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FOR THE LONG RUN™ Safe, reliable lithium-ion battery solutions Developed individually, delivered right on time

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Page 1: Safe, reliable lithium-ion battery solutionseuropeanbatteries.com/upload/files/EB_brochure_2011_EN.pdf · Safe, reliable lithium-ion battery solutions Developed individually, delivered

FOR THE LONG RUN™

Safe, reliable lithium-ion battery solutions Developed individually, delivered right on time

Page 2: Safe, reliable lithium-ion battery solutionseuropeanbatteries.com/upload/files/EB_brochure_2011_EN.pdf · Safe, reliable lithium-ion battery solutions Developed individually, delivered

Welcome to the fast lane towards sustainable energy solutions.European Batteries develops and produces large lithium-ion

battery packs and systems for applications in transportation,

industrial and energy sectors. The battery systems are opti-

mized by the compay’s own patented battery management

system.

The advanced battery systems provide customers with new

possibilities through significantly expanded operating ranges

for vehicles, longer battery life and higher tolerance for de-

manding conditions. They can be used to power hybrid and

electric drive trains and to store energy produced by renew-

able energy sources. The size range of the systems is from

1 kWh up to several MWh.

The new European Batteries plant in Varkaus, Finland is the

first independent large battery manufacturing unit in Europe.

As both cell manufacturing and control system development

work take place under one roof, European Batteries is also

able to provide convenient pre-testing opportunities and top-

notch operating reliability.

Page 3: Safe, reliable lithium-ion battery solutionseuropeanbatteries.com/upload/files/EB_brochure_2011_EN.pdf · Safe, reliable lithium-ion battery solutions Developed individually, delivered

From advanced cell technology to sophisticated, comprehensive battery packs and systems

The complete battery system (3), consists of large-format

Li-ion cells (1); modules (2) comprising multiple cells; and of

an integrated battery management system that provides

a communication interface to the host system and the

peripherals. European Batteries manufactures all the compo-

nents of the system in-house.

Based on scalable design, the European Batteries cell modules

and systems can be conveniently adapted to various customer

needs in terms of voltage, capacity and energy. The same

overall structure is suitable for transport, heavy industrial

machines and energy storage purposes alike.

1. 2. 3.

Industry-leading cell production knowledgeEuropean Batteries uses lithium iron phosphate as raw ma-

terial for their cells. This provides a combination of advan-

tages, unmatched by any other lithium-ion chemistry:

• Very high energy density

• Very long life (both cycle and calendar life)

• Improved safety

• Eco-friendliness of the used materials

Lithium iron phosphate (LiFePO4 or LFP) is the newest of the Li-ion cathode materials.Compared to other materials such as LCO, LFP provides longer cycle-life and in better thermal stability – thus being a substantially safer alter-native.

Scalable design The EBatteryTM product family includes several modules, each

consisting of multiple battery cells and featuring different

combinations of voltage and capacity. Utilizing same

basic components makes module production and assembly

prompt and efficient. The variety, on the other hand, enables

numerous tailoring options for application-specific systems.

Page 4: Safe, reliable lithium-ion battery solutionseuropeanbatteries.com/upload/files/EB_brochure_2011_EN.pdf · Safe, reliable lithium-ion battery solutions Developed individually, delivered

A perfect fit for any purpose

Cars

Modular structure and scalable design also allow placing the

modules in the most efficient way for any space, situation

or purpose. For example, T-shaped battery packs have been

designed to efficiently utilize the space in a vehicle.

Heavy vehicles

Utilizing the available space and uncontested energy density

per weight ratio, efficient solutions can be created even for

larger vehicles and industrial machines.

Marine

The advanced design allows even large MWh size systems

based on packs in parallel connection – strong enough to be

used in marine and demanding offshore applications. The

systems of this caliber require converters or active line units.

Energy Storage

Whether they are used to store larger amounts of energy for

undefined future purposes or to equip heavy machinery with

efficient energy storages, packs and systems can be scaled up

to a point where they fill an entire container.

Page 5: Safe, reliable lithium-ion battery solutionseuropeanbatteries.com/upload/files/EB_brochure_2011_EN.pdf · Safe, reliable lithium-ion battery solutions Developed individually, delivered

Advanced battery management system for purpose-specific efficiencyEuropean Batteries’ solution always comes with integrated

battery management system. This system ensures flawless

operation of the solution by carrying out several tasks such as:

• Monitoring and controlling critical parameters such as

cell voltages and module temperature

• Maximizing available capacity, energy efficiency and

the cycle life of the battery system

• Controlling charging regime.

• Keeping the cells on equal state-of-charge level

• Providing a communication interface to the host system

• Ensuring high balancing current, scalability and intelligent

balancing algorithm

The battery management master unit has a wide variety of

advanced features, such as:

• Interfaces to the host system: CAN, Ethernet, RS232,

RS485, FO serial interface and USB for service

• Supported protocols: CAN Open battery profile.

Modbus and Profinet with gateway option

• Isolated battery stack insulation level monitor

• Flash memory for data logging

• Integrated power unit (up to 1.0 kV stack voltage)

• Several contactor driving outputs and relay outputs

• Several isolated analog and digital inputs/outputs

HO

ST S

YSTE

MS

Page 6: Safe, reliable lithium-ion battery solutionseuropeanbatteries.com/upload/files/EB_brochure_2011_EN.pdf · Safe, reliable lithium-ion battery solutions Developed individually, delivered

To get more voltage and energy, feel free to connect modules in series up to 1000 Vdc (867 Vdc nominal) and 316 kWh.

To get more voltage and energy, feel free to connect packs in series up to 1000 Vdc (867 Vdc nominal) and 316 kWh.

European Batteries solution to make packs with liquid coolingLIqUID cOOLING ELEMENTS

LIqUID cOOLED EBATTERY pAckS

LCE30 EB30 left mid right 341x488 2,1–2,4 10 2 35 25

2L-LCE30 2xEB30 left mid right 341x916 4,1–4,5 10 2 35 25

LCE40 EB40 left mid right 341x610 2,6–3,1 10 2 35 25

2L-LCE40 2xEB40 left mid right 341x1172 5,1–5,8 10 2 35 25

Customized PleasecontactEBtogetmoreinformationaboutlongandlargecoolingelemets.Max3200mmlong.

Twopack60 2xEB30 2x1 48 7,0 79 375x341x488 10 1-2 35 25

Twopack80 2xEB40 2x1 64 9,3 102 375x341x610 10 1-2 35 25

Fourpack120 4xEB30 4x1 96 14,0 153 737x341x488 10 2 35 25

Fourpack160 4xEB40 4x1 128 18,6 198 737x341x610 10 2 35 25

Twopack60 2xEB30 1x2 48 7,0 82 195x341x916 10 1-2 35 25

Twopack80 2xEB40 1x2 64 9,3 106 195x341x1172 10 1-2 35 25

Fourpack120 4xEB30 2x2 96 14,0 155 375x341x916 10 2 35 25

Fourpack160 4xEB40 2x2 128 18,6 201 375x341x1172 10 2 35 25

Customized PleasecontactEBtogetmoreinformationaboutflat,longandlargepacks.

*) Nominal capacity and energy are measured at 0.2C (25 oC). Nominal voltage 3.20 V/cell, charge voltage 3.65 V/cell, discharge cut-off voltage 2.5 V/cell.

Thermal conductive material (3-4 mm) (1,3 W/mK) is needed between cooling element and EBattery module.

Nominal continuous pulse discharge pulse discharge continuous capacity Energy voltage Mass Dimensions discharge 30s 10s chargeModule config. cells (Ah) (kWh) (V) (kg) (mm) W x H x L (A) (A) (A) (A)

EBattery10 8s1p 8 45 1,17 25,6 11,10 170x317x172 45 135 160 22,5

EBattery10 4s2p 8 90 1,17 12,8 11,12 170x317x172 90 270 320 45

EBattery20 16s1p 16 45 2,34 51,2 21,12 170x317x300 45 135 160 22.5

EBattery20 8s2p 16 90 2,34 25,6 21,15 170x317x300 90 270 320 45

EBattery20 4s4p 16 180 2,34 12,8 21,43 170x317x300 180 540 640 90

EBattery30 24s1p 24 45 3,50 76,8 31,13 170x317x428 45 135 160 22,5

EBattery30 12s2p 24 90 3,50 38,4 31,17 170x317x428 90 270 320 45

EBattery30 8s3p 24 135 3,50 25,6 31,63 170x317x428 135 405 480 67,5

EBattery30 6s4p 24 180 3,50 19,2 31,61 170x317x428 180 540 640 90

EBattery30 4s6p 24 270 3,50 12,8 31,59 170x317x428 270 810 960 135

EBattery40 16s2p 32 90 4,67 51,2 41,20 170x317x556 90 270 320 45

EBattery40 8s4p 32 180 4,67 25,6 41,81 170x317x556 180 540 640 90

EBattery40 4s8p 32 360 4,67 12,8 41,78 170x317x556 360 1080 1280 180

EBatteryTM modules *) with intergrated BMS electronics REcOMMENDED OpERATING cONDITIONS:

REcOMMENDED OpERATING cONDITIONS:

REcOMMENDED OpERATING cONDITIONS:

Dimensions (mm) Mass hoses flow continuous 1c / 2c configuration H x L kg mm l/min c-degree coolant

Mechanical configuration Energy Mass Dimensions (mm) hoses flow continuous 1c / 2c pack modules p x s cells (kWh) kg W x H x L mm l/min c-degree coolant

Page 7: Safe, reliable lithium-ion battery solutionseuropeanbatteries.com/upload/files/EB_brochure_2011_EN.pdf · Safe, reliable lithium-ion battery solutions Developed individually, delivered

Service and After Sales

SalesEuropean Batteries provides advanced opportunities for system integrators that are looking for

industry-leading, lithium-ion based energy storage solutions. The high energy density and modular

structure of our iron phosphate cells support a wide range of applications, thus making European

Batteries as an ideal strategic partner for companies operating in various customer industries.

See the “contact us” section at www.europeanbatteries.com to get in touch with channel partner

closest to you.

Service and After SalesSwitchboard +358 40 184 [email protected]

Switchboard +358 40 184 [email protected]

With its extensive know-how and experience of lithium-ion technology and applications,

European Batteries is able to provide its customers with industry-leading technical support, as

well as comprehensive service to enable fewer interruptions and improved operational efficiency.

For further information, contact our Service and after sales department.

Transportation Heavy Industrial machines Energy storage

Page 8: Safe, reliable lithium-ion battery solutionseuropeanbatteries.com/upload/files/EB_brochure_2011_EN.pdf · Safe, reliable lithium-ion battery solutions Developed individually, delivered

FOR THE LONG RUN™

European Batteries OyMajavantie 1004320 TUUSULA, FINLAND Switchboard +358 40 184 2000www.europeanbatteries.com

37/2

011

EUROPEAN BATTERIES PARTNER