sarayusubramanyam-controlsystems

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Sarayu Subramanyam37 BLANDAMOUR WAY Bristol BS10 6WE.

Visa Status: TIER 1 General Migrant, valid until Aug-2012. E-Mail:[email protected]

Mobile: 07927222805

Seeking senior level assignments in Control Systems and Process Automation with a technologydriven organization of repute.

Professional Snapshot

Experience of 6 years in Honeywell Distributed Control Systems.

Manual and automation testing of Honeywell DCS (ExperionPKS).

Extensive experience of the design and delivery of leading edge control systems and Industrial automation.

Supervision of system installation and start-up following detailed engineering, design and system

integration.

Detailed software engineering of the control logics.

Third Party Interface(OPC Configuration,Modbus Configuration)

Good knowledge in SCADA, DCS Controllers, DCS Simulation, Process and Instrumentation Diagrams.

Configring and Testing on Honeywell S88.01 standard Batch Integration with Experion PKS.

Complete Understanding of the ISA S88.01 and ISAS88.02 Batch Standards.

Project Engineering and User Acceptance testing for SulfIndo Polymerization plant.

Rich experience in configuring and validating of Experion Batch, Total Plant Batch and Procedure Analystproduct.

Installation and configuration of Honeywell DCS Server and Engineering Stations.

Configuration of History, Reports, Alarms and Events and Creating custom graphics/displays using HMI

displays.

Knowledge on networking & communication protpcols like HART, Foundation Field bus, Ethernet, fiber

optics.

Played pivotal role as Test Analyst in US for around 2-year, with lead role and ownership to drive business

critical applications.

Agile Methodology approach as part of Honeywell Iterative Process.

Certified by ISEB/ISTQB for Software Testing (Foundation/ Basic level certification).

Has working knowledge with CMMi Level 5 SDLC processes, Green belt certification in Six Sigma tools

(DFSS). Implemented Lean concept key principles (5S, Kaizens, Strategy deployment, BIQ, PDF etc...)

HP Certified ‘Accredited Integration Specialist’ in Quality Centre and Quick Test Professional v9.

Providing technical support and trouble shooting for DCS, for Customers of Honeywell systems.

Rich experience of working on numerous projects and ensuring delivery of projects within time & cost

parameters.

Adroit at executing various software quality assurance activities for enhancing the effectiveness of the

application.

Deft in interacting with client side professionals for system study, requirements verification as well as

analysis.

Sound knowledge & experience in test planning, testcase writing, scheduling & reporting as well as quality

processes followed in software development.

Exceptional communication, collaboration & team building skills with proficiency at grasping new technicalconcepts quickly and utilize the same in a productive manner.

Technical skills

Distributed control systems: Honeywell ExperionPKS,S88 Batch Automation, Total Plant Batch, ProcedureAnalyst.

SFC, Builing and executing Batch Recipes.

Testing Tool: QTP 9.2, Load Runner 9.5

Defect Tracking Tools: Siebel, JIRA and Quality Center 9.0.



Operating System: Windows XP, Vista, Windows 2003 and 2008, Windows 7.

Programming Languages: C and VB Scripting

Major Achievements

“Partner Award”, for significant contribution towards the customer support, consulatation & design

prototype for Indonesia SulfIndo Project, which is first Experion Batch Manager implementation in Asia PAC.

“2010 Q1 Innovation Award” for "Emulation of LCNP4 Boards" as a product innovation.

“Individual Excellence Award”, for outstanding performance in validating UCF functionality, despite

difficulties faced due to requirements changes. For diligent and focused approach in PCT Testing. “Team Excellence Award” in April – 2006 for meeting the project schedule, delighting SBU partners,

exposing critical defects to improve quality of Experion PKS.

“Spot Award”, for good grasping skills to learn about the domain in a very short duration and execute the

regression and the Automation suites.

“Bravo Award” in April – 2008 for carrying out performance testing and in maintaining overall system for

R310 release.

PROJECTS EXECUTED

Experion Batch Manager

Product: Experion Batch Manager

Duration: Aug’04 – Aug’10Position: Senior Engineer (4 years) and Function Lead (2 years)

Employer: Honeywell Technology Solutions Lab

Description:

Experion Batch Manager is an advanced, flexible, and robust batch management solution for designing,

modeling, and automating batch-oriented production processes. A Experion Batch software developed adheringto S88 Standards to extend EPKS for the new C300 and FIM4 controller.

Roles and Responsibilities:

As a Team Member:

Understanding requirements and preparing test plans.

Setting up DCS architecture, configuration of DCS servers and engineering stations.

Configuring IO channels, control modules, equipments modules, Recipe structures as per ISA S88standards..

Load and execution of engineering database using experion control builder and experion station.

Test Procedures development and Integration Testing of sub systems such as embedded controllers and

Input\output modules interaction with Experion software.

Involved in regression testing, requirements testing, stress/ performance testing, integration/ system/

Functional testing, security testing and usability testing.

Review of design requirements for Experion Batch Manager in accordance with Honeywell’s SDLC (Software

Development Life Cycle).

Testing of client-server architecture, network, database, and related projects on Windows.

Reporting functional defects through Siebel and system defects through JIRA.

Testing on Honeywell S88.01 standard Batch Integration with Experion PKS. Complete Understanding of the

ISA S88.01 and ISAS88.02 Batch Standards.

Contributed to innovation initiative of the organization by submitting 4 innovation ideas that were wellreceived by the innovation review team.

Submitted a white paper on Experion Batch Manager.

Actively involved in global Batch community of practice (COP).

Submitted technical papers to World Batch Forum.

As a Function Lead:

Client requirements collection (VOC) and review of Stake Holder requests, Use cases and Features.

Resource allocation, feasibility study and Test effort estimation.

Mentoring new joinees in understanding product functionality.



Interaction with Client and development team at various points during Software Testing life cycle.

Team trackingPreparing weekly and monthly project metrics and reporting to senior management.

SulfIndo Polymerization

Client: SulIndo, Indonesia


Duration: Mar’09 – Jun’09

Title: Function Lead

Description:

It has established with diversified chemical business by creating products such as EDC, VCM and PVC. ItProduces 295.000 mt of EDC, 100.000 mt of VCM and 80,000 mt of PVC annually.

Role:

Involved in studying of standard operator procedure for Polymerization process.

Involved in preparation of steps to Convert/Migrate Control Logics to Experion sequential control logics.

Involved in design of Prototype and presentation to customers on current setup followed on Polymerization

process.

Development and implementation of Polymerization steps with Experion Software.

Developed all the steps (12 steps) of Polymerization process for SulfIndo.

Involved in preparation of Test Cases and Test Plan.

Executed Functional and System integration Test cases.

Analyzing the actual versus the expected results. Generated Test Reports and Quality metrics as per Process Template. Also adopted some new methods

which enable Reuse, Automation in reducing efforts and time during test Execution.

Wide and varied experience in Customer Interaction and coordination.

Procedure Analyst

Product: Procedure Analyst

Duration: June’08 – January’09

Position: Senior Engineer


Description Honeywell’s Procedure Analyst is a comprehensive procedure history and analysis tool that allows

you to collect, examine, understand, and report on all procedures and continuous information pertaining toprocedure execution.

Role:

Client requirements collection (VOC) and review.

Installation of Oracle10g, SQL Server 2005, 2008 and Uniformance Server.

Validating PA6.0 with both Oracle10g Server and Microsoft SQL server 2005.

Configuring and Generating Batch Reports and Analyzing the actual versus the expected results.

Performance, Capacity and Topology Testing

Client: Honeywell Inc, USA


Duration: Nov’07-Jun’08Role: Senior Engineer

Description:

The PCT Test Team will maintain a large system test bed for testing the system at and beyond its specifiedlimits. PCT test cases are based largely on the Experion Performance, Capacity, and Topology Specification, butinclude performance limits from any component of the system.

Role:

Involved in writing Test Plan and evaluating test results.

Write test cases and traceability documents to cover system requirements and functional specifications.



Executed Performance, capacity and Topology Integration Testing for Experion Batch Manager, C300/C200

controller, Control firewall, Simulation controllers, I/O modules and OPC gateways.

Involved in overall system maintenance which included system installations, performance testing, stability

testing and development support in defect analysis.

Identified functionality and performance issues, including: deadlock conditions, database connectivity

problems, and system crashes under load.

Carried out memory utilization and performance utilization testing for controllers and functional block

modules.

Involved in designing and development of batch demos for customer support.

Total Plant Batch

Client: Honeywell Inc, USA


Duration: Nov’05-Nov’07

Role: Senior Engineer

Description:

Honeywell’s TotalPlant® Batch provides advanced, flexible, and secure batch management for increasing plant

performance and throughput.

Role:

Installing Total Plant Batch.

Configuring Equipment Model using Euipment Editor and Recipe structure using Recipe Editor.

Phases using Phase Builder.

Batch Sceduling and Batch reporting.

Verification and Validation of product as per CFR and ISA S88 standards.

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