sakundiak---- - shortline ag, inc.shortlineag.com/hd8 manual.pdf · sakundiak----.... assembly...

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SAKUNDIAK ---- .... ASSEMBLY INSTRUCTIONS OPERATOR'S MANUAL PARTS LIST HDS BELT DRIVE AUGER MODEL NO. HOB-100080 HOB-120080 HOB-140080 HOB-160080 HOB-180080 SAKUNDIAK EQUIPMENT L TO. 2800 PASQUA ST. NORTH REGINA, SK CANADA PO BOX 1996- S4P 3E1 PHONE: (306) 545-4044 FAX: (306) 545-4216 www.sakundiak.com e-mail : [email protected] PRINTED IN CANADA HDBBD.OO.OO

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Page 1: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

SAKUNDIAK ----....

ASSEMBLY INSTRUCTIONS OPERATOR'S MANUAL

PARTS LIST

HDS BELT DRIVE AUGER MODEL NO. HOB-100080 HOB-120080 HOB-140080 HOB-160080 HOB-180080

SAKUNDIAK EQUIPMENT L TO. 2800 PASQUA ST. NORTH

REGINA, SK CANADA PO BOX 1996- S4P 3E1

PHONE: (306) 545-4044 FAX: (306) 545-4216 www.sakundiak.com e-mail : [email protected]

PRINTED IN CANADA HDBBD.OO.OO

Page 2: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

c;;;:=:;:::::;. _,---------------- SAKUNDIAK ----------------~

TABLE OF CONTENTS SECTION .00 "GENERAL"

+ COVER SHEET + TABLE OF CONTENTS + SIGN OFF SHEET + GENERAL SAFETY

SECTION .01 "SAFETY"

+ MACHINE INSPECTION +DESIGNATED WORK AREA + SAFETY GUARD DESCRIPTION + TRANSPORT AND PLACEMENT + AUGER DRIVES AND LOCK OUT + AUGER DRIVES AND LOCK OUT

SECTION .02 "OPERATIONS"

+START UP AND BREAK-IN +LUBRICATION AND MAINTENANCE +SAFETY DECALS AND LOCATIONS +SAFETY DECALS AND LOCATIONS

SECTION .03 "ASSEMBLY"

+ MAIN FRAME AND A-FRAME ASSEMBLY + TUBE ASSEMBLY + BELT DRIVE PTO CONVERSION

SECTION .04 "PARTS"

+ HEAD -END ASSEMBLY + GEAR BOX ASSEMBLY + MAIN FRAME ASSEMBLY (PICTURED) + MAIN FRAME ASSEMBLY (PARTS LIST) + A-FRAME ASSEMBLY + MOTOR MOUNT ASSEMBLY + TUBE ASSEMBLY (PICTURED) + TUBE ASSEMBLY (PARTS LIST) + TUBE ASSEMBLY (PARTS LIST) Continued + P.T.O. ATTACHMENT + P.T.O. SHAFT + BRAKE WINCH ASSEMBLY

SECTION .05 "INDEX"

+ PARTS INDEX PAGE

SECTION .06 "WARRANTY"

+ WARRANTY AND DISCLAIMER

0 1 2 3

4 5 6 7 8 9

10 11 12 13

14 15 16

17 18 19 20 21 22 23 24 25 26 27 28

29

30

1 -----------------------------------------------------------' HD8BD.01.00

Page 3: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

, SAKUNDIAK

~ " SAKUNDIAK GRAIN AUGER SIGN OFF SHEET

As a requirement of OSHA, it is necessary for the employer to train the employee in the safe operation and safety procedures with this auger. We include this sign-up sheet for your convenience and personal record keeping.

DATE EMPLOYER SIGNATURE EMPLOYEE SIGNATURE

2 HOBB0.02.00

Page 4: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ---------------- SAKUNDIAK ----------------~

GENERAL SAFETY

Watch This Symbol. It Points Out Important Precautions. It Means "ATTENTION - Become Alert!

Your Safety is Involved"

Occupational safety is of prime concern to Sakundiak Equipment Ltd. This transport manual was written with the safety of the operator and others who come in contact with the equipment as our prime concern. The manual presents some of the day to day work problems encountered by the operator and other personnel. We wrote this manual to help you understand safe operating procedures for augers. We want you as a partner in the safe operation of our equipment.

It is your responsibility as an owner, or operator or supervisor, to know what specific requirements, precautions and work hazards exist and to make these known to all other personnel working with the equipment or in the area, so that they too may take any necessary safety precautions that may be required.

Failure to read this Transport Auger Manual and its Safety Instructions is a misuse of the equipment.

3---------------------------------------------------------------' HD8BD.03.00

Page 5: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ~------------------------------------SAKUNDIAK------------------------------------~ ~

SECTION .01 SAFETY ALERT SYMBOLS

BE ALERT This symbol is used to call your attention to instructions concerning your personal safety.

Watch for this symbol- it points out important safety precautions. It means "ATTENTION! Become Alert! Your Personal Safety is Involved!" Read the message that follows and be alert to the possibility of personal injury or death.

MACHINE INSPECTION

1. Check to see that all guards listed in the assembly instructions are in place and secured , and functional.

2. Check winch and cable for security and operation . There should be at least 3 complete wraps of cable around winch drum in full down position. Cable anchor on winch drum must be tight.

3. Are all fasteners tight?

4. Are all chains properly adjusted . (See Maintenance Section)

5. Check oil levels in gear box. (See Maintenance Section)

OPERATOR QUALIFICATIONS

Operator of this transport auger shall be limited to competent and experienced persons. In addition, anyone who will operate or work around a portable auger must use common sense. In order to be qualified, they must know and meet all other requirements , such as:

1. Some regulations specify that no one under the age of 16 may operate power machinery. This includes augers and flight type elevators. It is your responsibility to know what these regulations are in your area or situation.

2. Current OSHA regulations state in part: "At the time of initial assignment and at least annually thereafter, the employer will instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved."

3. Unqualified persons are to stay out of the work areas.

4. A person who has not read and understood all the operating and safety instructions is not qualified to operate the machine.

'-----------------------------------------------------------4 HD8BD.04.00

Page 6: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

cz:::;:::;. ,------------------ SAKUNDIAK -------------------"<:::S207

DESIGNATED WORK AREA

The following diagrams will show the designated work areas. These areas shall be marked off with colored nylon or plastic rope hung by portable barriers to define the designated work areas.

Under no circumstances should persons not involved in the operation be allowed to trespass into the work area.

It shall be the duty of all operators to see that children and/or other persons stay out of the work area! Trespass into the area by anyone not involved in the actual operation, or trespass into a hazard area by anyone, shall result in an immediate shut down by the operator.

Prior to start up and during operation, it shall be the responsibility of the operators to see that the work area has secure footing, is clean and free from all debris, and tools which might cause accidental tripping and/or falling .

P.T.O. BELT DRIVE

CAUTION! .A WALKING SURFACE, .. IS IT SLIPPERY?

ARE THERE THINGS TO TRIP YOU?

A HAZARD, KEEP OUT, AUGER INTAKE AREA.

A KEEP AWAY! OVERHEAD WIRES~

HAZARD, KEEP OUT! A UNDER AUGER AND UNDERCARRIAGE AREA.

I --------- " " \ 1

I I I I I I L _________ _

A HAZARD, KEEP OUT, AUGER DRIVE AREA. P.T.O. DRIVE AREA.

WHEEL CHOCKS.'---+./

./

SUPPORT DISCHARGE END.

\ \ I I

I I

/

5--------------------------------------------------------------~ HD8BD.05.00

Page 7: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ~---------&AKUNDIAK _________ _

'<S27

SAFETY GUARD DESCRIPTION

HEAD-END

GEAR BOX SHAFT GUARD

TUBULAR DRIVE SHAFT GUARD

INTAKE FORK

ENGINE PULLEY GUARD

GEAR BOX PULLEY GUARD

P.T.O. ATTACHMENT GUARD

~---------------------------------------6 HD8BD.06.00

Page 8: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ~---------------------------------SAKUNDIAK--------------------------------~ ~

TRANSPORTANDPLACEMENT Moving the Auger with the Towing Vehicle to or from the Work Area.

1. Always transport your auger in the full down position . The A-Frame of the undercarriage should be seated against the down position stop.

2. Make sure that the hitch pin is securely attached and an alternate safety chain is secure to the auger and towing vehicle.

3. Be alert of overhead obstructions and electrical wires. Electrocution can occur with out direct contact. Failure to do so will result in severe injury or death .

4. Never allow persons to stand underneath or ride on the auger when it is being transported.

I\. KEEP AWAY! - -.aovERHEAD WIRES II -

Placement: Moving the Auger with the Towing Vehicle into or out of its Working Position.

Always move an auger with a vehicle , never manually. Test the intake for downward weight before removing from hitch. Lift slowly, no higher then hitch bar. Be sure grain is out of tube and auger is on level surface. Do not place lumber under wheels for increased weight. Before raising , check for power lines. When auger is in place, anchor intake end and/or discharge end and chock wheels. When in transport or placement PTO shaft to be disconnected.

OVERHEAD WIRES KEEP AWAY!

7--------------------------------------------------------------------------------------------~ HD8BD.07.00

Page 9: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ~-------------------------------------SAKUNDIAK--------------------------------------~ ~

AUGER DRIVES AND LOCK OUT It is essential to inspect your drive before

adding power and know how to shut down in an emergency.

A. GASOLINE DRIVES Power Source

1. Never attempt to adjust or service engine while it is in operation.

2. Shut down and allow engine to cool before filling with fuel.

3. Keep all guards and shields in place.

Lock Out

1. For engines with rope or crank start- remove spark plug wire or spark plug .

2. For engines with electric start - remove ignition key, spark plug wire or spark plug.

Whenever servicing or adjusting your equipment, make sure you stop your engine and lock out your power source!

B.PTO PTO- Shaft

1. Never use a PTO shaft without a rotating shield in good working order. Also see that the power drive system safety shields are in place at the auger gear box and the power source.

2. Be certain that the PTO shaft is securely attached to the gear box and the power source.

3. Before starting power source, be certain power to PTO is off.

4. Stay out of the hazard area of an operating PTO.

Lock Out

1. Remove ignition key or coil wire from power source. If this is impossible, remove the PTO shaft from the work area.

Page 10: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ~--------------------------------------SAKUNDIAK--------------------------------------~ ~

AUGER DRIVES AND LOCK OUT C. ELECTRIC

Power Source

1. Electric motors and controls shall be installed by a qualified electrician and must meet the standards set by the National Standards Electrical Code.

2. A magnetic starter should be used to protect your motor.

3. You must have a manual reset button .

4. You must disconnect power before resetting your motor.

5. Reset and motor controls must be located so the operator has full view of the entire operation .

6. Keep all guards and shields in place.

Lock Out

A main power disconnect switch capable of being locked only in the Off position shall be provided. This shall be locked whenever work is being done on the auger.

Page 11: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ~------------------------------------SAKUNDIAK------------------------------------~ <:::S27

SECTION .02- OPERATIONS

START-UP AND BREAK-IN Sakundiak Equipment Ltd. recommends that

before you start augering grain with your new auger that you should do the following:

1. Run the grain auger at approximately 1/2 the normal operating speed (270 rpms with PTO) without adding grain to the intake for approximately five minutes.

2. Bring auger up to full operation speed (540 rpms with PTO) and slowly add grain to intake of auger.

3. Continue to add grain slowly until approximately 1000 bushels (28 tonnes) has been run through the grain auger. This will "shine up" the flighting and the tube.

4. The operator should be aware if any unusual vibrations or noises, determine source, shut off, LOCK OUT power source and adjust.

OLD AUGER START-UP AND BREAK-IN

Sakundiak Equipment Ltd. recommends that before augering grain with your used auger, you should do the following:

1. Before positioning the auger, be sure all guards and shields are in place, securely fastened and fully operational.

2. Check and fill if necessary, all lubricating fluids, and grease all fittings.

CAUTION 1. Observe work area restrictions (see work area

diagram.)

2. Keep all safety guards and shields in place.

3. Make certain everyone is clear before operating or moving the machine.

4. Keep hands, feet, and clothing away from all moving parts.

5. Lock out power sources to adjust, service or clean.

EMERGENCY SHUT-DOWN 1. Should the auger be immediately shut down

under load --- disconnect and lock out the power source. Clear as much grain from the hopper and auger as you can. Never attempt to start the auger full.

2. Starting the auger under load may result in damage to the auger. Such damage is considered abuse of the equipment.

3. Reconnect power source and clear grain gradually.

NORMAL SHUT -DOWN 1. Make sure that the hopper and auger are empty

before stopping the unit.

2. Before the operator leaves the work area, the power source shall be locked out.

CLEAN-UP AND STORAGE When the operation is completed, it is

recommended that you move the auger to the new work area or to a storage area.

1. Clean entire work area.

2. Remove anchors, supports and chocks.

3. Move auger slowly out of working position with towing vehicle --- not by hand. (see transport and placement)

4. When augering out of bin is complete, do not attempt to pull on axle with tractor to remove from bin. This will bend the auger.

5. If not in transport position, lower auger to the full down position immediately upon clearance of any obstruction.

6. Transport to new work area or storage area. We recommend that the auger be stored in the full down position with intake end anchored.

7. Do not attempt to pull grain auger out of snow bank in winter. This will cause damage to the tube assembly.

8. Make certain that there is no snow build up on auger tube or frame, which will bend the auger frame or auger tube

~-----------------------------------------------------------------------------------------10 H06BD.10.00

Page 12: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

AUGER LUBRICATION AND MAINTENANCE DANGER Do not service or lubricate while the auger is running. LOCK OUT the power source.

GEAR BOX

1. 8 inch grain augers, fill with one quart (1 litre) of #90 gear oil.

2. Do not over fill gear box.

3. Change oil once a year or every 20,000 bushels (550 tonnes) or when it gets contaminated with water.

DRIVE SHAFT BEARINGS

1. Grease once a day with good quality grease.

HEAD-END

1. The bearings are pre-lubricated and do not require further lubrication.

2. The sprockets and chain should be oiled with #130 gear oil once every season.

3. Keep chains snug, do not over tighten.

FORK BEARING

1. Grease every 1,000 or 2,000 bushels (28 or 54 tonnes) with a good quality grease.

WHEEL BEARINGS

1. The wheel bearings are packed at the factory.

2. They should be cleaned and repacked once a year.

PTO SHAFT AND ATTACHMENT

1. PTO shaft and attachment should be greased once a day with a good quality grease.

11----------------------------------------------------------~ HD8BD.11 .00

Page 13: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ CAUTION 1. Do not operate this auger before reading and

understanding the operator's manual.

2. Do not operate this auger unless all guards and safety devices are securely in place.

3. Do not adjust, service, lubricate, clean, unclog or move this unit until all power has been shut off.

4. Make certain everyone is clear of the equipment before moving or operating. Never allow children visitors or untrained personnel in the area. '

5. Keep hands, feet and clothing clear of all moving parts while in operation.

6. Support discharge end or anchor intake end to prevent upending.

7. Empty auger and lower to transport position before moving to prevent upending.

B. Lower this unit to transport position when not in use.

9. When raising or lowering auger watch for overhead powerllnes and other obstructions.

1 0. Disengage belt tension release on motor base before starting motor.

1 1. Disconnect power on electric motor driven units before resetting motor overload, make certain electric motors are properly grounded.

1 2. Always make certain that trained personnel are in attendance while unit is in operation.

il DANGER

Upending Hazard The intake end of the grain auger must always have downward weight.

Always test it before releasing it from the vehicle or holddown.

Lift the intake slowly and keep it no higher than the tractor tow bar when attaching or releasing it.

Immediately lower the auger to transport position before moving.

Failure to do so '!'ill cause upending, wh1ch w111 result 1n serious injury or death.

1655

A DANGER

ROTATING FLIGHTING Keep away from intake end. Failure to do so will result in serious injury or death.

Do not use this auger without intake guard in place.

1657

c;;::=:;;;:;. SAKU N DIAK ----------------------------.. <::::S27

1653

A .WARNING To Prevent Serious Injury or Death · Avoid unsafe operation or

maintenance.

· Do not operate or work on this machine without reading and understanding the operator's manual.

· If manual is lost, contact your nearest dealer for a new manual.

A DANGER ELECTROCUTION HAZARD

To prevent serious injury or death from electrocution:

• Stay away from overhead power1ines when transporting or raising augers. This machine is not grounded. Electrocution can occur without direct contact.

1656

~--------------------------------------------~H~D~BB~D~. 1~2.~00~---------------------------------------12

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~ ~---------------------------• SAKUNDIAK ----------------------------.... <:::::s27

A WARNING

MOVING PART HAZARD To prevent serious injury or death from moving parts:

• Close and secure guards and shields before starting.

• Keep hand, feet, hair and clothing away from moving parts.

• Disconnect and lockout power source before adjusting or servicing.

• Do not stand or climb on machine when operating.

A DANGER

ROTATING DRIVELINE CONTACT CAN CAUSE DEATH

KEEPAWAY! Do not operate without -• All driveline, tractor and equipment shields

in place. • Drivelines securely attached at both ends. • Driveline shields that tum freely on driveline.

SW101

A CAUTION 1. After lowering the auger, always tum the winch handle clockwise

at least two clicks to tighten the brake lock.

2. Maintain control of the handle at all times.

3. Maintain light cable tension when in the towing position.

4. Do not put lubrication of any kind on the brake disc.

5. Check cable before each use. Replace if frayed or damaged.

1659

13------------------------------------------------------------~ HD8BD.13.00

Page 15: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ~------------------------------------SAKUNDIAK------------------------------------~ ~ ~

SECTION .03 -ASSEMBLY

NOTE: Reference to right and left hand used throughout this manual refers to the position standing at the intake end looking toward the head-end.

MAIN FRAME ASSEMBLY

1. Lay frame out as shown in figure (No.01)

2. Fasten Main Frame to axle using 7/16" dia. bolts. (do not tighten)

3. Install Main Frame to axle braces and main frame cross brace at the same time.

4. Install winch base plate and belt idler bracket.

5. Bolt on winch .

6. Fasten battery mount.

7. Assemble cable roller bracket and mount frame.

8. Leave out two bolts on winch plate so Main Frame can be spread apart to fit on tube pins.

1.

2.

A-FRAME ASSEMBLY Lay out frame as shown in figure (No.01)

Install spindles in frame using the last or bottom holes in the A-Frame.

3. Place A-Frame so the stub on the Main Frame axle can be slid into the second hole on the A-Frame. Now do the same on the other side. Both pieces should be installed on the axle and be pointing in the opposite direction. (Fig. No.01)

4. Install A-Frame cross brace on A-Frame.

5. Mount gooseneck to the A-Frame, using the middle holes on the gooseneck and the upper end of A­Frame.

6. Install track roller brackets and track roller as shown in figure (No.02). (Do not tighten)

7. When assembling swing augers, install lift cable roller at the upper end of gooseneck.

8. Mount tires on rims and mount rims on axle spindles.

FIGURE 02

FIGURE 01

~------------------------------------~H:DB:B~D-~14~.00~---------------------------------- 14

Page 16: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

c;?3:::;.. ~------------------------------------SAKUNDIAK------------------------------------~ <::::s27

TUBE ASSEMBLY TUBE ASSEMBLY INSTALLATION 1. Tube assembly has been pre-assembled at the 1.

factory, at this time you should check the tube for damage.

Raise head-end of the auger tube about 5ft. Position the complete frame under the auger tube. Place A-Frame to head-end, and Main Frame to intake end. At this time you should run the

2. After checking for damage, this is a good time to grease drive shaft bearings and oil head-end chains.

cable around the grooved roller on the gooseneck.

Head-end bearings have been prelubricated. 2. Lift A-Frame up to head-end of the track on the bottom of the auger tube. Spread track roller brackets and fit over track, then tighten.

A-Frame/Gooseneck

FIGURE 03

3. Make sure that the track rollers are well lubricated and rotate freely.

4. Now raise the head-end of the auger tube high enough to allow the Main Frame to fit on the steel pins of the tube assembly. These are the same pins that the truss cable eyebolts are mounted to.

5. Roll frame back to allow the frame to line up to the tube assembly. Then tighten all the bolts on the complete frame and insert all other frame bolts .

6. Lower the auger to the ground and allow the A­Frame to rest against the track stop.

7. Attach cable to the bottom track stop with cable clamp. Cable will already be threaded through the cable roller in the gooseneck {done in previous step). The cable then runs around the Main Frame cable roller and then to the winch. Allow 3 wraps of cable around the winch drum before cable is tight.

8. A regular 8" belt drive auger is complete except for safety guards (engine pulley guard and base plate, gear box pulley guard). Also make sure all other guards and shields are in place and secure for your safety.

Cable Clamp

Track Stop

15-----------------------------------------------------------' HDBBD.15.00

Page 17: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

cz::;:::::,. ~------~~--------------------------SAKUNDIAK------------------------------------~ ~

BELT DRIVE PTO CONVERSION

1. Mount PTO base onto motor mount base. {leave bolts loose)

2. Bolt quard mounting brackets to PTO base on the side that has bolt holes. The small ends of the bracket bolts onto the PTO base.

3. Bolt the quard base to the large end of the brackets.

4. Take the V-pulley in the PTO kit and mount it on the gear box of the main auger tube. Hub of the V-pulley must face into gear box.

5. Take the old V-pulley from the gear box and mount it on the PTO shaft of the PTO base. Face the hub of the V-pulley into the PTO base.

6. Bolt guard cover onto guard base.

7. Slide splined coupler onto PTO drive shaft and then tighten the screws.

8. Bolt cover guard to V-pulley guard.

P.T.O. Attachment

Pulley

Guard Mounting Brackets

Guard Back

Guard Cover Spline Guard

FIGURE 04

Hinge

~-----------------------------------------------------------16 HD8BD.16.00

Page 18: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ,------------------- SAKUNDIAK ------------------...... <::::S27

REF NO.

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15

HD8

2364 2486 1668 2032

1202 2342

2511 1199 1468 2510 1469

1 1 1 1 2 1 1 6 6 6 1

HEAD-END ~~

7

Bearing insert is available in set screw or locking collar. See REF NO. 14 & 15 below. Also available is the set screw bearing c/w casting. See REF NO. 12 & 13 below.

~~ ~~

DESCRIPTION

Head-end base plate 1 1/4" Locking collar bearing c/w casting 1 1/4" Bore 14 tooth sprocket 1 1/4" Bore 28 tooth sprocket 1/4" x 1" Woodruff key No. 60-42 c/w connecting link Head-end cover 1/4" x 1/2" Self-tapping screws 7/16" x 1 1/2" UNC Bolts 7/16" Whiz Nut 1 1/4" Locking collar bearing c/w casting 1 1/4" Set screw bearing c/w casting (Optional for REF NO.2) 1 1/4" Set screw bearing c/w casting (Optional for REF NO. 11) 1 1/4" Locking collar bearing insert for REF NO. 2 and 11 1 1/4" Set screw bearing insert for REF NO. 12 and 13

17 ____________ ._ ______ ~---------------------------------------' HD8BD.17.00

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~ ~------------------------------------SAKUNDIAK------------------------------------~ "S27

GEAR BOX

19

HOB BELT DRIV REF NO. HOB DESCRIPTION

1 1083 1 Vent plug and bushing 2 4 5/16" x 3/4" UNC Bolt 3 1084 1 Cover 4 1085 1 Cover gasket 5 1086 1 Gear box housing 6 1087 1 1 1/4"- 18 Thd . Stakenut 7 1088 2 Tapered roller bearing- cone 8 1089 4 Tapered roller bearing- cup 9 1090 AS REQ'O Shim 10 1091 4 Snap ring 11 1092 Cap 12 1494 1 3/8" 1.0. Oil seal 13 1093 1 Bevel gear 14 1204 1 1 1/4"- 18 Thd. Stakenut 15 1095 2 1 1/8" 1.0. Oil seal 16 1496 1 Input shaft 17 3 807 Woodruff key 18 1 1/4" x 1 1/8" Square key 19 2959 Output shaft 20 809 Woodruff key 21 1207 2 Tapered roller bearing- cone 22 1208 1 Bevel gear

1403 Gear box complete

~----._--------~------~-------------------------------------18 HD8B0.18.01

Page 20: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

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Page 21: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

&AKUNDIAK , «::::S27 ~

MAIN FRAME HOB BELT DRIVE

REF NO. HD8 NO. USED II DESCRIPTION

1 2354 2 Main frame - 1000 1 2355 2 Main frame - 1200 1 2356 2 Main frame- 1400 1 2357 2 Main frame - 1600 1 2358 2 Main frame- 1800 2 - 1 5/8" x 2 1/2" UNC bolt c/w nut and lock washer 3 1381 1 Cable roller bushing 4 - 3 3/8" x 1" Whiz bolt c/w whiz nut 5 1378 1 Winch base plate 6 1681 1 Brake winch - 2550 7 2372 2 Main frame to axle brace- 1000, 1200, 1400 7 2373 2 Main frame to axle brace- 1600 7 2028 2 Main frame to axle brace- 1800 8 - 2 3/8" x 9" UNC bolt c/w nut and lock washer 9 1924 1 Battery top mount bracket 10 2023 1 Axle - 1000, 1200, 1400 10 2024 1 Axle- 1600 10 2025 1 Axle- 1800 11 - 8 7/16" x 4" UNC bolt c/w nut and lock washer 12 - 2 3/4" x 1 1/4" Bolt with grease fitting c/w lock washer and 3/4" flat washer 13 - 6 7/16" x 3 1/2" UN C bolt c/w nut and lock washer - 1 000, 1200 13 - 7 7/16" x 3 1/2" UNC bolt c/w nut and lock washer- 1400, 1600, 1800 14 1922 1 Battery mount 15 2018 1 Main frame cross brace 16 - 4 3/8" x 3 1/2" UNC bolt c/w nut and lock washer 17 1017 1 Cable roller 18 1380 1 Cable roller bracket 19 - 2 7/16" x 1" UNC bolt c/w lock washer 20 3117 2 7/16" Plated flat washer 21 1382 1 Belt idler channel bracket- 1400, 1600, 1800 22 2440 1 Idler bushing- 1400, 1600, 1800 23 2441 1 Idler roller- 1400, 1600, 1800 24 1383 1 Belt idler brace- 1400, 1600, 1800 25 - 2 3/8" x 3/4" Carriage bolt c/w nut and lock washer- 1400, 1600, 1800 26 2868 - Optional belt idler kit

" 20 HD8BD.20.00

Page 22: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ~-----------------------------------------SAKUNDIAK------------------------------------------~ ~

A- FRAME

18

REF NO. HOB DESCRIPTION

1 1223 2 15" Wheel 2 2365 2 A-frame -1000 2 2366 2 A-frame -1200 2 2367 2 A-frame -1400 2 2368 2 A-frame -1600 2 2369 2 A-frame -1800 3 1004 2 Grease seal 4 1005 2 Tapered roller bearing cone (inner) 5 1006 2 Tapered roller bearing cup (inner) 6 1007 2 Hub 7 1009 2 Tapered roller bearing cone (outer) 8 1008 2 Tapered roller bearing cup (outer) 9 1011 2 Dust cap 10 1363 1 Gooseneck 11 1364 3 Trolley bushing 12 1016 4 Track roller 13 1365 1 Track roller spacer 14 1017 1 Cable roller 15 1366 2 Trolley quide 16 1670 2 1 1/2" x 13"' Spindle 17 2553 Complete hub c/w spindle and bearings 18 2 1/8"' x 3/4"' Cotter pin 19 2 5/32" x 1 1/4"' Cotter pin 20 1387 2 3/8"' X 2 3/8'' Pin 21 1012 8 1/2"' x 7/8"' Wheel stud 22 5 5/8"' x 4"' UNC Bolt c/w nut and lock washer 23 1010 2 3/4" Castlated nut 24 1367 2 A-frame cross brace - 1600, 1800 25 4 3/8" x 4 1/2" UNC bolt c/w nut and lock washer- 1600, 1800 26 1785 1 P.T.O. Bracket U-Bolt 27 2619 1 P.T.O. Bracket Base plate 28 2618 1 P.T.O. Bracket Holder 29 2620 1 P.T.O. Bracket Pin and clip 30 2870 P.T.O. Bracket Kit. Includes items No. 26, 27, 28, and 29 21

HDBBD.21 .00

Page 23: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ~------------------------------------SAKUNDIAK------------------------------------~ ~

REF NO.

1 2 3 4 5 6 7 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20

HD8

1210 1101 1449 2605 1106 1107 2439 1450 1451 1452 1453 1114 1115

1113 1949 1929 2964

MOTOR MOUNT ASSEMBLY

7

HD8 BELT DRIVE

Note: Fasten bolt through the bottom hole of the 2 bottom holes.

NO. USED DESCRIPTION

1 Motor mount base 2 Leveling bar bracket- lower 2 Motor mount pivot bracket 2 Motor mount bracket 2 Pivot bushing 1 Leveling bar adjusting screw- lower- L.H. 1 Leveling bar- 1000

Leveling bar- 1200 Leveling bar- 1400 Leveling bar- 1600 Leveling bar- 1800

1 Leveling bar adjusting screw- upper- R.H. 2 Leveling bar bracket- upper 2 1/4" x 1/2" Whiz bolt c/w whiz nut 4 3/8" x 1" Carriage bolt c/w nut and lock washer 4 3/8" x 1 1/2" UNC bolt c/w nut and lock washer 2 3/8" x 2 3/4" UNC bolt c/w nut and lock washer 4 7/16" x 1" UNC bolt c/w nut and lock washer 2 7/16" x 3" UNC bolt c/w nut and lock washer 4 1/2" x 1 1/4" UNC bolt c/w nut and lock washer

3/4" Jam nut- R.H. Engine pulley guard base Engine pulley guard Extension handle

~----~--------~------~--------------------------------------22 HD8BD.22.00

Page 24: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

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Page 25: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

SAKUNDIAK , ~ ""' TUBE ASSEMBLY

HD8 BELT DRIVE REF NO. HD8 NO. USED II DESCRIPTION

1 2345 1 Tube assembly- 1000 1 1389 1 Tube assembly- 1200 1 1390 1 Tube assembly· 1400 1 1391 1 Tube assembly- 1600 1 1392 1 Tube assembly -1800 2 2437 1 Flight assembly- 1000 2 1393 1 Flight assembly- 1200 2 1394 1 Flight assembly- 1400 2 1395 1 Flight assembly- 1600 2 1396 1 Flight assembly- 1800 3 1181 - Intake fork- complete, includes Ref No.'s 4, 5, 6, 7, 8, 35, 36, 37 4 1397 1 Intake fork c/w bushing, includes Ref No.'s 4, 5 5 1398 - Intake fork bushing 6 1400 1 Intake guard 7 1401 1 Auger hitch 8 1402 1 Hitch pin and clip 9 1403 1 Gearbox 11 1045 1 Coupler chain 12 1044 2 Coupler sprocket 13 1411 3 Pillow block bearing - 1000 13 1411 4 Pillow block bearing- 1200, 1400 13 1411 5 Pillow block bearing- 1600 13 1411 6 Pillow block bearing - 1800 14 2375 1 Drive shaft - 1000 14 1412 1 Drive shaft - 1200 14 1413 1 Drive shaft- top section -1400, 1600, 1800 15 1414 1 Drive shaft- bottom section- 1400 15 1415 1 Drive shaft - bottom section - 1600 15 1416 1 Drive shaft - bottom section - 1800 16 1195 1 Double groove V-pulley 17 1335 2 Gear box shaft guard 18 2442 1 Lift cable - 1000 18 1423 1 Lift cable - 1200 18 1424 1 Lift cable - 1400 18 1425 1 Lift cable - 1600 18 1426 1 Lift cable - 1800 19 1340 1 Pulley guard - front 20 1339 1 Pulley guard - back 21 1427 1 Pulley bracket- upper 22 1429 1 Pulley bracket- lower 23 1071 2 B-195 V-belt -1000 23 1072 2 B-225 V-belt- 1200 23 1133 2 B-270 V-belt- 1400 23 1432 2 B-310 V-belt- 1600 23 1433 2 B-355 V-belt- 1800 24 1436 3 Drive shaft guard -top section- 1000 24 1436 4 Drive shaft guard - top section - 1200 24 1436 4 Drive shaft guard - top section - 1400 24 1436 5 Drive shaft guard - top section - 1600 24 1436 6 Drive shaft guard - top section - 1800 25 2468 1 Drive shaft guard- middle section- 1400, 1600, 1800 26 2466 1 Drive shaft guard - bottom section - 1000 26 2467 1 Drive shaft guard- bottom section- 1200 26 2469 1 Drive shaft guard -bottom section- 1400 26 2470 1 Drive shaft guard - bottom section - 1600 26 2478 1 Drive shaft guard - bottom section - 1800 27 1441 8 Drive shaft guard nylon bushing- 1000 27 1441 10 Drive shaft guard nylon bushing - 1200 27 1441 12 Drive shaft guard nylon bushing - 1400 27 1441 14 Drive shaft guard nylon bushing - 1600 27 1441 16 Drive shaft guard nylon bushing - 1800 28 - 3 1/4" x 5/8" UNC Whiz bolt c/w whiz nut 29 - 1 1/4" x 1" Woodruff key 30 - 4 3/8" x 3/4" UNC Whiz bolt

\, 24

HD8BD.24.00

Page 26: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

SAKUNDIAK

<:::S27

TUBE ASSEMBLY HD8 BELT DRIVE

REF NO. HOB NO. USED II DESCRIPTION

31 1409 1 Ball bearing insert - 1400, 1600, 1800 32 1410 1 Ball bearing housing- 1400, 1600, 1800 33 1704 1 Drive shaft bearing guard- 1400, 1600, 1800 34 1060 1 1 /4" Cable clamp - 1 000, 1200 34 1060 2 1/4" Cable clamp- 1400, 1600, 1800 35 - 8 3/8" x 1" Carriage bolt - 1000 35 - 10 3/8" x 1" Carriage bolt - 1200, 1400 35 - 12 3/8" x 1" Carriage bolt - 1600 35 - 14 3/8" x 1" Carriage bolt - 1800 36 - 18 3/8" Whiz nut - 1000 36 - 20 3/8" Whiz nut- 1200, 1400 36 - 26 3/8" Whiz nut- 1600 36 - 28 3/8" Whiz nut- 1800 37 - 6 3/8" x 1" UNC Whiz bolt 38 - 2 1/4" x 3/4" Woodruff key 39 1445 1 Truss cable - 1600 39 1446 1 Truss cable- 1800 40 1443 2 Truss riser- 1600, 1800 41 3101 1 Truss riser brace - 1600, 1800 42 1435 2 Truss tension bracket - 1600, 1800 43 - 4 1/2" UNC nut 44 1447 2 1/2" x 6" UNC eyebolt 45 2433 2 5/16" Cable clamp - 1600, 1800 46 - 2 1/4" x 5/8" Carriage Bolt 47 - 4 1/4" UNC Whiz nut 48 - 1 1/4" Wing Nut 49 - 2 7/16" x 1" UNC Bolt c/w nut- 1600, 1800 50 - 4 3/8" x 3/4" Carriage bolt -1000, 1200, 1400 50 - 8 3/8" x 3/4" Carriage bolt - 1600, 1800

- 1956 - Decal "SAKUNDIAK" - 1977 - Decal "HD8-1000" - 1509 - Decal "HD8-1200"

- 1510 - Decal "HD8-1400" - 1511 - Decal "HD8-1600" - 1512 - Decal "HD8-1800" - 1197 - Auger flight 1-1/2" I. D. (per foot) - 1448 - Cupped flight 1-1/2" I.D. (per 2 feet)

- 1198 - Auger tube 8" O.D. (per foot) - 1644 - Drive shaft tube 1-3/8" O.D. (per foot) - 1645 - Flight shaft tube 1-1/2" O.D. (per foot)

- 1075 - Sakundiak red paint

- 2589 - Sakundiak grey paint

- 2949 - Sakundiak red spray bomb paint

- 2950 - Sakundiak grey spray bomb paint

25 HD8BD.25.00

Page 27: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ~------------------------------------SAKUNDIAK------------------------------------~ ~

21

REF NO. HOB

1 1212 2 1213 3 1456 4 1214 5 2504

6-7-8 9 1458

10 1459 11 1460 12 1347 13 1348 14 1349 15 1462

16-17 18

19-20 21

P.T.O. ATTACHMENT 2

11

14

Note: 6" Pulley supplied with P.T.O. attachement, is to be assembled on the gear box. 11 1/2" Pulley supplied with auger is assembled on the P.T.O.

BELT DRIVE DESCRIPTION

1 PTO attachment base 2 Bearing and casting complete

Bearing - insert only 1 Drive shaft 1 6" Double groove V-pulley, 1 1/4" bore 4 1/2" x 1 3/4" UNC Bolt, nut, lockwasher 1 Drive shaft guard

PTO splined stub Mounting bracket- guard PTO guard - back PTO guard -front

1 PTO spline guard 1 Mounting bracket- guard 4 5/16" UNC Nut, lock washer 4 5/16" x 1" Carriage bolt 8 1/4" x 1/2" UNC whiz bolt, nut 2 1/4" x 1" Woodruff key

~------~------------_.---------~--------------------------------------------------------26 HDBBD.26.00

Page 28: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ~------------------------------------SAKUNDIAK------------------------------------~ ~

PTO SHAFT

WEASLER 90" REF NO. HD8 DESCRIPTION

1 2004 1 Quick disconnect yoke 2 2005 1 Yoke repair kit 3 1996 1 Yoke and male shaft 4 1999 1 Outer PTO shield 5 1274 2 Cross and bearing kit 6 2003 1 Yoke and female tube 7 1998 2 Nylon bearing 8 2002 1 Shield centralizer 9 2001 1 Inner PTO shield 10 1988 1 Yoke repair kit- shear end 11 2008 2 Snap ring 12 1987 1 -----.. Quick disconnect shear yoke 13 2421 Safety decal 14 2423 Safety decal 15 1/4" x 1" Roll pin 16 2429 5/16" x 5/8" UNC Gr.2 bolt 17 2430 5/16" Nut

2036 Complete PTO shaft (#1140-90)

27--~--------._------~--------------------------------------~ HD8B0.27.00

Page 29: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ~------------------------------------SAKUNOIAK------------------------------------~ ~

FULTON K2550 BRAKE WINCH

BELT DRIVE REF NO. HDS DESCRIPTION

1 1672 Cable clamp 2 1711 1 Handle 3 1712 1 Pawl & spring 4 3142 1 Shaft brake disc 5 1934 1 Spacer 6 1937 3 Bushing 7 1939 Bushing 8 1943 Spring pin 9 1944 1 Output shaft

10 1946 1 Ratchet gear 11 1947 1 Pinion & disc 12 1948 2 Friction disc 13 2948 1 Input shaft 14 1 Drum bolt 15 1 Drum lock nut 16 1 Drum spacer 17 1 Drum assembly 18 1 Frame lock nut 19 2 Frame spacer 20 1 Frame bolt 21 1 Frame 22 1 Washer (input) 23 1 Washer (output) 24 2 Handle lock nut 25 1 Woodruff key 26 1 Gear 27 1 E-clip

1681 Complete winch assembly

28 HDBBD.28.00

Page 30: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

Index Part Ref Page Part Ref Page Part Ref Page 1004 3 21 1397 4 24 1999 4 27 1005 4 5 9 27 1006 5 6 8 27 1007 6 7 6 27 1008 8 8 24 2004 1 27 1009 7 18 2005 2 27 1010 23 9 24 2008 11 27 1011 9 31 25 2018 15 20 1012 21 32 25 2023 10 20 1016 12 13 24 2024 10 20 1017 17 14 24 2025 10 20 1017 14 24 2028 7 20 1044 15 24 2032 4 17 1045 11 15 24 2036 27 1060 34 15 24 2342 7 17 1060 34 18 2345 24 1071 23 18 2354 20 1072 23 18 2355 20 1075 18 2356 20 1083 21 24 2357 20 1084 3 22 24 2358 20 1085 4 23 24 1 1086 .5 23 24 2 1087 6 42 25 2 1088 7 24 24 2367 2 1089 8 27 24 2368 2 1090 9 40 25 2369 2 1091 10 39 25 2372 7 1092 11 39 25 2373 7 1093 13 44 25 2375 14 1095 15 25 2421 13 1101 2 3 22 2423 14 1106 5 7 22 2429 16 1107 6 7 22 2430 17 1113 17 7 22 45 1114 8 7 22 2 1115 9 3 7 1133

.. 9 22 ~ :t~

1181 3 10 23 1195 16 11 18 1197 15 26 1198 13 1199 12 15 1202 6 12 1204 14 16 1207 21

1213 2 1214 4 1223 1 3 1274 5 16 1335 17 1 28 1339 20 6 20 1340 19 28 1347 12 33 25 1348 13 2 28 1349 14 3 28 1363 10 26 21 1364 11 14 1365 9 1366 19 1367 5 1378 6

7

1392 24 1977 25 1393 2 24 1987 12 27 1394 2 24 1988 10 27 1395 2 24 1996 3 27 1396 2 24 1998 7 27

29 HD8BD.29.02

Page 31: SAKUNDIAK---- - Shortline Ag, Inc.shortlineag.com/HD8 Manual.pdf · sakundiak----.... assembly instructions operator's manual parts list hds belt drive auger model no. hob-100080

~ ------------------ SAKUNDIAK ------------------~

Limited Warranty Statement

Sakundiak Equipment Ltd. warrants each new Sakundiak Equipment Ltd. product to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed twelve (12) consecutive months, or forty-five (45) days in the case of commercial use, from the date of delivery of the new Sakundiak Equipment Ltd. product to the original purchaser.

Genuine Sakundiak Equipment Ltd. replacement parts and components will be warranted for thirty (30) days from date of purchase, or the remainder of the original equipment warranty period, whichever is longer. Under no circumstances will Sakundiak Equipment Ltd. cover any merchandise or components thereof, which, in the opinion of Sakundiak Equipment Ltd. , has been subjected to misuse, unauthorized modifications, alteration, an accident or if repairs have been made with parts other than those obtainable through Sakundiak Equipment Ltd.

Sakundiak Equipment Ltd. in no way warrants engines, batteries, tires or other trade accessories since these items are warranted separately by their respective manufacturer. Our obligation under this warranty shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in our judgment, shall show evidence of such defect, provided further that such part shall be returned within thirty (30) days from date of failure to Sakundiak Equipment Ltd. , routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

This warranty shall not be interpreted to render Sakundiak Equipment Ltd. liable for injury or damages of any kind or nature to person or property. This warranty does not extend to the loss of crops, loss because of delay in harvesting, or any expense or loss incurred for labor, substitute machinery, rental or for any other reason. Except as set forth above, Sakundiak Equipment Ltd. shall have no obligation or liability of any kind on account of any of its equipment and shall not be liable for special or consequential damages.

Sakundiak Equipment Ltd. makes no other warranty, expressed or implied, and, specifically, Sakundiak Equipment Ltd. disclaims any implied warranty or merchantability or fitness for a particular purpose. Some states or provinces do not permit limitations or exclusions of implied warranties or incidental or consequential damages, so the limitations or exclusion in this warranty may not apply.

This warranty is subject to any existing conditions of supply which may directly affect our ability to obtain materials or manufacture replacement parts. Sakundiak Equipment Ltd. reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. No one is authorized to alter, modify or enlarge this warranty nor the exclusion, limitations and reservations.

'-------------------------------------------------------30 HD7BD.30.01