saic-n-2020 rev 0
TRANSCRIPT
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A12Types of materials supplied, data sheets & mixing instructions are
available & correct (Also listed in SAES-N-120, Para. 12.5)
SAES-N-110,
Para. 11.6
A11Refractory material technical data sheets are available upon receipt &
reviewed to ensure materials received are handled & stored properly.
SAES-N-100,
Para. 5.1
A6Hexsteel & associated materials (Edging bars, Y-anchor tabs, etc) meet
SASD AB-036396 details & requirements. See Attachment 3.
SAES-N-100,
Para. 8.3.6
A7Metallic fiber reinforcement density is 80 kg/m (5 lb./ft) unless otherwise
specified.
SAES-N-100,
Para. 8.5.1
A8Metallic fiber reinforcement is made from melt extracted material,
approximately 0.5 mm in thickness and approximately 25 mm long.
SAES-N-100,
Para. 8.5.2
A4
Refractory materials for specific equipment meet requirements
specified in SAES-N-100 Table 3 " Mandatory Refractory Systems":
A) Refractory Anchor (Material, Sizes & Types) selection is correct
B) Refractory Material (Type, Weight % of Needles) selection is correct.
See Note 2.
SAES-N-100,
Para. 9.1
A3Castable refractory anchors received matches SASD AC-036397
(anchor types, dimensions & notes are shown). See Attachment 2.
SAES-N-100,
Para. 8.2.3
A2
Castable refractory received matches allowable types & SAMS Serial
numbers listed in Castable Refractory (SAES-N-100, Table 2 Notes).See Attachment 1.
SAES-N-100,
Para. 7.1.3
A5 Hexsteel material is the offset-lance, tight-clinched type.SAES-N-100,
Para. 8.3.1
A. General Requirements (SAES-N-100, SAES-N-110, SAES-N-120, See Note 1)
A1 Refractory materials do not contain asbestos.SAES-N-100,
Para. 7.1.1
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Receiving Inspection of Refractory Raw Materials, Anchors ,
Supports & HexsteelsSAIC-N-2020 25-May-05 MECH-
PLANT NO.EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
SCHEDULED INSPECTION DATE & TIME
LAYOUT DRAWING NUMBER
TRAVEL TIMQUANTITY INSP.
WORK PERMIT REQUI
ACTUAL INSPECTION DATE & TIMESAUDI ARAMCO USE ONLY
MH's SPENT
FAIL N/A
CONTRACTOR INSPECTION LEVEL
RE-INSP DAITEM
No.ACCEPTANCE CRITERIA REFERENCE PASS
SAUDI ARAMCO INSPECTION LEVEL
EC / PMCC / MCC NO.REV. NO. PURCHASE ORDER NUMBER
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER
A9Refractory materials are in manufacturing packaging, free from moisture
& physical damage & are located off the ground covered with tarps.
SAES-N-110,
Para. 7.1
A10Refractory Manufacturer's safety precautions, as specified on the MSDS
sheets, are available for review.
SAES-N-100,
Para. 8.5.2
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Work Verified
Saudi Aramco
PMT RepresentativeT&I Witnessed QC Record Reviewed
Contractor / Third-Party
Name, Initials and Date:
Performed Inspection Work / Rework May Proceed
Name, Initials and Date:
QC Inspector PID Representative
Construction Representative*
Name, Initials and Date:
Work is Complete and Ready for Inspection:
Name, Initials and Date:
ITEM
No.ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DA
REMARKS:
NOTES: 1. This checklist applies to materials for castable refractory systems (SAES-N-100) detailed in both SAES-N-110 & SAES-N-120.
2. Materials for specific equipment installations are per SAES-N-100 Table 3 "Mandatory Refractory Systems" (not attached) as checked on receip
ATTACHMENTS: 1. SAMS Catalogue Castable Refractory Types (SAES-N-100, Table 2 Notes)
2. SA Standard Drawing AC-036397 (Castable Refractory Anchor Details)
2. SAES-N-110 -- Installation Requirements-Castable Refractories (30 November 2004)
3. SAES-N-120 -- Installation Requirements-Extreme Erosion Resistant Refractories (30 November 2004)
3. SA Standard Drawing AB-036396 (Hexsteel Details)
Receiving Inspection of Refractory Raw Materials, Anchors ,
Supports & HexsteelsSAIC-N-2020 25-May-05 MECH-
REFERENCE DOCUMENTS: 1. SAES-N-100 -- Refractory Systems (30 November 2004)
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
*Person Responsible for Completion of Quality Work / Test Y =YES N =NO F =FA
QC Supervisor Proponent and OthersWork Verified
T&I Witnessed QC Record Reviewed
Name, Sign and Date:
Quality Record Approved:Name, Organization,
Initials and Date:
T&I Witnessed QC Record Reviewed
Work Verified
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Attachment 2 -- SASD AC-036397 (Castable Refractory Anchor Details)
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER
Att. 1 -- SAMS Castable Refractory Types (SAES-N-100, Table 2 Notes)
Receiving Inspection of Refractory Raw Materials, Anchors ,
Supports & HexsteelsSAIC-N-2020 25-May-05 MECH-
Type A Lightweight Insulating Castable (SAMS S/N 32163500)
Type B Lightweight Insulating Low Iron Castable (SAMS S/N 32163510)
Type C Special Lightweight Insulating Low Iron Castable (SAMS S/N 32163520)
Type D Special Medium Weight Insulating Castable (SAMS S/N 32163530)
Type E Medium Weight Erosion Resistant Fused Silica Castable (SAMS S/N 32163540)
Type F Erosion Resistant Insulating Castable (SAMS S/N 32163550)
Type G Hydraulic Setting Erosion Resistant Castable (SAMS S/N 32163560)
Type H Chemical Setting Extreme Erosion Resistant Castable (SAMS S/N 32163570)
Type I Chemical Setting Extreme Erosion Resistant Plastic (SAMS S/N 32163580)
Check SAMS Catalogue S/N & description upon receipt inspection!
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Attachment 3 -- SASD AB-036396 (Hexsteel Details)
Receiving Inspection o f Refractory Raw Materials, Anchors,
Supports & HexsteelsSAIC-N-2020 25-May-05 MECH-
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER