sustainable textile finishing routes ......sustainable textile finishing routes & processes by...
TRANSCRIPT
You can feel it’s Benninger
SUSTAINABLE TEXTILE FINISHING
ROUTES & PROCESSES
by reduced resource consumption
Jürgen Ströhle
CTO
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CO2 Drivers: CO2 Sources in Textile Finishing
Source: Benninger/2011/ CO trouser, scouring,
bleach, merc, PDPS, China,
Drying energy
34%
Heating and steaming
37%
Electricity (drive, pumps
& fans) 11%
Chemicals and dyes
15%
Misc. (e.g. singeing
gas etc) 4%
Mark Messura Cotton Incorporated/
Benninger market survey 2009
Big market potential by substitution of obsolete equipment
EUROPE 60 l/kg
ASIA 160 l/kg
Finishing
Continuous /LLR
Dyeing
Mercerizing
Bleaching
Scouring
Desizing
Printing
Batch / HLR
0 50 100 150 Liters/kg
WATER SAVING = ENERGY SAVING
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CO2 reduction due to continuous processing
CPB
10%
20%
30%
40%
50%
70%
80%
90%
100%
JET LR 1:8
Source: Benninger 2011,
Finishing route,
100 % 100 %
38 %
23 %
CO2
H2O
5
Weighting of factors for washing process
Temperature
Time Water/ Chemie
Mechanics
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0
20
40
60
80
100
Mechanicalaction
Temperature
Time
Water
Influencing factors for washing efficiency
Counterflow principle of the EXTRACTA washing machine
Direction of fabric run
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High efficiency washing
Washing out 40 g/kg NaOH 100%
Jet
LR 1:12
Source: Benninger/2011/
40 g/kg => 0.5 g/kg NaOH 100%
100% 100%
74% 69%
31% 32%
Jet
LR 1:5
Cont.
Washing
classic
Type
12% 12 %
Cont.
Washing
Liquor separation
counterflow
CO2
H2O
Cont.
Washing
+ heat
recovery
6 %
12 %
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Process Water Recycling and Zero Discharge
90% water recycling
70% energy recovery
98% COD reduction
NEW Fibers
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OUTLOOK 2015
Physical treatment vs. chemical wet treatments
Replacement of high carbon processes
New wave of innovation is ahead of the textile industry
Find high potentials
Optimize process sequences
Replacement of exhaust process (JET)
Replacement of obsolete washing technology
Saving / Recycling resources
THANK YOU
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