screw pumps series spf/m magdrive - · pdf file1 screw pumps series spf/m magdrive application...

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1 Screw Pumps Series SPF/M MagDrive Application For the delivery of fuel oils, hydraulic oils or other lubricating liq- uids. The fluid media must not contain any abrasive particles nor attack the pump materials chemically. Main fields of application SPF/M-pumps operate as transfer, booster and burner operation pumps in fuel oil engineering, as transfer and filling pumps in tank farms as well as lube-oil pumps in any industrial branches. They are moreover used for pressure generation in oil-hydraulic plants of all kinds. Design/Construction Self-priming three-screw type of pump with internal bearing, without shaft sealing due to magnetic clutch. The pump is her- metically sealed due to the can of the magnetic clutch. The hardened and ground screws run in an exchangeable cas- ing insert. The driving screw is hydraulically balanced. The end-side pump cover absorbs the axial thrust of the working screws. Their drive is hydraulic. The thread flanks merely transmit the torque result- ing from the liquid friction. Thus, the thread flanks are practically stress-free and not subject to any wear. All sliding parts are lu- bricated by the delivery medium being within the range of full liq- uid friction. The radial and axial bearing of the driving screw with pump size 20 is by the balancing piston guided in the bearing ring, with pump size 40 by a groove ball bearing. Magnetic clutch and suction chamber are interconnected by way of a return gallery. Thus, the liquid circulates in the clutch cham- ber and leads away the heat, caused by eddy currents. The delivery is carried out as complete unit. A pump bracket with mounting foot carries out the connection pump/driving motor. Operation The three spindles build due to their special profiling of the thread flanks, an axial and continuous shifting by rotation of the spindles from the suction to the pressure side. Despite the spin- dle rotations no turbulences occur. Consistent chamber volume excludes squeezing. Noise/Pulsation The structural design and operation of the screw ensure a very low noise level and an almost pulsation-free delivery. Twin units For all plants requiring stand-by pumps, twin units are supplied. See descriptive literature VM 863. Performance data Capacity Q 10 I/min up to 110 I/h Temperature of the fluid pumped t up to 150 °C Inlet pressure p z up to 6 bar Pump outlet pressure p d up to 40 bar Viscosity range v =2 up to 750 mm²/s Delivery flange DN d =20 up to 25 mm With n = 2900 1/min For the attainable delivery pressure as a function of viscosity and speed, pleas refer to the individual characteristics. The pressure data only apply to nearly static pressure load. With dynamic pressure change load, please inquire. Pressure relief valves As an overload protection, installed in each pump is a pressure relief valve, which, with all designs, is set at a response pressure approx 10% above the operating pressure. In case of different response pressures are requested, it must be indicated in the order. Flanges/Connections Flanges Suction side: PN 16, DIN 2533 Delivery side: PN 40, DIN 2535 Connections SPF/M without filter: M1, M2 Pressure gauge SPF/M with filter: B7 Draining filter casing E7 Venting filter casing M1, M2, M3 Pressure gauge

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Page 1: Screw Pumps Series SPF/M MagDrive - · PDF file1 Screw Pumps Series SPF/M MagDrive Application For the delivery of fuel oils, hydraulic oils or other lubricating liq-uids. The fluid

1

Screw Pumps Series SPF/M MagDrive

Application For the delivery of fuel oils, hydraulic oils or other lubricating liq-uids. The fluid media must not contain any abrasive particles nor attack the pump materials chemically.

Main fields of application SPF/M-pumps operate as transfer, booster and burner operation pumps in fuel oil engineering, as transfer and filling pumps in tank farms as well as lube-oil pumps in any industrial branches. They are moreover used for pressure generation in oil-hydraulic plants of all kinds.

Design/Construction Self-priming three-screw type of pump with internal bearing, without shaft sealing due to magnetic clutch. The pump is her-metically sealed due to the can of the magnetic clutch.

The hardened and ground screws run in an exchangeable cas-ing insert.

The driving screw is hydraulically balanced. The end-side pump cover absorbs the axial thrust of the working screws. Their drive is hydraulic. The thread flanks merely transmit the torque result-ing from the liquid friction. Thus, the thread flanks are practically stress-free and not subject to any wear. All sliding parts are lu-bricated by the delivery medium being within the range of full liq-uid friction.

The radial and axial bearing of the driving screw with pump size 20 is by the balancing piston guided in the bearing ring, with pump size 40 by a groove ball bearing.

Magnetic clutch and suction chamber are interconnected by way of a return gallery. Thus, the liquid circulates in the clutch cham-ber and leads away the heat, caused by eddy currents.

The delivery is carried out as complete unit. A pump bracket with mounting foot carries out the connection pump/driving motor.

Operation The three spindles build due to their special profiling of the thread flanks, an axial and continuous shifting by rotation of the spindles from the suction to the pressure side. Despite the spin-dle rotations no turbulences occur. Consistent chamber volume excludes squeezing.

Noise/Pulsation The structural design and operation of the screw ensure a very low noise level and an almost pulsation-free delivery.

Twin units For all plants requiring stand-by pumps, twin units are supplied. See descriptive literature VM 863.

Performance data Capacity Q 10 I/min up to 110 I/h

Temperature of the fluid pumped t up to 150 °C

Inlet pressure pz up to 6 bar

Pump outlet pressure pd up to 40 bar

Viscosity range v =2 up to 750 mm²/s

Delivery flange DNd=20 up to 25 mm

With n = 2900 1/min For the attainable delivery pressure as a function of viscosity and speed, pleas

refer to the individual characteristics. The pressure data only apply to nearly static pressure load. With dynamic pressure change load, please inquire.

Pressure relief valves As an overload protection, installed in each pump is a pressure relief valve, which, with all designs, is set at a response pressure approx 10% above the operating pressure.

In case of different response pressures are requested, it must be indicated in the order.

Flanges/Connections Flanges Suction side: PN 16, DIN 2533

Delivery side: PN 40, DIN 2535

Connections SPF/M without filter: M1, M2 Pressure gauge

SPF/M with filter: B7 Draining filter casing

E7 Venting filter casing

M1, M2, M3 Pressure gauge

Page 2: Screw Pumps Series SPF/M MagDrive - · PDF file1 Screw Pumps Series SPF/M MagDrive Application For the delivery of fuel oils, hydraulic oils or other lubricating liq-uids. The fluid

Series SPF/M

2

Materials Denomination Part No. Material designs

W 20 W 8

Pump casing 1 EN-GJL-250 EN-GJS-400-15

Casing insert 2 AlMgSi1 AlMgSi1

Pump cover

driving side

end side

3

4

EN-GJL-250

EN-GJL-250

EN-GJS-400-15

EN-GJS-400-15

Casing cover 7 EN-GJL-250 EN-GJS-400-15

Filter casing 9 EN-GJL-250 EN-GJS-400-15

Bearing bush 10 AlMgSi1 AlMgSi1

Driving screw 12 16MnCrS5 16MnCrS5

Working screw 13 16MnCrS5 16MnCrS5

Wire mesh at radial screen filter

481 Steel galvanized

Steel galvanized

For design with filter only

Installation SPF/M-pumps may be mounted in any position. For safety pur-poses, the arrangement with “motor downwards” is not admissi-ble.

Drive Drives of the following type are normally provided:

Surface-cooled three phase squirrel cage induction motors, IM V1 type of construction; enclosure IP54 according to IEC Stan-dards, class B insulation, performances and main dimensions according to DIN 42677.

Motors rated for 50 Hz may without any change also be oper-ated also from 60 Hz supply systems, speed and performance will change as follows:

Motor wound for 50 Hz

Connection to 60 Hz

Conversion factor for opera-tion with 60 Hz

...V ...V Speed Performance

230 V 230 V 1,2 1,0

400 V 400 V 1,2 1,0

400 V 460 V 1,2 1,15

460 V 460 V 1,2 1,0

Magnetic clutch A connection flange to the drive-side of the screw pump fixes the magnetic clutch. The driving screw of the pump is stiffly con-nected with the rotor of the magnetic clutch.

Non-contact transmission of torque between driving motor and pump due to the magnetic flux lines between inner and outer ro-tors.

Filter As a protection against contaminations, the pumps can be sup-plied with a filter casing with incorporated radial screen filter (surcharge). Filter mesh size 0,4 mm.

A pressure vacuum gauge included in the scope of supply indi-cates the pressure behind the filter. Thus, the pressure loss in the filter can be determined and an inadmissible contamination realized.

Electric heating (only per order) In case of design with filter, heating shell may be provided for fil-ter heating (surcharge).

Pump size Connection for Heating capacity

SPF 20 230 V 205 W SPF 40 230 V 265 W

The heating capacity is rated so that with an initial temperature of 20°C, a minimum heating-up time of 120 min. is required. In case of lower temperatures (below 0°C), an appropriately longer heating up time must be expected. The heating is not suited to achieve, during operation, a marked temperature increase of the fluid to be pumped.

Abbreviation system

SPF/M 20 R 46 F W20 60.6 112M

Series

Size

Direction of screw pitch R = right

Angle of screw pitch (Degrees)

Model with filter

Material

Magnetic clutch

Motor size

= theoretically Delivery flow at 1450 1/min and 46 degrees pitch angle

Surcharge

Magnetic clutch

Denomination Type

60.6 MAK 66-60-6

60.4 MAK 66-60-4

60.2 MAK 66-60-2

Motor-size 80 – 132 S

Page 3: Screw Pumps Series SPF/M MagDrive - · PDF file1 Screw Pumps Series SPF/M MagDrive Application For the delivery of fuel oils, hydraulic oils or other lubricating liq-uids. The fluid

Series SPF/M

VM 862 GB / 08.02 1000 3

Sectional drawing SPF/M with magnetic clutch and driving motor

Denomination Part No.

Drive shaft 20

Nozzle 22

Hexagon screw 202

Socket-head cap screw 203

Socket-head cap screw 204

Hexagon screw 205

Hexagon screw 206

Socket-head cap screw 207

Hexagon nut 220

Washer 260

Foot angle 460

Pump bracket 461

Screw pump 500

Magnetic clutch 900

Drive motor 910

Page 4: Screw Pumps Series SPF/M MagDrive - · PDF file1 Screw Pumps Series SPF/M MagDrive Application For the delivery of fuel oils, hydraulic oils or other lubricating liq-uids. The fluid

Series SPF/M

4 VM 862 GB / 08.02 1001

Sectional drawing SPF/M without filter

Size 20

Size 40

Denomination Part No.

Pump casing 1

Casing insert 2

Pump cover driving side 3

Pump cover non-driving side 4

Bearing ring 10

Driving spindle 12

Idler spindle 13

Nozzle 22

Socket-head cap screw 24

Gasket 100

O-ring 120

O-ring 122

Joint washer 142

Joint washer 151

Denomination Part No.

Joint washer 156

Sealing plug 160

Socket-head cap screw 200

Socket-head cap screw 201

Screw plug 222

Screw plug 227

Circlip 250

Circlip 252

Rivet 280

Groove ball bearing 292

Valve cone 330

Valve spring plate 331

Adjusting screw 333

Valve spring 340

Denomination Part No.

Key 290

Name plate 970

Information plate 971

Replacement parts/Spare parts

Page 5: Screw Pumps Series SPF/M MagDrive - · PDF file1 Screw Pumps Series SPF/M MagDrive Application For the delivery of fuel oils, hydraulic oils or other lubricating liq-uids. The fluid

Series SPF/M

VM 862 GB / 08.02 1002 5

Sectional drawing SPF/M with filter

Size 20

Size 40

Denomination Part No.

Pipe 29

Joint washer 146

Joint washer 151

Joint washer 152

Joint washer 157

Circlip 252

Blind rivet 280

Groove ball bearing 292

Pressure gauge 361

Ball valve 362

Connection element 364

Screw pump 500

Filter casing 501

Heating shell 962

name plate 970

Information plate 978

Replacement parts/Spare parts

X Modules

Part No. 962 only per order

Filter modules Part. No. 501 Denomination Part No.

Filter housing cover 7

Filter housing 9

Pipe 30

O-ring 119

Joint washer 143

Joint washer 159

Hexagonal screw 207

Screw plug 223

Screw plug 235

Radial screen filter 481

Page 6: Screw Pumps Series SPF/M MagDrive - · PDF file1 Screw Pumps Series SPF/M MagDrive Application For the delivery of fuel oils, hydraulic oils or other lubricating liq-uids. The fluid

Series SPF/M

6 VM 862 GB / 08.02 3000

Aggregate dimensions SPF/M without filter

Dimensions in mm Subject to alterations Sense of rotation: clockwise, viewed from the drive side z1/z2/z3 = No. of holes

Pump Motor- Aggregate dimensions size size acc. SPF/M to IEC a b c e f g g1 g4 h h1 k1 n o q2 r s w x y 80 137 180 12 90 210 162 124 112 207 608,5 451 134 11 - 90S 137 180 12 90 210 181 130 112 207 656,5 499 163 11 - 20 90L 137 180 12 90 210 181 56 130 112 207 656,5 499 163 125 110 11 - 18 100L 174 215 15 245 250 203 158 155 250 721,5 564 179 14 185 22,5 112 174 215 15 245 250 223 148 155 250 743,5 586 232 14 185 22,5 132 178 265 18 270 300 267 195 185,5 280,5 803,5 646 233 14 225 22,5 90L 137 180 12 90 210 181 130 112 222 705,5 499 163 11 - 40 100L 174 215 15 245 250 203 60 158 155 265 770,5 564 179 135 146 14 185 22,5 18 112M 174 215 15 245 250 223 148 155 265 792,5 586 232 14 185 22,5 132S 178 265 18 270 300 267 195 185,5 295,5 852,5 646 233 14 225 22,5

Pump Motor Connecting dimensions size size acc. Suction side Delivery side Pressure gauge SPF/M to IEC DNs A B D z2 DNd E F H z3 M1/M2 80 90S 20 90L 25 120 85 14 4 25 120 85 14 4 G ¼ 100L 112 132 90L 40 100L 32 140 100 18 4 25 120 85 14 4 G ¼ 112M 132S

PN 16, DIN 2533 PN 40, DIN 2535

Approximate dimensions, can vary according to motor make.

Page 7: Screw Pumps Series SPF/M MagDrive - · PDF file1 Screw Pumps Series SPF/M MagDrive Application For the delivery of fuel oils, hydraulic oils or other lubricating liq-uids. The fluid

Series SPF/M

VM 862 GB / 08.02 3001 7

Aggregate dimensions SPF/M with filter

Dimensions in mm Subject to alterations Sense of rotation: clockwise, viewed from the drive side z1/z2/z3 = No. of holes

Pump Motor Aggregate dimensions size size acc SPF/M to IEC a b c e f g g1 g4 h h1 k1 n o q2 q3 r s w x y 80 137 180 12 90 210 162 124 112 207 787,5 451 134 11 - - 90S 137 180 12 90 210 181 130 112 207 835,5 499 163 11 - - 20 90L 137 180 12 90 210 181 56 130 112 207 835,5 499 163 125 143,5 110 11 - - 18 100L 174 215 15 245 250 203 158 155 250 900,5 564 179 14 185 22,5 112 174 215 15 245 250 223 148 155 250 922,5 586 232 14 185 22,5 132 178 265 18 270 300 267 195 185,5 280,5 982,5 646 233 14 225 22,5 90L 137 180 12 90 210 181 130 112 222 845,5 499 163 11 - 40 100L 174 215 15 245 250 203 60 158 155 265 910,5 564 179 135 143,5 146 14 185 22,5 18 112M 174 215 15 245 250 223 148 155 265 932,5 586 232 14 185 22,5 132S 178 265 18 270 300 267 195 185,5 295,5 992,5 646 233 14 225 22,5

Pump Motor Connecting dimensions size size acc. Suction side Delivery side Draining Venting Pressure gauge SPF/M to IEC DNs A B D z2 DNd E F H z3 B7 E7 M1/M2

80 90S

20 90L 25 120 85 14 4 25 120 85 14 4 G ½ G ¼ G ¼ 100L 112 132 90L

40 100L 32 140 100 18 4 25 120 85 14 4 G ½ G ¼ G ¼ 112M 132S

PN 16, DIN 2533 PN 40, DIN 2535 Approximate dimensions, can vary according to motor make.

Page 8: Screw Pumps Series SPF/M MagDrive - · PDF file1 Screw Pumps Series SPF/M MagDrive Application For the delivery of fuel oils, hydraulic oils or other lubricating liq-uids. The fluid

Series SPF/M

VM 862 GB / 08.02 – Ident No. 796 267

Subject to technical alterations

A Member of the COLFAX PUMP GROUP ALLWEILER AG Postfach 1140 · 78301 Radolfzell Allweilerstr. 1 · 78315 Radolfzell Germany Tel. +49 (0)7732 86-0 Fax. + 49 (0)7732 86-436 E-Mail: [email protected] Internet: http://www.allweiler.com