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redmanizingtm

surface treatment system

raising machinewith drum speed up to 380 rpm

hight cutting systemshearing machines

saspelab line

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BLANKA is the synthesisof a continuous and perfectautomatic control of all theworking parameters andtheir synergies.

BLANKA allows to workkeeping the fabric at theminimum necessary tensionto carry out the raisingprocess, and to maintain itconstant by means of anelectronic loading celltension control (internationalpatent) checking directly onthe fabric the set tension.

BLANKA has beentechnically conceived so toease the use by theoperator and to reduce thet i m e n e e d e d b ymaintenance operators.

These are the main features:• Automatic diagnosis system for the

cleaning, the lubrication and thescheduled machine’s belts check.

• Working rollers belts put inside thecleaning brushes so to allow theirfast replacement without interveneonto the alignment between thebrushes and the working rollers.

• Introduction into the market for thefirst time of the independentmotorised brushes.

• First time that loading cells havebeen used on a raising machinefor the tensioning control.

• Use of a simple and completekeyboard to facilitate the use by alloperators.

• Use of a sensible feeding systemfor the inverters’ tunnel to avoidthat fabric might break during anyof the sudden drum’s braking dueto emergency stops or electric linedrops.

• Use of an innovating and specialsensor to check the seam whenthe strength applied during thepassage of it on the drum isrequired to be nullified.

• Application of a particular suctionhood studied to produce the

maximum air speed as possibleduring the exhausting of dust andhair produced by the raisingprocess.

• Use of commercial and raw materialsof the best trademarks and only ofhigh quality to grant sturdiness andreliability to the machine.

ESATTA is composed by one or twooverlapped modules. Each one is acomplete shearing machine andaccording to its configuration it is ableto cut the face or the back of the fabric.

The machines can be configured in lineup to the desired number of cuts. It isalso possible to have one shearingmodule on the upper part of a singledrum BLANKA raising machine.

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These are the main features:• Electronic loading cells for the fabric tension control. With this device the

machine have the capability to control and manage in real time and continuouslythe set tension values and to react automatically for the necessary adjustments.Esatta can guarantee of an even, correct and reproducible fabric tensionduring the entire shearing processes and especially during the seam passage.Every shearing unit has it own electronic loading cell placed before the cuttingblade.

• Fabric unnecessary tension elimination, the fabric pass is short as much aspossible to avoid unnecessary tensions.

• Special shearing comb design, made in order to have one special angulardistance of opening space between the shearing blades and the comb.

After several years of study and research, Saspe is now glad to introduceits brand-new machine ESATTA WARP featuring a worldwide innovativeand revolutionary concept of shearing. This machine can split and shearloops and floating yarn into warp in one single step.

Up until now warp cutting technology has only seen discontinuous, old-fashioned, slow, imprecise, unreliable and very expensive systems whichhave severely limited design creation and application due to theseconfiguration.

The main innovation offered by ESATTA WARP is a revolutionary systemwhich allows "vertical" operation to the shearer so as to split and shearloops, residual yarn and hair towards the fabric sliding direction.

The Esatta Warp has a variety of uses and offers endless possibilities forapplications precluded or limited up until now. It suits traditional areasperfectly (such as fabrics for drapery, tapestry, underwear, trimming,car/automotive, clothing, foulards, scarfs, stoles, ties and many othertextile sectors) and new growing key sectors such as that of technicalfabrics manufacture where Saspe has been successfully operating formany years.The ESATTA WARP can process any kind of material, natural or synthetic.

Thanks to the support and the guarantee of progress monitoring by an enduser, it has been possible to obtain excellent results in a very short time.

The new shearing machine ESATTA WARP is protected by an Internationalpatent.esa

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1 = Control Panel2 = Fabric Unrolling device3 = Shearing Group 14 = Shearing Group 25 = Fabric Rolling device

The main advantages from the use of the ESATTA WARP are:

• Splitting of loops into warp and shearing in one single step and with onemachine only. This means time and costs saving.

• Substantial reduction in loss of material due to fabric shrinkage. This isobtained from the abolition of the intermediate tentering process (becausetwo operations are carried out at the same time).

• Operation in continuous. Interruptions because of yarn jamming betweenthe shearing drop wires are now eliminated.

• Possibility of creating new loom patterns which up until now wereprecluded by the poor developments in the yarn cutting technology(where yarn connects one pattern to another).

• Possibility of shearing both the front and the back side without affectingneither the quality nor the strength of the fabric structure.

• Possibility of crosswise processing of fabrics without measure restrictiondue to the mechanical bending problem that traditional horizontal shearingmachines used to have.

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The VERSATOUCH main advantage are:• Low cost of use and maintenance.• Versatility to use the machine for different materials and application.• Easy use and maintenance of the machine.• Low tension create on the material processed.• High speed of production.• Low noise during the operation.• Use of Patented technology create by the RedmanizingTM system by the Durasuede® wire.

The VERSATOUCH STS featuring Durasuede® has proved to be an exciting and newsurface treatment system that allows tremendous versatility in surface effects due toprecise control and wide range of adjustment in contact, tension and line speed.

SASPE VERSATOUCH is a machi-ne whose main characteristic is thenew concept of surface treatmentdefined as “Redmanizing” which isconsidered half way between aslight raising and a strong sueding.Degrees of pile ranging from“peachskin” to a low densecoverage can be accuratelycontrolled through variable contact,speed, and tension of the fabric.

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Collaboration between Redman’s technical staff and SASPE resulted in theVERSATOUCH STS machine.

The Durasuede® wire, heartof the machine, fromRedman the idea forDurasuede® was derivedf ro m t h e p ro b l e m sassociated with sandpaper,which include short workinglife, variations in effect aswell as lines in the finishedfabric.The idea was to make awire with a strong bend andtreat the top surface of thewire to simulate the workingof the sandpaper. Severalspecifications were testeduntil the current design wasproven best suited for the emerizing process. Though many successful results wereachieved on a variety of sueding machines, certain machines proved to be too limitedin adjustment of speed, tension and contact to fully realize the flexibility and powerof the Durasuede® wire.

These machines can also be employed in labtests, first of all to simulate surface treatments(raising – shearing – sueding) and therefore to testboth the resistance and the shrinkage of fabricsafter their being through finishing processes.

As far as the training of personnel is concerned,the Saspe Lab line is very interesting as machineswhich due to their big dimensions and difficultiesin management, (suction system, folder...), didnot previously fit the needs of schools can nowbe employed in schools against a containedinvestment.

All three machines can be supplied either in workingwidth of respectively 500 mm or 1000 mm. Its mainworking part (raising drum, shearing cylinder orsueding roller) movement is driven by inverter.

Thanks to the considerable experience gainedin the manufacture of machines for the finishingfabrics surface treatment, Saspe has designedand built a new line of machines for lab andproduction, which can be employed bymanufacturers of narrow fabrics, by textile labsand by schools (technical schools and universities)for staff training purposes.

SASPE LAB range of machines includesa 6-cylinders or 12-cylinders Raising machine,a Shearing machine, Sueding machine equippedwith emery paper, Durasuede® wire or withabrasive brushes.These three machines can be employed in theindustrial fields in many different ways:manufacturers of narrow knitting, medical fabrics(i.e. gauzes...), technical fabrics (i.e. tape, filters...),shoe fabrics, trimmings, ribbons.

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TEXTILE MACHINES

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MACHINERY

member of

SASPE36010 ZANE’ (VICENZA) - ITALYVia Preazzitel. +39-0445-314284fax +39-0445-319377

www.saspe.come-mail: info@saspe.com

www.dharmatek.co.ide-mail: sales@dharmatek.co.id

Sole Agent in Indonesia :PT. DHARMATEK BERKAT UTAMAMr. Dharmendratel. +62-251-7536 757fax +62-251-7536 744