safety induction- editted

7/29/2019 Safety Induction- Editted

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SAFETY INDUCTION

COURSE


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OUR POLICY

CMS Cement Sdn. Bhd is committed to

be the Leader in the cement industry in

Sarawak and a significant player beyond

by ensuring that in its cementmanufacturing process, the following will

be achieved :-


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Quality Product and Services

Conservation of the environment

Best practice in occupational health and

safety(OHS)

Compliance to environmental, OHS and otherlegislations and regulations.

Compliance to the requirements of the QMS,

EMS and OSHMS and continually improve their

effectiveness.


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These can be done through :-

Producing consistent quality cement.

Identifying, satisfying and exceeding

customer needs.

Minimizing material waste and wastages.

Reducing dust and noise emission.

Eliminating ? Mitigating causes of accidents

and occupational diseases.

Nurturing and instilling safety awareness to

all employees.


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Safety Induction CourseObjective:

Occupational Safety and Health Act (OSHA) 1994.

To provide an integrated knowledge of occupational health

and safety factors in the workplace.

To inculcate safe working environment.

To take all reasonable precaution to prevent accident.


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Health and Safety Policy

CMS Cement in its effort to become the leader in

the cement industry in Sarawak and significant

player and beyond, is committed to prevent job-

related injuries and illnesses, to ensure welfareand well-being of company, assets, employees,

and related parties through implementation and

continual improvement of Occupational Safety

and Health Management Systems, These areachieved by : -


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continue

Comply with Occupational Health And Safety

laws and regulation and other related

requirements.

Establish Occupational Health And Safety

Management Systems through programmes,

objectives and targets to ensure its continual

improvement.

Training of personnel for the betterment of

Occupational Health And Safety practices.

Minimize loss of man-hours leading to increaseproductivity.


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2. Company-Safety Organization

Safety committee structure and function

Safety officer

Site safety audit/Inspection

Safety Policy


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3. Company-Safety Rules and Regulation

Uniform /Attire

Usage of relevant shoes, safety helmet, safety harness, ear-plug,

dust mask, respirator, hand gloves etc

5S Practice-Housekeeping & correct method of waste disposal

Authorization/competency to handle industrial-vehicles

Use of facilities (toilet, first-aid box, rest-room, fire equipment &

working tools)

Non-smoking area or zone

Standard Operation Procedures (SOP) / Work-Instruction (WI)


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3. Company-Safety Rules and Regulation (cont...)

Parking & speed limit.

Dust/Noise personal exposure monitoring.

Working on height.

Machine fencing/guarding.

Display of signage (noise/dust, nib point/rotating parts, fallingobjects, lock-up).

MSDS & CPL of hazardous chemical.

Personal safety including: not to keep long hair/drinking alcohol at

work are prohibited.

Prohibition of gambling, fighting, alcohol, sleeping, and spitting.


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4. Employee Responsibilities Under OSHA 1994

Care for safety & health of himself and others Co-operate with employer to follow safety management system (procedures/requirement)

Comply with instruction and measures of OSH practice implemented by the company

Usage & Application of PPE

Report injuries immediately

Report hazard (unsafe act/unsafe condition) as soon as possible


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5. Appropriate/Relevant/Correct PPE

Type (Uniform, safety boot/helmet, face shield/eye goggle or

glass, head protector, hand glove, safety belt/harness,

respirators/face mask-dust mask, ear protector-ear plug/muff)

Usage and Application

Selection of suitable type PPE

Distribution & Disposal/replacement defective/new PPE

Storage and care of PPE


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6. Safe System of Work

Work Entry Permit (WEP)

Permit To Work (PTW)

Standard Operating Procedure/Work-Instruction

Hazard Identification Risk Assessment & Risk Control

(HIRARC)/Job Safety Analysis (JSA)

Lock-Out & Tag-Out (LOTO)

Barricade/fencing/guarding/signage


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7. Train on Operating Machines Related to Their

Respective Jobs

On/Off the job training


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8. First-aid Facilities

Complete contents of basic requirement

Padlock

Person-in-charge

Records and measurement/first-aid log book

Re-filling

Checking & inspection

Strategic Location

Log book


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9. Emergency Response Plan (E.R.P)

E.R.T members & hierarchy of command

Fire-warden

Emergency Exit doors/sign

Emergency-Assembly area

Emergency telephone numbers :-Police: , Bomba: 994, Ambulance: ()

Evacuation/ emergency procedures for fire, explosion, chemical

spill and accident-injury

Resource (E.R.T equipment/facilities)


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10. Handling/Maintenance of Fire-fightingequipment

Fire alarm-System

Hose-Reel System

CO2 System

Hydrant System

Fire-extinguisher

Smoke & Heat detector and Sprinkler


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E.R.PEMERGENCY RESPONSE PLAN


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FIRE

Evacuation CoordinatorZone 1

Zone 2

Zone 3

Zone 4

Zone 5

Emergency Commander(Plant Manager/Safety Officer)

Fire

Fighting

Evacuation

CoordinatorFirst

Aider

Chemical

Response

Team

1. To inform fire

fighting teams-

2. To give the

following instructionto the fire fighting &

rescue team.

(a) To get fire hose.

(b) To activate on

the hydrant pumps.

(c) To turn on the fire

hydrant with hydrant

key

(d) To help those

injured person (if

any)

3. To keep all teamsinform of the

situation at all times.

1. To inform

BOMBA rescue.

3. To ensure

people evacuate

building and

affected area.

4. To keep all

teams inform of

your situation at

all times.

5. To do head

count at theassembly point.

1. To takeaction as per

Spillage &

Cleaning Of

Chemicals

Procedure

(BGP/SOP/CH

EM/O4)

1. To AID The

injured victimand make

necessary

arrangements

for further

assistance.

Alarm

To activate

alarm at main

office

Base Control

To bring chair, table,

& walkie-talkie at mainGuardhouse

Internal

Communication Report to emergency commander

no. 2

Communicate with security

personal

Communicate with GM and PM

To record down

action taken, time,

incident & names.

Traffic Control

Communicate with

security at the Main

Gate on the traffic flow

LogSequence

Witness (people)

On-Scene Commander(Head of security (Day time)/ Security ShiftLeader (Night time))


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API! API! API!

Immediate action by witness.

1. Main Control of ERT2. Establish external communication eg.Bomba, Police, Ambulance etc.

3. To coordinate ERT activities.

OR OR

Witness

Contain Chemical

SpillageFirst Aid to

Victim

Extinguish

Fire

Evacuation

Coordinator

(EVAC)//Security

Emergency

Commander

On-Scene Commander

Fire Fighting Team

1. Sukri (Leader)2. Zamri3. Izuandy4. Nagau Sunai5. Husen ak Amit6. Lisen ak Sampan7. Marus8. Azura9. Ujang Tamil10. Jeffery Rimik11. Shellawati12. Mohd. Zaid13. Juran14. Jepork15. Gori16.Mohd. Abu Bakar

First Aider

1. Jose (Leader)2. Musit3. Lagi4. Kopli5. Mohd. Zaid6. Den Runias7. Awg. Yusup8. Majid b. Kipli9. Muding10. Mohd. Madili11. Atikah12. Marus13. Mohd. Alif14. Riang Medin15. Abd. B. Eli16. Labina John17. Wong18. Mokthar19. Maslan20. Azura21. Shellawati22. Sulaiman23. Mathilda24. Mohd. Jamil25. Sukri

Chemical Response

Team

1. Muding (Leader)2. Mathilda A.3. Awang Wijaya4. Pui Bui Ted5. Abd. Razak b. Lek6. Lagi ak Nian7. Igai Suka8. Gori ak Dewen

Activate

Evacuation

Electrical/Power

Isolation

RoleCall

To ensure all personnel evacuate the affected area.

To liase with electrical to isolate power.

To liase with Mill for shutdown.

To do the head count at the assembly point.

FIRE

Shout


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Zones

ZONE 1 Guard House, Weigh Bridge,

Office, Laboratory, Canteen,

Surau.

Zone 2 Workshop, Store.

Zone 3 Mill, Clinker Shed.

Zone 4 Pack House, Gypsum Shed.

Zone 5 Wharf, Receival System.


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11. Important Practices and Precaution Related to

Procedures

WEP-Work Entry Permit for contractors

WEP-Work Entry Permit for mobile crane

PTW (Permit To Work)-Hot Work & Cold Work/Working At

Height, Confined Space & High Voltage

Electrical Cable Installation

Lock-Out/Tag-Out (LOTO) system

Tool box briefing

Electrical & Mechanical isolation

Safety Induction Briefing By Safety Representative for New

Employee/Visitors/Contractors


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12. Accident investigation & Reporting procedures

The victim to inform the supervisor in charge immediately

The safety committee to inspect the place of work

The supervisor to compile and submit report to SHO

The safety officer to compile & submit report/ findingsubsequently to the safety chairman

The committee shall discuss C/PAR during safety

committee meeting

Establish Accident/Incident Statistic Comply with NADOOPOD 2004 (OSHA 1994-ACT 514)


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13. Common Hazards

Dust

Noise

Entanglement

Falling from height

Slip/trip/fall

Electrocution

Fire/explosion

Manual handling

Collision


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13. Common Hazards (cont)

Injury

Abrasion

Hot surface

Falling objects

Collapse of scaffold, ladders & mobile crane

Toxic, irritating, inflammable, explosive, oxidizing substance & radiation

Poisonous snake/insect

Ergonomic hazards (lighting, body-sitting style/posture, computer glare& microclimate condition)


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Unsafe ActUnsafe Condition


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CMS CEMENT SDN BHD

SAFETY & HEALTH COMMITTEE

OSHA 1994 (Act 514)

Section 30

Establishment of safety and health committee at place of work

&

OSH (Safety and Health Committee) Regulation 1996


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Safety Committee Members /

Representatives

Safety Organization Structure

Employer

Representative

Employee

Reprensentative


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InjuriesPlease embrace yourself as these pictures

we are showing you might bedisturbing.


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Caused by impact of falling from height

- For not wearing/using a safety harness while

working at heights

Injury caused by crush of conveyor belt- For not following a safety work procedure


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Metal fragment penetrating

- For not wearing a safety glasses

Injury caused by protruding object

- For not wearing a safety helmet


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Caused by abrasion by internal

surface of safety boots- not wearing socks

Caused by falling object

- not safety shoe


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Caused by sharp object

- For not wearing safety shoes


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Injury due to crushed by

rotating parts of machine

(conveyor roller)

Dermatitis (allergic to chemical

and mineral dust


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Pinched by equipment parts

during the maintenance

Electrical burns during

electrical switch maintenance


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Penetrating Chest

Wound
http://www.trauma.org/imagebank/chest/images/chest0016.htmlhttp://www.trauma.org/imagebank/wounds/images/wound0002.htmlhttp://www.trauma.org/imagebank/wounds/images/wound0002.htmlhttp://www.trauma.org/imagebank/chest/images/chest0017.htmlhttp://www.trauma.org/imagebank/chest/images/chest0017.html


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Crushed Injury


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What is wrong here?


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We care for your safety, you care for the safety of

yourself and fellow workers for the happiness ofyour family!

Kami pentingkan keselamatan anda,

anda pentingkan keselamatan diri sendiri sertarakan sekerja, demi kebahagiaan keluarga,

pasangan dan anak-anak anda!

WE CARE!


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