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Revision Date - May 21, 2020 Revision 3.1 Sentry HP & LP STRETCHWRAPPER MANUAL

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Page 1: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

Revision Date - May 21, 2020Revision 3.1

Sentry HP & LPSTRETCHWRAPPER

MANUAL

Page 2: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

© 2020 Pro Mach. All Rights Reserved.

Section 106 of the 1976 Copyright Act forbids any party other than the author (Pro Mach) to: Reproduce owned workin copies or phonorecords, to prepare derivative works based upon the work; to distribute copies or phonorecords ofthe work to the public by sale or other transfer of ownership, by rental or lease. Copyright protection subsists from thetime the work is created in fixed form. The copyright in the work of authorship immediately becomes the property ofthe author who created the work (Pro Mach.) Only the author or those deriving their rights through the author can right-fully claim copyright.

Liability WaiverThe information in this manual is subject to change without notice and does not represent a commitment on the partof Pro Mach and assumes no responsibility for any errors that may appear in this manual. In no event will Pro Machor its employees, partners, contracted workers/ companies or any association who participates in the writing of thismanual be liable for technical or editorial omissions made herein; nor for direct, indirect, special, incidental, or conse-quential damages resulting from the use or defect of this manual.

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Orion Machine ManualRevision 3.1 Sentry HP/ LP Flex Stretchwrapper21 May 2020 Table of Contents

Table of Contents

Chapter 1: Introduction and SafetyIntroduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Copyright Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Sentry Series Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5System Safety Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Hazard Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Lockout and Tagout Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Installation and First Time Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13Machine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14Before Starting Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

Chapter 2: System DescriptionMachine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Standard Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Film Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Structural Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Page I

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Machine Manual OrionSentry HP/ LP Flex Stretchwrapper Revision 3.1 Table of Contents 21 May 2020

Chapter 3: System OperationOperating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

How to Start and Shut Down Your Wrapping System . . . . . . . . . . . . . . . . . . . . . . . 3-1POWER SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1START AND EMERGENCY STOP SWITCHES. . . . . . . . . . . . . . . . . . . . . . 3-1

Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Loading The Film (Sentry Carriage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Loading The Film (Orion Carriage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Universal Go-To Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5Run Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Run Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Maintenance Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Security Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Wrap Setting Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11Wrap Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Menu Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Jogging Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Recipe Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Sentry Carriage Recipe Viewing Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17Orion Carriage Recipe Viewing Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Production Data Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19Film Usage Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20Film Usage Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21Fault Tracking Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23

Machine Settings Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24Machine Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24Main Drive Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26Reinforce Wrap Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27Sentry Carriage Timers Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28Orion Carriage Timers Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29Machine Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30Start Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31Factory Defaults Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32Maximum Speed Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33Sentry Carriage Multistretch Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34Orion Carriage Multistretch Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35The VFD Parameters Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37Insta-Cut Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

Diagnostics Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40Diagnostics Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40The Inputs Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41The Outputs Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42The VFD Diagnostics Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43HMI Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44Maintenance Log Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45

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Fault History Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46Flex Dashboard Remote Viewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47

Setting up Dashboard Remote Viewing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47Information & Alarm Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49

Message Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49Alarm Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53

Chapter 4: TroubleshootingTroubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Chapter 5: MaintenanceMaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Motor Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Reducer Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Chain Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Proximity Sensor Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Cleaning The Stretch Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Preventative Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

PM Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6All Sentry Standard Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65,760 Loads or one month . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-617,280 Loads or three months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-634,560 Loads or 6 months. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Chapter 6: Electrical Prints and Mechanical DrawingsElectrical Prints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1Mechanical Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Page III

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Orion Machine ManualRevision 3.1 Sentry HP/ LP Flex Stretchwrapper21 May 2020 List of Figures

List of Figures

Chapter 1: Introduction and SafetyTower Pivot Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11Tower to Base Bolts (1 of 4 shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11Machine Lifting Fork Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12Ramp Secure Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12Panel Access Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

Chapter 2: System DescriptionSentry LP with Optional Ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Sentry HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Chapter 3: System OperationSentry LP HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Top Mandrel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Film Threading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Film Threading Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Film Properly Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Threading the Film (Orion Carriage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4The Run Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6The Maintenance Prompt Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8The Security Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10The Wrap Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11The Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13The Jogging Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14The Recipe Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16The Sentry Carriage Recipe Viewing Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17The Orion Carriage Recipe Viewing Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18The Production Data Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19The Film Usage Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20The Film Usage Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21The Fault Tracking Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23The Machine Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24The Main Drive Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26The Reinforce Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27The Sentry Carriage Timers Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28The Orion Carriage Timers Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29The Machine Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30The Start Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31The Factory Defaults Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32The Maximum Speed Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33The Sentry Carriage Multistretch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

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Machine Manual OrionSentry HP/ LP Flex Stretchwrapper Revision 3.1 List of Figures 21 May 2020

The Orion Carriage Multistretch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35The VFD Parameters Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37The Insta-Cut Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38The Diagnostics Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40The Inputs Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41The Outputs Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42The VFD Diagnostics Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43The HMI Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44The Maintenance Log Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45The Fault History Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46Setting the IP Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47Flex Dashboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48

Chapter 4: Troubleshooting

Chapter 5: MaintenanceThe Multistretch Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Proximity Sensor Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Chapter 6: Electrical Prints and Mechanical Drawings

Page II

Page 9: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

6.

Orion Machine ManualRevision 3.1 Sentry HP/ LP Flex Stretchwrapper21 May 2020 Electrical Prints and Mechanical Drawings

Electrical Prints and Mechanical Drawings

Electrical Prints

Page 6-1

Page 10: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

WIRING COLOR AND SIZE

115VAC (RED) 14 AWG MINIMUM

NEUTRAL (WHITE) 14 AWG MINIMUM

GND (GREEN/YELLOW) 14 AWG MINIMUM

+24VDC (BLUE) 18 AWG MINIMUM

DC COMMON (WHITE/BLUE) 18 AWG MINIMUM

CABLE COLORS AND GAUGE ARE LISTED IN PRINTS

NOTES

1. SILICONE BASE PRODUCTS SHALL NOT BE USED ANYWHERE IN THIS ASSEMBLY.

2. ALL FIELD CONTROL WIRE TO BE A MINIMUM 14 AWG 75C COPPER, UNLESS OTHERWISE NOTED.

3.

4. WHEN ORDERING REPLACEMENT PARTS, PLEASE SUPPLY THE JOB NUMBER AS SHOWN INSIDE THE CONTROL PANEL DOOR.

5. MANUFACTURES OF COMPONENTS USED IN THIS ASSEMBLY ARE SUBJECT TO CHANGE WITHOUT NOTICE.

6. THIS DOCUMENT IS THE PROPERTY OF THE END USER, PLEASE DO NOT REMOVE FROM THE ELECTRICAL CONTROL ENCLOSURE.

7. ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS.

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

COVER PAGE

B&R SENTRY LP/HP

1

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG1.dwg

3/17/2018

FLEX (STANDARD)

DEVICE LOCATIONS

(CP1) MAIN BACK PANEL

(CP3) HMI ENCLOSURE

(CARRIAGE)

(FRAME)

NOTES FOR B&R PARTS

BRENTON TO PROVIDE AND INSTALL ALL THE FOLLOWING B&R PARTS

HMI20115 B&R 4PPC:7070V1

PLC30101 B&R X20BR9300 AND X20BM01

PLC30201 B&R X20DIF371 AND X20BM11

PLC30301 B&R X20DO9322 AND X20BM11

PLC30401 B&R X20PS2100 AND X20BM01

PLC30501 B&R X20CS1030 AND X20BM11

NOTES FOR CARRIAGES

BRENTON CARRIAGE

BRENTON WILL PROVIDE EVERYTHING ON CARRIAGE UP TO AND INCLUDING THE MALE 10 PIN QD FOR THE I/O AND THE 4 PIN QD FOR THE CARRIAGE MOTOR

CHINA TO PROVIDE THE TERMINALS FOR THE B&R I/O

PLC30101 B&R X20TB12

PLC30201 B&R X20TB1F

PLC30301 B&R X20TB12

PLC30401 B&R X20TB12

PLC30501 B&R X20TB12

CHINA TO PROVIDE THE COMM. CABLE INCLUDING CONNECTORS

CBL30502

CBL20123

FILENAME DWGDESC DWGDESC2 DWGDESC3

PG1 COVER PAGE

PG2 115VAC POWER DROP AND DISTRIBUTION 100/200

PG3 115VAC VFD

300/400

PG4

START/STOP CIRCUIT AND REMOTE START 500/600

PG5 X20 I/O POWER / INPUTS 30100/30200

PG6 X20 I/O OUTPUT / POWER SUPPLY

30300/30400

PG7

X20 RS485 COMM

30500/30600

PG8 CARRIAGE I/O BLOCK 50100/50200

PG9 QD CONNECTORS

PG10 (CP1) PANEL AND BOM

PG11 (CP3) ENCLOSURE AND BOM

PG12 MACHINE FIELD AND CARRIAGE BOM

PG13 CABLE CBL30502

(743145)

PG14

CABLE CBL30502

(743145)

PG15 OPTIONS PAGE

Page 11: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

200

201

202

203

204

205

206

207

208

209

210

211

212

213

214

215

216

217

218

219

220

221

222

223

224

225

DS104

(CP3)

1/L1

2/T1

124VDC/2.2A

PWS109

(CP1)

N

PE

L

-+

2/T11/L1

MCR20101

4/T23/L2

6/T35/L3

CCMR003

3A

(CP1)

FU106

(CP1)

111

(CP1)

N

KLDR003

3A

(CP1)

FU113

(CP1)

1411

CR30309

SEE BELOW FOR OPTIONS

STANDARD IS NO WIRING

INSTA CUT OPTION

(CARRIAGE)

N111

SOL115

101

102

103

104

230 VOLT

2.0 AMPS

(FRAME)

MTR202

(FRAME)

BLKCBL201

WHT

RED

GRN

1CBL115 2

CCMR003

3A

(CP1)

FU109

N

N

N

N

N

N

20022

106

107

108

109

110 111

24VDC COMMON

20022

to 122,206,306,406,416,20100,30111,30112,30200,30200,30300,30300,30412

24VDC POWER

106

to 122,417,20100,20100,30109,30110,30200,30200,30410

VFD POWER (DR201)

107

to 201

VFD POWER (DR201)

107

from 110

107

DR201 NEUTRAL

N

to 202

DR201 NEUTRAL

N

from 110

N

VFD POWER (DR301)

108

to 301

VFD POWER (DR401)

109

to 401

DR301 NEUTRAL

N

to 302

DR401 NEUTRAL

N

to 402

201

202

203

103

103

103

103

103

(CP1)

20022

(CP1)

106

..

..

..

..

ORG/WHTCBL30502

BLU/WHT

SHLD

WHT/BLU

PJ223

(CP1)

0V

D0

D1

GND

DATA\

DATA

to 323

to 323

to 324

(CP1)

N

(CP1)

101

-

-

-

-

POWER REQUIREMENTS:

PANEL

(CP1)

CBL101

115 VAC

60 Hz

1 Phase

15 Amps

BLK WHT GRN

105

from 30502

from 30502

from 30503

ORG/WHTCBL30502

BLU/WHT

SHLD

WHT/BLU

24VDC COMMON

20022

from 108

20022

FAST STOP FOR MAIN DRIVE VFD

30303

from 30303

30303

120 VOLT AC

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

AND DISTRIBUTION115VAC POWER DROP

B&R SENTRY LP/HP

2

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG2.dwg

3/17/2018

FLEX (STANDARD)

(FRAME)

PJ201

1 1

2 2

3 3

4 4

SCHNEIDER ALTIVAR 12

R/L1

N

U/T1

V/T2

W/T3

PA+

PC-

R1A

R1B

R1C

COM

N.C.

N.O.

LO1

CLO

COM

LI1

LI2

LI3

LI4

+24V

COM

AI1

5V

AO1

ANALOG

LOGIC

LOGIC

COMMON LOGIC OUTPUT

RJ45

LINE POWER

MOTOR CONNECTIONS

BRAKE

INPUT

INPUT

(EMITTER)

MODULE

BRAKE

MODULE

LOGIC OUTPUT

(COLLECTOR)

LOGIC

INPUT

LOGIC

INPUT

LOGIC

INPUT

+24V SUPPLY

PROVIDED BY DRIVE

COMMON

ANALOG

COMMON

+5V SUPPLY

PROVIDED BY DRIVE

ANALOG

OUTPUT

MODBUS

MAIN DRIVE

DR201

(CP1)

1 HP, 15.7 AMPS INPUT

(CP1)

201

(CP1)

202

(CP1)

203

(CP3)

101

(CP3)

102

(CP1)

102

16A CB105

(CP1)

(CP1)

111

(CP1)

N

ORION CARRIAGE ONLY

Page 12: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

300 400

401

402

403

404

405

406

407

408

409

410

411

412

413

414

415

416

417

418

419

420

421

422

423

424

425

301

302

303

304

305

306

307

308

309

310

311

312

313

314

315

316

317

318

319

320

321

322

323

324

325

230 VOLT

2.0 AMPS

(CARRIAGE)

MTR402

230 VOLT

2.0 AMPS

(FRAME)

MTR302

(FRAME)

BLKCBL301

WHT

RED

GRN

(FRAME)

BLK 1CBL401

BLK 2

BLK 3

GRN

VFD POWER (DR301)

108

from 111

108

DR301 NEUTRAL

N

from 111

N

VFD POWER (DR401)

109

from 112

109

DR401 NEUTRAL

N

from 112

N

301

302

303

401

402

403

BLU

(CARRIAGE)

FILM DANCER BAR ANALOG PROX

(ORION CARRIAGE ONLY)

PRS417

BLKBRN

24VDC COMMON

20022

from 108

20022

24VDC POWER

106

from 109

106

417

..

..

ORG/WHTCBL30502

BLU/WHT

SHLD

WHT/BLU

PJ423

(CP1)

0V

D0

D1

GND

DATA\

DATA

PJ323

(CP1)

0V

D0

D1

GND

DATA\

DATA

from 221

from 221

from 222

to 423

to 423

from 321

to 424

from 322

from 321

24VDC COMMON

20022

from 108

20022

30301

from 30301

30301

ORG/WHTCBL30502

BLU/WHT

SHLD

WHT/BLU

..

..

120 OHMS

(CP1)

R420

..

..

ORG/WHTCBL30502

BLU/WHT

SHLD

WHT/BLU

PANEL

(CP1)

417

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

115VAC VFD

B&R SENTRY LP/HP

3

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG3.dwg

3/17/2018

FLEX (STANDARD)

(FRAME)

PJ401

1 1

2 2

3 3

4 4

SCHNEIDER ALTIVAR 12

R/L1

N

U/T1

V/T2

W/T3

PA+

PC-

R1A

R1B

R1C

COM

N.C.

N.O.

LO1

CLO

COM

LI1

LI2

LI3

LI4

+24V

COM

AI1

5V

AO1

ANALOG

LOGIC

LOGIC

COMMON LOGIC OUTPUT

RJ45

LINE POWER

MOTOR CONNECTIONS

BRAKE

INPUT

INPUT

(EMITTER)

MODULE

BRAKE

MODULE

LOGIC OUTPUT

(COLLECTOR)

LOGIC

INPUT

LOGIC

INPUT

LOGIC

INPUT

+24V SUPPLY

PROVIDED BY DRIVE

COMMON

ANALOG

COMMON

+5V SUPPLY

PROVIDED BY DRIVE

ANALOG

OUTPUT

MODBUS

FILM CARRIAGE UP/DOWN

DR301

(CP1)

1/2 HP, 9.3 AMPS INPUT

SCHNEIDER ALTIVAR 12

R/L1

N

U/T1

V/T2

W/T3

PA+

PC-

R1A

R1B

R1C

COM

N.C.

N.O.

LO1

CLO

COM

LI1

LI2

LI3

LI4

+24V

COM

AI1

5V

AO1

ANALOG

LOGIC

LOGIC

COMMON LOGIC OUTPUT

RJ45

LINE POWER

MOTOR CONNECTIONS

BRAKE

INPUT

INPUT

(EMITTER)

MODULE

BRAKE

MODULE

LOGIC OUTPUT

(COLLECTOR)

LOGIC

INPUT

LOGIC

INPUT

LOGIC

INPUT

+24V SUPPLY

PROVIDED BY DRIVE

COMMON

ANALOG

COMMON

+5V SUPPLY

PROVIDED BY DRIVE

ANALOG

OUTPUT

MODBUS

MULTISTRETCH

DR401

(CP1)

1/2 HP, 9.3 AMPS INPUT

24VDC COMMON

20022

from 108

20022

MULTISTRETCH VFD RUN

30306

from 30306

30306

(CP1)

302

(CP1)

301

(CP1)

303

(CP1)

401

(CP1)

402

(CP1)

403

MULTISTRETCH SPEED REFERENCE

30305

from 30305

30305

MULTISTRETCH SPEED REFERENCE

30307

from 30307

30307

Page 13: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

20100 20200

20101

20102

20103

20104

20105

20106

20107

20108

20109

20110

20111

20112

20113

20114

20115

20116

20117

20118

20119

20120

20121

20122

20123

20124

20125

(CP1)

NC

NO

A2A1

110,111,112,20103,30110,30210

MCR20101

1 2

(CP3)

E-STOP

ESLT20101

3 4 X2X1

R

1413

MCR20101

3 4

(CP3)

START

PBLT20101

X2X1

G

20201

20202

20203

20204

20205

20206

20207

20208

20209

20210

20211

20212

20213

20214

20215

20216

20217

20218

20219

20220

20221

20222

20223

20224

20225

24VDC POWER

106

from 109

106

24VDC COMMON

20022

from 108

20022

106 30213

30213

to 30213

(CARRIAGE)

WHTBRN

30204

N.O.H.C.

CARRIAGE SWITCH

GS20101

+24VDC

+

-

IF3

USB

IF4

IF2

ETH

LINK

POWER

IF1

X2X

X2X\

SHLD

IF5

X2X

X2X

T

HMI20115

HMI-PLC

(CP3)

1

2

USB 1

USB 2

RJ45

RJ45

1

2

3

4

(CP1)

WHTCBL20123

BLK

SHLD

BLU

106

(CP3)

TB20115

1

2

20022

(CP3)

TB20123

1

2

3

4

X2X PIN1

to 30102

X2X PIN2

to 30103

X2X PIN 3

to 30102

(CP3)

20101

20101 2010720102

24VDC POWER

106

from 109

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

AND REMOTE STARTSTART/STOP CIRCUIT

B&R SENTRY LP/HP

4

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG4.dwg

3/17/2018

FLEX (STANDARD)

106

(CP3)

20102

(CP3)

30213

(CP3)

106

(CP3)

20022

(CP1)

30213

(CP1)

20107

Page 14: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

30100 30200

30201

30202

30203

30204

30205

30206

30207

30208

30209

30210

30211

30212

30213

30214

30215

30216

30217

30218

30219

30220

30221

30222

30223

30224

30225

30101

30102

30103

30104

30105

30106

30107

30108

30109

30110

30111

30112

30113

30114

30115

30116

30117

30118

30119

30120

30121

30122

30123

30124

30125

PANEL

(CP1)

B & R

SLOT 2

16-PT DIGITAL INPUT MODULE

RACK 1

PLC30201

X20DIF371

IN 2

21

IN 4

22

IN 6

23

IN 8

24

IN 10

25

IN 12

26

IN 1

11

IN 3

12

IN 5

13

IN 7

14

IN 9

15

IN 11

16

DI1

RESERVED

DI2

RESERVED

DI3

TOOTH COUNT PROX

MAIN DRIVE POSITION

DI4

CARRIAGE GATE OPEN

DI5

DI6

DI7

DI8

DI9

DI10

DI11

DI12

IN 14

27

IN 13

17

DI13

DI14

IN 16

28

IN 15

18

DI15

DI16

24VDC

GND

CARRIAGE AT TOP

LIMIT SWITCH

MAIN DRIVE AT HOME

LIMIT SWITCH

CARRIAGE AT BOTTOM

LIMIT SWITCH

RESERVED

CARRIAGE AUTO HEIGHT PE

NOT ABOVE LOAD

MCR STATUS

CONTROL POWER ON

CARRIAGE OBSTACLE

DETECTED

RESERVED

E-STOP PRESSED

DANCER BAR LIMIT SWITCH

(SENTRY LP CARRIAGE ONLY)

START/RESET PRESSED

RESERVED

(CP1)

B & R

SLOT 1

BUS RECEIVER MODULE

RACK 1

PLC30101

X20BR9300

X2X

21

X2X_

22

23

24V I/O

24

24V I/O

25

GND

26

24VDC

GND

X2X

11

12

13

24V X2X LINK

14

24V X2X LINK

15

GND

16

PANEL

(CP1)

6364

MCR20101

(CARRIAGE)

PE30209

4 3

(CP3)

PBLT20101

(CP1)

6364

MCR20101

24VDC COMMON

20022

from 108

20022

24VDC COMMON

20022

from 108

20022

24VDC POWER

106

from 109

106

24VDC POWER

106

from 109

106

30205

30206

30207

30209

30210

30211

30213

from 20104

30213

24VDC POWER

106

from 109

106

24VDC POWER

106

from 109

106

24VDC COMMON

20022

from 108

20022

24VDC COMMON

20022

from 108

20022

(CARRIAGE)

GS20101

(CP1)

30215

30110

WHTCBL20123

BLU

SHLD

BLK

..

..

from 20123

from 20124

from 20124

30204

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

INPUTSX20 I/O POWER /

B&R SENTRY LP/HP

5

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG5.dwg

3/17/2018

FLEX (STANDARD)

(FRAME)

PRS30203

30203

(FRAME)

LS30205

(FRAME)

LS30207

(FRAME)

LS30206

(CARRIAGE)

COM/1NC/2

LS30214

30214

ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS. ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS.

30215

(CARRIAGE)

LS30211

(CP3)

30215

(CP1)

30213

(CP1)

30214

(CP1)

30211

(CP1)

30209

(CP1)

30210

(CP1)

30206

(CP1)

30204

(CP1)

30207

(CP1)

30205

(CP1)

30203

Page 15: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

30300 30400

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

POWER SUPPLYX20 I/O OUTPUT /B&R SENTRY LP

6

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG6.dwg

3/17/2018

FLEX (STANDARD)

30401

30402

30403

30404

30405

30406

30407

30408

30409

30410

30411

30412

30413

30414

30415

30416

30417

30418

30419

30420

30421

30422

30423

30424

30425

30301

30302

30303

30304

30305

30306

30307

30308

30309

30310

30311

30312

30313

30314

30315

30316

30317

30318

30319

30320

30321

30322

30323

30324

30325

(CP1)

B & R

SLOT 3

12-PT DIGITAL OUTPUT MODULE

RACK 1

PLC30301

X20DO9322

OUT 2

21

OUT 4

22

OUT 6

23

OUT 8

24

OUT 10

25

OUT 12

26

OUT 1

11

OUT 3

12

OUT 5

13

OUT 7

14

OUT 9

15

OUT 11

16

DO1

FAST STOP FOR

FILM CARRIAGE VFD

DO2

RESERVED

DO3

FAST STOP FOR

MAIN DRIVE VFD

DO4

RESERVED

DO5

DO6

DO7

DO8

DO9

DO10

DO11

DO12

24VDC

GND

MULTISTRETCH SPEED

REFERENCE

MULTISTRETCH VFD

RUN

MULTISTRETCH SPEED

REFERENCE

RESERVED

FILM SEVERANCE RELAY

RESERVED

RESERVED

RESERVED

(CP1)

NC

NO

A1+A2-

113

CR30309

24VDC COMMON

20022

from 108

20022

24VDC COMMON

20022

from 108

20022

30309

(CP1)

B & R

SLOT 4

POWER SUPPLY MODULE

RACK 1

PLC30401

X20PS2100

21

22

23

24V I/O

24

24V I/O

25

GND

26

24VDC

GND

11

12

13

14

15

16

24VDC COMMON

20022

from 108

20022

24VDC POWER

106

from 109

106

30301

30301

to 307

30303

to 207

30303

ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS. ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS.

30306

30306

to 407

30305

to 408

30307

to 409

30305

30307

Page 16: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

30500 30600

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

X20 RS485 COMMB&R SENTRY LP/HP

7

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG7.dwg

3/17/2018

FLEX (STANDARD)

30601

30602

30603

30604

30605

30606

30607

30608

30609

30610

30611

30612

30613

30614

30615

30616

30617

30618

30619

30620

30621

30622

30623

30624

30625

30501

30502

30503

30504

30505

30506

30507

30508

30509

30510

30511

30512

30513

30514

30515

30516

30517

30518

30519

30520

30521

30522

30523

30524

30525

OFF

ON

RESISTOR

TERMINATING

SWITCH

ON

(CP1)

B & R

SLOT 5

COMMUNICATION MODULE

RACK 1

PLC30501

X20CS1030

DATA

21

22

GND

23

24

25

26

DATA

11

12

GND

13

14

15

16

24VDC

GND

(CP1)

WHT/BLUCBL30502

BLU/WHT

SHLD

ORG/WHT

..

..

to 224

to 223

to 223

ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS.

Page 17: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

50100 50200

50201

50202

50203

50204

50205

50206

50207

50208

50209

50210

50211

50212

50213

50214

50215

50216

50217

50218

50219

50220

50221

50222

50223

50224

50225

50101

50102

50103

50104

50105

50106

50107

50108

50109

50110

50111

50112

50113

50114

50115

50116

50117

50118

50119

50120

50121

50122

50123

50124

50125

P

8

65

7

4

21

3

WIRE COLOR

PORT# PIN#

DEVICE TAG

WIRE#

DESCRIPTION

I/O ADDRESS

WHITE 1 4

GRY/PNK

1 2

GREEN 2 4

RED/BLU

2 2

YELLOW 3 4

WHT/GRN

3 2

GRAY 4 4

BRN/GRN

4 2

PINK 5 4

WHT/YEL

5 2

RED 6 4

YEL/BRN

6 2

BLACK 7 4

WHT/GRY

7 2

VIOLET 8 4

GRY/BRN

8 2

BROWN 1 - 8 1 24VDC +

BLUE 1 - 8 3 0VDC -

GRN/YEL

1 - 8 5 GROUND

PJ50100

(CARRIAGE)

FIELD

8 PORT DISTRIBUTION BLOCK

CABLE

ORION

30204

20101

417

30209

30211

106

20022

GND

CARRIAGE GATE OPEN

CARRIAGE GATE CLOSED

ANALOG PROX

CARRIAGE AUTO HEIGHT

CARRIAGE OBSTACLE DETECT

GS20101

GS20101

PRS417

PE30209

LS30211

LS30211

PE30209

GS20101 PRS417

PLUG50102

MURR

M12-PLUG-PA

732026

(CARRIAGE)

FIELD

PLUG50101

MURR

M12-PLUG-PA

732026

(CARRIAGE)

FIELD

CBL/PRS417

(CARRIAGE)

FIELD

FILM BAR ANALOG PROX

7000-40121-2240060

743147

MURR

CBL/PRS30209

(CARRIAGE)

FIELD

CARRIAGE TOP OF LOAD PE

7000-40021-2240100

732050

MURR

CBL/GS20101

(CARRIAGE)

FIELD

CARRIAGE GATE

DEV45 335255

732053

MURR

CABLE IS PART OF SWITCH 737310

PLUG50104

MURR

M12-PLUG-PA

732026

(CARRIAGE)

FIELD

PLUG50106

MURR

M12-PLUG-PA

732026

(CARRIAGE)

FIELD

PIN# ON QD

3

4

9

5

6

1

2

10

PIN 7 & 8 ON QD IS NOT USED

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

ORI

ON

, a P

roM

ach

prod

uct b

rand

FLEX (STANDARD)

3/17/2018

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG8.dwg

NO SCALE

8

B&R SENTRY LP/HPCARRIAGE I/O BLOCK

B&R SENTRY

15

Page 18: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

QD CONNECTORS

B&R SENTRY LP/HP

9

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG9.dwg

3/17/2018

FLEX (STANDARD)

PJ30206

. .

1

. .

2

PJ30206A

. .

1

. .

2

QD FOR TABLE HOME LIMIT SWITCH (LS30206)

QD FOR TABLE TOOTH COUNT PROX (PRS30203)

PJ30203

. .

1

. .

2

. .

3

PJ30203A

. .

1

. .

2

. .

3

QD FOR TABLE MOTOR (MTR202)

PJ202

. .

1

. .

2

. .

3

. .

4

PJ202A

. .

1

. .

2

. .

3

. .

4

QD FOR CARRIAGE MOTOR (MTR402)

PJ402

. .

1

. .

2

. .

3

. .

4

PJ402A

. .

1

. .

2

. .

3

. .

4

QD ON CARRIAGE FOR STANDARD SENTRY CARRIAGE

PJ-CARRIAGE

. .

1

. .

2

. .

3

. .

4

. .

5

. .

6

. .

7

. .

8

. .

9

. .

10

PJ-CARRIAGE-A

. .

1

. .

2

. .

3

. .

4

. .

5

. .

6

. .

7

. .

8

. .

9

. .

10

106

30206

106

20022

30203

201

202

203

GND

401

402

403

GND

106

30206

106

20022

30203

201

202

203

GND

401

402

403

GND

106

20022

30204

20101

30209

30211

122

30214

417

GND

106

20022

30204

20101

30209

30211

NOT USED

30214

NOT USED

NOT USED

QD ON CARRIAGE FOR SENTRY PLUS CARRIAGE

PJ-CARRIGE-B

. .

1

. .

2

. .

3

. .

4

. .

5

. .

6

. .

7

. .

8

. .

9

. .

10

106

20022

30204

20101

30209

30211

122

NOT USED

417

GND

+24 VDC

VDC COMM

CARRIGE GATE OPEN

CARRIAGE GATE CLOSED

TOP OF LOAD PE

CARRIAGE OBSTACLE DETECT

FILM CUT

DANCER BAR LIMIT SWITCH

DANCER BAR ANALOG PROX

GND

CABLE IN TOWER GOING TO CARRIAGE WITH QD

WIRED TO MURR QD BLOCK

BROWN

BLUE

WHITE

GRY/PNK

YELLOW

RED

BLACK

RED/BLU

GRN/YEL

BLACK

BROWN

BLUE

WHITE

PINK

GRAY

VIOLET

GREEN

RED

YELLOW

SEE PAGE 8 FOR LAYOUT

N.O.H.C.

GS20101

N.C.H.O.

GS20101

LS30214

PE30209

BROWNBLUE

WHITEBLACK

LS30211

TABLE MOTOR

MTR202

CARRIAGE MOTOR

MTR402

TALBE HOME LIMIT SWITCH

LS30206

TABLE TOOTH COUNT PROX

PRS30203

Page 19: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

NOTE:

BACK PANEL INSTALLED

INSIDE TOWER UNIT

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

(CP1) PANEL AND BOM

B&R SENTRY LP/HP

10

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG10.dwg

3/17/2018

FLEX (STANDARD)

CBL20123 ASSY. INCLUDES

TB20123

AND CABLE

CBL30502 ASSY. INCULDES

PJ223

PJ323

PJ423

R420

AND CABLE

1.1.25"x 2" WIREWAY

DR301

DR201

DR401

MCR20101

RATED:600V, 30A

FUSES ONLY

USE CLASS CC

ULTRASAFE

GOULD

TM

RATED:600V, 30A

FUSES ONLY

USE CLASS CC

ULTRASAFE

GOULD

TM

PLC30101

PLC30201

PLC30301

FU105

FU106

PLC30401

PLC30501

CR30309

TURNTABLE

FILM CARRIAGE

MULTISTRETCH

RATED:600V, 30A

FUSES ONLY

USE CLASS CC

ULTRASAFE

GOULD

TM

RATED:600V, 30A

FUSES ONLY

USE CLASS CC

ULTRASAFE

GOULD

TM

FU113

FU109

PWS109

TERMINAL LIST

101

N

N

N

201

202

203

301

302

303

401

402

403

20101

20102

30203

30204

30205

30206

30207

30209

30210

30211

30212

30213

30214

30215

122

106

106

106

106

106

106

106

20022

20022

20022

20022

20022

20022

20022

TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION DESC2

CB105 1 750569 CHINT

NXB-63Z / C16

CR30309 1 *1 75576 SCHNEIDER RXM2LB1BD

*1 750577 TEND PYF-08N

DR301

DR401

2 732691 SCHNEIDER ATV12H037F1 VARIABLE SPEED DRIVE, .5 HP, 0.37 kW, 120V, 1 PH,

ATV-12

.5 HP

0.7KW,1HP

DR201 1 732692 SCHNEIDER ATV12H075F1 VARIABLE SPEED DRIVE, 1 HP, 0.75 kW, 120V, 1 PH,

ATV-12

1 HP

0.7KW,1HP

FU113 1 *1 750570 JINSHAN RT18-32

*1 731039 LITTELFUSE KLDR003 FUSE, CLASS CC, 3 AMP, TIME DELAY

TIME DELAY

600VAC

3AMPS

FU106

FU109

2 *1 750570 JINSHAN RT18-32

*1 730995 LITTELFUSE CCMR003 DUAL ELEMENT FUSE - CLASS CC, 3 AMP

FAST ACTING, TIME DELAY

600VAC

3AMPS

MOTOR CIRCUIT PROTECTION

CBL101 1 738880 HARTFIEL 9-1051193 OR EQUIVALENT

PJ223

PJ323

PJ423

3 746197 B & R 8I0XC002.100.1 SUPPLIED BY HANGZHOU YOUNSUN

SUPPLIED BY HANGZHOU YOUNSUN

SUPPLIED BY HANGZHOU YOUNSUN

MCR20101 1 *1 732928 SCHNEIDER LC1D09 OR EQUIVALENT

*1 012635 SCHNEIDER LADN20

PLC30101 1 *1 731535 B & R X20BR9300 X20 BUS RECEIVER, X2X LINK BUS RECEIVER, 24VDC

X20

BUS RECEIVER

SLOT 1

*1 742087 B & R X20BM01

*1 742088 B & R X20TB12

PLC30501 1 *1 738900 B & R X20CS1030

X20 INTERFACE MODULE, 1-PORT RS422/485, 24VDC, 115.2kbits

X20

INTERFACE MODULE

SLOT 5

*1 742083 B & R X20BM11 PLC B&R BUS MODULE

X20

TEREMINAL BLOCK

*1 742088 B & R X20TB12

PLC30201 1 *1 742084 B & R X20DIF371 16 POINT X20 INPUT MODULE

X20

DISCRETE INPUT

SLOT 2

*1 742083 B & R X20BM11 PLC B&R BUS MODULE

X20

TEREMINAL BLOCK

*1 742082 B & R X20TB1F 16 PIN TERMINAL BLOCK

X20

TEREMINAL BLOCK

PLC30301 1 *1 742996 B & R X20DO9322 X20 OUTPUT MODULE, 12-PT DIGITAL SOURCE, 24VDC

X20

DIGITAL OUTPUT

SLOT 3

*1 742083 B & R X20BM11 PLC B&R BUS MODULE

X20

TEREMINAL BLOCK

*1 742088 B & R X20TB12

PLC30401 1 *1 738899 B & R X20PS2100

X20 POWER SUPPLY, FOR INTERNAL I/O, 24VDC,

X20

POWER SUPPLY

Required line fuse: Max. 10 A, slow-blow

SLOT 4

*1 742087 B & R X20BM01

*1 742088 B & R X20TB12

PWS109 1 750572 SCHNEIDER ABL2REM24020K

R420 1 ANY 120 OHM 0.25 W SUPPLIED BY BRENTON

17 742993 PHOENIX 3209578

1 742994 PHOENIX 3209594

CBL20123 2 743144 HARTFIEL THC50967 SUPPLIED BY HANGZHOU YOUNSUN

CBL30502 6 743142 HARTFIEL THC80290 SUPPLIED BY BRENTON

Page 20: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

AND BOM(CP3) ENCLOSURE

B&R SENTRY LP/HP

11

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG11.dwg

3/17/2018

FLEX (STANDARD)

G

R

PBLT20101

ESLT20101

DS104

HMI ENCLOSURE AND ARTWORK TO BE PROVIDED WITH MACHINE.

HMI20115

TERMINAL LIST

106

106

106

106

20022

20022

20022

2011

20102

20102

20107

20107

30213

30213

101

102

GND

TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION

DS104

1 750571 Mei Wa LW26GS-20

TB20123 1

738894B & R

OTB5104.2110-01

TB20115 1 738883 B & R OTB6102.2110-01

HMI20115 1

743000B & R

4PPC70.0702-20B

PBLT20101 1 *1 017697 SCHNEIDER

ZB4BW333

*1 016210 SCHNEIDER

ZB4BZ009

*1

749762

SCHNEIDER ZBVB35LIGHT BLOCK - Ø22 - INTEGRAL LED GREEN - 24V

*2 750291 SCHNEIDER ZBE1015 CONTROL BUTTON CONTACT BLOCK - ZBE Ø22 - 1NO

ESLT20101 1 *1 019116 SCHNEIDER

ZB4BW643

*1 016210 SCHNEIDER

ZB4BZ009

*1

749763

SCHNEIDER

ZBVB45

*1 750291 SCHNEIDER ZBE1015 CONTROL BUTTON CONTACT BLOCK - ZBE Ø22 - 1NO

*1

749889

SCHNEIDER ZBE1025 CONTROL BUTTON CONTACT BLOCK - ZBE Ø22 - 1NC

2

742993PHOENIX 3209578

Page 21: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

FIELD FRAME BOM

FIELD CARRIAGE BOM

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

CARRIAGE BOMMACHINE FIELD AND

B&R SENTRY LP/HP

12

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG12.dwg

3/17/2018

FLEX (STANDARD)

TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION DESC2

PJ201 1 TBD TBD TBD

LS30205

LS30206

LS30207

3 746319 OMRON D4V-8108SZ-N

MTR202

MTR302

2 SEE MECHANICAL BOM 2.0 AMPS

2.0 AMPS

PRS30203 1 750573 S&D SN12-04BPA-Y

CBL401 1 *0 739676 LUTZE 111371

CBL201

CBL301

2 *0 730915 SOUTH WIRE

16/4 SLEOOW

CBL115 1 *0 TBD TBD TBD

TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION DESC2

CBL/GS20101

1 732053 MURR DEV45 335255 PATCH-CABLE, 4 PIN, STRAIGHT M12 MALE TO M8 FEM, 0.6M, PINS 1 & 3 JUMPED

M12 PLUG, M12 SOCKET

4PIN

CABLE DIAMETER 5.2mm

250V, 4A, 4 CONDUCTORS, BN, WT, BU, BK, PVC JACKET

PLUG50101

PLUG50102

PLUG50104

PLUG50106

4 732026 MURR M12-PLUG-PA

CBL/PRS30209

1 732050 MURR 7000-40021-2240100 PATCH-CABLE, 4 PIN, STRAIGHT M12 MALE TO FEMALE, 1M, GRAY

M12 PLUG, M12 SOCKET

4PIN

CABLE DIAMETER 5.2mm

250V, 4A, 4 CONDUCTORS, BN, WT, BU, BK, PVC JACKET

CBL/PRS417

1 743147 MURR 7000-40121-2240060 PATCH-CABLE, 4 PIN, STRAIGHT M12 MALE TO 90-DEG FEMALE, 0.6M, GRAY

M12 PLUG, M12 SOCKET

4PIN

CABLE DIAMETER 5.2mm

250V, 4A, 4 CONDUCTORS, BN, WT, BU, BK, PVC JACKET

PJ50100 1 732045 MURR 8000-88510-3980500 CABLE

MTR402

SOL115

SOL222

3 SEE MECHANICAL BOM 2.0 AMPS

SUPPLIED BY BRENTON

SUPPLIED BY BRENTON

LS30214 1 735700 OMRON Z-15GQ22-B LIMIT SWITCH - GENERAL PUROSE, PANEL MOUNT

SPRING RETURN

ROLLER PLUNGER

1 FORM C

GS20101 1 *1

739147 (SENTRY PLUS) SICK SENTRY PLUS)

1059505/RE21-SAC

N.O.H.C.

*1 750576

TONELUCK (SENTRY LP)

VCS-216

LS30211 1 *1

737310 (SENTRY PLUS)

TELEMECANIQUE XEP4E1FDA454J03

*1

750575 (SENTRY LP)

TONELUCK VCS-216

PE30209 1 *1 SEE LISTED OPTIONS

*1

735702 (STANDARD SENTRY LP)

P&F

205234/RLK31-8-2500-IR/31/15 (PNP)

*1

731972 (DARK LOAD)

SICK

1019229/WT34-B410

PRS417 1 731785 IFM IG6083 M18 PROX SENSOR, UN-SHIELDED, 0.8-8mm RANGE, 4-20mA ANALOG, 3-WIRE, M12

PROXIMITY SENSOR - INDUCTIVE

15-30VDC

BARREL DIAMETER: 18mm, NOMINAL SENSING DISTANCE: 0.8-8mm, UNSHIELDED

OUTPUT CONFIG.: 4-20mA ANALOG, MICRO QUICK-DISCONNECT

SUPPLIED BY BRENTON

Page 22: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

(743145)CABLE CBL30502

B&R SENTRY LP/HP

13

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG13.dwg

3/17/2018

FLEX (STANDARD)

PANEL

(CP1)

WHTCBL20123

BLK

SHLD

BLU

PANEL

(CP3)

TB20123

1

2

3

4

WHTCBL20123

BLU

SHLD

BLK

..

..

Page 23: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

(743145)CABLE CBL30502

B&R SENTRY LP/HP

14

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG14.dwg

3/17/2018

FLEX (STANDARD)

..

..

..

..

ORG/WHTCBL30502

BLU/WHT

SHLD

WHT/BLU

PJ223

(CP1)

PANEL

0V

D0

D1

GND

DATA\

DATA

ORG/WHTCBL30502

BLU/WHT

SHLD

WHT/BLU

..

..

ORG/WHTCBL30502

BLU/WHT

SHLD

WHT/BLU

PJ423

(CP1)

PANEL

0V

D0

D1

GND

DATA\

DATA

PJ323

(CP1)

PANEL

0V

D0

D1

GND

DATA\

DATA

ORG/WHTCBL30502

BLU/WHT

SHLD

WHT/BLU

..

..

PANEL

120 OHMS

(CP1)

R420

..

..

ORG/WHTCBL30502

BLU/WHT

SHLD

WHT/BLU

PANEL

(CP1)

WHT/BLUCBL30502

BLU/WHT

SHLD

ORG/WHT

..

..

PLC PIN 11

PLC PIN 21

PLC PIN 23

RJ45 CONNECTORS

0V

D0

D1

GND

DATA\

DATA

PIN 8

PIN 5

PIN 4

CONNECT TO VFD CONNECT TO VFD CONNECT TO VFD

DID0 0V DI

D0 0V DID0 0V

ORANGE/WHITE

BLUE/WHITE

WHITE/BLUE

GREEN (SHIELD)

ORANGE/WHITE

BLUE/WHITE

WHITE/BLUE

GREEN (SHIELD)

ORANGE/WHITE

BLUE/WHITE

WHITE/BLUE

GREEN (SHIELD)

ORANGE/WHITE

BLUE/WHITE

WHITE/BLUE

GREEN (SHIELD)

ORANGE/WHITE

BLUE/WHITE

WHITE/BLUE

GREEN (SHIELD)

ORANGE/WHITE

BLUE/WHITE

WHITE/BLUE

GREEN (SHIELD)

BELDEN 3107A

HEAT SHRINK TUBING

OVER END OF CABLE

(ALL CABLE ENDS, 6 LOCATIONS)

BELDEN 3107A BELDEN 3107A

HEAT SHRINK TUBING

CABLES TOGETHER

(2 LOCATIONS)

PJ223 PJ323 PJ423

R420

4.6250

2.6250

3.5000 3.5000 3.5000 3.5000 3.5000

44" FROM END OF CABLE JACKET

TO END OF CABLE JACKET

15.5"" FROM END OF CABLE JACKET

TO END OF CABLE JACKET

15.5"" FROM END OF CABLE JACKET

TO END OF CABLE JACKET

1" FROM END OF HEAT TUBING

TO START OF RJ45 CONNECTOR

(ALL LOCATIONS WITH RJ45 CONNECTORS)

GREEN HEAT SHRINK OVER SHIELD WIRE

(ALL SHIELD LOCATIONS)

(CUT CABLE AT 50" TO START) (CUT CABLE AT 18.25" TO START) (CUT CABLE AT 18.25" TO START)

B&R 8IOXC002.100.1

(3 PLACES)

Page 24: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

BYREVISIONNO. DATE

DWG TITLE

CHECKED BY

DRAWN BY

DATE

ENGINEER

JOB NO

DWG NO

CAD DWG FILE

SCALE

OFSHEET NO

4750 County Road 13 NE

Alexandria, MN 56308

PH 800-535-2730

15

B&R SENTRY

OPTIONS PAGE

B&R SENTRY LP/HP

15

NO SCALE

I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG15.dwg

3/17/2018

FLEX (STANDARD)

EXC+ SEN+ SIG+ SHLD SIG- SEN- EXC-

EXC+

SIG+

SHLD

SIG-

EXC-

EXC+

SIG+

SHLD

SIG-

EXC-

EXC+

SIG+

SHLD

SIG-

EXC-

EXC+

SIG+

SHLD

SIG-

EXC-

BLACK

WHITE

SHIELD

GREEN

RED

BLACK

WHITE

SHIELD

GREEN

RED

BLACK

WHITE

SHIELD

GREEN

RED

BLACK

WHITE

SHIELD

GREEN

RED

LOAD CELL J-BOX

LOAD CELL 1

LOAD CELL 2

LOAD CELL 3

LOAD CELL 4

PIN-4 PIN-3 PIN-5PIN-2

MALE 9-PIN D-SUB CABLE

(750868)

BLK BRN BLU

DARK LOAD PHOTOEYE KIT (D0393156)

(738870 CABLE)

(750018 CONNECTOR)

(731972 PHOTOEYE)

TORREY/PROTEK WI-10T SCALE KIT (D0393157

10620022

30209

CABLE LENGTH IS 12"

GREEN

RED

GRAY

BROWN

GREEN

RED

WHITE

BLACK

YELLOW

OPTIMA SCALE

HEAD WIRING

Page 25: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

Machine Manual OrionSentry HP/ LP Flex Stretchwrapper Revision 3.1Electrical Prints and Mechanical Drawings 21 May 2020

Mechanical DrawingsDownload the mechanical drawings for your particular model on the Orion Webpage. https://www.orionpackaging.com/parts-and-service/manuals/

Page 6-2

Page 26: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

1

Sentry HP/ LP Mechanical Drawings

SENTRY HP/ LP PARTS DIAGRAM AND LIST

1

3

2

4

NO. Name Part Number Qty Remarks

1A Sentry HP Base 753831

1B Sentry LP Base Assembly 749511

2 Sentry Carriage Assembly 750497

3 Sentry Tower Assembly (B&R) 749510

4 Sentry Control Panel 750029

Page 27: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

2

Sentry HP/ LP Mechanical Drawings

HP Base Unit Assembly

1

23456

78

9

10

11

12

13

1415

16

1718

19

20

2122

9B

18B

Page 28: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

3

Sentry HP/ LP Mechanical Drawings

HP Base Parts List

NO. Name Part Number Qty Remarks

- Complete HP Base Assembly 753831 1

1 Turntable 752068 1

2 TT Chain 752069 1

3 TT Sprocket 751259 1

4

5

6 Bearing 752070 1

7 Bearing 752072 1

8 Proximity Switch Mount 752073 1

9A Motor 752074 1

9B Gearbox 753841 1

10 Drive Sprocket 753842 1

11 Motor Shaft 753843 1

12 Sensor Bracket 753844 1

13 Reducer Mount 753845 1

14 Caster Wheel Shaft 753846 4

15 Caster Wheel 753847 8

16 Sentry HP Base 753848 1

17 Stainless Wire Box 753849 1

18A Scale Load Cell 751015 4

18B Scale Load Cell Feet 751016 4

19 Roping Bar Holder 753850 1

20 Roping Bar 753851 1

21 Caster Wheel Kit 753852 1

22 Optional Scale Kit with Feet, Load Cells, and LCD Indicator

751013 1

Page 29: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

4

Sentry HP/ LP Mechanical Drawings

LP Base Unit Assembly

3 1

7

13

5 6

4 2 9 18

10

11 16

8

12

15

14

17

Page 30: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

5

Sentry HP/ LP Mechanical Drawings

LP Base Parts List

NO. Name Part Number Qty Remarks

- Complete LP Base Assembly 749511 1

1 Turntable 751257 1

2 Base 751258 1

3 Roller Assembly See Roller Assembly 13

4 Driven Sprocket 751259 1

5 Travel Switch Touch Block 751260 1

6 Main Motor Baseplate 751261 1

7 Turntable Motor 734351 1 750W 1:30

8 Tension Wheel Seat 751262 1

9 Main Motor Drive Sprocket 751263 1

10 Tension Chain Sprocket 751264 2

11 Bearing 013428 2 6205

12 Limit Switch 734379 5

13 Base Cover Plate 751265 1

14 Elastic Tension Wheel Seat 751266 1

15 Tension spring 751267 1

16 Bearing 747355 1 6009

17 Load Cell Sensor 750865 4 Optional

18 Turntable Chain 0297067 1 #60

Page 31: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

6

Sentry LP Mechanical Drawings

LP Roller Assembly

5

LP Roller Assembly Parts List

Part Ref

Description Part Number Qty Remarks

1 Roller Body 751229 2

2 Roller Bearing 712455 2 6202

3 Roller Shaft 751230 1

4 Inner Spacer Bushing

751231 1 L=16mm

5 Outer Spacer Bushing

751232 2 L=9.5mm

6 Roller Stand Welded to base

Not available for sale

1

Page 32: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

7

Sentry LP Mechanical Drawings

Tower Unit Assembly

1 2 3 4

5

6 7 8 9 10 11 12

23

25 24

13 14 15

16

18 17

19

20

22 21

Page 33: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

8

Sentry LP Mechanical Drawings

Tower Parts List

NO. Name Part Number Qty Remarks

- Complete Tower (8’ High)

Complete Tower (9’ High)

749510

749991

1

1

1 Tower (8’ High)

Tower (9’ High)

751268

Contact for Details

1

1

2 Travel Switch Sliding Slot 751269 2

3 Lifting Wire Slot Support 751270 4

4 Aluminum Slide 751271 2

5 Mount Rack Lifting Bracket 751272 1

6 Chain Driven Sprocket 751273 1

7 Bearing 013429 2 6206

8 Motor Shaft 751274 1

9 Bearing Seat 751275 2

10 Torque Arm Mount 751276 1

11 Torque Arm 751277 1

12 Lifting Motor 751278 1 250W

12A Tower Lift Kit (Motor, Gearbox, Shaft)

1078934 1

13 Plastic Sliding Block 751279 4

14 Sliding Block Frame 751280 2

15 Lifting Touch Block 751281 1

16 Single Chain Lifting Frame 751282 1

17 Electrical Mount Plate 751283 2

18 Adjusting Screw Rod 751284 2

19 Chain (8’ Tower)

Chain (9” Tower)

0364241

0364242

1

1

20 Chain Idler Sprocket 751285 1

21 Idler Bearing 741616 1

22 Chain Idler Shaft 751286 1

23 Limit switch 751292 2 OMRON

24 Limit Switch Plate 751287 2

25 Limit Switch Block 751291 2

Page 34: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

9

Sentry LP Mechanical Drawings

Carriage Assembly

1

2

3

28

29

4

5

30 6 7 31

8

32 17 18 9

35 11

33 12

36

13 14

15

27

26

25

24

23

22

21

20

16

19

34 10 37

38

Page 35: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

10

Sentry LP Mechanical Drawings

Carriage Parts List

NO. Name Part # Qty Remarks

- Complete Sentry Carriage Assembly 750497 1

1 Pre-stretch Motor Cover 735671 1

2 Pre-stretch Gearbox & Motor 1011893 1

2.1 Pre-stretch Motor Only 745000 1 Motor Only(250W)

2.2 Pre-stretch Gearbox Only 735672 1 Gearbox Only

3 Pre-stretch Upper Cover 735673 1

4 Bearing w/Base 735674 3

4.1 Bearing Only 741616 3 6904 bearing

5 Pre-stretch Roller 735675 1

6 Tightening ring 735676 1

7 Tightening Screw 735677 1 M10

8 Film Locating Plate 735678 2

9 Film Shaft 735679 1

10 Micro-Active Switch Frame 735680 1

11 Locating Plate 735681 1 w/Ext. Ret. Ring

11.1 Ext. Retaining Ring 736040 1

12 Transition Roller Kit (Rollers, Shaft & Bearings)

735682 5 w/shaft & bearings

13 Cradle Roller Door 735683 1

14-16 Door Latch Kit (Spring, Pin & Rail) 1011894 -- Item #’s 14,15,16

14 Compressed Spring 735684 2

15 Locating Pin 735685 2

16 Cross Bar/Rail 735687 1

17 Roller Key 753264 1 6mm×6mm×60mm

18 Roller Bearing (Part of item #12) --------- 10 6901

19 Sprocket Key 1070497 2 5mm×5mm×14mm

20 Carriage Chain 735690 1 06B

21 Driven Sprocket 735691 1

22 Drive Sprocket 735692 1

23 Lower hinge 735693 1

24 Hinge pin 735694 2

25 Swing support shaft 735695 1

26 Main roller 735696 1

27 Lifting body 735697 1

28 Tension spring 735698 1

29 Micro switch touch block 735699 1

30 Micro switch 735700 1 OMRON

31 Rough Surface on Main Roller Contact for Details

2

Page 36: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

11

Sentry LP Mechanical Drawings

32 Top Load Photoelectric switch 735702 1 P+F

33 Left Connecting Block 735703 2

34 Bottom Protection Frame 735704 1

35 Transition roller shaft (Part of item #12) ------------ 3

36 Swing shaft (short) 735706 1

37 Micro switch 738183 1

38 Dark Photo Eye Mount Bracket 1057079 1 Optional Part

Page 37: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

STCK ORION CARRIAGE DESIGN750374165CARRIAGE MOUNT PAD1039849264HARNESS BRACKET1045125163CARRIAGE BRACKET1039823162CARRIAGE STANDOFF1039828461HDW (CART ITEM) FASTENAL 10034-12836 GROMMET 3/8" ID X 1/4" GRV X 1/2" GRV ID

014502360

HVA CARRIAGE COVER RH (ABS)414305159STCK CUSTOM RH THREADING DIAGRAM500207158HVA BRACKET DANCER ROLLER RHD0245989157VGS STFB DANCER ROLLER CRADLE - 20 FLRD0245988156VGS FASTENAL 0166826 EXTENSION SPRING #75 0.75 OD, 0.062 Wire, 4.5 Overall

016188155

RUBBER ROLLER (20" film)420917154ROLLER, RUBBER, #1, 20"420916153VGS HVF Photo High Channel452729151BRUSH ASSY443430150INSTA CUT PIN PROTECTOR443422149FLX P-ASSY FILM PUNCH DEVICE -INSTA THRD443421148ADJUSTED ROLLER HOLDER-1443416147FLX SPROCKET 40B24 SPECIAL435715146FLX SPRK 40B8/32L075 WELDMENT434017145FLX HVF TENSION SCREW433629144HVF SPOOL, PLASTIC432323243HVF BOTTOM SPOOL WASHER432322142HVF GEARBELT PULLEY 26L075431672141HVF GEARBELT PULLEY 12L075431477140ASSY HINGE CRADLE ROLLER430054139VGS HVF LATCH430053138IDLER ROLLER SHAFT423966137IDLE ROLLER - 1.9 DIA X 4 5/8421884136IDLE ROLLER - 1.9 DIA X 16 5/8421883135HVF PROX SENSOR CAM413744134IDLE ROLLER SHAFT - 21.3125413249333HVF CRADLE ROLLER OPENING LOCK409469232CARRIAGE PRX MOUNT1039834131CABLE MOUNTING BRACKET1039833130PHOTOCELL HOLDER1039830129OBSTACLE DETECT BUMPER1039829128BOTTOM MANDREL1039827127MOTOR BRACKET BASE PLATE (FLR)103982412620 IN CARRIAGE BACKPLATE WELDMENT1039815125VGS HVF CRADLE SHELL WELDING FLR-201039808124HDW (CI) AB6-6A BLIND RVT PKG097973123HDW (CI) 3/16" O.D. Rubber Vacuum Cap097921122SPRG (CI) #5 COMP SPRING 0.343 OD, 0.047 WIRE, 1.5 LONG

097810121

HDW (CI) KEY 0.19 X 0.88 LG STEEL NO FINISH096735320OBSTACLE DETECT SWITCH MOUNT0342245119OBSTACLE DETECT BUMPER- MOUNT0328195118HINGE PIN0327297117SICK DOOR MOUNT0283560116BACK PLATE SWITCH MOUNT028355411520" INSTA CUT ROTATING BRUSH MOUNT027706211420" INSTA CUT BRUSH MOUNT0277061113TOP ROLLER SUPPORT0258573112CARRIAGE CHAIN TENSIONER BRACKETD0248103111VGS RETAINING RING, SELF SEATING, EXT.1/4 R6100-25

015314210

EM TECHTOP GR3-AL-TF-56C-4-B-D-.574911019VGS CONV Roller, #1.775-R79-21.25 Interroll AL 2001515338VGS Flange Bushing 7/16 ID X 9/16 OD X 1/2 LG01424727RR TRUARC 5105-00 EXT 1" SELF SEATING01386026VGS CAN Chain Roller #40 (44 Links+C/L)44 Links + C/L

01339715

VGS BRG IPTCI UCP 204-12Bearing, Pillow Block, 3/4" Bore

01119244

VGS BELT Gear Belt 3/8" Pitch x 3/4" Wide x 28.5001115113MSCE (CART ITEM) KNOB W/THREADED BLIND HOLE, 5PTS STAR 3/8-16UNC 3/4 STUD

01009212

SPRG (CI) 0.75 ODx0.08 WIREx4.50L01004711

Parts ListDESCRIPTIONPART NUMBERQTYITEM

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

DRAWNrpfau

CHECKED

APPROVED

11/16/2017

TITLE

CARRIAGE 20FR-S-IC-260REVISION DWG NO

1039822

BRENTON ENGINEERING4750 County Road 13 NE

Alexandria, MN 56308-9014

FINISH

THIS DRAWING IS THE PROPERTY OF BRENTON ENGINEERING COMPANY AND IS NOTTO BE USED OR REPRODUCED WITHOUT THEIR PERMISSION

Decimal .00 .01

.000 .005

Angular1/2

Fractional1/32"

Tolerances Unless Noted

SURFACE AREA

REVISION

BOTH SPRINGS TO BE SHIPPED WITH MACHINE.INTERCHANGEABLE IN REFERENCE TO FILM GAGEAND TENSION NEEDED. (010047 & 745661)

43

42

38

8

33

32

327

43

6

155

8

734

32

22

15

16

144

31

29

51

2728

18

28

30

21 23

11

12

17 10

25

56

1

55

22

44

39 2857

24

12

27

26940

345

5

11

56

7

34

34

56

45

46

2041

20

2

269

3151

29

40 203

38

35

36

8

37

52

18

19

30

43642

2

29

26

2424

2525

24

47

13

50

48

48

47

13

50

36

35

48

47

13

14

49

49

4

44

53

54

53

54

61

62

64

64

61

59

63

63

60

58

65

A ADDED ITEM #'S 61-65 1/2/19 BANREV DESCRIPTION DATE BY

62

Page 38: Sentry HP & LP - Orion...Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures Page I List of Figures Chapter 1: Introduction and Safety Tower

STCK ORION CARRIAGE DESIGN750374165CARRIAGE MOUNT PAD1039849264HARNESS BRACKET1045125163CARRIAGE BRACKET1039823162CARRIAGE STANDOFF1039828461HDW (CART ITEM) FASTENAL 10034-12836 GROMMET 3/8" ID X 1/4" GRV X 1/2" GRV ID

014502360

HVA CARRIAGE COVER RH (ABS)414305159STCK CUSTOM RH THREADING DIAGRAM500207158HVA BRACKET DANCER ROLLER RHD0245989157VGS STFB DANCER ROLLER CRADLE - 20 FLRD0245988156VGS FASTENAL 0166826 EXTENSION SPRING #75 0.75 OD, 0.062 Wire, 4.5 Overall

016188155

RUBBER ROLLER (20" film)420917154ROLLER, RUBBER, #1, 20"420916153VGS HVF Photo High Channel452729151FLX SPROCKET 40B24 SPECIAL435715146FLX SPRK 40B8/32L075 WELDMENT434017145FLX HVF TENSION SCREW433629144HVF SPOOL, PLASTIC432323243HVF BOTTOM SPOOL WASHER432322142HVF GEARBELT PULLEY 26L075431672141HVF GEARBELT PULLEY 12L075431477140ASSY HINGE CRADLE ROLLER430054139VGS HVF LATCH430053138IDLER ROLLER SHAFT423966137HVF PROX SENSOR CAM413744134IDLE ROLLER SHAFT - 21.3125413249333HVF CRADLE ROLLER OPENING LOCK409469232CARRIAGE PRX MOUNT1039834131CABLE MOUNTING BRACKET1039833130PHOTOCELL HOLDER1039830129OBSTACLE DETECT BUMPER1039829128BOTTOM MANDREL1039827127MOTOR BRACKET BASE PLATE (FLR)103982412620 IN CARRIAGE BACKPLATE WELDMENT1039815125VGS HVF CRADLE SHELL WELDING FLR-201039808124HDW (CI) AB6-6A BLIND RVT PKG097973123HDW (CI) 3/16" O.D. Rubber Vacuum Cap097921122SPRG (CI) #5 COMP SPRING 0.343 OD, 0.047 WIRE, 1.5 LONG

097810121

HDW (CI) KEY 0.19 X 0.88 LG STEEL NO FINISH096735320OBSTACLE DETECT SWITCH MOUNT0342245119OBSTACLE DETECT BUMPER- MOUNT0328195118HINGE PIN0327297117SICK DOOR MOUNT0283560116BACK PLATE SWITCH MOUNT0283554115TOP ROLLER SUPPORT0258573112CARRIAGE CHAIN TENSIONER BRACKETD0248103111VGS RETAINING RING, SELF SEATING, EXT.1/4 R6100-25

015314210

EM TECHTOP GR3-AL-TF-56C-4-B-D-.574911019VGS CONV Roller, #1.775-R79-21.25 Interroll AL 2001515348VGS Flange Bushing 7/16 ID X 9/16 OD X 1/2 LG01424727RR TRUARC 5105-00 EXT 1" SELF SEATING01386026VGS CAN Chain Roller #40 (44 Links+C/L)44 Links + C/L

01339715

VGS BRG IPTCI UCP 204-12Bearing, Pillow Block, 3/4" Bore

01119244

VGS BELT Gear Belt 3/8" Pitch x 3/4" Wide x 28.5001115113MSCE (CART ITEM) KNOB W/THREADED BLIND HOLE, 5PTS STAR 3/8-16UNC 3/4 STUD

01009212

SPRG (CI) 0.75 ODx0.08 WIREx4.50L01004711

Parts ListDESCRIPTIONPART NUMBERQTYITEM

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

DRAWNwlang

CHECKED

APPROVED

11/23/2019

TITLE

CARRIAGE 20FR-S-260REVISION DWG NO

1085478

BRENTON ENGINEERING4750 County Road 13 NE

Alexandria, MN 56308-9014

FINISH

THIS DRAWING IS THE PROPERTY OF BRENTON ENGINEERING COMPANY AND IS NOTTO BE USED OR REPRODUCED WITHOUT THEIR PERMISSION

Decimal .00 .01

.000 .005

Angular1/2

Fractional1/32"

Tolerances Unless Noted

SURFACE AREA

REVISION

BOTH SPRINGS TO BE SHIPPED WITH MACHINE.INTERCHANGEABLE IN REFERENCE TO FILM GAGEAND TENSION NEEDED. (010047 & 745661)

43

42

38

8

33

32

327

43

6

155

8

734

32

22

15

16

144

31

29

51

2728

18

28

30

21 23

11

12

17 10

25

56

1

55

22

44

39 2857

24

12

27

26940

345

5

11

56

7

34

34

56

45

46

2041

20

2

269

3151

29

4020

3

38

8

37

52

18

19

30

43642

2

29

26

2424

25

25

24

4

44

53

54

53

54

61

62

64

64

61

59

63

63

60

58

65

62