.2) 6502216-11 1Flat Washer (M20x25x1) 6502226-12 1Circle-Clip #20 6502236-13 1Drive Chain Sprocket (420x19T)6502246-14 1Sprocket Plate 6502256-15 2Bolt (M6x10) 650226

Page 7 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 12: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-07.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Kick Starter and Starter Clutch

7-1 1Starter Wheel Gear 6501777-2 1Needle Bearing 6501787-3 1Boss Gear 6501797-4 1Flat Washer (M56x75x1) 6501807-5 1Starter Clutch 6501817-6 1Starter Motor Reduction Gear 6501827-7 1Reduction Gear Shaft 6501837-8 2Flat Washer (M7x15x1) 6501847-9 1Reduction Gear Retainer Plate 6501857-10 2Pan Head Bolt & Washer (M6x14)6102017-11 1Kick Starter Spindle 6501877-12 1Torsion Spring 6501887-13 1Solid Bushing 6501897-14 1Flat Washer (M15x29x1) 6501907-15 1Circle-Clip 6501917-16 1Kick Starter Crank 6101367-17 1Kick Pinion Gear 6501947-18 1Kick Starter Shaft Rubber Cap 651007

Page 8 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 13: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R_08_4.jpg

Viper 50

Fig Ref Description Item No.QtyReq

CVT Driven Pulley

8-1 1Primary Drive Gear 6501958-2 1Flat Washer (M5x19x1) 6501968-3 1Pan Head Bolt (M6x10) 6501978-4 1Circle-Clip 6501988-5 1Radial Ball Bearing 6003 6501998-6 1Oil Seal (17x28x5.5) 6502008-7 1Secondary Drive Pulley 6502018-7-1 1Drive Clutch Drum 8115318-7-2 1Drive Clutch Assembly 8115288-7-3 1Drive Face Spring 8115298-8 1Flange Nut (M10x22) 6502028-9 1Radial Ball Bearing 6502038-10 1O-Ring 6502048-11 1Drive Clutch Sliding Face 6502058-11-1 1Clutch Rollers 6.5g (Set 6) 8115268-11-2 1Slide Retainer Clips (Set 3) 8115278-12 1Collar (M12x19x38) 6502068-13 1V-Belt 6502078-14 1Drive Clutch Fixed Face 6502088-15 1Kick Starter Ratchet 6502098-16 1Conical Washer (M10x22) 6502108-17 1Hex Nut (M10x16x1.25) 6502118-18 1Drive Face Washer 8111268-19 1Flat Washer (M12x16x1 811127

Page 9 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 14: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-09.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Engine Brackets and Oil Tank Brackets

9-1 1Engine 50cc 8104169-2 1Pivot Pin (M8x55) 6502279-3 1Locking Flange Nut (M6x18) 6502289-4 1Engine Bracket 6502299-5 1Flange Bolt (M12 X 38) 6502309-6 1Nut (M12x20) 6502319-7 1Flat Washer (M11x18x1) 6502329-8 1Oil Tank Bracket 610165

Page 10 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 15: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-10.jpg

Viper 50 2 Cycle

Fig Ref Description Item No.QtyReq

AC Generator and Starter Motor

10-1 1AC Generator 65023410-2 1Flywheel 65023510-3 1Flat Washer (M10x18x2) 65023610-4 1Hex Nut (M10x16x1.25) 65021110-5 2Pan Head Bolt (M6x16) 65023810-6 1Starter Motor 65023910-7 2Flange Bolt (M6x20) 65024010-8 1Fly Wheel Puller Tool 650660

Page 11 of 30Rev 3.0.0 5/11/2009Copyright ©2008-2009 ETON America, all rights reserved.

Page 16: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-13.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Exhaust

13-1 1** No Longer Available 65024113-2 2Flange Bolt (M6x18) 65024213-3 1Exhaust Muffler Gasket 65024313-4 1Flange Bolt (M10x22) 65024413-5 1Exhaust Muffler Type (SA) 81112113-5-1 1Muffler Hanger Bushing 81100913-5-2 1Spark Arrestor Screen 81100813-5-3 1Spark Arrestor Bolt (M5x35) 81101213-6 1Flange Bolt (M10x48) 650287

Page 12 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 17: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-14.jpg

Viper 50 2 Cycle

Fig Ref Description Item No.QtyReq

Frame

14-1 1Viper Frame 61004114-2 1Bearing (6002ZC3) 65096714-3 1Circle-Clip 65024814-4 2Rubber Damper (37 X 13 X 23) 65025014-5 1Engine Set Bolt (M10 X 85) 65025114-6 2Engine Suspension Bracket 65025214-7 2Bushing 65025314-8 1Engine Set Bolt (M10 X 115) 65025414-9 2Flat Washer (M11x28x1) 65026514-10 2Locking Flange Nut (M10) 70032014-11 2Flange Bolt (M8 X 36) 65025614-14 4Locking Flange Nut (M6x11) 80050414-15 1Rear Fender Bracket (LH) 61004214-16 1Rear Fender Bracket (RH) 61004314-17 1Front Fender Bracket (LH) 61004414-18 1Front Fender Bracket (RH) 61004514-19 4Pan Head Bolt (M6 x 23) 65030714-20 8Flange Bolt (M6 X 12) 65027114-21 1Front Chain Cover 65099314-22 2Flange Bolt (M8 X 16) 65029414-23 1MFD Label 650306

Page 13 of 30Rev 3.0.0 3/18/2009Copyright ©2008-2009 ETON America, all rights reserved.

Page 18: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-15.jpg

Viper 50 2 Cycle

Fig Ref Description Item No.QtyReq

Foot Rest A Arms and Front Bumper

15-1 1A-Arm (LH) Silver 61004615-2 4Bushing 65025315-3 2Oil Containing Bushing (015.5)65028215-4 2Oil Containing Bushing (17) 65028315-5 1A-Arm (RH) Silver 61004715-6 2Dust Cover 65028515-7 2Dust Seal 65028615-8 4Flange Bolt (M10x48) 65028715-9 4Locking Flange Nut (M10x19) 65025515-10 2Grease Zerk 65028915-11 2Grease Zerk Cap 65029015-12 1Footrest Support 61006315-12-2 4Rubber Plug 61006615-13 4Flange Bolt (M10x22) 65024415-14 1Front Bumper Bar (Silver) 61005815-15 2Flange Bolt (M8 X 16) 65029415-17 1Footrest Rear Guard Bar (LH) 61006415-18 1Footrest Rear Guard Bar (RH) 61006515-19 4Flange Bolt (M6 X 12) 65027115-20 4Rubber Plug 610066

Page 14 of 31Rev 3.0.0 10/8/2009 ©2008-2009 US ServTec LLC. all rights reserved.

Page 19: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-16.jpg

Viper 50 2 Cycle

Fig Ref Description Item No.QtyReq

Body Covers Trim and Seat

16-1 1N/A - CPSIA Regulations 99005016-1 1Front Body Cover (Red) 61008616-1 1Front Body Cover (Blue) 61008716-2 1N/A - CPSIA Regulations 99005016-2 1Rear Body Cover (Red) 61009416-2 1Rear Body Cover (Blue) 61009516-3 1N/A - CPSIA Regulations 99005016-3 1Front Fender Panel (LH-Red) 61008016-3 1Front Fender Panel (LH-Blue) 61008116-4 1N/A - CPSIA Regulations 99005016-4 1Front Fender Panel (RH-Red) 61008316-4 1Front Fender Panel (RH-Blue) 61008416-5 1Warning Label (No Pass-Y6) 65007716-6 1Warning Label (Y6) 65002416-6 1Warning Label (Y8) 81231916-7 1Warning Label (Max 10mph) 65099516-8 1N/A - CPSIA Regulations 99005016-8 1Front Grill Panel (Red) 61008916-8 1Front Grill Panel (Blue) 61009016-9 1Front Grill Screen 61006016-10 4Grill Screen Fastener 61006216-11 1E-TON Logo Emblem (Silver) 75027016-12 1Viper Frnt Body Grph (Ylw/LH) 61017916-12 1Viper Frnt Body Grph (Red/LH) 61018016-13 1Viper Frnt Body Grph (Ylw/RH) 61018116-13 1Viper Frnt Body Grph (Red/RH) 610182

Page 15 of 30Rev 3.0.0 2/12/2009Copyright ©2008-2009 ETON America, all rights reserved.

Page 20: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-16.jpg

Viper 50 2 Cycle

Fig Ref Description Item No.QtyReq

Body Covers Trim and Seat

16-14-1 1N/A - CPSIA Regulations 99005016-14-1 1Handle Bar Cover (Red) 61007516-14-1 1Handle Bar Cover (Blue) 61007616-14-2 1Oil Light Label 61016116-14-3 1Indicator light (Red) 80054216-14-4 1Indicator Light Nut (M9x11) 61001216-15 1N/A - CPSIA Regulations 99005016-15 1Rear Fender Panel (LH-Red) 61009916-15 1Rear Fender Panel (LH-Blue) 61010016-16 1N/A - CPSIA Regulations 99005016-16 1Rear Fender Panel (RH-Red) 61010216-16 1Rear Fender Panel (RH-Blue) 61010316-17 1Foot Rest Cover/Guard (LH) 61009616-18 1Foot Rest Cover/Guard (RH) 61009716-19 2Body Clamp Bar 61006116-20 9Bolt Washer & Nut (M6x18) 65026216-21 2Bolt & Washer (M6x20) 65090116-22 8Pan Head Bolt (M6x20) 61011816-23 12Locking Flange Nut (M6x11) 80050416-24 4Button Head Bolt (M6x18) 65094316-25 2Plastic Fastener 80037416-26 1Warning Label (Muffler) 65099416-27 2Pan Head Bolt (M6x12) 65031116-30 1Viper 50 Graphic 61017416-30 1Viper50 03 Body Grphc (LH) 61013416-31 1Viper 50 Graphic 610174

Page 16 of 30Rev 3.0.0 2/12/2009Copyright ©2008-2009 ETON America, all rights reserved.

Page 21: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-16.jpg

Viper 50 2 Cycle

Fig Ref Description Item No.QtyReq

Body Covers Trim and Seat

16-31 1Viper50 03 Body Graphic (RH) 61013516-32 1Viper Rear Body Grph (Ylw/LH) 61018516-32 1Viper Rear Body Grph (Red/LH) 61018616-33 1Viper Rear Body Grph (Ylw/RH) 61018716-33 1Viper Rear Body Grph (Red/RH) 61018816-34 1Viper Rear Fender Graphic (LH)61018316-35 1Viper Rear Fender Graphic (RH)61018416-36 1N/A - CPSIA Regulations 99005016-36 1Viper Seat (Blk/Red) 61017316-37 1Seat Latch 61009216-30 1Viper Seat (Black) 61009116-NP 1Viper50 Grph Kit (2003 Front) 61090216-NP 1Viper 50 Graphic Kit (2003 Rear)61090416-NP 1Viper50 Grph Kit 04 Frnt Red61090616-NP 1Viper Grph Kit 04 Rear Red 61091216-NP 1Viper50 Grph Kit 04 Front Ylw61090716-NP 1Viper Grph Kit 04 Rear Ylw 610913

Page 17 of 30Rev 3.0.0 2/12/2009Copyright ©2008-2009 ETON America, all rights reserved.

Page 22: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-18.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Fuel and Oil Tanks

18-1 1Oil Tank 61013718-2 1Oil Tank Cap 65032318-3 4Bolt & Washer (M6x20) 65090118-4 1Oil Tank Pad 65032518-5 1Fuel Tank 81100518-6 1Fuel Tank Cap 65032718-7 1Fuel Filter & Lines 65032818-7-1 1Fuel Filter Element 80000218-7-2 4Fuel Line Clip - A 61000818-7-3 1Fuel line - A 61000618-7-4 1Fuel Line - B 61000718-8 1Main Fuel Line 65032918-8-1 1Fuel Line Clip - A 61000818-8-2 1Fuel Line Clip - B 61001118-9 1Reserve Fuel Line 65033018-9-1 1Fuel Line Clip - A 61000818-9-2 1Fuel Line Clip - B 61001118-10 1Fuel Petcock 65033118-11 2Pan Head Bolt (M5x16) 65033218-12 2Foam Pad (5x10x200) 65033318-13 1Breather Tube 65085318-14 1Oil Level Label 65053318-15 1Fuel Cap Neck Seal 65086218-16 1Oil Tank Sending Unit 61013818-17 1Nut (M6x10) 75033418-18 1Flange Bolt (M6x17) 610202

Page 18 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 23: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-19.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Suspension

19-1 2Front Shock Absorber (Silver) 61006819-2 6Pin Hole Bolt (M10 X 40) 65099719-3 4Locking Flange Nut (M10x19) 75037519-4 1Rear Shock Absorber 65003619-5 5Cotter Pin (1/8 x 1) 65033919-6 1Hair Pin Cotter 750318

Page 19 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 24: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-20-5.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Front Rear Wheels and Tires

20-1-1 2Tire (16x7x8) 65034020-1-2 2Wheel Rim (AT 7x5.5) 61016220-2 2Front Brake Drum 65053820-2-1 8Stub Bolt (M10x33) 61004020-3 4Oil Seal (22x35x7) 65034520-4 2Inner Spacer (15x21.7X15) 65034620-5 2Outer Spacer (15x21.7x10) 65034720-6 2Bearing (6002LLU) 65099920-7 2Bearing (6003LLU) 75038520-8 2Castle Nut (M12x16) 65035020-9 2Flat Washer (M12x20x2) 61013920-10 2Cotter Pin (1/8 x 1-1/2) 65035220-11 2Rubber Hub Cap 65035320-12 2Flat Washer (M10x40x4) 65035420-13 8Locking Flange Nut (M10x20) 65096120-14 2Rubber Hub Cap 65035320-15 2Cotter Pin (1/8 x 1-1/2) 65035220-16 2Castle Nut (M14x19) 65036220-17 2Flat Washer (M15x24x2) 80029120-18 2Flat Washer (M14x40x5)) 65036820-19 2Tire (16x7x8) 65034020-20 8Locking Flange Nut (M10x20) 65096120-21 2Wheel Rim (AT 7x5.5) 61016220-22 2Shaft Connector 650698

Page 20 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 25: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-22.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Front Brakes

22-1 1Front Brake Panel (LH) 65037122-2 1Front Brake Arm (LH) 65037222-3 1Front Brake Wear Indicator 65037322-4 1Front Brake Panel (RH) 65037422-5 1Front Brake Arm (RH) 65037522-6 1Front Brake Wear Indicator 65037322-7 2Front Brake Arm Cam 65037722-8 2Front Brake Shoe (Set) 65037822-9 2Brake Shoe Spring 65037922-10 2Brake Panel Felt Seal 65038022-11 2Brake Return Spring 65038122-12 2Bolt (M5 X 24) 65038222-13 2Front Brake Cable 610078

Page 21 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 26: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-23.jpg

Viper 50 2 Cycle

Fig Ref Description Item No.QtyReq

Rear Hydraulic Disc Brake

23-1 1Rear Axle Bearing Seat 61014123-2 1Inner Axle Spacer 65038523-3 2Bearing (6006ZZ) 65038623-4 2Oil Seal (42x55x8] 65081123-6 1Rear Disc Brake Caliper 61014223-6-1 1Disc Brake Pads (Standard) 81280523-6-1 1Disc Brake Pads (Heavy Duty) 61014323-6-2 1Bleeder Valve & Cap 61001023-6-3 1Caliper Retainer Clip 81146623-12 1Flange Bolt (M12 X 25) 65039523-17 1Collar 65097623-18 1Rear Brake Rotor 61014423-19 1Brake Rotor Mount 61014523-22 1Rear Hydraulic Brake Line 61014623-23 1Brake Caliper Service Kit 81173623-26 2Flange Bolt (M8x35) 65092723-27 3Allen Head Bolt (M10x20) 75029223-28 1Brake Hose Union Bolt M10x21 75031423-29 2Flat Washer (M10x12x1) 75030923-30 1Brake Line Clip 61014823-31 1Flange Bolt (M6 X 12) 65027123-32 3Flange Bolt (M12 X 28) 65039623-33 2Spring Washer (M8x14x2) 650424

Page 23 of 30Rev 3.0.0 4/29/2009Copyright ©2008-2009 ETON America, all rights reserved.

Page 27: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-24.jpg

Viper 50 2 Cycle

Fig Ref Description Item No.QtyReq

Handle Bar and Levers

24-1 1Handlebar 61006924-2 2Handlebar Grip 65041024-3 2Handlebar Clamp (Bottom) 65041124-4 1Handlebar Clamp Cap (LH) 65041224-5 1Handlebar Clamp Cap (RH) 65041324-6 4Socket Bolt (M6 X 25) 65055824-7 1Brake Master Cylinder & Lever 61014924-7-1 1Brake Lever (LH) 81056124-7-2 1Brake Switch Assembly 61015224-7-3 1Master Cylinder Bottom Clamp 81241624-8 1Front Brake Lever (RH) 61015424-8-1 1Lever, (only-RH) 61015124-8-2 1Throttle Lever (RH) 61015024-8-3 1Throttle Cover Assembly 81242524-8-4 1Pan Head Bolt (M5x14) 65013524-8-5 1Nut (M5x8) 81321324-9 2Locking Flange Nut (M10x19) 65025524-12 1Brake Hose Union Bolt M10x21 75031424-13 2Flat Washer (M10x12x1) 75030924-14 1Handlebar Pad & Cover 813847

Page 24 of 30Rev 3.0.0 5/5/2009Copyright ©2008-2009 ETON America, all rights reserved.

Page 28: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-25.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Rear Drive Axle and Chain

25-1 1Rear Axle 65055025-2 1Rear Sprocket 420x28T & Holder65100425-2-1 1Rear Sprocket Holder 65042225-2-2 1Rear Sprocket (420x28T) 61012825-2-3 4Stud Bolt (M10x25)) 65055225-2-4 4Locking Flange Nut (M10x19) 65025525-3 2Rear Axle Nut (M28x35x8) 65055525-4 1Drive Chain (Std #420x84L) 65005225-5 1Upper Rear Chain Guard 81104625-6 2Flange Bolt (M8 X 12) 65040225-7 1Chain Adjuster 65096625-8 1Master Link #420 810590

Page 24 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 29: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-26.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Rear Swing Arm and Chain Guards

26-1 1Swing Arm 65001126-2 1Swing Arm Spacer (20x14.1x254)65027426-3 2Swing Arm Seal Cover (30.8x35.65027526-4 2Oil Containing Bushing (020) 65027326-5 1Swing Arm Chain Protector 65027626-6 1Swing Arm Set Bolt (M14 X 285)65027726-7 1Flange Bolt (M8 X 12) 65040226-8 1Disc Brake Rotor Skid Plate 61015826-10 1Chain Skid Plate 65042626-11 3Spring Washer (M8x14x2) 65042426-12 1Chain Adjuster 65096626-13 3Flange Bolt (M8 X 16) 650294

Page 25 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 30: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-27.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Steering System

27-1 1Steering Shaft 81105827-2 1Oil Seal (18x32x7) 65043027-3 1Oil Seal (22x35x7) 65034527-4 1Inner Spacer (15x21.7X15) 65034627-5 1Locking Flange Nut (M14x25) 65027827-6 2Locking Flange Nut (M8x18) 65027927-7 1PU Bushing Sleeve 65043527-8 1Knuckle (LH) 70022127-9 1Knuckle (RH) 70022727-10 2Locking Flange Nut (M10x20) 65043827-11 4Locking Flange Nut (M10x19) 65025527-12 1Steering Tie Rod (LH) 65044027-12-1 1Stud Bolt (M10x195) 61004827-12-2 1Tie Rod End (LH) 61005427-12-3 1Tie Rod End (RH) 61005627-12-4 1Nut (RH) (M10x16) 61005027-12-5 1Nut (LH) (M10x16) 61005127-13 1Steering Tie Rod (RH) 65044127-13-1 1Stud Bolt (M10x195) 61004827-13-2 1Tie Rod End (LH) 61005427-13-3 1Tie Rod End (RH) 61005627-13-4 1Nut (RH) (M10x16) 61005027-13-5 1Nut (LH) (M10x16) 61005127-14 2Steering Shaft Clamp 65044227-15 5Cotter Pin (1/8 x 1) 650339

Page 26 of 29Rev 3.0.0 8/22/2007

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Page 31: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-28.jpg

Viper 50 2 Cycle

Fig Ref Description Item No.QtyReq

Electrical Parts

28-1 1Wiring Harness (2002-2004) 61002428-1-1 1Fuse (7A) 65056528-2 1Battery (WP5L-BS) 75017328-3-1 1Handlebar Switch 65071928-3-2 1Manual Choke Lever 81138628-4 1Ignition Key Switch (4wire) 65072028-5 2Pan Head Bolt (M5x16) 65033228-6 1Pan Head Bolt & Washer (M6x12)65039928-7 2Bolt & Washer (M5x20) 61011628-8 1Ignition Coil 61018928-9 1C.D.I. Module (Stepper Pod) 81111428-10 1Rectifier 65045728-11 1Resistor 65045828-12 1Starter Relay 65045928-13 1Pan Head Bolt (M6x12) 65094628-14 2Foam Pad 65072328-15 1Battery Strap 65100528-16 1Horn 61015928-29 1Safety Tether Switch- Pre 200565045228-29 1Safety Tether Switch-2005 & Up81115428-30 1Safety Switch Warning Tag 65046028-31 2Pan Head Bolt & Washer (M6x16)650453

Page 28 of 31Rev 3.0.0 1/5/2010 ©2008-2009 US ServTec LLC. all rights reserved.

Page 32: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R90R_06_28a.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Lighting Assemblies

28a-1 1LED Assembly 61003328a-1-1 2Self-Tapping Screw (M4x13) 61019428a-2 1Head Light Set (LH & RH) 61017028a-2-1 1Head Light Cover (LH) 61003428a-2-2 1Head Light Cover (RH) 61003528a-2-3 1Head Light Lens (LH) 61002828a-2-4 1Head Light Lens (RH) 61003028a-2-5 2Head Light Gasket 61002928a-2-6 6Self-Tapping Screw (M4x13) 61019428a-2-7 1Head Light Decal (LH) 61019128a-2-8 1Head Light Decal (RH) 61019228a-3 2Self Tapping Screw (M4x16) 65072928a-4 2Pan Head Bolt & Washer (M6x20)65045428a-5 2Tail Light 61003828a-5-1 2Tail Light Bulb (12Vx21/5w) 61003128a-5-2 2Tail Light Lens 81103728a-6 2Tail Light Gasket 61003228a-7 4Flat Washer (M5x10x1) 75033728a-8 4Lock Washer (M5x9x1) 70034428a-9 2Head Light Wiring Harness Kit 81246328a-9-1 2Head Light Bulb (12v/10w) 610025

Page 28 of 29Rev 3.0.0 8/22/2007

Copyright ©2008-2009 ETON America, all rights reserved.

Page 33: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

R-29.jpg

Viper 50

Fig Ref Description Item No.QtyReq

Accessories and Manuals

29-1 1Viper Owner's Manual 61011029-2 1Tire Pressure Gage 80052929-3 1Tool Kit 65072829-4 1Tool Kit Retainer Strap 65072729-5 1Blank Key (Left Cut) 61000929-6 1Blank Key (RH Cut) 81000929-7 1Chassis Plate (RXL 50M-90R) 99001029-8 1Remote Control Rcv/Trnmtr 81116329-11 1¼ X 3 ClrStone Fuel Filter 99001729-14 1Handlebar Grip Set (Blk/Blue) 81378329-14 1Handlebar Grip Set (Blk/Gray) 81378429-14 1Handlebar Grip Set (Blk/Ylw) 81378529-14 1Handlebar Grip Set (Blk/Red) 813786NP 1Viper 50 Parts Catalog 200022NP 1Viper Service Manual (2 Cycle)200036NP 1Viper 50 Digital Reference CD 200106

Page 30 of 30Rev 3.0.0 7/23/2008Copyright ©2008-2009 ETON America, all rights reserved.

Page 34: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

811550.jpg

Viper 50

Fig Ref Description Item No. Qty Req30-01 1Viper ATV Parts Kit 811550

Page 30 of 30Rev 3.0.0 3/2/2005Copyright ©2008-2009 ETON America, all rights reserved.

Page 35: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

Wide Open! Full Throttle!

Quality Time!

Phone: 864-278-9585 Fax: 864-278-9590 E-mail: [email protected]

ETON America, LLC. 7092 Howard Street Unit - F Spartanburg, SC 29303

ETON Amer ica

ETON America Kits & Accessories

Graphics Kit

2005 Front Yellow

Part No. 610907

Graphics Kit

2005 Rear Yellow

Part No. 610913

Graphics Kit

2005 Rear Red

Part No. 610912

Graphics Kit

2005 Front Red

Part No. 610906

Viper 50

Viper 50

Copyright ©2008-2009 ETON America, all rights reserved.

Page 36: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

Wide Open! Full Throttle!

Quality Time!

Phone: 864-278-9585 Fax: 864-278-9590 E-mail: [email protected]

ETON America, LLC. 7092 Howard Street Unit - F Spartanburg, SC 29303

ETON Amer ica

ETON America Kits & Accessories

Manual Choke Kit

Part No. 650100

Chassis Protection Plate

Part No. 990010

Viper 50

Viper 50 50cc

Top End Kit

Part No. 810789

Remote Control

Stop!

Part No. 811163

Copyright ©2008-2009 ETON America, all rights reserved.

Page 37: RXL-50 Parts Mnl - Get 2 It Parts14-4 650250 Rubber Damper (37 X 13 X 23) 2 14-5 650251 Engine Set Bolt (M10 X 85) 1 14-6 650252 Engine Suspension Bracket 2 14-7 650253 Bushing 2 14-8

Copyright ©2008-2009 ETON America, all rights reserved.