scaling industrial control technologies for food...
TRANSCRIPT
Standards
Certification
Education & Training
Publishing
Conferences & Exhibits
National Symposium on
Automation & Digital Transformation of
Food & Beverage Industry26th & 27th February 2016
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ARVIND MANGARSIBusiness Head-Products & Projects
B&R Industrial Automation Pvt. Ltd.
Scaling industrial control technologies for
food & beverage industry
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F&B Industry Trends
Increase/maintain
market sharesMore affordable products
Higher consumer
satisfaction
SustainabilityWorld population growing
Raw materials shortage
Waste and energy
consumption reduction
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Production requirements
Maximum availabilityIncrease number of unit produced per line
FlexibilityMany product variants on the
same production line
Cost-effective productsOptimize total costs of
production
Safe productionAvoid products
contamination
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From Lean to Agile
Global Challenges
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Smart Factory Solutions
Global Challenges
Consequences - Benefits - Challenges
Global Networks
allow
Flexibility & Opportunities
Inhomogeneous Data
Structures
but must overcome
Big Data Influence of Customers
On-demand Production
Flexible Production
Increased Transparency
Complex Analytics
facilitate allows
but requiresbut require
Business intelligence Scalability+Open Connectivity
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APROL for F&B Industry
Historian Data Server
Long time storage
High-performance
Manipulation-free
Visualization
Joint visualizations on one screen
Operate and Control
Diagnostics
Predictive Maint.
Easy to use
M1 M2 M3
L2L1
M1
Supply Delivery
Plant
Lines
Machines
P1 P2 P3 Processes
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M1 M2 M3
L2L1
M1
Supply Delivery
Plant
Lines
Machines
P1 P2 P3 Processes
Data Aggregation
Extract Transform Load
Any data source (CSV)
Reporting
Ad-Hoc reporting
Online deployment
Analysis
Web based user interface
Predefined methods and
actions
APROL for F&B Industry
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M1 M2 M3
L2L1
M1
Supply Delivery
Plant
Lines
Machines
P1 P2 P3 Processes
Condition Monitoring
Online data acquisition
Online equipment comparison
Continuous Process
Alarms & Trends
Historical & Live-Events
Process optimization
Batch Process
Data collection
Golden batch
APROL for F&B Industry
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M1 M2 M3
L2L1
M1
Supply Delivery
Plant
Lines
Machines
P1 P2 P3 Processes
Data Warehouse
ERP (SAP)
MES
Internet database
…
Mobile Access
Secured connection
Smart devices
Data export
BI- Suite integrated
Dashboards
Easy reporting
Data Mining / OLAP
APROL for F&B Industry
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Scalability
for
Factory Automation
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B&R APROL - Process control system
Solution for Smart Factory
Alarm system
Trend system
Operating and Monitoring
Process Automation Library
Process
Data
Acquisition
Reporting system powered by Jaspersoft
Energy
Monitoring
Condition
Monitoring
Process
Control
Advanced
Process
Control
APROL
Process
Control
System
(Core system)
Solution
Package
Target
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Scalability
Scalable from 50 to 300.000 IO´s
Same Functionality within all scales
All X20-Atom Controllers suitable
……
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System architecture
Engineering
databaseReal-time
database
Historic
database
Redundant
Archive
Controller & I/O 1 Controller & I/O n
Operator station 1 Operator station n
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Single node architecture
Engineering
database
Controller & I/O 1 Controller & I/O n
Operator station
Real-time
database
Historic
database
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Runtime/Operator/Engineering
Station Operator station 1
APROL Factory Automation
Unlimited scalability 100% investment protection
Operator station 2 Operator station n
Controller & I/O n
Runtime Server 1 Runtime Server 2 Runtime Server n
1..n
Runtime Server
1..n
Operator stations
1..n controllers
and I/O stations
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• Scalability
• Connectivity
• Open Technology
• Technical Performance
• One solution for all Disciplines
• Reporting
• Best Commercial Performance
APROL – VALUE FOR MONEY
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Scalability
for
Machine Automation
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A challenging trend for machine builders
Typical machine portfolio
Variety of consumer products
Special end-customer requests
Regional requirements
Growing range of options
Adapted
machines,
Options
Standard
machines
Standard
machines
Adapted machines,
Options
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Request for customisation
Many machine configurations
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HW-independent development
Hardware configurations completely independent
Separate assignment of software packages, separate I/O mapping
Unlimited number of machine configurations
All managed in one project
One software solution Many machine configurations
One solution for multiple markets
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Completely independent hardware configurations
Separate assignment of software packages, separate I/O mapping
Unlimited number of machine configurations
All managed in one project
One software pool Many machine configurations
HW-independent development
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Perfect Integration
One engineering tool for entire lifecycle
All products All tasks
Control
HMI
Motion control
Safety technology
Simulation
Development
Commissioning
Diagnostics &
Service
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B&R
2 PIONEERS – ONE VISION
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Global presence
Headquarters in Austria
180 offices in 75 countries
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B&R India
National headquarters
Technical offices
Pune
Bangalore Chennai
Ahmedabad
Delhi
Mumbai
6 offices
70 employees
Sales, Application, Support
Logistics center in Pune
Training centers
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Automation for machines and factories
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Products
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Solutions for all industries
Trust in B&R – Worldwide
Machine builders
Plant installations
3,600
26,500
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Global brand owners put their trust in
B&R
Food Beverage
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Liquid filling machines Horizontal form fill seal Vertical form fill seal
Blister packaging Shrink wrap Labeling
Case packers & Cartoning End of line & Robotics
More than 200 OEMs in the packaging
industry
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YOUR GLOBAL PARTNER FOR
AUTOMATION EXCELLENCE