sanyo - avm 1901 service manual
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ASFILE NO.
SERVICE MANUAL Remote Control ColorTelevision
AVM-1901S (U.S.A.)(CANADA)
ORIGINAL VERSION
Chassis No. G6V-1901S0
NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in theService Manual.
If the Original VersionService Manual ChassisNo. does not match theunit’s, additional ServiceLiterature is required. Youmust refer to “Notices” to theOriginal Service Manualprior to servicing the unit.
ContentsSafety Instructions . . . . . . . . . . . . . . . . . . . . . . . 2Service Adjustments. . . . . . . . . . . . . . . . . . . 3 - 7Purity and Convergence Adjustments . . . . . 8 - 9Service Hints . . . . . . . . . . . . . . . . . . . . . . . . . . 10Mechanical Disassemblies. . . . . . . . . . . . . . . . 11Chassis Electrical Parts List . . . . . . . . . . . 12 - 17Cabinet Parts List . . . . . . . . . . . . . . . . . . . . . . 18Component and Test Point Locations. . . . 19 - 21Schematic Diagrams . . . . . . . . . . . . . . . . 25 - 32Block Diagram . . . . . . . . . . . . . . . . . . . . . 26 - 27Voltage Charts . . . . . . . . . . . . . . . . . . . . . 26 - 27Waveforms. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
SpecificationsPower Rating . . . . . . . . . . . . . . . . . . . . . . 120V, 60Hz
68W (Avg), 1.4A (Max)Antenna Input Impedance . . . . . . . . . . . . . . . . . . 75Ω
UHF/VHF/CATVReceiving Channel . . . . . . . . . . . . . . . . . 2 - 13 (VHF),
14 - 69 (UHF),01, 14-94, 95-125 (CATV)
Remote Ready . . . . . . . . . . . 23 Key Remote ControlSound Output . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 WIntermediate Frequency
Picture IF Carrier . . . . . . . . . . . . . . . . . . 45.75MHzSound IF Carrier . . . . . . . . . . . . . . . . . . . 41.25MHzColor Sub Carrier . . . . . . . . . . . . . . . . . . 42.17MHz
Picture Tube . . . . . . . . . . . A48AAB37X/A48AGD12XSemiconductors
Integrated Circuits. . . . . . . . . . . . . . . . . . . . . . . . . 7Transistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Except within Tuner and RC Pre-Amp.Cabinet Dimensions
Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 488mmHeight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452mmDepth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467mm
REFERENCE No. SM5110190AVM-1901S, G6VMM, PRODUCT CODE 111340691
AS
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SAFETY PRECAUTIONSWARNING: The chassis of this receiver has a floating groundwith the potential of one half the AC line voltage in respect toearth ground. Service should not be attempted by anyone notfamiliar with the precautions necessary when working on thistype of equipment. The following precautions must be observed:
1. An isolation transformer must be connected in the power linebetween the receiver and the AC line before any service isperformed on the receiver.
2. Comply with all caution and safety-related notes provided onthe side of the cabinet, inside the cabinet, on the chassis, andthe picture tube.
3. When replacing a chassis in the cabinet, always be certainthat all the protective devices are installed properly, such ascontrol knobs, adjustment covers, shields and barriers.
DO NOT OPERATE THIS TELEVISION RECEIVER WITHOUT THE PROTECTIVE SHIELD IN POSITION ANDPROPERLY SECURED.
4. Before replacing the back cover of the set, thoroughly inspectthe inside of the cabinet to see that no stray parts or toolshave been left inside.Before returning any television to the customer, the service technician must perform the following safety checksto be sure that the unit is completely safe to operate withoutdanger of electrical shock.
ANTENNA COLD CHECKRemove AC plug from the 120 VAC outlet and place a jumperacross the two blades. Connect one lead of an ohmmeter to thejumpered AC plug, and touch the other lead to each exposedantenna terminal (UHF and VHF antenna terminals). The resis-tance must measure between 1M ohm and 5.2M ohm. Anyresistance value below or above this range indicates an abnor-mality which requires corrective action.
LEAKAGE CURRENT CHECKPlug the AC line cord directly into a 120 VAC outlet. (Do not usean isolation transformer for this check.) Use an AC voltmeter,that has 5000 ohms per volt or more sensitivity. Connect a 1500ohm 10 watt resistor, paralleled by a 0.15 µF 150 VAC capacitor,between a known good earth ground (water pipe, conduit, etc.)and all exposed metal parts of the cabinet (antennas, handlebracket, metal cabinet, screw heads, metal overlays, controlshafts, etc.). Measure the AC voltage across the 1500 ohmresistor. The AC voltage should not exceed 750 mV. A readingexceeding 750 mV indicates that a dangerous potential exists.The fault must be located and corrected. Repeat the above testwith the receiver power plug reversed.
NEVER RETURN A RECEIVER TO THE CUSTOMER WITHOUT TAKING THE NECESSARY CORRECTIVEACTION.
X-RADIATION PRECAUTIONThe primary source of X-RADIATION in solid-state receivers is thepicture tube. The picture tube is specially constructed to limit X-Rayemission. For continued X-RADIATION protection, the replacementtube must be the same type as the original (including the suffix let-ter in the part numbers). Excessive high voltage may producepotentially hazardous X-RADIATION. To avoid such hazards, thehigh voltage must be maintained within specific limits. Refer to the X-RADIATION WARNING NOTE on the CHASSIS SCHEMATIC inthis service manual for specific high voltage limits. If the high volt-age exceeds specified limits, check the components specified onthe chassis schematic diagram and take the necessary correctiveaction. Carefully follow the instructions for the +B Voltage Checkand the High Voltage Check to maintain the high voltage within thespecified limits.
HIGH VOLTAGE HOLD-DOWN TESTTo prevent X-RADIATION from the picture tube due to excessivehigh voltage, a HOLD-DOWN circuit is provided in the high volt-age circuit. Every time the receiver is serviced, the high voltageHOLD-DOWN circuit must be tested for proper operation. Referto the HIGH VOLTAGE HOLD-DOWN TEST in service adjust-ments.
PRODUCT SAFETY NOTICEWhen replacing components in a receiver, always keep in mindthe necessary product safety precautions. Pay special attentionto the replacement of components marked with a star ( ) in theparts list and in the schematic diagrams. To ensure safe productoperation, it is necessary to replace those components with theexact same PARTS.
SAFETY INSTRUCTIONS
0.15 µF 150V AC
1500 ohm10 watt
Good earth groundsuch as a water pipe,conduit, etc.
AC OUTLET
TELEVISIONRECEIVER
READING SHOULD NOT EXCEED 750 mV.AC VOLTMETER
(5000 ohms per volt or more sensitivity)
To be touched to all of exposed metal parts.Voltmeter Hook-up for Leakage Current Check.
GENERALThis set has an On-screen Service Menu system included in the CPU that allows remote operation for most of the service adjustments.
ON-SCREEN SERVICE MENU SYSTEM1. Enter the Service Menu:
• While pressing the MENU key, reconnect the AC power cord. The Service Menu Display will now appear. (See Figure 1 below.)
2. Service Adjustments:• Press the or key to select the desired service menu you want to adjust. (See page 4 for On-screen Service Menu.)
• Use the + or – key to adjust the data.
3. Exit from the Service Menu:• Press the MENU key to turn off the Service Menu display.
SERVICE ADJUSTMENTS
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IC802 (EEPROM) REPLACEMENTWhen IC802 (EEPROM) is replaced, IC801 (CPU) will automatically write the initial reference data into IC802 for basic TV opera-tion. However, the bus data should be checked and some bus data should be set up before attempting the service adjustments. (See pages 4 – 5 for detailed information.)
INITIAL BUS DATA SETUPNote: When IC802 (EEPROM) is replaced, the Service Menu No. 007 VLN (V Linearity), No. 010 VSC (V S-Correction), No. 021 SBI
(Sub-Bias), No. 023 POS (Pre/Over-Shoot), No. 028 PRE (Pre-Shoot Width), No. 037 AF (AutoFlesh), No. 041 RYA (R-Y/B-YAngle) and No. 055 STI (Sub-Tint) should be set up for proper TV operation before attempting the service adjustments.
1. Disconnect the AC power cord (AC 120V line).2. While pressing the MENU key, reconnect the AC power cord. The Service Menu display will now appear.3. Select No. 007 VLN (V Linearity) with or key. Adjust the data with + or – key for 16.4. Select No. 010 VSC (V S-Correction) with or key. Adjust the data with + or – key for 7.5. Select No. 021 SBI (Sub-Bias) with or key. Adjust the data with + or – key for 60.6. Select No. 023 POS (Pre/Over-Shoot) with or key. Adjust the data with + or – key for 1.7. Select No. 028 PRE (Pre-Shoot Width) with or key. Adjust the data with + or – key for 3.8. Select No. 037 AF (AutoFlesh) with or key. Adjust the data with + or – key for 1.9. Select No. 041 RYA (R-Y/B-Y Angle) with or key. Adjust the data with + or – key for 2.
10. Select No. 055 STI (Sub-Tint) with or key. Adjust the data with + or – key for 18.11. Press the MENU key to turn off the Service Menu display.
No. DataXXX XXX XXX XXXXXXXX
DECIMAL DATA(ZERO SUPPRESSED)
Figure 1. Service Menu Display
No. 001-046, 053-057, 59, 63, 74-146
TITLE BINARY DATA(8 bit)
No. Data72 DRV R XXX B XXX
No. 072
TITLE
OR
DECIMAL DATA(ZERO SUPPRESSED)
DECIMAL DATA(ZERO SUPPRESSED)
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Table 1. ON-SCREEN SERVICE MENUWhen IC802 (EEPROM) is replaced, check the bus data to confirm they are the same as below. The shaded menu should be checkedand be set up or readjusted according to the procedures described in the following pages. Initial Setup Data marked with an * shouldbe changed from Initial Reference Data. (See page 3 for Initial Bus Data Setup.)
No. TITLE INITIAL REFERENCE INITIAL SETUP RANGE OF DATA FUNCTIONDATA DATA
001 HFR 30 30 0~63 Align Horizontal Frequency002 AFC 0 0 0, 1 Select Horizontal First Loop Gain & H-Sync Gating On/Off003 HP 13 13 0~31 Align Sync to Flyback Phase (Horizontal Phase)004 VS 50 50 0~127 Align Vertical Amplitude (Vertical Size)005 VPO 5 5 0~63 Align Vertical DC Bias (Vertical Position)006 VSP 0 0 0, 1 Select Vertical Sync Separation Sensitivity007 VLN 19 16* 0~31 Align Vertical Linearity008 CRS 0 0 0~3 Service Test Mode (Normal/Black/White/Cross)009 GRY 1 1 0, 1 OSD Gray Tone Enable010 VSC 8 7* 0~31 Align Vertical S-Correction011 HBR 3 3 0~7 H-Blanking Control for Right Side Edge on Screen012 HBL 4 4 0~7 H-Blanking Control for Left Side Edge on Screen013 CDM 0 0 0, 1 Select Count Down Mode014 VC 7 7 0~7 Align Vertical Size Compensation015 RB 0 0 0~255 Align Red OUT DC Level (Red Bias)016 GB 0 0 0~255 Align Green OUT DC Level (Green Bias)017 BB 0 0 0~255 Align Blue OUT DC Level (Blue Bias)018 RD 64 64 0~127 Align Red OUT AC Level (Red Drive)019 GD 8 8 0~15 Align Green OUT AC Level (Green Drive)020 BD 64 64 0~127 Align Blue OUT AC Level (Blue Drive)021 SBI 64 60* 0~127 Align Common RGB DC Level (Sub-Bias)022 OSD 2 2 0~3 Align OSD AC Level023 POS 0 1* 0, 1 Select Control for Pre/Over-Shoot Adjustment024 FLS 1 1 0~7 Select Y/C Filter Mode025 CKO 3 3 0~7 Select Color Killer Operational Point026 GYA 0 0 0, 1 Select G-Y Angle027 CRG 2 2 0~3 Select Coring Gain (w/Defeat)028 PRE 1 3* 0~3 Select Pre-Shoot Width029 WP 1 1 0~3 Select White Peak Limitter Operating Point030 FSW 0 0 0, 1 Enable RGB Blanking or FBP031 VBL 0 0 0, 1 Select Vertical Blanking Period032 BSG 1 1 0~3 Select Black Stretch Gain033 BSS 1 1 0~3 Select Black Stretch Start Point (w/Defeat)034 DCR 1 1 0~3 Select Luma DC Restoration035 YGM 1 1 0~3 Select Y Gamma Start Point036 CBP 0 0 0, 1 Select Chroma BPF Bypass037 AF 0 1* 0, 1 Enable AutoFlesh Function038 BAT 4 4 0~7 Align Brightness ABL Threshold039 MSD 0 0 0, 1 Disable Brightness Mid Stop040 ABL 0 0 0, 1 Disable Brightness ABL041 RYA 4 2* 0~15 R-Y/B-Y Angle042 RAD 15 15 0~63 Align RF AGC Threshold (RF-AGC Delay)043 IAS 0 0 0, 1 Disable IF and RF AGC (IF AGC Switch)044 FMM 0 0 0, 1 Disable FM Outputs (FM Mute)045 FL 15 15 0~31 Align WBA Output Level (FM Level)046 VL 4 4 0~7 Align IF Video Level053 SB 32 32 0~63 Align Sub-Brightness054 SCO 10 10 0~31 Align Sub-Color055 STI 22 18* 0~31 Align Sub-Tint056 SSH 18 18 0~15 Align Sub-Sharpness057 OPT 0 0 0~255 Option (Program Codes) (See Note 1 page 5.)059 HR 13 13 0~31 Align OSD H-Position063 SBO 5 5 0~255 Sub-Bright Offset
072 DRV 0~127 Red Drive Adjustment (See Note 2 page 5.) 0~127 Blue Drive Adjustment (See Note 2 page 5.)
– 0 0 0~255 Red Bias Adjustment (See Note 3 page 5.)073 – 0 0 0~255 Green Bias Adjustment (See Note 3 page 5.)
– 0 0 0~255 Blue Bias Adjustment (See Note 3 page 5.)074 R00 0 0 0~255 N/A↓ ↓ ↓ ↓ ↓ ↓
146 R48 0 0 0~255 N/A
SERVICE ADJUSTMENTS (Continued)
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PROGRAM CODESThe microprocessor used in this model is a multi-purpose typeand is used in several different models. To ensure proper operation and the correct features for your particular model, theProgram Codes must be correct.
Note 1. Option Data 1 (No. 057 OPT) should be decimal 0(00000000 binary). See page 3 INITIAL DATA SETUP for setup procedure. If this program code is wrong the TV will notoperate properly.
Note 2. Red/Blue Drive Adjustments in Service Menu No.072 DRV: Adjust Red and Blue Drive Levels alternately with 1,3, 7, and 9 keys on the remote control. (See figure 2.) The DriveLevel adjustment data will be written in the Service Menu No.018 and 020 automatically.
1 2 3
4 5 6
7 98
RB(–) RB(+)
BB(–) BB(+)
(N/A)
GB(–) (N/A) GB(+)
(N/A)
FOR RED BIAS ADJUSTMENT
FOR BLUE BIAS ADJUSTMENT
FOR GREEN BIAS ADJUSTMENT
Figure 2.
Figure 3.
1 2 3
4 5 6
7 98
RD(–) RD(+)
BD(–) BD(+)
(N/A)
(N/A) (N/A) (N/A)
(N/A)
FOR RED DRIVE ADJUSTMENT
FOR BLUE DRIVE ADJUSTMENTBIT FUNCTION DATA
0 1
0 TV/HOTEL TV HOTEL
1 NOT USED N/A
2 NOT USED N/A
3 NOT USED N/A
4 NOT USED N/A
5 NOT USED N/A
6 NOT USED N/A
7 NOT USED N/A
Note 3. Red/Green/Blue Bias Adjustments in Service MenuNo. 073: Adjust each Bias Level with 1, 3, 4, 6, 7, or 9 key onthe remote control. (See figure 3.) The Bias Level adjustmentdata will be written in the Service Menu No. 015 ~ 017 automatically.
SERVICE ADJUSTMENTS (Continued)
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ANTENNA CONNECTIONSThis receiver is designed for UHF/VHF reception. A 75 ohm terminal is provided for UHF and VHF receptions. When connecting a CATV antenna system, connect the 75 ohm coaxial cable directly to the 75 ohm terminal. For 300 ohm VHFantenna, use an adapter (not included with the TV set).
CIRCUIT PROTECTIONFuse F601 (4A) is included in the AC line. This fuse must bereplaced with the proper fuse (see Parts List).
+B VOLTAGE CHECKConnect Voltmeter + lead to TJ1 135V and – lead to ground(TE7). Connect receiver to AC 120V line. Tune receiver to anactive channel. Set the picture controls to the Auto levels.Voltage must measure between +133.0V and 136.1V. If thevoltage is out of this range, the power circuit must be checked.No +B adjustment is provided on this chassis.
HORIZONTAL CENTERING ADJUSTMENT1. Tune receiver to an active channel.2. Check that picture is in the horizontal center of TV screen.
If picture is not centered horizontally, perform steps 3 ~ 6.3. Turn off the receiver and disconnect the AC power cord
(120V AC line).4. While pressing the MENU key, reconnect the AC power cord.
The Service Menu display will now appear.5. Select No. 003 HP (Horizontal Phase) with or key.6. Adjust the data with + or – key for proper horizontal center.
To turn off the Service Menu display, press the MENU key.
VERTICAL SIZE ADJUSTMENT1. Tune receiver to an active channel.2. Check the vertical size of the picture. If the vertical size is too
large or small, perform steps 3 ~ 6.3. Turn off the receiver and disconnect the AC power cord
(120V AC line).4. While pressing the MENU key, reconnect the AC power cord.
The Service Menu display will now appear.5. Select No. 004 VS (Vertical Size) with or key.6. Adjust the data with + or – key for full scan. To turn off the
Service Menu display, press the MENU key.
VERTICAL CENTERING ADJUSTMENT1. Tune receiver to an active channel.2. Check that picture is in the vertical center of TV screen. If pic-
ture center is too low, replace resistor R513 (2.2K ohm, 1/2W)with 470 ohm, 1W resistor. If picture center is too high, connect resistor R512 (470 ohm, 1W).
GRAYSCALE ADJUSTMENT 1. Set the picture controls to the Auto levels.2. Turn off the receiver and disconnect the AC power cord
(120V AC line).3. While pressing the MENU key, reconnect the AC power
cord. The Service Menu display will now appear.4. Select No. 015 RB (Red Bias), No. 016 GB (Green Bias),
and No. 017 BB (Blue Bias) with or key and set eachdata to 0 with + or – key.
5. Select No. 018 RD (Red Drive) and No. 020 BD (Blue Drive)with or key and set each data to 64 with + or – key.
6. Set No. 019 GD (Green Drive) data to 8, No. 053 SB (Sub-Brightness) data to 32, No. 054 SCO (Sub-Color) data to10, No. 055 STI (Sub-Tint) to 18 and No. 056 SSH (Sub-Sharpness) data to 18 with or , and + or – keys.
7. Turn Screen Control (T402) to minimum (fully counterclock-wise).
8. Select the Service Menu No. 073 (Bias Adjustments) with or key.
9. Advance Screen Control (T402) clockwise to obtain just visible one color line. If line does not appear, place this control to maximum (fully clockwise).
10. Raise each Bias Level with 3, 6, and 9 keys to obtain just visible white line. (See Figure 4 below.)
11. Select the Service Menu No. 072 DRV (Drive Adjustments) with or key.
12. Adjust Red and Blue Drive Levels alternately with 1, 3, 7, or9 key to produce normal black and white picture in highlightareas. (See figure 5 below.)
13. Check for proper grayscale at all brightness levels.To turn off the Service Menu display, press the MENU key.
Note: If Grayscale Adjustment is made after picture tubereplacement, check Brightness Level Adjustment.
FOCUS ADJUSTMENTAdjust focus control (T402) for well defined scanning lines.
CAUTIONFOR CONTINUED PROTECTION AGAINST A RISKOF FIRE, REPLACE ONLY WITH THE SAME TYPE4A, 125V FUSE.ATTENTION : POUR MAINTENIR LA PROTECTIONCONTRE LES RISQUES D’ INCENDIE UTILISER UNFUSIBLE DE RECHANGE DE MEME TYPE 4A, 125V.
4A 125V
1 2 3
4 5 6
7 98
RB(–) RB(+)
BB(–) BB(+)
(N/A)
GB(–) (N/A) GB(+)
(N/A)
FOR RED BIAS ADJUSTMENT
FOR BLUE BIAS ADJUSTMENT
FOR GREEN BIAS ADJUSTMENT
Figure 4. Remote Control Number keys’ function in ServiceMenu No. 073
1 2 3
4 5 6
7 98
RD(–) RD(+)
BD(–) BD(+)
(N/A)
(N/A) (N/A) (N/A)
(N/A)
Figure 5. Remote Control Number keys’ function in Service Menu No. 072 DRV
FOR RED DRIVE ADJUSTMENT
FOR BLUE DRIVE ADJUSTMENT
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VCO ADJUSTMENTNote: VCO must be adjusted after IC101 (Signal Processor),
IC802 (EEPROM) or T151 (PLL VCO Coil) is replaced.
1. Connect digital voltmeter + lead to IC101 pin 58 (C153 (+))on main board and – lead to main board ground.
2. Tune receiver to an active channel. Set the picture controlsto Auto levels.
3. Confirm voltmeter reading of 3.6 ± 0.2 VDC.4. If the voltage is out of this range, adjust PLL VCO Coil
(T151) for 3.6 ± 0.2 VDC.5. Disconnect voltmeter from chassis.
RF-AGC ADJUSTMENT1. Tune receiver to strongest VHF station in your area.2. Set contrast and brightness controls for maximum.3. Turn off the receiver and disconnect the AC power cord
(120V AC line).4. While pressing the MENU key, reconnect the AC power
cord. The Service Menu display will now appear.5. Select No. 042 RAD (RF-AGC Delay) with or key.6. Adjust the data with + or – key in the direction which
causes snow to appear; then in the opposite direction untilthe snow just disappears.
7 . To turn off the Service Menu display, press the MENU key.
VIDEO LEVEL ADJUSTMENT1. Connect a color-bar generator to the antenna terminal.
Switch the generator to a white field (100 IRE).2. Set the picture controls to the Auto levels.3. Turn off the receiver and disconnect the AC power cord
(120V AC line).4. Connect oscilloscope + lead to terminal TP16 (C211(–)) on
main board and – lead to main board ground.5. While pressing the MENU key, reconnect the AC power
cord. The Service Menu display will now appear.6. Confirm voltage reading of 1.0 ± 0.1 Vp-p. If voltage is
within this range, Skip to Step 9. If voltage is out of thisrange, go to step 7.
7. Select No. 046 VL (IF Video Level) with or key.8. Adjust the data with + or – key for 1.0 ± 0.1 Vp-p at TP16.
To turn off the Service Menu display, press the MENU key.9. Disconnect oscilloscope from chassis.
BRIGHTNESS LEVEL ADJUSTMENTNote: Grayscale, RF-AGC, Video Level and High Voltage Check
must be adjusted before attempting Brightness LevelAdjustment.
1. Connect a color-bar generator to the antenna terminals.2. Switch the generator to the crosshatch pattern.3. Set the picture controls to the Auto levels.4. Turn off the receiver and disconnect the AC power cord
(120V AC line).5. Connect voltmeter (high impedance) + lead to terminal
TP51 and – lead to terminal TP50 on main board. Set voltmeter for 1.5V ~ 3V range.
6. While pressing the MENU key, reconnect the AC powercord. The Service Menu display will now appear.
7. Select No. 053 SB (Sub-Brightness) with or key.8. Adjust the data with + or – key for 730 mVDC.9. Press the MENU key to turn off the Service Menu display.
10. Check brightness level on every active channel, readjust(repeat steps 5 ~ 9) if necessary.
Note: Do not set to excessive brightness level, otherwise thecontrast level will be suppressed.
HIGH VOLTAGE CHECKNote: +B (+135V) Voltage Check and Grayscale Adjustment
must be completed before attempting High Voltage Check.
1. Connect high voltage voltmeter negative lead to ground,and connect + lead to anode of picture tube.
2. Tune receiver to an active channel and confirm TV is operating properly.
3. Eliminate the beam current by adjusting the contrast andbrightness controls to minimum.
4. Confirm high voltage is within 25.0 KV and 27.0 KV. If read-ing is not within range, check horizontal circuit.
No high-voltage adjustment is provided on this chassis.
HIGH VOLTAGE HOLD-DOWN TESTEvery time the receiver is serviced, the HIGH VOLTAGE HOLD-DOWN circuit must be tested for proper operation by following these steps:
1. Connect receiver to 120V AC line. Tune receiver to activechannel. Set the picture controls to the Auto levels.
2. Check that the voltage measured between TP7 and TE7(ground side) is within 16.5 VDC to 21 VDC. If the voltageis out of this range, the Hold-Down Circuit must be checked.
3. Connect a DC Voltage supply to TP7 and TE7 through a100 ohm 1/4W resistor. Adjust the DC voltage to 23 VDC.The receiver should shutdown, losing raster and sound.Then the receiver should turn off automatically. This reac-tion indicates that the Hold-Down circuit is functioningproperly. If the receiver does not shutdown, a malfunctionis indicated and its cause must be found and corrected.
4. To obtain picture again, remove the DC Supply and wait afew minutes. Now turn on the receiver.
FM LEVEL ADJUSTMENT1. Select a channel with audio of 1 KHz 100% modulation. Set
the picture controls to the Auto levels.2. Turn off the receiver and disconnect the AC power cord
(120V AC line).3. Connect oscilloscope + lead to terminal TP21 (IC101 pin
75) on main board and – lead to main board ground.4. While pressing the MENU key, reconnect the AC power
cord. The Service Menu display will now appear.5. Confirm voltage reading of 1.5 ± 0.2 Vp-p. If voltage is
within this range, Skip to Step 8. If voltage is out of thisrange, go to step 6.
6. Select No. 045 FL (FM Level) with or key.7. Adjust the data with + or – key for 1.5 ± 0.2 Vp-p at TP21.
To turn off the Service Menu display, press the MENU key.8. Disconnect oscilloscope from chassis.
— 8 —
PURITY AND CONVERGENCE ADJUSTMENTS
PURITY ADJUSTMENT1. When replacing picture tube or deflection yoke, mount
deflection yoke and purity-convergence magnets assemblyproperly. See Figure 1. Position the picture tube facing eastor west. Demagnetize the picture tube and receiver usingan external degaussing coil. Set receiver to Service MenuNo. 073 (no vertical sweep) while degaussing.
2. Place the yoke on tube neck fully against glass.3. Connect a color bar generator to the antenna terminal.
Switch the generator to a white field. Move yoke backwardon the neck until a uniform white field is obtained.
4. Allow 30 minutes warm up on a blank white field (highintensity grayscale).Note: If white field cannot be obtained, check Grayscale
Adjustments on page 6.5. Set the picture controls to the Auto levels. Select a green
raster, either with the signal generator or by adjusting thebias controls. If a signal generator is used for this step, Skipto Step 10. If the bias controls will be used, go to step 6.
6. Adjust Service Menu No. 015 RB (R-Bias), No. 016 GB (G-Bias), and No. 017 BB (B-Bias) data to 0 each.
7. Select Service Menu No. 073 (no vertical sweep).8. Adjust the screen control counterclockwise until the
horizontal scan lines is no longer visible.9. Select Service Menu No. 016 GB (G-Bias) and raise the
data to produce green raster. If retrace lines appear,reduce screen control slightly.
10. Pull yoke back on the tube neck to obtain three-color raster(blue, green and red).
11. Adjust the angle between the two purity magnet tabs to center the vertical green belt in the picture tube. Do notrotate tabs. See Figure 3.
12. Slowly slide the deflection yoke forward until a uniformgreen screen is obtained.
13. Check the purity of the red and blue screens for uniformity.Turn off other colors to check (use bias controls) or use generator. If necessary, readjust the yoke position until allscreens are pure.
14. If bias controls and screen control were used to set purity,reset Grayscale and Brightness Level. Refer to GrayscaleAdjustment on page 6 and Brightness Level Adjustment onpage 7.
15. Confirm that the yoke is not tilted. Tighten the yoke mounting screw. Adjust convergence next.
CAUTION: Purity and Convergence adjustments have been made at the factory. Readjustments should be madeonly after the picture tube or deflection yoke is replaced. Follow the steps below for the necessary readjustments.
RUBBERWEDGE
DEFLECTION YOKE
DEFLECTION YOKEMOUNTING SCREW
Figure 1. Deflection Yoke Movement
SIX-POLEMAGNET TABS
FOUR-POLEMAGNET TABS
ANGLEOF TABS
PURITYMAGNETTABS
432
1
Figure 2. Purity and Convergence Magnets
MAGNET TABS
ANGLE OF MAGNET TABS
Figure 3. Adjusting Magnet
CONVERGENCE ADJUSTMENT
CENTER CONVERGENCE ADJUSTMENT1. Connect a crosshatch generator to antenna terminals.2. Set Contrast control to low level to eliminate Blooming.
Reduce Brightness level to obtain black background if necessary.
3. Adjust the angle between the four-pole magnet tabs 1 and 2(Figure 2), and superimpose the red and blue vertical linesin the center area of the picture screen. See Figure 4.
4. Keeping the tabs at the same angle, rotate them together tosuperimpose the blue and red horizontal lines in the centerarea of the picture screen. See Figure 4.
5. Adjust the six-pole magnet tabs 3 and 4 so the convergedred/blue line is superimposed on the green line. This is thesame procedure used in Steps 3 and 4. See Figure 5.
OUTER AREA CONVERGENCE ADJUSTMENTThe outer area convergence is performed by positioning of theyoke as follows:
1. Move the top of the yoke toward or away from the picturetube. This movement will affect the vertical lines at the topand bottom and the horizontal lines at the sides. See Figure 6.
2. Check that splits at 12 O’Clock and 6 O’Clock positions areminimized, adjust yoke for best compromise. Secure withwedge at 12 O’Clock position. See Figure 1.
3. Move the side of the yoke toward or away from the picturetube to converge the horizontal lines at the top and bottomand the vertical lines at the sides. See Figure 7.
4. Check that splits at 12 O’Clock and 6 O’Clock are minimized, adjust yoke for best compromise. Secure yokeposition with the side wedges. See Figure 1.
Note: When reusing the rubber wedges, apply a small amount of silicone rubber adhesive or hot melt to eachof the wedges.
— 9 —
REDGREEN
BLUE
RED
GREEN
BLUE
Line movement when adjustingtop of yoke in and out.
BLUE
RED
Adjust four-pole tabs angle tosuperimpose blue and red verticalline.
Adjust four-pole tabs together to superimpose red and bluehorizontal line.
BLUEGREEN
RED
BLUEGREENRED
BLUEGREEN
RED
BLUEGREEN
RED
Line movement when adjustingside of yoke in and out.
BLUE / RED
GREEN
Adjust six-pole tabs angle tosuperimpose red / blue andgreen vertical line.
Adjust six-pole tabs together to superimpose red / blue andgreen horizontal line.
Figure 4. Blue an Red Line Movement Figure 6. Top of Yoke Movement
Figure 5. Blue/Red and Green Line Movement Figure 7. Side of Yoke Movement
— 10 —
SERVICE HINTS
POWER FAILURE DETECTOR
This set is equipped with a Power Failure Detector function included in the CPU which checks for an abnormal condition in the chassis power supplies, including the power supply derived from the Horizontal Output Transformer.
If, while the power is on, a failure is caused by any of the following which results in a low voltage supply, the CPU will turn the set offin 1.5 seconds to prevent unnecessary damage:
• Failure within the power supply circuits.
• A short circuit in the load side from the supply.
• Stoppage of the Horizontal Output Oscillator caused by the X-Radiation protection Hold-Down Circuit.
If, while the power is off, the power is switched on and any of these failures remains uncorrected, the CPU will shut off the power within 3 seconds.
Check the following if the set is turned off by the power failure detector.
1. Disconnect the AC power cord (120V AC line) for at least 10 seconds.2. Connect a DC Voltmeter to the following TEST POINTS.
3. Press the power key and check for the proper voltage supplies.4. If any of these voltages is low, the power failure detector should turn the set off within 3 seconds.5. Check all circuits listed above.
Note: This set is equipped with a Power Surge Protection feature included in the CPU. If power failure occurs three times within 15minutes, the CPU will automatically stop functioning to help prevent secondary damage. (TV will not turn on by pressing thepower key.) To reset the operating programs within the CPU, disconnect the AC power cord for at least 10 seconds.
TJ5 9VTJ6 5VD429 Cathode 10VD802 Cathode 15V
MECHANICAL DISASSEMBLIES
CABINET BACK REMOVAL1. Refer to Figure 1, remove 4 screws.2. Pull off cabinet back and remove.
— 11 —
CHASSIS REMOVAL1. Remove cabinet back.2. Discharge the picture tube anode (2nd anode lead) to the
dag coating (picture tube grounding lead).3. Disconnect Degaussing coil socket (KD), Picture tube sock-
et, Deflection yoke connector (KX), Speaker connector(KSP), picture tube ground leads, and 2nd anode lead.
4. Remove chassis completely by sliding it straight back.
PICTURE TUBE REMOVAL
CAUTION: Do not disturb the deflection yoke or magnetassembly on the picture tube neck. Care must be taken tokeep these assemblies intact, unless picture tube is beingreplaced. Discharge the picture tube to the coating before handling the tube.
1. Remove chassis, referring to Chassis Removal instructions.2. Place cabinet’s front face down on a soft surface.3. Remove the screw on each corner of the picture tube and
GENTLY lift the picture tube out of the cabinet.4. Install a replacement picture tube in reverse order. Properly
install the degaussing coil and picture tube grounding lead onthe picture tube. See Figure 2.
Note: If Picture Tube is being replaced, mount the Degaussing Coilproperly on the tube. See Figure 2.
DEGAUSSINGCOIL
DEGAUSSINGCOIL HOLDER
PICTURE-TUBEGROUNDING LEAD
TO PICTURE TUBESOCKET BOARDGROUND
DEGAUSSING COIL SOCKET
DEGAUSSINGCOIL HOLDER
TO MAIN BOARDGROUND
Figure 2. Picture Tube Removal
Figure 1. Cabinet Back Removal
— 12 —
CHASSIS ELECTRICAL PARTS LIST
CAPACITORSNOTES:Read description of the Capacitor as follows:
(Example)CERAMIC 100P K 50V
Rated VoltageTolerance Symbols:less than 10PFA . .Not specifiedB . .±0.1PF C . .±0.25PFD . .±0.5PF F . .±1PFG . .±2PF R . .+0.25 - 0PFS . .+0 - 0.25PF E . .+0 - 1PFmore than 10PFA . .Not specifiedB . .±0.1% C . .±0.25%D . .±0.5% F . .±1%G . .±2% H . .±3%J . .±5% K . .±10%L . .±15% M . .±20%N . .±30% P . .+100 - 0%Q . .+30 - 10% T . .+50 - 10%U . .+75 - 10% V . .+20 - 10%W .+100 - 10% X . .+40 - 20%Y . .+150 - 10% Z . .+80 - 20%
Rated Value: P...Pico Farad U...Micro FaradMaterial:CERAMIC . . . . . .CeramicMT-PAPER . . . . .Metalized PaperPOLYESTER . . .PolyesterMT-POLYEST . . .Metalized PolyesterPOLYPRO . . . . .PolypropyleneMT-POLYPRO . .Metalized PolypropyleneCOMPO-FILM . .Composite FilmMT-COMPO . . . .Metalized CompositeSTYRENE . . . . .StyreneTA-SOLID . . . . . .Tantalum SolidAL-SOLID . . . . . .Aluminum SolidELECT . . . . . . . .ElectrolyticNP-ELECT . . . . .Non-Polarized ElectrolyticOS-SOLID . . . . .Aluminum Solid with Organic
Semiconductive Electrolytic
C001 403 047 8402 ELECT 0.1U M 50V C002 403 224 5804 CERAMIC 2200P K 50V C004 403 039 6508 ELECT 100U M 10V C006 403 044 1703 ELECT 470U M 16V C007 403 067 5603 MT-COMPO 0.1U J 50V
403 166 6808 MT-POLYEST 0.1U J 63V C008 403 043 6006 ELECT 330U M 16V C101 403 038 6301 ELECT 220U M 6.3V C103 403 224 6108 CERAMIC 0.01U K 50V C106 403 050 6600 ELECT 3.3U M 50V C131 403 049 0008 ELECT 1U M 50V C132 403 224 6108 CERAMIC 0.01U K 50V C133 403 224 6108 CERAMIC 0.01U K 50V C134 403 224 5705 CERAMIC 1000P K 50V C137 403 364 7508 CERAMIC 10P J 50V C141 403 224 6108 CERAMIC 0.01U K 50V C142 403 343 4603 CERAMIC 0.022U K 50V C143 403 224 6108 CERAMIC 0.01U K 50V C146 403 224 6108 CERAMIC 0.01U K 50V C147 403 038 1603 ELECT 100U M 6.3V C151 403 048 6308 ELECT 0.47U M 50V C153 403 048 6308 ELECT 0.47U M 50V C161 403 357 9601 CERAMIC 0.1U Z 50V C211 403 051 0607 ELECT 4.7U M 50V C212 403 049 9803 ELECT 2.2U M 50V C221 403 224 6108 CERAMIC 0.01U K 50V C252 403 062 0504 POLYESTER 0.047U K 50V
403 312 2203 POLYESTER 0.047U K 50V C253 403 048 6308 ELECT 0.47U M 50V C256 403 049 0008 ELECT 1U M 50V C257 403 224 6108 CERAMIC 0.01U K 50V C258 403 043 9106 ELECT 47U M 16V C272 403 050 6600 ELECT 3.3U M 50V C284 403 041 8804 ELECT 10U M 16V C285 403 224 6108 CERAMIC 0.01U K 50V C401 403 043 0202 ELECT 220U M 16V
CAUTION: To Protect against electrical shock and for continued product safety, refer to SAFETY PRECAUTIONS, X-RADIATION PRECAUTIONS, HIGH VOLTAGE HOLD-DOWN TEST, and PRODUCT SAFETY NOTICE on Page 2.
Notes: Parts having Location Number are located on the following boards.Numbers under 700 Series . . . . . . . . . . . . . . . . . . . . . .On the Main Board.Numbers 700 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . .On the Picture Tube Socket Board.Numbers 800 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . .On the Main BoardNumbers 900 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . .Out of Board.Numbers 1900 series . . . . . . . . . . . . . . . . . . . . . . . . . . .On the Main Board
PRODUCT SAFETY NOTICEPRODUCT SAFETY SHOULD BE CONSIDERED WHEN A REPLACEMENT IS MADE IN ANY AREA OF A RECEIVER.COMPONENTS INDICATED BY A STAR ( ) IN THIS PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN BE OF SPECIAL SIGNIFICANCE. IT IS PARTICULARLY RECOMMENDEDTHAT ONLY PARTS DESIGNATED ON THE FOLLOWING PARTS LIST BE USED FOR COMPONENT REPLACEMENTDESIGNATED BY A STAR. NO DEVIATIONS FROM RESISTANCE, WATTAGE, AND VOLTAGE RATINGS MAY BEMADE FOR REPLACEMENT ITEMS DESIGNATED BY A STAR.
SchematicLocation
Part No. Description SchematicLocation
Part No. Description
Note: Schematic part location numbers may not always match with the part descriptions.The part descriptions are correct and should be used.
— 13 —
C402 403 224 6108 CERAMIC 0.01U K 50V C403 403 063 0206 POLYESTER 6800P K 50V
403 312 2807 POLYESTER 6800P K 50V C405 403 086 2607 NP-ELECT 1U M 50V C406 403 076 0200 CERAMIC 220P K 500V C407 403 076 3607 CERAMIC 470P K 500V C408 403 076 3102 CERAMIC 3900P K 500V
C411 403 353 4303 MT-POLYPRO 7100P H 1.5K 404 077 4303 MT-POLYPRO 7100P H 1.5K
C417 403 346 7304 MT-POLYPRO 0.36U J 250V 404 081 2906 MT-POLYPRO 0.36U M 200V
C421 403 038 6301 ELECT 220U M 6.3V C426 403 224 6108 CERAMIC 0.01U K 50V C441 403 224 6108 CERAMIC 0.01U K 50V C482 403 115 0802 ELECT 22U M 100V C483 404 069 2102 ELECT 47U M 160V C484 403 051 0607 ELECT 4.7U M 50V C487 403 054 1502 ELECT 470U M 35V C489 403 044 1703 ELECT 470U M 16V C491 403 041 8804 ELECT 10U M 16V C493 404 056 5307 NP-ELECT 2.2U M 100V C496 403 044 1703 ELECT 470U M 16V C497 403 038 1603 ELECT 100U M 6.3V C498 403 043 9106 ELECT 47U M 16V C501 403 049 4204 ELECT 10U M 50V C502 403 053 2104 ELECT 220U M 35V C503 403 044 6609 ELECT 10U M 25V C504 403 042 4805 ELECT 1000U M 16V C505 403 067 7805 MT-COMPO 0.47U J 50V
403 166 7706 MT-POLYEST 0.47U J 63V C506 403 059 0104 POLYESTER 0.018U K 50V
403 312 0100 POLYESTER 0.018U K 50V C508 403 028 1705 CERAMIC 56P J 50V C509 403 067 7805 MT-COMPO 0.47U J 50V
403 166 7706 MT-POLYEST 0.47U J 63V C511 403 063 2309 POLYESTER 0.068U K 50V
403 312 3002 POLYESTER 0.068U K 50V C516 403 049 0008 ELECT 1U M 50V
C601 404 066 1702 MT-POLYEST 0.1U M 275V 404 071 2107 MT-POLYEST 0.1U K 250V
C604 403 075 7101 CERAMIC 1000P K 500V C605 403 075 7101 CERAMIC 1000P K 500V
C606 404 049 4706 ELECT 330U M 200V 404 085 9000 ELECT 330U M 200V
C607 403 103 0005 ELECT 4.7U M 160V C621 403 075 7101 CERAMIC 1000P K 500V C622 403 047 5005 ELECT 470U M 25V C623 403 039 3507 ELECT 470U M 6.3V C701 403 224 5705 CERAMIC 1000P K 50V C711 403 357 9403 CERAMIC 820P J 50V C721 403 357 9403 CERAMIC 820P J 50V
C742 403 077 2807 CERAMIC 1000P Z 2K C801 403 224 6108 CERAMIC 0.01U K 50V C806 403 039 3507 ELECT 470U M 6.3V C807 403 234 9809 CERAMIC 18P J 50V C808 403 234 9809 CERAMIC 18P J 50V C811 403 235 0607 CERAMIC 100P J 50V C812 403 235 0607 CERAMIC 100P J 50V C822 403 041 8804 ELECT 10U M 16V
C831 403 049 0008 ELECT 1U M 50V C834 403 224 6108 CERAMIC 0.01U K 50V C841 403 224 6108 CERAMIC 0.01U K 50V C842 403 224 6108 CERAMIC 0.01U K 50V C843 403 224 6108 CERAMIC 0.01U K 50V C862 403 224 6108 CERAMIC 0.01U K 50V C891 403 086 2607 NP-ELECT 1U M 50V C892 403 224 5705 CERAMIC 1000P K 50V C894 403 323 3602 CERAMIC 0.047U K 50V C896 403 049 9803 ELECT 2.2U M 50V C1902 403 038 1603 ELECT 100U M 6.3V
DIODESD101 407 056 2307 ZENER DIODE RD36EB1 (36V)
407 100 0204 ZENER DIODE MTZJ36A (36V)D351 407 056 8002 ZENER DIODE RD5.1EB2 (5.1V)
407 063 8606 ZENER DIODE MTZJ5.1A (5.1V)D409 407 007 6606 DIODE ES1
407 124 5506 DIODE RMPG06G 407 124 6404 DIODE ERA18-04
D421 407 158 1307 ZENER DIODE HZ11B2L (11V) D422 407 158 1307 ZENER DIODE HZ11B2L (11V)
D428 407 054 4808 ZENER DIODE RD13EB3 (13V)407 099 3309 ZENER DIODE MTZJ13C (13V)
D429 407 013 4306 DIODE 1S2076A 407 013 7109 DIODE 1S2473 408 008 2406 DIODE 1N4148
D481 407 007 6606 DIODE ES1 407 124 5506 DIODE RMPG06G 407 124 6404 DIODE ERA18-04
D482 407 011 4407 DIODE TVR1G D483 407 007 6606 DIODE ES1
407 124 5506 DIODE RMPG06G 407 124 6404 DIODE ERA18-04
D484 407 006 4108 DIODE ERB44-04 407 007 7603 DIODE EU2
D486 407 006 4108 DIODE ERB44-04 407 007 7603 DIODE EU2
D487 407 005 8602 DIODE ERA15-02 407 011 3004 DIODE S5277B 407 088 6502 DIODE MPG06D 408 009 9404 DIODE 1N4002ID
D490 407 057 0104 ZENER DIODE RD5.6EB3 (5.6V)407 063 8903 ZENER DIODE MTZJ5.6C (5.6V)
D496 407 013 4306 DIODE 1S2076A 407 013 7109 DIODE 1S2473 408 008 2406 DIODE 1N4148
D501 407 005 8602 DIODE ERA15-02 407 011 3004 DIODE S5277B 407 088 6502 DIODE MPG06D 408 009 9404 DIODE 1N4002ID
D602 407 005 7605 DIODE EM2B 407 013 3200 DIODE 1S1887A 408 008 8606 DIODE GP15G
D603 407 005 7605 DIODE EM2B 407 013 3200 DIODE 1S1887A 408 008 8606 DIODE GP15G
SchematicLocation
Part No. Description SchematicLocation
Part No. Description
— 14 —
D604 407 005 7605 DIODE EM2B 407 013 3200 DIODE 1S1887A 408 008 8606 DIODE GP15G
D605 407 005 7605 DIODE EM2B 407 013 3200 DIODE 1S1887A 408 008 8606 DIODE GP15G
D621 407 005 8602 DIODE ERA15-02 407 011 3004 DIODE S5277B 407 088 6502 DIODE MPG06D 408 009 9404 DIODE 1N4002ID
D622 407 013 4306 DIODE 1S2076A 407 013 7109 DIODE 1S2473 408 008 2406 DIODE 1N4148
D623 407 056 8002 ZENER DIODE RD5.1EB2 (5.1V)407 056 8200 ZENER DIODE RD5.1EB3 (5.1V)407 063 8606 ZENER DIODE MTZJ5.1A (5.1V)407 099 5204 ZENER DIODE MTZJ5.1B (5.1V)
D801 407 013 4306 DIODE 1S2076A 407 013 7109 DIODE 1S2473 408 008 2406 DIODE 1N4148
D802 407 013 4306 DIODE 1S2076A 407 013 7109 DIODE 1S2473 408 008 2406 DIODE 1N4148
D831 407 222 5903 ZD UDZS3.6B-TE-17 (3.6V)D834 407 057 6304 ZENER DIODE RD7.5EB1 (7.5V)
407 057 6403 ZENER DIODE RD7.5EB2 (7.5V)407 063 9207 ZENER DIODE MTZJ7.5B (7.5V)407 099 5808 ZENER DIODE MTZJ7.5A (7.5V)
D836 407 149 0807 DIODE 1SS355-TE-17 D843 407 149 0807 DIODE 1SS355-TE-17
INTEGRATED CIRCUITSIC001 409 343 0409 IC TDA7231A
IC101 409 491 4809 IC LA76834NM-TBM IC481 409 366 7904 IC UPC78M09AHF
409 367 2809 IC BA178M09T 409 370 0007 IC MC78M09CT 409 377 5401 IC L78M09CV
IC501 409 340 1805 IC LA7840 IC601 409 047 8602 IC STR30135
IC801 410 388 1900 IC LC863428V-5V67-TLM IC802 409 333 3700 IC 24LC02B/P
409 376 1503 IC ST24C02B6 409 440 8902 IC M24C02-BN6 409 495 6908 IC CAT24WC02P 409 497 0706 IC S524C20D21-DCB0
COILS LF601 610 031 5938 LINE FILTER
610 031 6089 LINE FILTER 610 031 6096 LINE FILTER 610 031 6119 LINE FILTER 610 031 6126 LINE FILTER 610 223 1212 LINE FILTER 610 290 3027 LINE FILTER
L164 645 003 9713 INDUCTOR,15U K 645 016 2657 INDUCTOR,15U K
L401 645 017 7682 INDUCTOR,5.6U,FILTER L402 610 031 9998 PIPE CORE L403 610 031 9998 PIPE CORE L801 645 008 2894 INDUCTOR,5.6U K
645 016 3104 INDUCTOR,5.6U K L821 645 008 2894 INDUCTOR,5.6U K
645 016 3104 INDUCTOR,5.6U K L901 645 044 9123 ASSY,COIL,DEGAUSSING L902 610 238 2846 DEFLECTION YOKE
610 238 2853 DEFLECTION YOKE
TRANSISTORSQ401 405 029 6901 TR 2SC2228-E
405 040 5600 TR 2SC2228-D 405 040 6102 TR 2SC2228M
Q402 405 157 1304 TR 2SD2634-YB Q490 405 023 5009 TR 2SD400-E-MP
405 023 5306 TR 2SD400-F-MP Q621 405 011 8401 TR 2SC1740S-Q
405 011 8500 TR 2SC1740S-R 405 011 8609 TR 2SC1740S-S 405 012 2002 TR 2SC1815-GR 405 012 2101 TR 2SC1815-O 405 012 2309 TR 2SC1815-Y 405 020 7501 TR 2SC945A-PA 405 020 7709 TR 2SC945A-QA 405 020 7907 TR 2SC945A-RA 405 151 8705 TR 2SC536NG-NPA 405 157 0505 TR 2SC536NF-NPA
Q622 405 011 8401 TR 2SC1740S-Q 405 011 8500 TR 2SC1740S-R 405 011 8609 TR 2SC1740S-S 405 012 2002 TR 2SC1815-GR 405 012 2101 TR 2SC1815-O 405 012 2309 TR 2SC1815-Y 405 020 7501 TR 2SC945A-PA 405 020 7709 TR 2SC945A-QA 405 020 7907 TR 2SC945A-RA 405 151 8705 TR 2SC536NG-NPA 405 157 0505 TR 2SC536NF-NPA
Q623 405 001 7407 TR 2SA1015-O(SAN) 405 001 7605 TR 2SA1015-Y(SAN) 405 004 3109 TR 2SA564A-Q(CU) 405 004 3208 TR 2SA564A-R(CU) 405 006 1707 TR 2SA933S-Q 405 006 1806 TR 2SA933S-R 405 151 3304 TR 2SA608NF-NPA 406 000 6804 TR 2SA1015-GR(SAN)
Q701 405 041 6507 TR 2SC2621-D-RA 405 041 6705 TR 2SC2621-E-RA 405 066 4304 TR 2SC2621-C-RA 405 066 9903 TR 2SC2688(1)-K 405 067 0008 TR 2SC2688(1)-L 405 067 0107 TR 2SC2688(1)-M 406 000 3605 TR 2SC3620(LB-SAN-1)
SchematicLocation
Part No. Description SchematicLocation
Part No. Description
— 15 —
Q711 405 041 6507 TR 2SC2621-D-RA 405 041 6705 TR 2SC2621-E-RA 405 066 4304 TR 2SC2621-C-RA 405 066 9903 TR 2SC2688(1)-K 405 067 0008 TR 2SC2688(1)-L 405 067 0107 TR 2SC2688(1)-M 406 000 3605 TR 2SC3620(LB-SAN-1)
Q721 405 041 6507 TR 2SC2621-D-RA 405 041 6705 TR 2SC2621-E-RA 405 066 4304 TR 2SC2621-C-RA 405 066 9903 TR 2SC2688(1)-K 405 067 0008 TR 2SC2688(1)-L 405 067 0107 TR 2SC2688(1)-M 406 000 3605 TR 2SC3620(LB-SAN-1)
Q831 405 002 0308 TR 2SA1037K T146 R 405 002 0407 TR 2SA1037K T146 S 405 002 6706 TR 2SA1179-M6-TB 405 002 6904 TR 2SA1179-M7-TB 405 134 5905 TR 2SA1037AK-T146-R 405 147 2205 TR 2SA1037AK-S-T146 405 163 1503 TR 2SA1179N-M6-TB 405 163 2708 TR 2SA1179N-M7-TB
C136 401 150 6001 MT-GLAZE 0.000 ZA 1/10W J001 401 150 6001 MT-GLAZE 0.000 ZA 1/10W J131 401 150 6001 MT-GLAZE 0.000 ZA 1/10W J202 401 150 6001 MT-GLAZE 0.000 ZA 1/10W J256 401 150 6001 MT-GLAZE 0.000 ZA 1/10W
J257 401 150 6001 MT-GLAZE 0.000 ZA 1/10W J286 401 150 6001 MT-GLAZE 0.000 ZA 1/10W J291 401 150 6001 MT-GLAZE 0.000 ZA 1/10W J404 401 150 6001 MT-GLAZE 0.000 ZA 1/10W J622 401 150 6001 MT-GLAZE 0.000 ZA 1/10W J806 401 150 6001 MT-GLAZE 0.000 ZA 1/10W J821 401 150 6001 MT-GLAZE 0.000 ZA 1/10W R001 401 256 3607 MT-GLAZE 15K JA 1/10W R002 401 256 7308 MT-GLAZE 6.8K JA 1/10W R004 401 025 5405 CARBON 2.2 JA 1/6W R106 401 009 7005 CARBON 33K JA 1/2W R131 401 256 6004 MT-GLAZE 27K JA 1/10W R132 401 024 6700 CARBON 100 JA 1/6W R133 401 255 6401 MT-GLAZE 3K JA 1/10W R142 401 026 4605 CARBON 33K JA 1/6W R143 401 150 6209 MT-GLAZE 1K JA 1/10W R151 401 152 3206 MT-GLAZE 330 JA 1/10W R161 401 150 5806 MT-GLAZE 100K JA 1/10W R162 401 150 5806 MT-GLAZE 100K JA 1/10W R163 401 255 8702 MT-GLAZE 22 JA 1/10W R164 401 150 6209 MT-GLAZE 1K JA 1/10W R165 401 162 2701 MT-GLAZE 180 JA 1/10W R166 401 256 7506 MT-GLAZE 390 JA 1/10W R211 401 256 7100 MT-GLAZE 680K JA 1/10W R212 401 256 7100 MT-GLAZE 680K JA 1/10W R251 401 162 3005 MT-GLAZE 22K JA 1/10W R252 401 162 3005 MT-GLAZE 22K JA 1/10W R272 401 027 5502 CARBON 6.8K JA 1/6W R273 401 150 5905 MT-GLAZE 10K JA 1/10W R276 401 256 0408 MT-GLAZE 12K JA 1/10W R281 401 150 5905 MT-GLAZE 10K JA 1/10W R284 401 256 5601 MT-GLAZE 47 JA 1/10W R286 401 162 2701 MT-GLAZE 180 JA 1/10W R287 401 162 2701 MT-GLAZE 180 JA 1/10W R288 401 162 2701 MT-GLAZE 180 JA 1/10W R301 401 150 5905 MT-GLAZE 10K JA 1/10W R353 401 024 7400 CARBON 10K JA 1/6W R400 401 024 6700 CARBON 100 JA 1/6W
R401 401 066 1404 OXIDE-MT 1.8K JA 2W R402 401 065 7704 OXIDE-MT 1.5K JA 2W R403 401 065 7704 OXIDE-MT 1.5K JA 2W
R404 401 025 7409 CARBON 220 JA 1/6W R405 401 162 4101 MT-GLAZE 5.6K JA 1/10W R406 401 017 1804 CARBON 2.7K JA 1/4W
R407 401 064 9907 OXIDE-MT 10K JA 2W R408 401 068 3703 OXIDE-MT 470 JA 2W R411A 401 066 3705 OXIDE-MT 2.7 JA 2W
R416 401 026 9303 CARBON 47 JA 1/6W R421 401 286 5305 MT-FILM 2.4K FA 1/6W R422 401 052 6802 MT-FILM 10K FA 1/6W R423 401 053 2605 MT-FILM 3.3K FA 1/6W
R426 401 027 5205 CARBON 680 JA 1/6W R428 401 024 9701 CARBON 12K JA 1/6W R441 401 150 6209 MT-GLAZE 1K JA 1/10W R442 401 150 5905 MT-GLAZE 10K JA 1/10W R443 401 150 5905 MT-GLAZE 10K JA 1/10W R444 401 150 5905 MT-GLAZE 10K JA 1/10W R449 401 265 1700 MT-GLAZE 4.7K FA 1/10W
R481 401 011 1206 CARBON 68 JB 1/2W
SchematicLocation
Part No. Description SchematicLocation
Part No. Description
RESISTORSNOTES:Read description of the Resistor as follows:
(Example)CARBON 4.7K J A 1/4W
Rated Wattage
Performance Symbols:A..General B...Non-flammableZ...Low noiseOther...Temperature coefficient
Tolerance Symbols:A...0.05%B...0.1% C...0.25%D...0.5% F...1% G...2%J...5% K...10% M...20%P...+5 -15%
Rated Value, ohms:K...1,000 M...1,000,000
Material:CARBON . . . . . . . .CarbonMT-FILM . . . . . . . .Metal FilmOXIDE-MT . . . . . . .Oxide Metal FilmSOLID . . . . . . . . . .CompositionMT-GLAZE . . . . . .Metal GlazeWIRE WOUND . . .Wire WoundCERAMIC RES . . .CeramicFUSIBLE RES . . . .Fusible
— 16 —
R482 401 011 9004 CARBON 1 JB 1/4W R483 401 006 7701 CARBON 1 JB 1/2W R484 401 059 9608 OXIDE-MT 2.2 JA 1W
R485 401 025 4606 CARBON 18K JA 1/6W R486 401 066 9103 OXIDE-MT 27 JA 2W R487 401 008 3800 CARBON 2.2 JB 1/2W
R488 401 008 9901 CARBON 27 JA 1/2W R489 401 065 9609 OXIDE-MT 18 JA 2W
R490 401 026 6609 CARBON 390 JA 1/6W R491 401 024 7004 CARBON 1K JA 1/6W R492 401 156 8504 MT-FILM 33K FA 1/6W R493 401 018 5801 CARBON 330K JA 1/4W R495 401 011 1107 CARBON 68 JA 1/2W R496 401 011 1107 CARBON 68 JA 1/2W
R497 401 064 5701 OXIDE-MT 1.8 JA 2W R499 401 008 9901 CARBON 27 JA 1/2W R503 401 026 7002 CARBON 3.9K JA 1/6W R504 401 026 9907 CARBON 4.7K JA 1/6W R505 401 006 8401 CARBON 1.5 JA 1/2W R506 401 027 5007 CARBON 68 JA 1/6W R507 401 006 8807 CARBON 1.8 JA 1/2W R508 401 027 5502 CARBON 6.8K JA 1/6W R509 401 027 5502 CARBON 6.8K JA 1/6W
R511 401 060 7402 OXIDE-MT 270 JA 1W R513 401 008 7501 CARBON 2.2K JA 1/2W R517 401 025 4606 CARBON 18K JA 1/6W R518 401 025 4606 CARBON 18K JA 1/6W
R601 402 055 3201 WIRE WOUND 1 KA WA 6W 402 055 3300 WIRE WOUND 1 KA ZA 6W 402 072 2706 WIRE WOUND 1 KA 5W
R602 402 078 5008 CARBON 1M JA 1/2W R604 401 012 7009 CARBON 10K JA 1/4W R605 401 016 5803 CARBON 220K JA 1/4W
R606 401 010 2600 CARBON 47 JB 1/2W R607 401 068 6209 OXIDE-MT 5.6 JA 2W R608 402 057 1304 WIRE WOUND 120 JA 15W
402 083 5208 WIRE WOUND 120 JA 15W R620 401 007 7601 CARBON 150 JA 1/2W
R621 402 078 6203 WIRE WOUND 820 KA 6W R622 401 067 0000 OXIDE-MT 270 JA 2W
R623 401 150 6100 MT-GLAZE 2.2K JA 1/10W R624 401 008 0908 CARBON 180 JA 1/2W R625 401 162 4101 MT-GLAZE 5.6K JA 1/10W R626 401 150 6209 MT-GLAZE 1K JA 1/10W R627 401 162 3708 MT-GLAZE 4.7K JA 1/10W R628 401 150 6100 MT-GLAZE 2.2K JA 1/10W R629 401 150 6100 MT-GLAZE 2.2K JA 1/10W R701 401 025 3807 CARBON 180 JA 1/6W R703 401 256 0309 MT-GLAZE 820 JA 1/10W R704 401 255 9006 MT-GLAZE 82 JA 1/10W R706 401 009 1508 CARBON 2.7K JA 1/2W
R707 401 058 9807 OXIDE-MT 12K JA 1W R711 401 025 3807 CARBON 180 JA 1/6W R713 401 256 0309 MT-GLAZE 820 JA 1/10W R714 401 255 9006 MT-GLAZE 82 JA 1/10W R716 401 009 1508 CARBON 2.7K JA 1/2W
R717 401 058 9807 OXIDE-MT 12K JA 1W R721 401 025 3807 CARBON 180 JA 1/6W R723 401 027 8305 CARBON 820 JA 1/6W
R724 401 255 9006 MT-GLAZE 82 JA 1/10W R726 401 009 1508 CARBON 2.7K JA 1/2W
R727 401 058 9807 OXIDE-MT 12K JA 1W R801 401 256 5809 MT-GLAZE 270K JA 1/10W R803 401 255 6500 MT-GLAZE 100 JA 1/10W R804 401 255 6500 MT-GLAZE 100 JA 1/10W R806 401 162 3708 MT-GLAZE 4.7K JA 1/10W R807 401 150 5905 MT-GLAZE 10K JA 1/10W R808 401 150 5905 MT-GLAZE 10K JA 1/10W R809 401 162 3708 MT-GLAZE 4.7K JA 1/10W R823 401 024 6700 CARBON 100 JA 1/6W R829 401 024 6700 CARBON 100 JA 1/6W R831 401 150 5905 MT-GLAZE 10K JA 1/10W R832 401 150 5905 MT-GLAZE 10K JA 1/10W R833 401 152 3206 MT-GLAZE 330 JA 1/10W R834 401 150 5806 MT-GLAZE 100K JA 1/10W R837 401 024 7400 CARBON 10K JA 1/6W R842 401 256 0309 MT-GLAZE 820 JA 1/10W R843 401 256 0309 MT-GLAZE 820 JA 1/10W R844 401 256 0309 MT-GLAZE 820 JA 1/10W R846 401 150 6209 MT-GLAZE 1K JA 1/10W R847 401 162 4101 MT-GLAZE 5.6K JA 1/10W R848 401 162 4101 MT-GLAZE 5.6K JA 1/10W R849 401 027 2600 CARBON 5.6K JA 1/6W R851 401 256 5908 MT-GLAZE 2.7K JA 1/10W R852 401 256 1702 MT-GLAZE 33K JA 1/10W R856 401 024 6700 CARBON 100 JA 1/6W R857 401 024 6700 CARBON 100 JA 1/6W R862 401 255 6500 MT-GLAZE 100 JA 1/10W R863 401 150 6001 MT-GLAZE 0.000 ZA 1/10W R864 401 256 0200 MT-GLAZE 120K JA 1/10W R865 401 024 7004 CARBON 1K JA 1/6W R881 401 255 6500 MT-GLAZE 100 JA 1/10W R882 401 255 6500 MT-GLAZE 100 JA 1/10W R883 401 255 6500 MT-GLAZE 100 JA 1/10W R884 401 255 6500 MT-GLAZE 100 JA 1/10W R886 401 150 5905 MT-GLAZE 10K JA 1/10W R892 401 162 2909 MT-GLAZE 220 JA 1/10W R893 401 255 6500 MT-GLAZE 100 JA 1/10W R894 401 255 6005 MT-GLAZE 1M JA 1/10W R897 401 026 9600 CARBON 470 JA 1/6W R898 401 162 3609 MT-GLAZE 470 JA 1/10W R899 401 162 3807 MT-GLAZE 470K JA 1/10W R1901 401 150 5905 MT-GLAZE 10K JA 1/10W R1902 401 150 6209 MT-GLAZE 1K JA 1/10W R1903 401 162 2800 MT-GLAZE 1.8K JA 1/10W R1904 401 150 6100 MT-GLAZE 2.2K JA 1/10W R1905 401 256 7605 MT-GLAZE 3.9K JA 1/10W R1906 401 162 4101 MT-GLAZE 5.6K JA 1/10W R1907 401 256 0408 MT-GLAZE 12K JA 1/10W R1909 401 255 6500 MT-GLAZE 100 JA 1/10W
SWITCHESSW1901 645 006 9673 SWITCH,PUSH 1P-1T (POWER)SW1902 645 006 9673 SWITCH,PUSH 1P-1T (VOL.+)SW1903 645 006 9673 SWITCH,PUSH 1P-1T (VOL.–)SW1904 645 006 9673 SWITCH,PUSH 1P-1T (CH.)
SchematicLocation
Part No. Description SchematicLocation
Part No. Description
— 17 —
SW1905 645 006 9673 SWITCH,PUSH 1P-1T (CH.)SW1906 645 006 9673 SWITCH,PUSH 1P-1T (MENU)
TRANSFORMERST151 645 047 8680 TRANS,OSC 45.75MHZ T401 610 000 7901 DRIVE TRANS
610 000 7918 DRIVE TRANS 645 047 2015 DRIVE TRANS
T402 645 043 3825 TRANS,FLYBACK
FILTERS/CRYSTALSX141A 421 008 9008 SAW F TSF5235P X161 610 015 3059 TRAP,CERAMIC 4.5MHZ
645 041 1618 TRAP CERAMIC 4.5MHZ X251 610 012 0655 CRYSTAL OSCILLATOR
610 204 4195 CRYSTAL OSCILLATOR 610 245 9746 CRYSTAL OSCILLATOR
X801 645 004 1938 OSC,CRYSTAL 32.768KHZ 645 004 1945 OSC,CRYSTAL 32.768KHZ
MISCELLANEOUSA100 610 289 2741 ASSY,PWB,MAIN
A101 645 038 5827 TUNER,U/V 645 042 1976 TUNER,U/V
A102 645 044 2513 BLOCK,SPECIAL(ANT) 645 045 1171 BLOCK,SPECIAL(ANT)
A700 610 289 2758 ASSY,PWB,SOCKETA1901 645 041 1519 UNIT,REMOCON RECEIVER
645 044 0519 UNIT,REMOCON RECEIVER F601 423 007 1601 FUSE 125V 4A
423 007 1809 FUSE 125V 4A 423 018 8101 FUSE 125V 4A
F601A 645 000 5077 HOLDER,FUSE 645 016 0479 HOLDER,FUSE
F601B 645 000 5077 HOLDER,FUSE 645 016 0479 HOLDER,FUSE
K701 645 025 6103 SOCKET,CRT 8P PS601 408 041 8205 THERMISTOR PTH451A3R0Q11 Q901 413 007 6201 CRT A48AAB37X
413 007 7901 CRT A48AAB37X 414 009 2703 CRT A48AGD12X
Q901A1 610 117 0154 DY SPACER 610 117 7924 DY SPACER
Q901A2 610 117 0154 DY SPACER 610 117 7924 DY SPACER
Q901A3 610 117 0154 DY SPACER 610 117 7924 DY SPACER
RL601 645 000 4155 RELAY 645 011 2713 RELAY 645 015 8629 RELAY 645 024 7767 RELAY 645 024 7828 RELAY
SP901 645 028 0870 SPEAKER,8 W601 645 030 5276 CORD,POWER-2.0MK W902 610 240 8775 (USA) GND CONNECTOR
610 252 5625 ASSY,WIRE GND CONNECTOR610 287 6574 ASSY,WIRE GND CONNECTOR
SchematicLocation
Part No. Description SchematicLocation
Part No. Description
CABINET PARTS LIST
— 18 —
1 610 292 4701 CABINET FRONT
2 610 236 9267 SANYO BADGE
3 610 275 1901 DEC SHEET
4 610 275 1864 BUTTON UNITED411 078 1101 SCREW 4X14
OR 412 036 1805 SCREW 4X14
5 610 267 0851 CAP RC
6 610 291 2203 CABINET BACK411 078 1101 SCREW 4X14 (4 USED)
OR 412 036 1805 SCREW 4X14 (4 USED)
7 412 000 7604 CRT MTG SCREW 5X30 (4 USED)
8 610 102 7151 DC HOLDER (2 USED)
411 078 1101 SCREW 4X14 (2 USED FOR MTG SP)OR 412 036 1805 SCREW 4X14 (2 USED FOR MTG SP)
645 044 3176 ASSY,RC TRANSMITTEROR 645 044 3213 ASSY,RC TRANSMITTER
610 290 1221 RC-BATTERY COVEROR 610 290 1283 RC-BATTERY COVER
610 289 2888 OWNER'S MANUAL
CABINET PARTS LIST
KEY NO. PARTS NO. DESCRIPTION
ACCESSORY PARTS LIST
KEY NO. PARTS NO. DESCRIPTION
AS
7, 8 7, 8
7
6
7
2
1
3 54
— 19 —
COMPONENT AND TESTPOINT LOCATIONS
MAIN BOARD - Parts Side
CAUTIONFOR CONTINUED PROTECTION AGAINST A RISK OF FIRE,REPLACE ONLY WITH THE SAME TYPE 4A, 125V FUSE.ATTENTION : POUR MAINTENIR LA PROTECTION CONTRELES RISQUES D’ INCENDIE UTILISER UN FUSIBLE DERECHANGE DE MEME TYPE 4A, 125V.4A 125V
— 20 —
MAIN BOARD - Foil Side
— 21 —
PICTURE TUBE SOCKET BOARD - Parts Side
PICTURE TUBE SOCKET BOARD - Foil Side
NOTES
NOTES
April / 2001 / 2770 SMC Printed in U.S.A.
For parts or service contact
SANYO Fisher Service Corporation21605 Plummer Street, Chatsworth, CA 91311 (U.S.A.)300 Applewood Crescent,Concord, Ontario L4K 5C7 (CANADA)
— 25 — — 26 — — 28 —— 27 —
IC802EEPROM
RC IN
KEY IN
IIC SCL
IIC SDA
28
12
2
1
3
4
6
7
BUS SDA
BUS SCL
CF1
CF2
X141ASAWFILTER
5
6
15OSD (R)
OSD (G)
OSD (B)
AFT S-CURVE
11
12
13
14
8
19
20
21
22
10
AGC IF
A101UHF/VHF TUNER WITH PLL & BAND SW
Q621RELAYDRIVE
POWER ON/OFF
D602~D605FULL WAVE
RECTIFIER
LF601LINEFILTER
F601AC FUSE
C601
AC120V60Hz
13
ANT.
OSDSW
BP A
COLORDEMOD.
HORIZ.DRIVER
SYNCSEP.
VIDEODET.
FM DET. 73
69
56
54
26
30
40
17
18
19
4.5MHzSOUND
TRAP
VIDEO & SIF
INT. VIDEO
H.V.
FOCUS
SCREEN
HEATER
LOW +BQ401HORIZ.DRIVE
Q402HORIZ.OUTPUT
HOLD DOWNDETECT.
H-PULSE
B
G
R
Q701 B OUT
Q711 G OUT
Q721 R OUT
L902DEFLECTION YOKE
V
H
Q901PIX TUBE
IC101SIGNAL PROCESS
IC801CPUWITHCAPTIONDECODER
H
V
HOLD DOWN
5
2
BEAMVOLTAGEDETECT.
ACL11ABL-IN ABL
L901DEGAUSSINGCOIL
Q622/Q6235V REG. 25
POWER FAILQ831RESET
+5V ALWAYS
COMPOSITE VIDEO
D428(13V)
R428
D486
D429
AUDIO +B
4 2
+9V
IC001AUDIO AMP.
SP901SPEAKER
D482
PS601POSISTOR
C807
RL601ON/OFFRELAY
SW1901~SW1906CONTROL KEYS
A1901RC PRE-AMP
IC501VERT.OUTPUT
T402HORIZ.OUTPUTTRANS.
BLOCK DIAGRAM
OSD (BLK)
RESET C831R831
+
ANODE LEAKDETECT.
T401H-DRIVETRANS.
IC601POWERREG.
C808
RF AGC9
77
49
RF AGC
BUSINTERFACESDA
SCL9
10
CONTBRITE
DC REST
BLACKSTRETCH
DELAYLINE
15
ABL
Q4905V REG.
15
9
8
D801
D496
D802
L164X161
X801
33
+135V
+5V ALWAYS
7/11
IC4819V REG.
D484
52
AFC
(15V)
(10V)
A102ANTENNASHIELD BLOCK
6
3
VERT. +B
4A 125V
CAUTION FOR CONTINUED PROTECTION AGAINST A RISK OF FIRE, REPLACE ONLY WITH THE SAME TYPE 4A, 125V FUSE.
4A 125VATTENTION : POUR MAINTENIR LA PROTECTION CONTRE LES RISQUES D'INCENDIE UTILISER UN FUSIBLE DE RECHANGE DE MEME TYPE 4A, 125V.
R801
to A101MB/PB
+5V B8
L801 R851R852
78/79
VIF
BPFC137
33
BPF
C Y
RGBMATRIX
18
17
37
36
H-SYNC
V-SYNC
DRIVE/CUT-OFF
67
H-SYNC
V-SYNC
VIDEOAMP.
(5V)
(9V)
MODEL AVM-1901S Chassis No. G6V-1901S0
SCHEMATIC DIAGRAMSNOTES ON SCHEMATIC DIAGRAM1. All resistance values in ohms K=1,000 M=1,000,000.2. Unless otherwise noted on schematic, all capacitor values less than 1 are expressed in µF (Micro Farad), and the
values more than 1 are in pF.3. Unless otherwise noted on schematic, voltage reading taken with VOM from point indicated to chassis ground.
Voltage reading taken using offset color bar-signal on VHF channel 5, all controls at normal. Line voltage at 120 volts. Some voltages may vary with signal strength.
4. Waveforms were taken with offset color-bar signal and controls adjusted for normal picture. Waveforms marked withan may vary with signal strength.
5. Symbol indicates a fusible resistor, which protects the circuit from possible short circuits.
PRODUCT SAFETY NOTICETHE COMPONENTS DESIGNATED BY A STAR ( ) ON THIS SCHEMATIC DIAGRAM DESIGNATE COMPONENTSWHOSE VALUES ARE OF SPECIAL SIGNIFICANCE TO PRODUCT SAFETY. SHOULD ANY COMPONENT DESIGNATED BY A STAR NEED TO BE REPLACED, USE ONLY THE PART DESIGNATED IN THE PARTS LIST. DONOT DEVIATE FROM THE RESISTANCE, WATTAGE AND VOLTAGE RATINGS SHOWN.
SERVICE NOTES:1. When replacing parts on circuit boards, clamp the lead wires to terminals before soldering.2. When replacing high wattage resistors on circuit board, keep the resistor body 10 mm (3/8”) from circuit board.3. Keep wires away from high voltage and high temperature components.
X-RADIATION WARNING NOTETHIS TV CONTAINS CRITICAL PARTS TO PROTECT AGAINST X-RADIATION. NORMAL 2ND ANODE VOLTAGE IS26.0KV AT ZERO BEAM CURRENT AT 120 VOLTS AC LINE, AND MUST NOT EXCEED 27.0KV UNDER ANYOPERATING CONDITION. SEE HIGH VOLTAGE CHECK ON PAGE 7.
11 1
1
TOP VIEW
SIDE VIEW
COUNT TERMINALS INARROW DIRECTION
MARK
ECB
A K
A K
A KA K
AK
AK
INFRARED EMITTING
A....ANODEK....CATHODE
INTEGRATED CIRCUITS TRANSISTORS
1
DIODESPHOTO COUPLERS
B ... BASEC ... COLLECTORE ... EMITTER
E CBE CB E C
BE C
BE CB
ECB E CB
ECB
321 3 21 GND(2)IN
(1)
OUT(3)
1 1
TOP VIEW
1
CHIP TRANSISTORS
B
C
E
TOP VIEW
B ... BASEC ... COLLECTORE ... EMITTER
CHIP RESISTORS
TOP VIEW
123
12 x 10 = 12K ohm3
WAVEFORMS
Note: Voltages were measured with offset color-bar signal and controls adjusted for normal picture.
6.0V HORIZ.
Q402-Base(Horizontal Output)
27.5V HORIZ.
T402 pin(Heater)
0.26V VERT.
IC501 pin
52.5V VERT.
IC501pin(Vertical Output)
2.9V HORIZ.
Connector KS - 1 pin (TP36)(R-Output)
0.7V HORIZ.
Q401-Base(Horizontal Drive)
2 5
9
(G-Output)
2.5V HORIZ.
(B-Output)
3.1V HORIZ.
(Video Input)
0.6V HORIZ.
Connector KS - 2 pin Connector KS - 3 pin (TP35) C211- – lead (TP16)
(Inverting Input)
CAPACITOR AND RESISTOR CODE CHART
CAPACITOR (Example)
500 C K 1500 B D ........................... ±0.5pFT ............................ +50% –10%J ............................ ±5%K ........................... ±10%M ........................... ±20%N ........................... ±30%
Characteristics P ........................... +100% –0%Value code Z ........................... +80% –20%Tolerance code C ........................... ±0.25pFMaterial code C ........................... CeramicVoltage rating E ........................... Electrolytic
F ........................... PolyesterN ........................... PolypropyleneT ............................ TantalumK ........................... CeramicH ........................... MT-CompositeP ........................... NP. ElectrolyticM ........................... MT-Polypropylene
RESISTOR (Example)
6 Y K 4.7 D ........................... ±0.5%F ........................... ±1%G ........................... ±2%J ............................ ±5%
Value code K ........................... ±10%Tolerance code M ........................... ±20%Material code F ............................ FusibleWattage rating N ........................... Metalized Carbon
S ........................... Oxide MetalizedY ........................... Wire WoundC ........................... SolidD ........................... Carbon FilmW .......................... Wire Wound
VOLTAGE CHARTS
Device/Pin # Volts/Mode
IC001-1 14.8IC001-2 7.3IC001-3 0.5IC001-4 0IC001-5 GNDIC001-6 GNDIC001-7 GNDIC001-8 GNDIC101-1 GNDIC101-2 GNDIC101-3 GNDIC101-4 GNDIC101-5 GNDIC101-6 5.2IC101-7 2.1IC101-8 0.4IC101-9 4.3IC101-10 4.3IC101-11 4.2IC101-12 1.5IC101-13 1.5IC101-14 1.5IC101-15 0IC101-16 8.2IC101-17 2.2IC101-18 2.1IC101-19 2.2IC101-20 GNDIC101-21 GNDIC101-22 GNDIC101-23 GNDIC101-24 GNDIC101-25 N.C.IC101-26 2.2IC101-27 2.6IC101-28 5.2IC101-29 2.7IC101-30 0.6IC101-31 GNDIC101-32 4.9IC101-33 1.1IC101-34 1.7IC101-35 4.9IC101-36 5.2IC101-37 4.2IC101-38 4.7IC101-39 GNDIC101-40 0IC101-41 GNDIC101-42 GNDIC101-43 GNDIC101-44 2.2IC101-45 3.6
Note: Voltages were measured with offset color-bar signal and controls adjusted for normal picture.
Device/Pin # Volts/Mode
IC101-46 N.C.IC101-47 2.9IC101-48 0IC101-49 1.9IC101-50 GNDIC101-51 GNDIC101-52 2.7IC101-53 5.2IC101-54 2.7IC101-55 2.6IC101-56 2.2IC101-57 GNDIC101-58 3.4IC101-59 4.5IC101-60 4.5IC101-61 GNDIC101-62 GNDIC101-63 GNDIC101-64 GNDIC101-65 2.4IC101-66 N.C.IC101-67 2.0IC101-68 2.4IC101-69 3.2IC101-70 GNDIC101-71 GNDIC101-72 GNDIC101-73 2.3IC101-74 GNDIC101-75 2.2IC101-76 2.5IC101-77 2.1IC101-78 2.9IC101-79 2.9IC101-80 GNDIC481-1 (IN) 13.9IC481-2 GNDIC481-3 (OUT) 9.1IC501-1 GNDIC501-2 10.1IC501-3 27.5IC501-4 2.6IC501-5 2.6IC501-6 27.1IC501-7 1.0IC601-1 GNDIC601-2 136.0IC601-3 159.3IC601-4 135.1IC601-5 N.C.IC801-1 4.9IC801-2 4.9IC801-3 4.3
Device/Pin # Volts/Mode
IC801-4 4.3IC801-5 GNDIC801-6 1.8IC801-7 2.7IC801-8 4.9IC801-9 2.1IC801-10 0.8IC801-11 3.4IC801-12 0IC801-13 4.9IC801-14 2.5IC801-15 2.5IC801-16 4.5IC801-17 5.2IC801-18 4.2IC801-19 0IC801-20 0IC801-21 0IC801-22 0IC801-23 N.C.IC801-24 N.C.IC801-25 4.9IC801-26 GNDIC801-27 GNDIC801-28 4.7IC801-29 GNDIC801-30 GNDIC801-31 GNDIC801-32 GND
IC801-33 POWER ON: POWER OFF:
4.5 0IC801-34 GNDIC801-35 4.9IC801-36 4.9IC802-1 GNDIC802-2 GNDIC802-3 GNDIC802-4 GNDIC802-5 4.9IC802-6 4.9IC802-7 GNDIC802-8 4.9Q401-B 0.3Q401-C 45.6Q401-E GNDQ402-B 0.7Q402-C N/AQ402-E 0.7Q490-B 5.9Q490-C 7.2Q490-E 5.2
Q621-B POWER ON: POWER OFF:
0.7 0
Device/Pin # Volts/Mode
Q621-C POWER ON: POWER OFF:
0 16.8Q621-E GND
Q622-B POWER ON: POWER OFF:
5.0 5.8
Q622-C POWER ON: POWER OFF:
18.4 5.8
Q622-E POWER ON: POWER OFF:
4.9 5.0
Q623-B POWER ON: POWER OFF:
4.3 16.8
Q623-C POWER ON: POWER OFF:
4.9 5.0
Q623-E POWER ON: POWER OFF:
5.1 17.6Q701-B 2.2Q701-C 145.9Q701-E 2.1Q711-B 2.1Q711-C 153.6Q711-E 2.0Q721-B 2.1Q721-C 156.7Q721-E 2.0Q831-B 4.3Q831-C 4.9Q831-E 4.9
AVM-1901S Schematic 8/14/01 2:42 PM Page 1
GND-CONNECTOR
W902W30B00400:W30B16100
DY
CRT
Q901A48AAB37X:A48AGD12X (RCA)
L70B09500 <SAMSUNG>
L70B10500:L70B10501:L70B10600 <NAP>
A48KRD82X(DT) (SAMSUNG)
A48JLL40X:A48JLL40X(P) (NAP)
1AV0L81B01300<NAP>
NOTES;
1. RESISTORS SPECIFIED WITH RESISTANCE VALUE ARE "1/6DJ".
2. RESISTORS SPECIFIED WITH TYPE OF RESISTOR, TOLERANCE
AND RESISTANCE VALUE ARE "1/4".
3. ALL CAPACITORS ARE 50WV RATING UNLESS OTHERWISE NOTED.
4. PARTS MARKED WITH ARE RELATED WITH X-RADIATION.
5. THICK LINES ARE 15WATTS SUPPLY LINE.
6. VIEW OF TR & FET & IC.
7. ISOLATION BORDER LINE.
COLD SIDE HOT SIDE
N
1
TOP VIEWLETTER
SIDE
E CBE BCC EB
12 3
IN CASE OF TR
IN CASE OF IC
IN CASE OF FET
SDG
8. LIST OF REPLACEABLE DIODES.
R
P
9. LIST OF REPLACEABLE TRANSISTORS.
AE
AD
AB
2SC945A 2SC1815
2SA564A 2SA1015
R,Q,P
Q,P
Q,R
O,Y,GR
O,Y,GR
Y,GR
10. "J" : JUMPER WIRE."X" : PART NOT USED.
AC
R Y,GR
2SC1740S
Q,R,S
Q,R,S
2SA933S
R
Q,R
AA
M
IMPORTANT:SCHEMATIC PART LOCATION NUMBERS MAY NOT ALWAYS MATCH THE SCHEMATIC SYMBOLS.THE SCHEMATIC SYMBOLS AND PART DESCRIPTIONS ARE CORRECT AND SHOULD BE USED.THE PART DESCRIPTIONS WILL BE LISTED UNDER THE LOCATION NUMBER IN THE PARTS LIST.
<13
0V/1
35V
>
TUNER(WITH PLL & BAND SW)
IF MB
AG
C
EA
RT
H
TU
+B
PB
SC
L
SD
A
AS
LOC
K
Q402A4AA2HE0037---
V-OUT
HEATER
LOW +B
FOCUS
HIGHVOLTAGE
T402H1/.../T402H122400010
MENU CH - CH + VOL.- VOL.+ POWER
<13
5V>
<IF
>
<A
LWAY
S 5
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<P
OW
ER
FA
IL>
EEPROM
VD
D
SC
L
SD
AV
SS <
AF
T S
-CU
RV
E>
<POWER ON/OFF>
<ALWAYS 5V>
1
3
<POWER ON/OFF>
<5V ALWAYS>
<9V>
<135V>
IC501A1AA2HEF0115--
H-DRIVE
9V
9V REG. 1
4
D602/D603/D604/D605
D-COIL
AC CORD
2
1
1
5
<ACL>
<13
0V/1
35V
>
<26
V>
<H
-DR
IVE
>
<AUDIO +B> <AUDIO +B>
C604/C605
1
5
KX
AUDIO AMP
<ABL IN>
<POWER FAIL>
<K
EY-
IN>
<POWER FAIL>
<R
F A
GC
>
VC
C
IN OU
T
GN
D
<BLK>
<B>
<G>
<R>
KT
P
TP2
<800V 1.2A><400V 1.2A><400V 1.5A>
/
FBT
<SDA>
<SCL>
<A
BL-
IN>
<KEY-IN>
<C
VIN
>
<R
-IN
>
<G
-IN
>
<B
-IN
>
<B
LK-I
N>
<4PIN> <5PIN>
BGR
<S
CL>
<S
DA
>
<HS>
<H
S>
<VS>
<V
S>
<VS>
<HS>
<RESET>
<ALWAYS +5V>
TJ6
TJ5
<9.0V B5>
<5V B6>
<R
ES
ET
>
<RESET>
<5V
B6>
27mA
19m
A
60m
A
100m
A
TP16
TP21
TP12
TP11
TP132
TP113
TP20
TP36
TP35
TJ1
TJ3
KY
KT1P/.../KT5P
KD1P/KD2P
R286/R287/R288
KX1P/KX3P/KX4P/KX5P
TP7
TE7
TP50TP51
IC601A
R-OUT
G-OUT
B-OUT
1
1
4
5
R
G
B
Q701/Q711/Q721
SOCKET
1
4 3
25
B G R
BLK
PO
WE
RFA
ILNC
TIM
EB
AS
E
R/C INN
C
PO
WE
RO
N/O
FF
AC
K
STA
TU
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HS
VS
CV
IN
FIL
T
RE
S
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Y-IN
AB
L-IN
AF
TS
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RV
E
RF
AG
C
VC
C
CF
2
CF
1
VS
S
BU
SS
CL
BU
SS
DA
IIC SD
A
IIC SC
L
<C-011>
NC
NC
NC
NC
NC
NC
NC
HV
FO
SC
AFC
V_OUT
GND
HEATER
LOW +B
ABL
ABL
LIMAMP
FMDET
A2CPLL
VIDEOAMP
VIDEODET
SPLL
BPF BPF
DCVOL
SW
RFAGC
IFAGC VIF
AFT
BUS ABL CLAMP
CLMP CLMP
VIDEOSW
SW
1ST AMPBPF
2ND AMPBPF
DEMO
COLORCLAMP
CONTRASTBRIGHT
TRAP
DELAYLINE
PEAKINGCORING
BLACKSTRETCH
DCREST
RGBMATRIX
OSDSW
OSDFIX GAINBRIGHT
DRIVE/CUT-OFF E/W
VERC/D
VERRAMP
HDRVCC
VERSEP
ACCKILLER
SYNCSEP
APC1
VCO
TINT
CWKIL
X-RAY
HDRC/D AFC2
FBP1/256
HDRVCO
PHASESHIFTERAFC1
HDROUT
2VP
-P
1VP
-P
1VP
-P
CPURESET
FRAME-GND
FRAME-GND
FRAME-GND
FRAME-GND
IF-G
ND
IF-V
CC
NC
H-GND
H-GND
V/C
/Ver
tG
ND
NC
V/C
/Ver
tV
CC
NC
NC
IF-GND
IF-GND
+8V
+5V
2Vp-
p
HV
FO
SC
AFC
V_OUT
GND
HEATER
LOW +B
ABL
ABL
BUILT IN ANTENNA SHIELD BOX
EA
RT
H
HV
FO
SC
AFC
V_OUT
GND
HEATER
LOW +B
ABL
ABL
1S2076, 1S2473, DS442, 1N4148
1S2076A,1S2471, 1N4148
1S2076, 1S2473, DS442, 1N4148, 1SS133
1SS176, 1SS133, GMA01
E
C
B
CHIP TR
L901
L902
SP901
KD
R608
LF601
R494
R497
R498
R421
C487
C482
D481
L501
R513
R511
C503R506
R507
C417
C408
R407T401
Q402
R411 C411
C414
C413
R481
L404
Q401 C406 C407
D834
R406
J401
R601
R504R509
R508
R608H1
R608H2
R493
R847
R848
R849
R512
ABL
SCREEN
R503
A101
W601
R408
R416
A1901
SW1906 SW1905 SW1904 SW1903 SW1902 SW1901
R19
07
R19
06
R19
05
R19
04
R19
03
R19
02
R1901
R103C103
C101
C822
R807
IC802
R404
C404
C421 R423
D421 D422
R422 C484
D482 R482
IC481
R486
C489 D484
C488R484
D487
C623
D623
Q621
R627Q623
R628
R626
R625
Q622R624
D622
R622 R621
C622
D621
PS601
C601
R60
2
R605R60
6
R607
C607
R609
A1
A2
D483
C483
L403
R483
R629
R892
D101
R623
C001
IC001
C004
C006
C002
R002
D486C496
C008
R834
R837
R492
D604
D603
D602
D605
C604
C605
D836
R277
R278
R279
L822
R489
R491
C606
Q402H4
Q402H3
Q402H2
Q402H1
IC601
KD1P
KD2P
C493
R001
IC601H1
R106
R487D843
R604
D802
D428
R428D429
C821
R004
C007
KS
R846
C844
R841
KB
C106
C892
R86
2
L821
L801
C801 C802R864
R86
3
IC501
D502
C511
C504
C502
C508
C506
R808
R809
R882R881
R883R884
D883D884
C501
R842
R843
R844
R514
C497
C498
D496
C621
KX5P
KX4P
KX3P
KX1P
D801
KT2P
KT3P
KT4P
KT5P
KT1P
C862
C516 R518
R517
F601BF601A
IC501H1
R886
R852
R485
C845
C806
R621H1 R621H2
X801
C808 C807
R893
R894
Q831
C894
C896
R832
R833
C831
R831
D831
C834
T401A
R851
J600
J601
D501
R865
R19
08
C1901
IC501H2
C417A
C414A
C413A
R897
R898
PS601C
D1901
R286
R287
R288
R856
R857
KSP
C003
F601
Q402H5
D409
C826
C891
C811 C812
R801
IC801
R806
R1910
T402
RL601
C856 C857
C832
C809
IC101
C131
R162
R161 C161
R80
3
C803
R80
4
C804
C272
R273
C843 C842 C841
C284 C285
R284
C509
R401
C403
R405C405
R400
R281
C282
R353
R449
R444
R443
R442 C441 R441
R426
R251
X251
C256
R21
2
C21
2
C21
1
C258
C257
R16
6C15
3
C152
R151
C137
R133 C133
C134
R132
R130
C132
C142
C141
R141R144
R142
R143
C143
T151
X141X141A
L141
T402H1
L402
R411A
T402H4
C481
T402H2
T402H10
T402H7
T402H9
T402H5
T402A
T402H11
T402H11A
C416C416A
R402
L284R272
R276
L146
R282
C138R136
C136
L136
R201
R202
C221
R16
5
L256
C252
J404
C402 C401
C505
J403
R496
R490
Q490
D490
R252
D351
R495
R403
L164
R16
4
X16
1
R13
1
C147
C146
J291
C151
Q202
J202C253
C426
R301
R823
R829
R830
C823
R610
C473
C494
D491
R601A
R611
R505
R488
R499
L101
C1902
R899
IC501H3
D88
2
D88
1
C883
C884
KY1P
R497A
R609H1
R609H2
R611H1
R611H2
J402
R620
IC601H2
A102
R21
1
R16
3
T402H11B
L401
R408A
R274
C274
C491
PS601A
R1909
T402B
R134
R511A
J409
D1902
Q701
R703 C701
R713
R724
C711
Q711R723
C721
Q721
R707
R717
R727
R716
R726
R706
C742
K7U
K7Y1C741
R714
R704
R721
R711
R701
C702
K701A
K701
K7U1
R722
R712
R702
R728
R718K7S
K7B
1AV0L81B01200<RCA><SAMSUNG>
L70273(MRA:XRA) <RCA>
A10B13400
X
LQ0001(:A:B):LQ0009(:A:B:C)
X
X
1/6NF2.4K
35EM470
100EM22
ERA18-04:ES1:RMPG06G
J
1/2DJ2.2K
1SJ270
25EM10
1/2DJ1.8
500KK3900A
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2SD2634YB
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1/2DJ68B
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2SC2228(D:E:M)
500KK220A
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4.7K6.8K
6.8K
2400010
2400010
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1/10GJ5.6KC
1/10GJ5.6KC
5.6K
X
3.9K
F1BAM(0242:0250)
W10B09401
2SJ470
47
U20B32400:U20B35900
S10B0900J
S10B0900J
S10B0900J
S10B0900J
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1/10
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3.9K
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1/10
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1/10
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1/10GJ10KC
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6.3EM220
16EM10
1/10GJ10KC
24LC02B/P:CAT24WC02P:M24C02-BN6:S524C20D21:ST24C02B6
220
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1/6NF3.3K
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1/6NF10K
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2SJ27
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RD5.1EB2:RD5.1EB3:MTZJ5.1A:MTZJ5.1B
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1/10GJ4.7KC AC
1/10GJ2.2KC
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1/10GJ5.6KC
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25EM470
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160EM4.7BE
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1/10GJ2.2KC
1/10GJ220C
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10EM100
16EM470
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1/10GJ6.8KC
EU2:
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16EM330
1/10GJ100KC
10K
1/6NF33K
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EM2B:1S1887A:ED0439
EM2B:1S1887A:ED0439
EM2B:1S1887A:ED0439
500KK1000A500KK1000A
1SS355
X
X
X
J
2SJ18
1K
200EM330(XG:XL)
2400010
2400010
2400010
2400010
STR30135
J30B(0250N:1380N)
J30B(0250N:1380N)
100PM2.2X
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1/10GJ100C1/10GJ100C
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6.3EM100
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KK0.01LZB
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1/10GJ33KC
18K
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CJ18CL
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1/10GJ100C
1/10GJ1MC
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1500MH7100(XK:AN)
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1AA2HEA0190--
15WJ120(M:VDA)
1 2 3
1 2 3 4
5678
1 2 3 4
5678
1234567
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
192021222324252627282930313233343536
1
2
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10
11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
25
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414243444546474849505152535455565758596061626364
65
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1
2
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1111
10
9
8
7
6
5
4
3
2
1
135.0VB2
26.0VB3
200.0VB1
9.0VB5
5VB10
5.0VB7
5.0VB8
15.6VB4
5.0VB7
200.0VB1
5.0VB8
15.6VB4
26.0VB3
135.0VB2
5.0VB9
5VB6
5VB6
5VB6
5VB6
5VB6
5VB10
9.0VB5
5.0VB9
– 29 – – 30 – – 31 – – 32 –
MODEL AVM-1901S Chassis No. G6V-1901S0
SM5110190
— 29 —— 30 — — 31 — — 32 —
AVM-1901S Schematic 8/14/01 2:42 PM Page 2