saic-n-2020 rev 0

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  • 7/28/2019 SAIC-N-2020 Rev 0

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    A12Types of materials supplied, data sheets & mixing instructions are

    available & correct (Also listed in SAES-N-120, Para. 12.5)

    SAES-N-110,

    Para. 11.6

    A11Refractory material technical data sheets are available upon receipt &

    reviewed to ensure materials received are handled & stored properly.

    SAES-N-100,

    Para. 5.1

    A6Hexsteel & associated materials (Edging bars, Y-anchor tabs, etc) meet

    SASD AB-036396 details & requirements. See Attachment 3.

    SAES-N-100,

    Para. 8.3.6

    A7Metallic fiber reinforcement density is 80 kg/m (5 lb./ft) unless otherwise

    specified.

    SAES-N-100,

    Para. 8.5.1

    A8Metallic fiber reinforcement is made from melt extracted material,

    approximately 0.5 mm in thickness and approximately 25 mm long.

    SAES-N-100,

    Para. 8.5.2

    A4

    Refractory materials for specific equipment meet requirements

    specified in SAES-N-100 Table 3 " Mandatory Refractory Systems":

    A) Refractory Anchor (Material, Sizes & Types) selection is correct

    B) Refractory Material (Type, Weight % of Needles) selection is correct.

    See Note 2.

    SAES-N-100,

    Para. 9.1

    A3Castable refractory anchors received matches SASD AC-036397

    (anchor types, dimensions & notes are shown). See Attachment 2.

    SAES-N-100,

    Para. 8.2.3

    A2

    Castable refractory received matches allowable types & SAMS Serial

    numbers listed in Castable Refractory (SAES-N-100, Table 2 Notes).See Attachment 1.

    SAES-N-100,

    Para. 7.1.3

    A5 Hexsteel material is the offset-lance, tight-clinched type.SAES-N-100,

    Para. 8.3.1

    A. General Requirements (SAES-N-100, SAES-N-110, SAES-N-120, See Note 1)

    A1 Refractory materials do not contain asbestos.SAES-N-100,

    Para. 7.1.1

    SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR

    Receiving Inspection of Refractory Raw Materials, Anchors ,

    Supports & HexsteelsSAIC-N-2020 25-May-05 MECH-

    PLANT NO.EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.

    SCHEDULED INSPECTION DATE & TIME

    LAYOUT DRAWING NUMBER

    TRAVEL TIMQUANTITY INSP.

    WORK PERMIT REQUI

    ACTUAL INSPECTION DATE & TIMESAUDI ARAMCO USE ONLY

    MH's SPENT

    FAIL N/A

    CONTRACTOR INSPECTION LEVEL

    RE-INSP DAITEM

    No.ACCEPTANCE CRITERIA REFERENCE PASS

    SAUDI ARAMCO INSPECTION LEVEL

    EC / PMCC / MCC NO.REV. NO. PURCHASE ORDER NUMBER

    SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER

    A9Refractory materials are in manufacturing packaging, free from moisture

    & physical damage & are located off the ground covered with tarps.

    SAES-N-110,

    Para. 7.1

    A10Refractory Manufacturer's safety precautions, as specified on the MSDS

    sheets, are available for review.

    SAES-N-100,

    Para. 8.5.2

    Page 1 of 4

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    Work Verified

    Saudi Aramco

    PMT RepresentativeT&I Witnessed QC Record Reviewed

    Contractor / Third-Party

    Name, Initials and Date:

    Performed Inspection Work / Rework May Proceed

    Name, Initials and Date:

    QC Inspector PID Representative

    Construction Representative*

    Name, Initials and Date:

    Work is Complete and Ready for Inspection:

    Name, Initials and Date:

    ITEM

    No.ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DA

    REMARKS:

    NOTES: 1. This checklist applies to materials for castable refractory systems (SAES-N-100) detailed in both SAES-N-110 & SAES-N-120.

    2. Materials for specific equipment installations are per SAES-N-100 Table 3 "Mandatory Refractory Systems" (not attached) as checked on receip

    ATTACHMENTS: 1. SAMS Catalogue Castable Refractory Types (SAES-N-100, Table 2 Notes)

    2. SA Standard Drawing AC-036397 (Castable Refractory Anchor Details)

    2. SAES-N-110 -- Installation Requirements-Castable Refractories (30 November 2004)

    3. SAES-N-120 -- Installation Requirements-Extreme Erosion Resistant Refractories (30 November 2004)

    3. SA Standard Drawing AB-036396 (Hexsteel Details)

    Receiving Inspection of Refractory Raw Materials, Anchors ,

    Supports & HexsteelsSAIC-N-2020 25-May-05 MECH-

    REFERENCE DOCUMENTS: 1. SAES-N-100 -- Refractory Systems (30 November 2004)

    SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR

    *Person Responsible for Completion of Quality Work / Test Y =YES N =NO F =FA

    QC Supervisor Proponent and OthersWork Verified

    T&I Witnessed QC Record Reviewed

    Name, Sign and Date:

    Quality Record Approved:Name, Organization,

    Initials and Date:

    T&I Witnessed QC Record Reviewed

    Work Verified

    Page 2 of 4

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    Attachment 2 -- SASD AC-036397 (Castable Refractory Anchor Details)

    SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    Att. 1 -- SAMS Castable Refractory Types (SAES-N-100, Table 2 Notes)

    Receiving Inspection of Refractory Raw Materials, Anchors ,

    Supports & HexsteelsSAIC-N-2020 25-May-05 MECH-

    Type A Lightweight Insulating Castable (SAMS S/N 32163500)

    Type B Lightweight Insulating Low Iron Castable (SAMS S/N 32163510)

    Type C Special Lightweight Insulating Low Iron Castable (SAMS S/N 32163520)

    Type D Special Medium Weight Insulating Castable (SAMS S/N 32163530)

    Type E Medium Weight Erosion Resistant Fused Silica Castable (SAMS S/N 32163540)

    Type F Erosion Resistant Insulating Castable (SAMS S/N 32163550)

    Type G Hydraulic Setting Erosion Resistant Castable (SAMS S/N 32163560)

    Type H Chemical Setting Extreme Erosion Resistant Castable (SAMS S/N 32163570)

    Type I Chemical Setting Extreme Erosion Resistant Plastic (SAMS S/N 32163580)

    Check SAMS Catalogue S/N & description upon receipt inspection!

    Page 3 of 4

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    Attachment 3 -- SASD AB-036396 (Hexsteel Details)

    Receiving Inspection o f Refractory Raw Materials, Anchors,

    Supports & HexsteelsSAIC-N-2020 25-May-05 MECH-

    SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004

    SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER