sap s/4hana for manufacturing companies in cooperation ... · sap s/4hana manufacturing for...

PUBLIC

SAP S/4HANA for Manufacturing Companiesin cooperation with group

Daniel Bičík, SAP

21. Leden 2020 / January 21, 2020

2PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ

– SAP S/4HANA Digital Core

– SAP Digital Supply Chain and Manufacturing

– SAP S/4HANA Engineering Control Center (aka ECTR)

– SAP 3D Visual Enterprise (aka 3DVE)

– SAP S/4HANA Manufacturing for production engineering and operations (aka PEO)

– SAP S/4HANA Manufacturing for planning and scheduling (aka PP/DS)

– SAP Manufacturing Execution System (aka MES)

AGENDA

SAP S/4 HANA Digital Core

4PUBLIC© 2020 SAP SE or an SAP affiliate company. All rights reserved. ǀ* Additional License - ** Additional Installation & License – C Compatibility Scope

Enterprise Management

SAP S/4HANA

Suite LoB

Solutions**

S/4HANA

LoB Solutions*

S/4HANA

LoB Solutions*

Suite LoB

Solutions**

Sales & Marketing Finance Manufacturing Supply Chain

Sourcing & Procurement Human ResourcesR&D / EngineeringService Asset Management

• Core HR and time recording• Operational procurement

• Sourcing and contract management

• Supplier management

• Procurement analytics

• Invoice management

• Service master data and agreement

management

• Service operations and processes

• Service parts management

• Maintenance management • Project control

• Product engineering

• Central procurement• Asset operations and maintenance

• Environment, health, and safety

• Enterprise portfolio and project

management (EPPM)

• Product lifecycle management

(ECTR, PLC, …)

• Product compliance

• Core human resources and payroll

• Talent management

• Time and attendance management

• Human capital analytics

• Supplier collaboration

• Business network

• Guided end-user buying

• External workforce management

• Digital operations for R&D

• Requirement management (IPD)

• Asset performance and intelligence

SAP C/4HANA

• SAP CRM

• SAP Service Cloud

• Order and contract management

• Sales force support

• Accounting and financial close

• Financial operations

• Cost management & profitability analysis

• Inventory

• Warehousing

• Shipping and transportation

• Order promising

• Production planning

• Production operations

• Quality management

• Manufacturing insights

• Sales performance management

• Subscription billing and revenue

management

• Advanced accounting & financial close

• Advanced financial operations

• Treasury management

• Enterprise risk and compliance

• Commodity management

• Advanced warehousing (EWM)

• Advanced transportation (TM)

• Advanced order promising (AATP)

• Manufacturing for planning and scheduling

(PP/DS)

• Extended planning (DDMRP)

• Manufacturing for production engineering

and operations (PEO)

• Governance, risk, and compliance

• Financial services network

• SAP digital payments add-on

• SAP Cash Application

• Financial planning & analysis

• Integrated business planning

• Global batch traceability

• Extended warehouse management

• Transportation management

• Responsive manufacturing (ME, MII, QIM, VE)

• Production operations (MII, QIM)

• Digital operations for manufacturing

• SAP digital payments add-on

• SAP CRM

SAP C/4HANA

• SAP Sales Cloud

• SAP Commerce Cloud

• SAP Marketing Cloud


5SAP Digital Supply Chain and ManufacturingOverall Solution: Cloud / On-Premise / Shop Floor

Machine Cloud

IoT CloudSAP Manufacturing Execution Suite

Automatic Data Entry (Machine Connectivity)

Shop Floor

LIMS SCADA / HMI

Plant Data

CollectionWireless

Integration

Environmental

Building Management

Plant

HistorianPlant DBDCS

PLC

Logistics

Sensors

Po

we

red

by

SA

P H

AN

A

Machine layer

Process & Production Planning

Predictive Maintenance

& Quality

SAP Fiori

On-premise / Cloud

Asset Intelligence

Network

AnalyticsSAP Integrated

Business Planning

SAP C/4HANA

Ariba3D Printing Collaboration

Manual Entry –Worker UI

Engineering & Manufacturing

SAP S/4HANA Engineering Control Center


SAP S/4HANA Engineering Control CenterCustomer needs one tool to connect CAD systems and ERP

Intuitive interface for authoring tools▪ Get a comprehensive overview of all required SAP

information, including access to material master data

and bills of material data

▪ Leverage flexible, user-specific folder structures with

drag and drop and copy and paste functionality

▪ Use context-sensitive pull-down menus to simplify

navigation

Comprehensive integration features▪ Apply robust and proven integration technology for

technical authoring systems

▪ Accommodate different CAD system requirements

and data models

▪ Ensure secure, high-performance file handling

Intelligent process support▪ Enable comprehensive presentation of all product

development information

▪ Provide a context-based menu structure and user

guidance

▪ Use extensive search capabilities, including

classification-based, active list search, and advanced

document searches with results displayed as

previews or lists


SAP’s Authoring Tool Integration Strategy

SAP Engineering Control Center provides:

▪ Consistent integration of authoring tools along the value chain

▪ 360 degree product view including mechanics, electronics, software, and simulation etc.

▪ Embedded quality and sustainability management capabilities for the authoring tool interfaces

CATIA V5

NX CreoSolid Edge

Solid works

Inventor

Auto CAD

Micro station

Mechanical Design Electric

Electronic

Design

Software

Develop-ment

Simulation PDM systems

SAP PLM / SAP ERP & S/4HANA

SAP Engineering Control Center

CAD Service Layer

Imagine Design Plan Make Service

Visual Enterprise

…

SAP 3D Visual Enterprise


SAP 3D Visual EnterpriseConnecting 2D/3D to Business Data & Processes

Design▪ 10% fewer engineering changes due to early design

feedback from manufacturing and service

engineering.

▪ 24% faster supplier response to RFQ’s due to

improved supplier collaboration.

Manufacturing▪ 45% reduction in rework costs due to fewer mistakes

when using 3D work instructions vs paper.

▪ 75% faster creation and maintenance of work

instructions due to automated creation of 3D graphics

Plant Maintenance▪ 55% improvement to asset utilization and

▪ 79% lower accident frequency when combined with

EHS and Plant Maintenance solutions

Field Service▪ 50% faster training and improved Mean Time to

Repair due to 3D animation w/ torques & specs

Sales & Mktg▪ 10% faster time to market of products due to

concurrent processes.

▪ 70% fewer spare parts returned due to clarity of 3D

catalogs.

Any discrete manufacturer, IM&C, A&D, Oil

& Gas, High Tech, EC&O, CP, Life Sciences

Transform CAD models into lightweight 2D and 3D files that are simple to use with just a web browser or mobile

device yet powerful enough to improve product design, manufacturing processes, plant maintenance and safety,

and spare parts ordering and field repair.

SAP Visual Enterprise Vieweravailable for Windows & for iPad

SAP S/4HANA Manufacturing for production engineering and operations


SAP S/4HANA Manufacturing for production engineering and operations Bridge the gap between engineering and manufacturing by extending the SAP

Streamlined engineering▪ Facilitate digital collaboration of manufacturing

master data, design structures handovers,

process planning, and intelligent change

management

▪ Simplify manufacturing build package creation,

management, and delivery throughout global

production environments

Enhanced operations management▪ Analyze change impact and support change

implementation

▪ Perform system-optimized monitoring of all

shop floor operations with automatic issue

detection, root cause analysis, and decision

support

▪ Automate monitoring and product data

collection for root cause analysis and tracking,

tracing, and genealogy

▪ Enhance operations management and shop

floor execution with capabilities that support

complex assembly manufacturing.


SAP S/4HANA Manufacturing for production engineering and operationsEnhance operations management and shop floor execution with capabilities that support complex assembly manufacturing.


Visual Enterprise Manufacturing

Planner

Manage unassigned

E-BOMs

ManageRoutings

ECTR

Change ImpactAnalysis

E-BOM (VMP)

Change Record▪ BOMs▪ Routings▪ Materials▪ Production Orders

M-BOM

RoutingProduction

Version

ManageProduction

Version

Manage Change Records

Production Order▪ Operation/Activities▪ 3D Visuals▪ Work Instructions▪ Data Collection▪ …

Serial Number

Action LogManage ProductionOrders Check FeasibilityDetermine Batches Create Prod Serial #Determine Comp Serial #Release

Work Center Queue Perform WorkChecks and ValidationsStart & CompleteRecord GenealogyData Collection

As Built

Released Production Order

Production Confirmation

GenealogyReport andAction Log

Manage Buyoff

Open Buyoff

Approved Buyoff

SAP S/4HANA Manufacturing for production engineering and operationsProcess flow

PP/DS

SAP S/4HANA Manufacturing for planning and scheduling (aka PP/DS)


SAP S/4HANA Manufacturing for planning and schedulingExtend the SAP S/4HANA digital core with completely embedded advanced planning and scheduling functionality, usually only offered by ERP extensions.

Comprehensive end-to-end planning

▪ Plan production resources finitely beyond classic

MRP functionality

▪ Consider capacity and material

availability constraints in your planning model

▪ Integrate manufacturing master data, such

as routings and bills of materials, to define the

basis for production planning data structures

Integrated, insightful scheduling

• Streamline scheduling processes throughout

global production environments

• Use an industry scheduling repository for block,

campaign, shelf-life, and model-mix planning

• Perform detailed scheduling with a setup matrix,

sequence constraints, minimum and maximum

distances, and alternative modes


SAP S/4HANA Manufacturing for planning and scheduling

Detailed scheduling functionality

integrated into ERP

PP/DS functionality embedded in S/4HANA:

» UI Harmonization

» CIF Simplification

» Master Data Harmonization

» Analytics

» One MRP

Key Capabilities

Detailed Scheduling

HANA Platform incl. Live Cache

S/4 HANA PP/DS

MRP Controller

CIF

Master data

One MRP

Analyze the current material and

capacity situation based on real-time

information and comprehensive

planning features in

PP/DS@S/4HANA


Complete overview

Manufacturing for planning

and scheduling (PP/DS)

Manufacturing for production

engineering and operations

(PEO)

SAP MESManufacturing Integration and Intelligence, Manufacturing Execution, Plant Connectivity


SAP Manufacturing Integration and Intelligence (MII)Overview

Environmental

Building Management

PLAN MAKE DELIVER

ERP SCM PLM

LIMS/Inspection/

Equipment Testing

MESSCADA/HMI

Plant Data

Collection

Wireless

Integration

Plant Historian

Plant DB

DCS/PLC

via OPC

INTEGRATION

Distributor/Customers

Supplier/Contract Manufacturer

Performance

Management Worker UIs

Plant Connectivity

Manufacturing

Analytics ERP Business

Process

Simplification

Business Logic Services

Visualization/Dashboarding

Quality Engine

Plant Information Catalog

Data Services

Manufacturing Integration & Intelligence

SAP Netweaver

JAVA

Message Service

Manufacturing Data Objects

KPI & Alert Framework

OEE Management

▪ Extensible manufacturing platform allowing rapid adaption to any

manufacturing process

▪ Integration: Provide interoperability

(in)between shop floor solutions and

enterprise ERP (Production Planning (PP), Plant Maintenance (PM),

Material Management (MM), Quality

Management (QM))

▪ Intelligence: Visualize data from any

of above sources to provide KPIs. Provide simple and efficient local

User Interface and Dashboards

▪ Innovation: Powerful SOA-enabled

business logic to cover for customer

specific processes around planning, execution, maintenance and quality

now including versioning of any

Content

▪ Allows fast prototyping to achieve

fast ROI

▪ Broad and extensive partner network

and customer community

▪ Applicable to all manufacturing

industries and utilities


2

7SAP Manufacturing Execution (ME)Overview

What - SAP Manufacturing Execution

▪ Shop Floor Execution for the discrete industries

▪ Serialization / Lot size 1

▪ Track & Trace

▪ Data Capturing

▪ Process control

▪ Interlocking & 0-Failure

▪ Non Conformance Management

▪ Worker UI

▪ Electronic Work Instructions

▪ Paperless Production

▪ Certification

Why - Differentiators

▪ ERP Integration “out of the box”

▪ Controls production of every single unit (lot size 1)

▪ Easy interaction with shop-floor automation layer

▪ Unit level Tracking & Tracing / Genealogy

What operation, tool or machine was used, where parts came from, etc.

▪ Comprehensive non-conformance management including in-line

sampling and ability for visual test and repair

▪ Process Interlocking

▪ High flexibility and extensibility; pure SOA based architecture

▪ High usability with browser-based user interface

▪ Role-specific access and personalized dashboards for operators

▪ Flexible production process modeling without additional programming

▪ Active community of partners and customers

Where - Customers

▪ Automotive

▪ Industrial Machinery &

Components

▪ High-Tech and Electronics

▪ Medical Device / Life

Science

▪ Aerospace & Defense

▪ Consumer Products

▪ Fashion


SAP Plant Connectivity (PCo)System Architecture

Supported protocols: OPC UA, OPC DA, OPC HDA, OPC A&E, Citect, IP21,Osisoft PI (2), Proficy Historian, File-Monitor (2), ODBC, OLE DB,

TCP Socket, Modbus, MQTT, SDK for proprietary specific agents (e.g. ifm Linerecorder-Agent)

SCP SAP Business Suite (ERP / S/4HANA)

ABAP NetWeaver

HTML5

Web-socket

SAP MII

Native, REST,

SOAP

SAP ME

SOAP, WS,

ODATA

SAP EWM

TCP/EWM

Telegram

SAP ESP

TCP/ESP Message

SAP Plant Connectivity (PCo)

Devices, Logic Controllers, Historians

HANA

ODBC,ODATA, REST

RFC, SOAP, WS, ABAP

Push Channels

LIMSMES SCADA / HMI

Plant Data

Collection

Wireless

Integration

Environmental

Building Management

Plant

HistorianPlant DB

DCS

PLC SensorsCNC


SAP Manufacturing SuiteInnovation strategy

+++ Continuous innovation +++

Includes:

SAP Manufacturing Execution,

SAP Manufacturing Integration and Intelligence,

SAP Plant Connectivity

SAP Distributed

Manufacturing

(cloud)

SAP Digital Manufacturing

Cloud for Insights &

Execution

(cloud)

SAP S/4HANA

(on-premise)

SAP S/4HANA Manufacturing for

production engineering and

operations

Side-by-side with SAP S/4HANA innovations

Rapid innovation through side-by-side extensions

in the cloud

Manufacturing execution suite

from SAP(On-premise)

SAP MII SAP ME SAP PCo

Manufacturing execution suite

from SAP (On-premise)

SAP MII SAP ME SAP PCo


Useful links:

▪ SAP S/4HANA 1909 link

▪ SAP S/4HANA Engineering Control Center (ECTR) link

▪ SAP 3D Visual Enterprise (3DVE) link

▪ SAP S/4HANA Manufacturing for production engineering and operations (PEO) link

▪ SAP S/4HANA Manufacturing for planning and scheduling (aka PP/DS) link

▪ SAP MES link

▫ Manufacturing Integration and Intelligence (aka MII) link

▫ Manufacturing Execution (aka ME) link

▫ Plant Connectivity (aka PCo) link

https://help.sap.com/doc/e2048712f0ab45e791e6d15ba5e20c68/1909.000/en-US/FSD_OP1909.pdf

https://www.sap.com/products/engineering-control-center.html

https://www.sap.com/products/product-visualization.html

https://www.sap.com/products/s4hana-manufacturing-solutions.html

https://www.sap.com/products/s4hana-manufacturing-solutions.html

https://www.sap.com/products/digital-supply-chain/manufacturing.html

https://www.sap.com/products/manufacturing-intelligence-integration.html

https://www.sap.com/products/execution-mes.html

https://www.sap.com/products/manufacturing-automation-plant-connectivity.html

Thank you.

Daniel Bičík

Customer Solution Advisor

DSC & IoT

SAP ČR, s.r.o.

Vyskočilova 1481/4

140 00 Praha 4

Česká Republika

Tel.: +420 724 600 945

@: [email protected]

mailto:[email protected]

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sap s/4hana for manufacturing companies in cooperation ... · sap s/4hana manufacturing for...

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