sentry hp & lp - orion...orion machine manual revision 3.1 sentry hp/ lp flex stretchwrapper 21...
TRANSCRIPT
Revision Date - May 21, 2020Revision 3.1
Sentry HP & LPSTRETCHWRAPPER
MANUAL
© 2020 Pro Mach. All Rights Reserved.
Section 106 of the 1976 Copyright Act forbids any party other than the author (Pro Mach) to: Reproduce owned workin copies or phonorecords, to prepare derivative works based upon the work; to distribute copies or phonorecords ofthe work to the public by sale or other transfer of ownership, by rental or lease. Copyright protection subsists from thetime the work is created in fixed form. The copyright in the work of authorship immediately becomes the property ofthe author who created the work (Pro Mach.) Only the author or those deriving their rights through the author can right-fully claim copyright.
Liability WaiverThe information in this manual is subject to change without notice and does not represent a commitment on the partof Pro Mach and assumes no responsibility for any errors that may appear in this manual. In no event will Pro Machor its employees, partners, contracted workers/ companies or any association who participates in the writing of thismanual be liable for technical or editorial omissions made herein; nor for direct, indirect, special, incidental, or conse-quential damages resulting from the use or defect of this manual.
Orion Machine ManualRevision 3.1 Sentry HP/ LP Flex Stretchwrapper21 May 2020 Table of Contents
Table of Contents
Chapter 1: Introduction and SafetyIntroduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Copyright Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Sentry Series Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5System Safety Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Hazard Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Lockout and Tagout Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Installation and First Time Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13Machine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14Before Starting Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Chapter 2: System DescriptionMachine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Standard Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Film Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Structural Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
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Chapter 3: System OperationOperating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
How to Start and Shut Down Your Wrapping System . . . . . . . . . . . . . . . . . . . . . . . 3-1POWER SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1START AND EMERGENCY STOP SWITCHES. . . . . . . . . . . . . . . . . . . . . . 3-1
Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Loading The Film (Sentry Carriage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Loading The Film (Orion Carriage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Universal Go-To Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5Run Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Run Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Maintenance Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Security Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Wrap Setting Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11Wrap Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Menu Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Jogging Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Recipe Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Sentry Carriage Recipe Viewing Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17Orion Carriage Recipe Viewing Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Production Data Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19Film Usage Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20Film Usage Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21Fault Tracking Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Machine Settings Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24Machine Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24Main Drive Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26Reinforce Wrap Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27Sentry Carriage Timers Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28Orion Carriage Timers Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29Machine Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30Start Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31Factory Defaults Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32Maximum Speed Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33Sentry Carriage Multistretch Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34Orion Carriage Multistretch Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35The VFD Parameters Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37Insta-Cut Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Diagnostics Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40Diagnostics Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40The Inputs Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41The Outputs Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42The VFD Diagnostics Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43HMI Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44Maintenance Log Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
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Fault History Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46Flex Dashboard Remote Viewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Setting up Dashboard Remote Viewing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47Information & Alarm Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
Message Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49Alarm Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
Chapter 4: TroubleshootingTroubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Chapter 5: MaintenanceMaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Motor Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Reducer Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Chain Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Proximity Sensor Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Cleaning The Stretch Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Preventative Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
PM Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6All Sentry Standard Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65,760 Loads or one month . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-617,280 Loads or three months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-634,560 Loads or 6 months. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Chapter 6: Electrical Prints and Mechanical DrawingsElectrical Prints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1Mechanical Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
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Orion Machine ManualRevision 3.1 Sentry HP/ LP Flex Stretchwrapper21 May 2020 List of Figures
List of Figures
Chapter 1: Introduction and SafetyTower Pivot Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11Tower to Base Bolts (1 of 4 shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11Machine Lifting Fork Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12Ramp Secure Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12Panel Access Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Chapter 2: System DescriptionSentry LP with Optional Ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Sentry HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chapter 3: System OperationSentry LP HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Top Mandrel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Film Threading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Film Threading Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Film Properly Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Threading the Film (Orion Carriage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4The Run Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6The Maintenance Prompt Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8The Security Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10The Wrap Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11The Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13The Jogging Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14The Recipe Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16The Sentry Carriage Recipe Viewing Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17The Orion Carriage Recipe Viewing Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18The Production Data Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19The Film Usage Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20The Film Usage Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21The Fault Tracking Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23The Machine Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24The Main Drive Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26The Reinforce Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27The Sentry Carriage Timers Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28The Orion Carriage Timers Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29The Machine Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30The Start Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31The Factory Defaults Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32The Maximum Speed Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33The Sentry Carriage Multistretch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
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The Orion Carriage Multistretch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35The VFD Parameters Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37The Insta-Cut Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38The Diagnostics Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40The Inputs Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41The Outputs Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42The VFD Diagnostics Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43The HMI Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44The Maintenance Log Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45The Fault History Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46Setting the IP Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47Flex Dashboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Chapter 4: Troubleshooting
Chapter 5: MaintenanceThe Multistretch Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Proximity Sensor Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Chapter 6: Electrical Prints and Mechanical Drawings
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Electrical Prints and Mechanical Drawings
Electrical Prints
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WIRING COLOR AND SIZE
115VAC (RED) 14 AWG MINIMUM
NEUTRAL (WHITE) 14 AWG MINIMUM
GND (GREEN/YELLOW) 14 AWG MINIMUM
+24VDC (BLUE) 18 AWG MINIMUM
DC COMMON (WHITE/BLUE) 18 AWG MINIMUM
CABLE COLORS AND GAUGE ARE LISTED IN PRINTS
NOTES
1. SILICONE BASE PRODUCTS SHALL NOT BE USED ANYWHERE IN THIS ASSEMBLY.
2. ALL FIELD CONTROL WIRE TO BE A MINIMUM 14 AWG 75C COPPER, UNLESS OTHERWISE NOTED.
3.
4. WHEN ORDERING REPLACEMENT PARTS, PLEASE SUPPLY THE JOB NUMBER AS SHOWN INSIDE THE CONTROL PANEL DOOR.
5. MANUFACTURES OF COMPONENTS USED IN THIS ASSEMBLY ARE SUBJECT TO CHANGE WITHOUT NOTICE.
6. THIS DOCUMENT IS THE PROPERTY OF THE END USER, PLEASE DO NOT REMOVE FROM THE ELECTRICAL CONTROL ENCLOSURE.
7. ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS.
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
COVER PAGE
B&R SENTRY LP/HP
1
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG1.dwg
3/17/2018
FLEX (STANDARD)
DEVICE LOCATIONS
(CP1) MAIN BACK PANEL
(CP3) HMI ENCLOSURE
(CARRIAGE)
(FRAME)
NOTES FOR B&R PARTS
BRENTON TO PROVIDE AND INSTALL ALL THE FOLLOWING B&R PARTS
HMI20115 B&R 4PPC:7070V1
PLC30101 B&R X20BR9300 AND X20BM01
PLC30201 B&R X20DIF371 AND X20BM11
PLC30301 B&R X20DO9322 AND X20BM11
PLC30401 B&R X20PS2100 AND X20BM01
PLC30501 B&R X20CS1030 AND X20BM11
NOTES FOR CARRIAGES
BRENTON CARRIAGE
BRENTON WILL PROVIDE EVERYTHING ON CARRIAGE UP TO AND INCLUDING THE MALE 10 PIN QD FOR THE I/O AND THE 4 PIN QD FOR THE CARRIAGE MOTOR
CHINA TO PROVIDE THE TERMINALS FOR THE B&R I/O
PLC30101 B&R X20TB12
PLC30201 B&R X20TB1F
PLC30301 B&R X20TB12
PLC30401 B&R X20TB12
PLC30501 B&R X20TB12
CHINA TO PROVIDE THE COMM. CABLE INCLUDING CONNECTORS
CBL30502
CBL20123
FILENAME DWGDESC DWGDESC2 DWGDESC3
PG1 COVER PAGE
PG2 115VAC POWER DROP AND DISTRIBUTION 100/200
PG3 115VAC VFD
300/400
PG4
START/STOP CIRCUIT AND REMOTE START 500/600
PG5 X20 I/O POWER / INPUTS 30100/30200
PG6 X20 I/O OUTPUT / POWER SUPPLY
30300/30400
PG7
X20 RS485 COMM
30500/30600
PG8 CARRIAGE I/O BLOCK 50100/50200
PG9 QD CONNECTORS
PG10 (CP1) PANEL AND BOM
PG11 (CP3) ENCLOSURE AND BOM
PG12 MACHINE FIELD AND CARRIAGE BOM
PG13 CABLE CBL30502
(743145)
PG14
CABLE CBL30502
(743145)
PG15 OPTIONS PAGE
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
DS104
(CP3)
1/L1
2/T1
124VDC/2.2A
PWS109
(CP1)
N
PE
L
-+
2/T11/L1
MCR20101
4/T23/L2
6/T35/L3
CCMR003
3A
(CP1)
FU106
(CP1)
111
(CP1)
N
KLDR003
3A
(CP1)
FU113
(CP1)
1411
CR30309
SEE BELOW FOR OPTIONS
STANDARD IS NO WIRING
INSTA CUT OPTION
(CARRIAGE)
N111
SOL115
101
102
103
104
230 VOLT
2.0 AMPS
(FRAME)
MTR202
(FRAME)
BLKCBL201
WHT
RED
GRN
1CBL115 2
CCMR003
3A
(CP1)
FU109
N
N
N
N
N
N
20022
106
107
108
109
110 111
24VDC COMMON
20022
to 122,206,306,406,416,20100,30111,30112,30200,30200,30300,30300,30412
24VDC POWER
106
to 122,417,20100,20100,30109,30110,30200,30200,30410
VFD POWER (DR201)
107
to 201
VFD POWER (DR201)
107
from 110
107
DR201 NEUTRAL
N
to 202
DR201 NEUTRAL
N
from 110
N
VFD POWER (DR301)
108
to 301
VFD POWER (DR401)
109
to 401
DR301 NEUTRAL
N
to 302
DR401 NEUTRAL
N
to 402
201
202
203
103
103
103
103
103
(CP1)
20022
(CP1)
106
..
..
..
..
ORG/WHTCBL30502
BLU/WHT
SHLD
WHT/BLU
PJ223
(CP1)
0V
D0
D1
GND
DATA\
DATA
to 323
to 323
to 324
(CP1)
N
(CP1)
101
-
-
-
-
POWER REQUIREMENTS:
PANEL
(CP1)
CBL101
115 VAC
60 Hz
1 Phase
15 Amps
BLK WHT GRN
105
from 30502
from 30502
from 30503
ORG/WHTCBL30502
BLU/WHT
SHLD
WHT/BLU
24VDC COMMON
20022
from 108
20022
FAST STOP FOR MAIN DRIVE VFD
30303
from 30303
30303
120 VOLT AC
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
AND DISTRIBUTION115VAC POWER DROP
B&R SENTRY LP/HP
2
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG2.dwg
3/17/2018
FLEX (STANDARD)
(FRAME)
PJ201
1 1
2 2
3 3
4 4
SCHNEIDER ALTIVAR 12
R/L1
N
U/T1
V/T2
W/T3
PA+
PC-
R1A
R1B
R1C
COM
N.C.
N.O.
LO1
CLO
COM
LI1
LI2
LI3
LI4
+24V
COM
AI1
5V
AO1
ANALOG
LOGIC
LOGIC
COMMON LOGIC OUTPUT
RJ45
LINE POWER
MOTOR CONNECTIONS
BRAKE
INPUT
INPUT
(EMITTER)
MODULE
BRAKE
MODULE
LOGIC OUTPUT
(COLLECTOR)
LOGIC
INPUT
LOGIC
INPUT
LOGIC
INPUT
+24V SUPPLY
PROVIDED BY DRIVE
COMMON
ANALOG
COMMON
+5V SUPPLY
PROVIDED BY DRIVE
ANALOG
OUTPUT
MODBUS
MAIN DRIVE
DR201
(CP1)
1 HP, 15.7 AMPS INPUT
(CP1)
201
(CP1)
202
(CP1)
203
(CP3)
101
(CP3)
102
(CP1)
102
16A CB105
(CP1)
(CP1)
111
(CP1)
N
ORION CARRIAGE ONLY
300 400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
230 VOLT
2.0 AMPS
(CARRIAGE)
MTR402
230 VOLT
2.0 AMPS
(FRAME)
MTR302
(FRAME)
BLKCBL301
WHT
RED
GRN
(FRAME)
BLK 1CBL401
BLK 2
BLK 3
GRN
VFD POWER (DR301)
108
from 111
108
DR301 NEUTRAL
N
from 111
N
VFD POWER (DR401)
109
from 112
109
DR401 NEUTRAL
N
from 112
N
301
302
303
401
402
403
BLU
(CARRIAGE)
FILM DANCER BAR ANALOG PROX
(ORION CARRIAGE ONLY)
PRS417
BLKBRN
24VDC COMMON
20022
from 108
20022
24VDC POWER
106
from 109
106
417
..
..
ORG/WHTCBL30502
BLU/WHT
SHLD
WHT/BLU
PJ423
(CP1)
0V
D0
D1
GND
DATA\
DATA
PJ323
(CP1)
0V
D0
D1
GND
DATA\
DATA
from 221
from 221
from 222
to 423
to 423
from 321
to 424
from 322
from 321
24VDC COMMON
20022
from 108
20022
30301
from 30301
30301
ORG/WHTCBL30502
BLU/WHT
SHLD
WHT/BLU
..
..
120 OHMS
(CP1)
R420
..
..
ORG/WHTCBL30502
BLU/WHT
SHLD
WHT/BLU
PANEL
(CP1)
417
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
115VAC VFD
B&R SENTRY LP/HP
3
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG3.dwg
3/17/2018
FLEX (STANDARD)
(FRAME)
PJ401
1 1
2 2
3 3
4 4
SCHNEIDER ALTIVAR 12
R/L1
N
U/T1
V/T2
W/T3
PA+
PC-
R1A
R1B
R1C
COM
N.C.
N.O.
LO1
CLO
COM
LI1
LI2
LI3
LI4
+24V
COM
AI1
5V
AO1
ANALOG
LOGIC
LOGIC
COMMON LOGIC OUTPUT
RJ45
LINE POWER
MOTOR CONNECTIONS
BRAKE
INPUT
INPUT
(EMITTER)
MODULE
BRAKE
MODULE
LOGIC OUTPUT
(COLLECTOR)
LOGIC
INPUT
LOGIC
INPUT
LOGIC
INPUT
+24V SUPPLY
PROVIDED BY DRIVE
COMMON
ANALOG
COMMON
+5V SUPPLY
PROVIDED BY DRIVE
ANALOG
OUTPUT
MODBUS
FILM CARRIAGE UP/DOWN
DR301
(CP1)
1/2 HP, 9.3 AMPS INPUT
SCHNEIDER ALTIVAR 12
R/L1
N
U/T1
V/T2
W/T3
PA+
PC-
R1A
R1B
R1C
COM
N.C.
N.O.
LO1
CLO
COM
LI1
LI2
LI3
LI4
+24V
COM
AI1
5V
AO1
ANALOG
LOGIC
LOGIC
COMMON LOGIC OUTPUT
RJ45
LINE POWER
MOTOR CONNECTIONS
BRAKE
INPUT
INPUT
(EMITTER)
MODULE
BRAKE
MODULE
LOGIC OUTPUT
(COLLECTOR)
LOGIC
INPUT
LOGIC
INPUT
LOGIC
INPUT
+24V SUPPLY
PROVIDED BY DRIVE
COMMON
ANALOG
COMMON
+5V SUPPLY
PROVIDED BY DRIVE
ANALOG
OUTPUT
MODBUS
MULTISTRETCH
DR401
(CP1)
1/2 HP, 9.3 AMPS INPUT
24VDC COMMON
20022
from 108
20022
MULTISTRETCH VFD RUN
30306
from 30306
30306
(CP1)
302
(CP1)
301
(CP1)
303
(CP1)
401
(CP1)
402
(CP1)
403
MULTISTRETCH SPEED REFERENCE
30305
from 30305
30305
MULTISTRETCH SPEED REFERENCE
30307
from 30307
30307
20100 20200
20101
20102
20103
20104
20105
20106
20107
20108
20109
20110
20111
20112
20113
20114
20115
20116
20117
20118
20119
20120
20121
20122
20123
20124
20125
(CP1)
NC
NO
A2A1
110,111,112,20103,30110,30210
MCR20101
1 2
(CP3)
E-STOP
ESLT20101
3 4 X2X1
R
1413
MCR20101
3 4
(CP3)
START
PBLT20101
X2X1
G
20201
20202
20203
20204
20205
20206
20207
20208
20209
20210
20211
20212
20213
20214
20215
20216
20217
20218
20219
20220
20221
20222
20223
20224
20225
24VDC POWER
106
from 109
106
24VDC COMMON
20022
from 108
20022
106 30213
30213
to 30213
(CARRIAGE)
WHTBRN
30204
N.O.H.C.
CARRIAGE SWITCH
GS20101
+24VDC
+
-
IF3
USB
IF4
IF2
ETH
LINK
POWER
IF1
X2X
X2X\
SHLD
IF5
X2X
X2X
T
HMI20115
HMI-PLC
(CP3)
1
2
USB 1
USB 2
RJ45
RJ45
1
2
3
4
(CP1)
WHTCBL20123
BLK
SHLD
BLU
106
(CP3)
TB20115
1
2
20022
(CP3)
TB20123
1
2
3
4
X2X PIN1
to 30102
X2X PIN2
to 30103
X2X PIN 3
to 30102
(CP3)
20101
20101 2010720102
24VDC POWER
106
from 109
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
AND REMOTE STARTSTART/STOP CIRCUIT
B&R SENTRY LP/HP
4
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG4.dwg
3/17/2018
FLEX (STANDARD)
106
(CP3)
20102
(CP3)
30213
(CP3)
106
(CP3)
20022
(CP1)
30213
(CP1)
20107
30100 30200
30201
30202
30203
30204
30205
30206
30207
30208
30209
30210
30211
30212
30213
30214
30215
30216
30217
30218
30219
30220
30221
30222
30223
30224
30225
30101
30102
30103
30104
30105
30106
30107
30108
30109
30110
30111
30112
30113
30114
30115
30116
30117
30118
30119
30120
30121
30122
30123
30124
30125
PANEL
(CP1)
B & R
SLOT 2
16-PT DIGITAL INPUT MODULE
RACK 1
PLC30201
X20DIF371
IN 2
21
IN 4
22
IN 6
23
IN 8
24
IN 10
25
IN 12
26
IN 1
11
IN 3
12
IN 5
13
IN 7
14
IN 9
15
IN 11
16
DI1
RESERVED
DI2
RESERVED
DI3
TOOTH COUNT PROX
MAIN DRIVE POSITION
DI4
CARRIAGE GATE OPEN
DI5
DI6
DI7
DI8
DI9
DI10
DI11
DI12
IN 14
27
IN 13
17
DI13
DI14
IN 16
28
IN 15
18
DI15
DI16
24VDC
GND
CARRIAGE AT TOP
LIMIT SWITCH
MAIN DRIVE AT HOME
LIMIT SWITCH
CARRIAGE AT BOTTOM
LIMIT SWITCH
RESERVED
CARRIAGE AUTO HEIGHT PE
NOT ABOVE LOAD
MCR STATUS
CONTROL POWER ON
CARRIAGE OBSTACLE
DETECTED
RESERVED
E-STOP PRESSED
DANCER BAR LIMIT SWITCH
(SENTRY LP CARRIAGE ONLY)
START/RESET PRESSED
RESERVED
(CP1)
B & R
SLOT 1
BUS RECEIVER MODULE
RACK 1
PLC30101
X20BR9300
X2X
21
X2X_
22
23
24V I/O
24
24V I/O
25
GND
26
24VDC
GND
X2X
11
12
13
24V X2X LINK
14
24V X2X LINK
15
GND
16
PANEL
(CP1)
6364
MCR20101
(CARRIAGE)
PE30209
4 3
(CP3)
PBLT20101
(CP1)
6364
MCR20101
24VDC COMMON
20022
from 108
20022
24VDC COMMON
20022
from 108
20022
24VDC POWER
106
from 109
106
24VDC POWER
106
from 109
106
30205
30206
30207
30209
30210
30211
30213
from 20104
30213
24VDC POWER
106
from 109
106
24VDC POWER
106
from 109
106
24VDC COMMON
20022
from 108
20022
24VDC COMMON
20022
from 108
20022
(CARRIAGE)
GS20101
(CP1)
30215
30110
WHTCBL20123
BLU
SHLD
BLK
..
..
from 20123
from 20124
from 20124
30204
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
INPUTSX20 I/O POWER /
B&R SENTRY LP/HP
5
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG5.dwg
3/17/2018
FLEX (STANDARD)
(FRAME)
PRS30203
30203
(FRAME)
LS30205
(FRAME)
LS30207
(FRAME)
LS30206
(CARRIAGE)
COM/1NC/2
LS30214
30214
ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS. ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS.
30215
(CARRIAGE)
LS30211
(CP3)
30215
(CP1)
30213
(CP1)
30214
(CP1)
30211
(CP1)
30209
(CP1)
30210
(CP1)
30206
(CP1)
30204
(CP1)
30207
(CP1)
30205
(CP1)
30203
30300 30400
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
POWER SUPPLYX20 I/O OUTPUT /B&R SENTRY LP
6
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG6.dwg
3/17/2018
FLEX (STANDARD)
30401
30402
30403
30404
30405
30406
30407
30408
30409
30410
30411
30412
30413
30414
30415
30416
30417
30418
30419
30420
30421
30422
30423
30424
30425
30301
30302
30303
30304
30305
30306
30307
30308
30309
30310
30311
30312
30313
30314
30315
30316
30317
30318
30319
30320
30321
30322
30323
30324
30325
(CP1)
B & R
SLOT 3
12-PT DIGITAL OUTPUT MODULE
RACK 1
PLC30301
X20DO9322
OUT 2
21
OUT 4
22
OUT 6
23
OUT 8
24
OUT 10
25
OUT 12
26
OUT 1
11
OUT 3
12
OUT 5
13
OUT 7
14
OUT 9
15
OUT 11
16
DO1
FAST STOP FOR
FILM CARRIAGE VFD
DO2
RESERVED
DO3
FAST STOP FOR
MAIN DRIVE VFD
DO4
RESERVED
DO5
DO6
DO7
DO8
DO9
DO10
DO11
DO12
24VDC
GND
MULTISTRETCH SPEED
REFERENCE
MULTISTRETCH VFD
RUN
MULTISTRETCH SPEED
REFERENCE
RESERVED
FILM SEVERANCE RELAY
RESERVED
RESERVED
RESERVED
(CP1)
NC
NO
A1+A2-
113
CR30309
24VDC COMMON
20022
from 108
20022
24VDC COMMON
20022
from 108
20022
30309
(CP1)
B & R
SLOT 4
POWER SUPPLY MODULE
RACK 1
PLC30401
X20PS2100
21
22
23
24V I/O
24
24V I/O
25
GND
26
24VDC
GND
11
12
13
14
15
16
24VDC COMMON
20022
from 108
20022
24VDC POWER
106
from 109
106
30301
30301
to 307
30303
to 207
30303
ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS. ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS.
30306
30306
to 407
30305
to 408
30307
to 409
30305
30307
30500 30600
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
X20 RS485 COMMB&R SENTRY LP/HP
7
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG7.dwg
3/17/2018
FLEX (STANDARD)
30601
30602
30603
30604
30605
30606
30607
30608
30609
30610
30611
30612
30613
30614
30615
30616
30617
30618
30619
30620
30621
30622
30623
30624
30625
30501
30502
30503
30504
30505
30506
30507
30508
30509
30510
30511
30512
30513
30514
30515
30516
30517
30518
30519
30520
30521
30522
30523
30524
30525
OFF
ON
RESISTOR
TERMINATING
SWITCH
ON
(CP1)
B & R
SLOT 5
COMMUNICATION MODULE
RACK 1
PLC30501
X20CS1030
DATA
21
22
GND
23
24
25
26
DATA
11
12
GND
13
14
15
16
24VDC
GND
(CP1)
WHT/BLUCBL30502
BLU/WHT
SHLD
ORG/WHT
..
..
to 224
to 223
to 223
ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS.
50100 50200
50201
50202
50203
50204
50205
50206
50207
50208
50209
50210
50211
50212
50213
50214
50215
50216
50217
50218
50219
50220
50221
50222
50223
50224
50225
50101
50102
50103
50104
50105
50106
50107
50108
50109
50110
50111
50112
50113
50114
50115
50116
50117
50118
50119
50120
50121
50122
50123
50124
50125
P
8
65
7
4
21
3
WIRE COLOR
PORT# PIN#
DEVICE TAG
WIRE#
DESCRIPTION
I/O ADDRESS
WHITE 1 4
GRY/PNK
1 2
GREEN 2 4
RED/BLU
2 2
YELLOW 3 4
WHT/GRN
3 2
GRAY 4 4
BRN/GRN
4 2
PINK 5 4
WHT/YEL
5 2
RED 6 4
YEL/BRN
6 2
BLACK 7 4
WHT/GRY
7 2
VIOLET 8 4
GRY/BRN
8 2
BROWN 1 - 8 1 24VDC +
BLUE 1 - 8 3 0VDC -
GRN/YEL
1 - 8 5 GROUND
PJ50100
(CARRIAGE)
FIELD
8 PORT DISTRIBUTION BLOCK
CABLE
ORION
30204
20101
417
30209
30211
106
20022
GND
CARRIAGE GATE OPEN
CARRIAGE GATE CLOSED
ANALOG PROX
CARRIAGE AUTO HEIGHT
CARRIAGE OBSTACLE DETECT
GS20101
GS20101
PRS417
PE30209
LS30211
LS30211
PE30209
GS20101 PRS417
PLUG50102
MURR
M12-PLUG-PA
732026
(CARRIAGE)
FIELD
PLUG50101
MURR
M12-PLUG-PA
732026
(CARRIAGE)
FIELD
CBL/PRS417
(CARRIAGE)
FIELD
FILM BAR ANALOG PROX
7000-40121-2240060
743147
MURR
CBL/PRS30209
(CARRIAGE)
FIELD
CARRIAGE TOP OF LOAD PE
7000-40021-2240100
732050
MURR
CBL/GS20101
(CARRIAGE)
FIELD
CARRIAGE GATE
DEV45 335255
732053
MURR
CABLE IS PART OF SWITCH 737310
PLUG50104
MURR
M12-PLUG-PA
732026
(CARRIAGE)
FIELD
PLUG50106
MURR
M12-PLUG-PA
732026
(CARRIAGE)
FIELD
PIN# ON QD
3
4
9
5
6
1
2
10
PIN 7 & 8 ON QD IS NOT USED
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
ORI
ON
, a P
roM
ach
prod
uct b
rand
FLEX (STANDARD)
3/17/2018
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG8.dwg
NO SCALE
8
B&R SENTRY LP/HPCARRIAGE I/O BLOCK
B&R SENTRY
15
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
QD CONNECTORS
B&R SENTRY LP/HP
9
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG9.dwg
3/17/2018
FLEX (STANDARD)
PJ30206
. .
1
. .
2
PJ30206A
. .
1
. .
2
QD FOR TABLE HOME LIMIT SWITCH (LS30206)
QD FOR TABLE TOOTH COUNT PROX (PRS30203)
PJ30203
. .
1
. .
2
. .
3
PJ30203A
. .
1
. .
2
. .
3
QD FOR TABLE MOTOR (MTR202)
PJ202
. .
1
. .
2
. .
3
. .
4
PJ202A
. .
1
. .
2
. .
3
. .
4
QD FOR CARRIAGE MOTOR (MTR402)
PJ402
. .
1
. .
2
. .
3
. .
4
PJ402A
. .
1
. .
2
. .
3
. .
4
QD ON CARRIAGE FOR STANDARD SENTRY CARRIAGE
PJ-CARRIAGE
. .
1
. .
2
. .
3
. .
4
. .
5
. .
6
. .
7
. .
8
. .
9
. .
10
PJ-CARRIAGE-A
. .
1
. .
2
. .
3
. .
4
. .
5
. .
6
. .
7
. .
8
. .
9
. .
10
106
30206
106
20022
30203
201
202
203
GND
401
402
403
GND
106
30206
106
20022
30203
201
202
203
GND
401
402
403
GND
106
20022
30204
20101
30209
30211
122
30214
417
GND
106
20022
30204
20101
30209
30211
NOT USED
30214
NOT USED
NOT USED
QD ON CARRIAGE FOR SENTRY PLUS CARRIAGE
PJ-CARRIGE-B
. .
1
. .
2
. .
3
. .
4
. .
5
. .
6
. .
7
. .
8
. .
9
. .
10
106
20022
30204
20101
30209
30211
122
NOT USED
417
GND
+24 VDC
VDC COMM
CARRIGE GATE OPEN
CARRIAGE GATE CLOSED
TOP OF LOAD PE
CARRIAGE OBSTACLE DETECT
FILM CUT
DANCER BAR LIMIT SWITCH
DANCER BAR ANALOG PROX
GND
CABLE IN TOWER GOING TO CARRIAGE WITH QD
WIRED TO MURR QD BLOCK
BROWN
BLUE
WHITE
GRY/PNK
YELLOW
RED
BLACK
RED/BLU
GRN/YEL
BLACK
BROWN
BLUE
WHITE
PINK
GRAY
VIOLET
GREEN
RED
YELLOW
SEE PAGE 8 FOR LAYOUT
N.O.H.C.
GS20101
N.C.H.O.
GS20101
LS30214
PE30209
BROWNBLUE
WHITEBLACK
LS30211
TABLE MOTOR
MTR202
CARRIAGE MOTOR
MTR402
TALBE HOME LIMIT SWITCH
LS30206
TABLE TOOTH COUNT PROX
PRS30203
NOTE:
BACK PANEL INSTALLED
INSIDE TOWER UNIT
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
(CP1) PANEL AND BOM
B&R SENTRY LP/HP
10
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG10.dwg
3/17/2018
FLEX (STANDARD)
CBL20123 ASSY. INCLUDES
TB20123
AND CABLE
CBL30502 ASSY. INCULDES
PJ223
PJ323
PJ423
R420
AND CABLE
1.1.25"x 2" WIREWAY
DR301
DR201
DR401
MCR20101
RATED:600V, 30A
FUSES ONLY
USE CLASS CC
ULTRASAFE
GOULD
TM
RATED:600V, 30A
FUSES ONLY
USE CLASS CC
ULTRASAFE
GOULD
TM
PLC30101
PLC30201
PLC30301
FU105
FU106
PLC30401
PLC30501
CR30309
TURNTABLE
FILM CARRIAGE
MULTISTRETCH
RATED:600V, 30A
FUSES ONLY
USE CLASS CC
ULTRASAFE
GOULD
TM
RATED:600V, 30A
FUSES ONLY
USE CLASS CC
ULTRASAFE
GOULD
TM
FU113
FU109
PWS109
TERMINAL LIST
101
N
N
N
201
202
203
301
302
303
401
402
403
20101
20102
30203
30204
30205
30206
30207
30209
30210
30211
30212
30213
30214
30215
122
106
106
106
106
106
106
106
20022
20022
20022
20022
20022
20022
20022
TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION DESC2
CB105 1 750569 CHINT
NXB-63Z / C16
CR30309 1 *1 75576 SCHNEIDER RXM2LB1BD
*1 750577 TEND PYF-08N
DR301
DR401
2 732691 SCHNEIDER ATV12H037F1 VARIABLE SPEED DRIVE, .5 HP, 0.37 kW, 120V, 1 PH,
ATV-12
.5 HP
0.7KW,1HP
DR201 1 732692 SCHNEIDER ATV12H075F1 VARIABLE SPEED DRIVE, 1 HP, 0.75 kW, 120V, 1 PH,
ATV-12
1 HP
0.7KW,1HP
FU113 1 *1 750570 JINSHAN RT18-32
*1 731039 LITTELFUSE KLDR003 FUSE, CLASS CC, 3 AMP, TIME DELAY
TIME DELAY
600VAC
3AMPS
FU106
FU109
2 *1 750570 JINSHAN RT18-32
*1 730995 LITTELFUSE CCMR003 DUAL ELEMENT FUSE - CLASS CC, 3 AMP
FAST ACTING, TIME DELAY
600VAC
3AMPS
MOTOR CIRCUIT PROTECTION
CBL101 1 738880 HARTFIEL 9-1051193 OR EQUIVALENT
PJ223
PJ323
PJ423
3 746197 B & R 8I0XC002.100.1 SUPPLIED BY HANGZHOU YOUNSUN
SUPPLIED BY HANGZHOU YOUNSUN
SUPPLIED BY HANGZHOU YOUNSUN
MCR20101 1 *1 732928 SCHNEIDER LC1D09 OR EQUIVALENT
*1 012635 SCHNEIDER LADN20
PLC30101 1 *1 731535 B & R X20BR9300 X20 BUS RECEIVER, X2X LINK BUS RECEIVER, 24VDC
X20
BUS RECEIVER
SLOT 1
*1 742087 B & R X20BM01
*1 742088 B & R X20TB12
PLC30501 1 *1 738900 B & R X20CS1030
X20 INTERFACE MODULE, 1-PORT RS422/485, 24VDC, 115.2kbits
X20
INTERFACE MODULE
SLOT 5
*1 742083 B & R X20BM11 PLC B&R BUS MODULE
X20
TEREMINAL BLOCK
*1 742088 B & R X20TB12
PLC30201 1 *1 742084 B & R X20DIF371 16 POINT X20 INPUT MODULE
X20
DISCRETE INPUT
SLOT 2
*1 742083 B & R X20BM11 PLC B&R BUS MODULE
X20
TEREMINAL BLOCK
*1 742082 B & R X20TB1F 16 PIN TERMINAL BLOCK
X20
TEREMINAL BLOCK
PLC30301 1 *1 742996 B & R X20DO9322 X20 OUTPUT MODULE, 12-PT DIGITAL SOURCE, 24VDC
X20
DIGITAL OUTPUT
SLOT 3
*1 742083 B & R X20BM11 PLC B&R BUS MODULE
X20
TEREMINAL BLOCK
*1 742088 B & R X20TB12
PLC30401 1 *1 738899 B & R X20PS2100
X20 POWER SUPPLY, FOR INTERNAL I/O, 24VDC,
X20
POWER SUPPLY
Required line fuse: Max. 10 A, slow-blow
SLOT 4
*1 742087 B & R X20BM01
*1 742088 B & R X20TB12
PWS109 1 750572 SCHNEIDER ABL2REM24020K
R420 1 ANY 120 OHM 0.25 W SUPPLIED BY BRENTON
17 742993 PHOENIX 3209578
1 742994 PHOENIX 3209594
CBL20123 2 743144 HARTFIEL THC50967 SUPPLIED BY HANGZHOU YOUNSUN
CBL30502 6 743142 HARTFIEL THC80290 SUPPLIED BY BRENTON
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
AND BOM(CP3) ENCLOSURE
B&R SENTRY LP/HP
11
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG11.dwg
3/17/2018
FLEX (STANDARD)
G
R
PBLT20101
ESLT20101
DS104
HMI ENCLOSURE AND ARTWORK TO BE PROVIDED WITH MACHINE.
HMI20115
TERMINAL LIST
106
106
106
106
20022
20022
20022
2011
20102
20102
20107
20107
30213
30213
101
102
GND
TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION
DS104
1 750571 Mei Wa LW26GS-20
TB20123 1
738894B & R
OTB5104.2110-01
TB20115 1 738883 B & R OTB6102.2110-01
HMI20115 1
743000B & R
4PPC70.0702-20B
PBLT20101 1 *1 017697 SCHNEIDER
ZB4BW333
*1 016210 SCHNEIDER
ZB4BZ009
*1
749762
SCHNEIDER ZBVB35LIGHT BLOCK - Ø22 - INTEGRAL LED GREEN - 24V
*2 750291 SCHNEIDER ZBE1015 CONTROL BUTTON CONTACT BLOCK - ZBE Ø22 - 1NO
ESLT20101 1 *1 019116 SCHNEIDER
ZB4BW643
*1 016210 SCHNEIDER
ZB4BZ009
*1
749763
SCHNEIDER
ZBVB45
*1 750291 SCHNEIDER ZBE1015 CONTROL BUTTON CONTACT BLOCK - ZBE Ø22 - 1NO
*1
749889
SCHNEIDER ZBE1025 CONTROL BUTTON CONTACT BLOCK - ZBE Ø22 - 1NC
2
742993PHOENIX 3209578
FIELD FRAME BOM
FIELD CARRIAGE BOM
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
CARRIAGE BOMMACHINE FIELD AND
B&R SENTRY LP/HP
12
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG12.dwg
3/17/2018
FLEX (STANDARD)
TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION DESC2
PJ201 1 TBD TBD TBD
LS30205
LS30206
LS30207
3 746319 OMRON D4V-8108SZ-N
MTR202
MTR302
2 SEE MECHANICAL BOM 2.0 AMPS
2.0 AMPS
PRS30203 1 750573 S&D SN12-04BPA-Y
CBL401 1 *0 739676 LUTZE 111371
CBL201
CBL301
2 *0 730915 SOUTH WIRE
16/4 SLEOOW
CBL115 1 *0 TBD TBD TBD
TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION DESC2
CBL/GS20101
1 732053 MURR DEV45 335255 PATCH-CABLE, 4 PIN, STRAIGHT M12 MALE TO M8 FEM, 0.6M, PINS 1 & 3 JUMPED
M12 PLUG, M12 SOCKET
4PIN
CABLE DIAMETER 5.2mm
250V, 4A, 4 CONDUCTORS, BN, WT, BU, BK, PVC JACKET
PLUG50101
PLUG50102
PLUG50104
PLUG50106
4 732026 MURR M12-PLUG-PA
CBL/PRS30209
1 732050 MURR 7000-40021-2240100 PATCH-CABLE, 4 PIN, STRAIGHT M12 MALE TO FEMALE, 1M, GRAY
M12 PLUG, M12 SOCKET
4PIN
CABLE DIAMETER 5.2mm
250V, 4A, 4 CONDUCTORS, BN, WT, BU, BK, PVC JACKET
CBL/PRS417
1 743147 MURR 7000-40121-2240060 PATCH-CABLE, 4 PIN, STRAIGHT M12 MALE TO 90-DEG FEMALE, 0.6M, GRAY
M12 PLUG, M12 SOCKET
4PIN
CABLE DIAMETER 5.2mm
250V, 4A, 4 CONDUCTORS, BN, WT, BU, BK, PVC JACKET
PJ50100 1 732045 MURR 8000-88510-3980500 CABLE
MTR402
SOL115
SOL222
3 SEE MECHANICAL BOM 2.0 AMPS
SUPPLIED BY BRENTON
SUPPLIED BY BRENTON
LS30214 1 735700 OMRON Z-15GQ22-B LIMIT SWITCH - GENERAL PUROSE, PANEL MOUNT
SPRING RETURN
ROLLER PLUNGER
1 FORM C
GS20101 1 *1
739147 (SENTRY PLUS) SICK SENTRY PLUS)
1059505/RE21-SAC
N.O.H.C.
*1 750576
TONELUCK (SENTRY LP)
VCS-216
LS30211 1 *1
737310 (SENTRY PLUS)
TELEMECANIQUE XEP4E1FDA454J03
*1
750575 (SENTRY LP)
TONELUCK VCS-216
PE30209 1 *1 SEE LISTED OPTIONS
*1
735702 (STANDARD SENTRY LP)
P&F
205234/RLK31-8-2500-IR/31/15 (PNP)
*1
731972 (DARK LOAD)
SICK
1019229/WT34-B410
PRS417 1 731785 IFM IG6083 M18 PROX SENSOR, UN-SHIELDED, 0.8-8mm RANGE, 4-20mA ANALOG, 3-WIRE, M12
PROXIMITY SENSOR - INDUCTIVE
15-30VDC
BARREL DIAMETER: 18mm, NOMINAL SENSING DISTANCE: 0.8-8mm, UNSHIELDED
OUTPUT CONFIG.: 4-20mA ANALOG, MICRO QUICK-DISCONNECT
SUPPLIED BY BRENTON
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
(743145)CABLE CBL30502
B&R SENTRY LP/HP
13
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG13.dwg
3/17/2018
FLEX (STANDARD)
PANEL
(CP1)
WHTCBL20123
BLK
SHLD
BLU
PANEL
(CP3)
TB20123
1
2
3
4
WHTCBL20123
BLU
SHLD
BLK
..
..
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
(743145)CABLE CBL30502
B&R SENTRY LP/HP
14
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG14.dwg
3/17/2018
FLEX (STANDARD)
..
..
..
..
ORG/WHTCBL30502
BLU/WHT
SHLD
WHT/BLU
PJ223
(CP1)
PANEL
0V
D0
D1
GND
DATA\
DATA
ORG/WHTCBL30502
BLU/WHT
SHLD
WHT/BLU
..
..
ORG/WHTCBL30502
BLU/WHT
SHLD
WHT/BLU
PJ423
(CP1)
PANEL
0V
D0
D1
GND
DATA\
DATA
PJ323
(CP1)
PANEL
0V
D0
D1
GND
DATA\
DATA
ORG/WHTCBL30502
BLU/WHT
SHLD
WHT/BLU
..
..
PANEL
120 OHMS
(CP1)
R420
..
..
ORG/WHTCBL30502
BLU/WHT
SHLD
WHT/BLU
PANEL
(CP1)
WHT/BLUCBL30502
BLU/WHT
SHLD
ORG/WHT
..
..
PLC PIN 11
PLC PIN 21
PLC PIN 23
RJ45 CONNECTORS
0V
D0
D1
GND
DATA\
DATA
PIN 8
PIN 5
PIN 4
CONNECT TO VFD CONNECT TO VFD CONNECT TO VFD
DID0 0V DI
D0 0V DID0 0V
ORANGE/WHITE
BLUE/WHITE
WHITE/BLUE
GREEN (SHIELD)
ORANGE/WHITE
BLUE/WHITE
WHITE/BLUE
GREEN (SHIELD)
ORANGE/WHITE
BLUE/WHITE
WHITE/BLUE
GREEN (SHIELD)
ORANGE/WHITE
BLUE/WHITE
WHITE/BLUE
GREEN (SHIELD)
ORANGE/WHITE
BLUE/WHITE
WHITE/BLUE
GREEN (SHIELD)
ORANGE/WHITE
BLUE/WHITE
WHITE/BLUE
GREEN (SHIELD)
BELDEN 3107A
HEAT SHRINK TUBING
OVER END OF CABLE
(ALL CABLE ENDS, 6 LOCATIONS)
BELDEN 3107A BELDEN 3107A
HEAT SHRINK TUBING
CABLES TOGETHER
(2 LOCATIONS)
PJ223 PJ323 PJ423
R420
4.6250
2.6250
3.5000 3.5000 3.5000 3.5000 3.5000
44" FROM END OF CABLE JACKET
TO END OF CABLE JACKET
15.5"" FROM END OF CABLE JACKET
TO END OF CABLE JACKET
15.5"" FROM END OF CABLE JACKET
TO END OF CABLE JACKET
1" FROM END OF HEAT TUBING
TO START OF RJ45 CONNECTOR
(ALL LOCATIONS WITH RJ45 CONNECTORS)
GREEN HEAT SHRINK OVER SHIELD WIRE
(ALL SHIELD LOCATIONS)
(CUT CABLE AT 50" TO START) (CUT CABLE AT 18.25" TO START) (CUT CABLE AT 18.25" TO START)
B&R 8IOXC002.100.1
(3 PLACES)
BYREVISIONNO. DATE
DWG TITLE
CHECKED BY
DRAWN BY
DATE
ENGINEER
JOB NO
DWG NO
CAD DWG FILE
SCALE
OFSHEET NO
4750 County Road 13 NE
Alexandria, MN 56308
PH 800-535-2730
15
B&R SENTRY
OPTIONS PAGE
B&R SENTRY LP/HP
15
NO SCALE
I:\PROJECT\_Flex Machine Orders\V6092 NEW SENTRY - Scale, ramp, manual\Electrical\schematics\PG15.dwg
3/17/2018
FLEX (STANDARD)
EXC+ SEN+ SIG+ SHLD SIG- SEN- EXC-
EXC+
SIG+
SHLD
SIG-
EXC-
EXC+
SIG+
SHLD
SIG-
EXC-
EXC+
SIG+
SHLD
SIG-
EXC-
EXC+
SIG+
SHLD
SIG-
EXC-
BLACK
WHITE
SHIELD
GREEN
RED
BLACK
WHITE
SHIELD
GREEN
RED
BLACK
WHITE
SHIELD
GREEN
RED
BLACK
WHITE
SHIELD
GREEN
RED
LOAD CELL J-BOX
LOAD CELL 1
LOAD CELL 2
LOAD CELL 3
LOAD CELL 4
PIN-4 PIN-3 PIN-5PIN-2
MALE 9-PIN D-SUB CABLE
(750868)
BLK BRN BLU
DARK LOAD PHOTOEYE KIT (D0393156)
(738870 CABLE)
(750018 CONNECTOR)
(731972 PHOTOEYE)
TORREY/PROTEK WI-10T SCALE KIT (D0393157
10620022
30209
CABLE LENGTH IS 12"
GREEN
RED
GRAY
BROWN
GREEN
RED
WHITE
BLACK
YELLOW
OPTIMA SCALE
HEAD WIRING
Machine Manual OrionSentry HP/ LP Flex Stretchwrapper Revision 3.1Electrical Prints and Mechanical Drawings 21 May 2020
Mechanical DrawingsDownload the mechanical drawings for your particular model on the Orion Webpage. https://www.orionpackaging.com/parts-and-service/manuals/
Page 6-2
1
Sentry HP/ LP Mechanical Drawings
SENTRY HP/ LP PARTS DIAGRAM AND LIST
1
3
2
4
NO. Name Part Number Qty Remarks
1A Sentry HP Base 753831
1B Sentry LP Base Assembly 749511
2 Sentry Carriage Assembly 750497
3 Sentry Tower Assembly (B&R) 749510
4 Sentry Control Panel 750029
2
Sentry HP/ LP Mechanical Drawings
HP Base Unit Assembly
1
23456
78
9
10
11
12
13
1415
16
1718
19
20
2122
9B
18B
3
Sentry HP/ LP Mechanical Drawings
HP Base Parts List
NO. Name Part Number Qty Remarks
- Complete HP Base Assembly 753831 1
1 Turntable 752068 1
2 TT Chain 752069 1
3 TT Sprocket 751259 1
4
5
6 Bearing 752070 1
7 Bearing 752072 1
8 Proximity Switch Mount 752073 1
9A Motor 752074 1
9B Gearbox 753841 1
10 Drive Sprocket 753842 1
11 Motor Shaft 753843 1
12 Sensor Bracket 753844 1
13 Reducer Mount 753845 1
14 Caster Wheel Shaft 753846 4
15 Caster Wheel 753847 8
16 Sentry HP Base 753848 1
17 Stainless Wire Box 753849 1
18A Scale Load Cell 751015 4
18B Scale Load Cell Feet 751016 4
19 Roping Bar Holder 753850 1
20 Roping Bar 753851 1
21 Caster Wheel Kit 753852 1
22 Optional Scale Kit with Feet, Load Cells, and LCD Indicator
751013 1
4
Sentry HP/ LP Mechanical Drawings
LP Base Unit Assembly
3 1
7
13
5 6
4 2 9 18
10
11 16
8
12
15
14
17
5
Sentry HP/ LP Mechanical Drawings
LP Base Parts List
NO. Name Part Number Qty Remarks
- Complete LP Base Assembly 749511 1
1 Turntable 751257 1
2 Base 751258 1
3 Roller Assembly See Roller Assembly 13
4 Driven Sprocket 751259 1
5 Travel Switch Touch Block 751260 1
6 Main Motor Baseplate 751261 1
7 Turntable Motor 734351 1 750W 1:30
8 Tension Wheel Seat 751262 1
9 Main Motor Drive Sprocket 751263 1
10 Tension Chain Sprocket 751264 2
11 Bearing 013428 2 6205
12 Limit Switch 734379 5
13 Base Cover Plate 751265 1
14 Elastic Tension Wheel Seat 751266 1
15 Tension spring 751267 1
16 Bearing 747355 1 6009
17 Load Cell Sensor 750865 4 Optional
18 Turntable Chain 0297067 1 #60
6
Sentry LP Mechanical Drawings
LP Roller Assembly
5
LP Roller Assembly Parts List
Part Ref
Description Part Number Qty Remarks
1 Roller Body 751229 2
2 Roller Bearing 712455 2 6202
3 Roller Shaft 751230 1
4 Inner Spacer Bushing
751231 1 L=16mm
5 Outer Spacer Bushing
751232 2 L=9.5mm
6 Roller Stand Welded to base
Not available for sale
1
7
Sentry LP Mechanical Drawings
Tower Unit Assembly
1 2 3 4
5
6 7 8 9 10 11 12
23
25 24
13 14 15
16
18 17
19
20
22 21
8
Sentry LP Mechanical Drawings
Tower Parts List
NO. Name Part Number Qty Remarks
- Complete Tower (8’ High)
Complete Tower (9’ High)
749510
749991
1
1
1 Tower (8’ High)
Tower (9’ High)
751268
Contact for Details
1
1
2 Travel Switch Sliding Slot 751269 2
3 Lifting Wire Slot Support 751270 4
4 Aluminum Slide 751271 2
5 Mount Rack Lifting Bracket 751272 1
6 Chain Driven Sprocket 751273 1
7 Bearing 013429 2 6206
8 Motor Shaft 751274 1
9 Bearing Seat 751275 2
10 Torque Arm Mount 751276 1
11 Torque Arm 751277 1
12 Lifting Motor 751278 1 250W
12A Tower Lift Kit (Motor, Gearbox, Shaft)
1078934 1
13 Plastic Sliding Block 751279 4
14 Sliding Block Frame 751280 2
15 Lifting Touch Block 751281 1
16 Single Chain Lifting Frame 751282 1
17 Electrical Mount Plate 751283 2
18 Adjusting Screw Rod 751284 2
19 Chain (8’ Tower)
Chain (9” Tower)
0364241
0364242
1
1
20 Chain Idler Sprocket 751285 1
21 Idler Bearing 741616 1
22 Chain Idler Shaft 751286 1
23 Limit switch 751292 2 OMRON
24 Limit Switch Plate 751287 2
25 Limit Switch Block 751291 2
9
Sentry LP Mechanical Drawings
Carriage Assembly
1
2
3
28
29
4
5
30 6 7 31
8
32 17 18 9
35 11
33 12
36
13 14
15
27
26
25
24
23
22
21
20
16
19
34 10 37
38
10
Sentry LP Mechanical Drawings
Carriage Parts List
NO. Name Part # Qty Remarks
- Complete Sentry Carriage Assembly 750497 1
1 Pre-stretch Motor Cover 735671 1
2 Pre-stretch Gearbox & Motor 1011893 1
2.1 Pre-stretch Motor Only 745000 1 Motor Only(250W)
2.2 Pre-stretch Gearbox Only 735672 1 Gearbox Only
3 Pre-stretch Upper Cover 735673 1
4 Bearing w/Base 735674 3
4.1 Bearing Only 741616 3 6904 bearing
5 Pre-stretch Roller 735675 1
6 Tightening ring 735676 1
7 Tightening Screw 735677 1 M10
8 Film Locating Plate 735678 2
9 Film Shaft 735679 1
10 Micro-Active Switch Frame 735680 1
11 Locating Plate 735681 1 w/Ext. Ret. Ring
11.1 Ext. Retaining Ring 736040 1
12 Transition Roller Kit (Rollers, Shaft & Bearings)
735682 5 w/shaft & bearings
13 Cradle Roller Door 735683 1
14-16 Door Latch Kit (Spring, Pin & Rail) 1011894 -- Item #’s 14,15,16
14 Compressed Spring 735684 2
15 Locating Pin 735685 2
16 Cross Bar/Rail 735687 1
17 Roller Key 753264 1 6mm×6mm×60mm
18 Roller Bearing (Part of item #12) --------- 10 6901
19 Sprocket Key 1070497 2 5mm×5mm×14mm
20 Carriage Chain 735690 1 06B
21 Driven Sprocket 735691 1
22 Drive Sprocket 735692 1
23 Lower hinge 735693 1
24 Hinge pin 735694 2
25 Swing support shaft 735695 1
26 Main roller 735696 1
27 Lifting body 735697 1
28 Tension spring 735698 1
29 Micro switch touch block 735699 1
30 Micro switch 735700 1 OMRON
31 Rough Surface on Main Roller Contact for Details
2
11
Sentry LP Mechanical Drawings
32 Top Load Photoelectric switch 735702 1 P+F
33 Left Connecting Block 735703 2
34 Bottom Protection Frame 735704 1
35 Transition roller shaft (Part of item #12) ------------ 3
36 Swing shaft (short) 735706 1
37 Micro switch 738183 1
38 Dark Photo Eye Mount Bracket 1057079 1 Optional Part
STCK ORION CARRIAGE DESIGN750374165CARRIAGE MOUNT PAD1039849264HARNESS BRACKET1045125163CARRIAGE BRACKET1039823162CARRIAGE STANDOFF1039828461HDW (CART ITEM) FASTENAL 10034-12836 GROMMET 3/8" ID X 1/4" GRV X 1/2" GRV ID
014502360
HVA CARRIAGE COVER RH (ABS)414305159STCK CUSTOM RH THREADING DIAGRAM500207158HVA BRACKET DANCER ROLLER RHD0245989157VGS STFB DANCER ROLLER CRADLE - 20 FLRD0245988156VGS FASTENAL 0166826 EXTENSION SPRING #75 0.75 OD, 0.062 Wire, 4.5 Overall
016188155
RUBBER ROLLER (20" film)420917154ROLLER, RUBBER, #1, 20"420916153VGS HVF Photo High Channel452729151BRUSH ASSY443430150INSTA CUT PIN PROTECTOR443422149FLX P-ASSY FILM PUNCH DEVICE -INSTA THRD443421148ADJUSTED ROLLER HOLDER-1443416147FLX SPROCKET 40B24 SPECIAL435715146FLX SPRK 40B8/32L075 WELDMENT434017145FLX HVF TENSION SCREW433629144HVF SPOOL, PLASTIC432323243HVF BOTTOM SPOOL WASHER432322142HVF GEARBELT PULLEY 26L075431672141HVF GEARBELT PULLEY 12L075431477140ASSY HINGE CRADLE ROLLER430054139VGS HVF LATCH430053138IDLER ROLLER SHAFT423966137IDLE ROLLER - 1.9 DIA X 4 5/8421884136IDLE ROLLER - 1.9 DIA X 16 5/8421883135HVF PROX SENSOR CAM413744134IDLE ROLLER SHAFT - 21.3125413249333HVF CRADLE ROLLER OPENING LOCK409469232CARRIAGE PRX MOUNT1039834131CABLE MOUNTING BRACKET1039833130PHOTOCELL HOLDER1039830129OBSTACLE DETECT BUMPER1039829128BOTTOM MANDREL1039827127MOTOR BRACKET BASE PLATE (FLR)103982412620 IN CARRIAGE BACKPLATE WELDMENT1039815125VGS HVF CRADLE SHELL WELDING FLR-201039808124HDW (CI) AB6-6A BLIND RVT PKG097973123HDW (CI) 3/16" O.D. Rubber Vacuum Cap097921122SPRG (CI) #5 COMP SPRING 0.343 OD, 0.047 WIRE, 1.5 LONG
097810121
HDW (CI) KEY 0.19 X 0.88 LG STEEL NO FINISH096735320OBSTACLE DETECT SWITCH MOUNT0342245119OBSTACLE DETECT BUMPER- MOUNT0328195118HINGE PIN0327297117SICK DOOR MOUNT0283560116BACK PLATE SWITCH MOUNT028355411520" INSTA CUT ROTATING BRUSH MOUNT027706211420" INSTA CUT BRUSH MOUNT0277061113TOP ROLLER SUPPORT0258573112CARRIAGE CHAIN TENSIONER BRACKETD0248103111VGS RETAINING RING, SELF SEATING, EXT.1/4 R6100-25
015314210
EM TECHTOP GR3-AL-TF-56C-4-B-D-.574911019VGS CONV Roller, #1.775-R79-21.25 Interroll AL 2001515338VGS Flange Bushing 7/16 ID X 9/16 OD X 1/2 LG01424727RR TRUARC 5105-00 EXT 1" SELF SEATING01386026VGS CAN Chain Roller #40 (44 Links+C/L)44 Links + C/L
01339715
VGS BRG IPTCI UCP 204-12Bearing, Pillow Block, 3/4" Bore
01119244
VGS BELT Gear Belt 3/8" Pitch x 3/4" Wide x 28.5001115113MSCE (CART ITEM) KNOB W/THREADED BLIND HOLE, 5PTS STAR 3/8-16UNC 3/4 STUD
01009212
SPRG (CI) 0.75 ODx0.08 WIREx4.50L01004711
Parts ListDESCRIPTIONPART NUMBERQTYITEM
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
DRAWNrpfau
CHECKED
APPROVED
11/16/2017
TITLE
CARRIAGE 20FR-S-IC-260REVISION DWG NO
1039822
BRENTON ENGINEERING4750 County Road 13 NE
Alexandria, MN 56308-9014
FINISH
THIS DRAWING IS THE PROPERTY OF BRENTON ENGINEERING COMPANY AND IS NOTTO BE USED OR REPRODUCED WITHOUT THEIR PERMISSION
Decimal .00 .01
.000 .005
Angular1/2
Fractional1/32"
Tolerances Unless Noted
SURFACE AREA
REVISION
BOTH SPRINGS TO BE SHIPPED WITH MACHINE.INTERCHANGEABLE IN REFERENCE TO FILM GAGEAND TENSION NEEDED. (010047 & 745661)
43
42
38
8
33
32
327
43
6
155
8
734
32
22
15
16
144
31
29
51
2728
18
28
30
21 23
11
12
17 10
25
56
1
55
22
44
39 2857
24
12
27
26940
345
5
11
56
7
34
34
56
45
46
2041
20
2
269
3151
29
40 203
38
35
36
8
37
52
18
19
30
43642
2
29
26
2424
2525
24
47
13
50
48
48
47
13
50
36
35
48
47
13
14
49
49
4
44
53
54
53
54
61
62
64
64
61
59
63
63
60
58
65
A ADDED ITEM #'S 61-65 1/2/19 BANREV DESCRIPTION DATE BY
62
STCK ORION CARRIAGE DESIGN750374165CARRIAGE MOUNT PAD1039849264HARNESS BRACKET1045125163CARRIAGE BRACKET1039823162CARRIAGE STANDOFF1039828461HDW (CART ITEM) FASTENAL 10034-12836 GROMMET 3/8" ID X 1/4" GRV X 1/2" GRV ID
014502360
HVA CARRIAGE COVER RH (ABS)414305159STCK CUSTOM RH THREADING DIAGRAM500207158HVA BRACKET DANCER ROLLER RHD0245989157VGS STFB DANCER ROLLER CRADLE - 20 FLRD0245988156VGS FASTENAL 0166826 EXTENSION SPRING #75 0.75 OD, 0.062 Wire, 4.5 Overall
016188155
RUBBER ROLLER (20" film)420917154ROLLER, RUBBER, #1, 20"420916153VGS HVF Photo High Channel452729151FLX SPROCKET 40B24 SPECIAL435715146FLX SPRK 40B8/32L075 WELDMENT434017145FLX HVF TENSION SCREW433629144HVF SPOOL, PLASTIC432323243HVF BOTTOM SPOOL WASHER432322142HVF GEARBELT PULLEY 26L075431672141HVF GEARBELT PULLEY 12L075431477140ASSY HINGE CRADLE ROLLER430054139VGS HVF LATCH430053138IDLER ROLLER SHAFT423966137HVF PROX SENSOR CAM413744134IDLE ROLLER SHAFT - 21.3125413249333HVF CRADLE ROLLER OPENING LOCK409469232CARRIAGE PRX MOUNT1039834131CABLE MOUNTING BRACKET1039833130PHOTOCELL HOLDER1039830129OBSTACLE DETECT BUMPER1039829128BOTTOM MANDREL1039827127MOTOR BRACKET BASE PLATE (FLR)103982412620 IN CARRIAGE BACKPLATE WELDMENT1039815125VGS HVF CRADLE SHELL WELDING FLR-201039808124HDW (CI) AB6-6A BLIND RVT PKG097973123HDW (CI) 3/16" O.D. Rubber Vacuum Cap097921122SPRG (CI) #5 COMP SPRING 0.343 OD, 0.047 WIRE, 1.5 LONG
097810121
HDW (CI) KEY 0.19 X 0.88 LG STEEL NO FINISH096735320OBSTACLE DETECT SWITCH MOUNT0342245119OBSTACLE DETECT BUMPER- MOUNT0328195118HINGE PIN0327297117SICK DOOR MOUNT0283560116BACK PLATE SWITCH MOUNT0283554115TOP ROLLER SUPPORT0258573112CARRIAGE CHAIN TENSIONER BRACKETD0248103111VGS RETAINING RING, SELF SEATING, EXT.1/4 R6100-25
015314210
EM TECHTOP GR3-AL-TF-56C-4-B-D-.574911019VGS CONV Roller, #1.775-R79-21.25 Interroll AL 2001515348VGS Flange Bushing 7/16 ID X 9/16 OD X 1/2 LG01424727RR TRUARC 5105-00 EXT 1" SELF SEATING01386026VGS CAN Chain Roller #40 (44 Links+C/L)44 Links + C/L
01339715
VGS BRG IPTCI UCP 204-12Bearing, Pillow Block, 3/4" Bore
01119244
VGS BELT Gear Belt 3/8" Pitch x 3/4" Wide x 28.5001115113MSCE (CART ITEM) KNOB W/THREADED BLIND HOLE, 5PTS STAR 3/8-16UNC 3/4 STUD
01009212
SPRG (CI) 0.75 ODx0.08 WIREx4.50L01004711
Parts ListDESCRIPTIONPART NUMBERQTYITEM
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
DRAWNwlang
CHECKED
APPROVED
11/23/2019
TITLE
CARRIAGE 20FR-S-260REVISION DWG NO
1085478
BRENTON ENGINEERING4750 County Road 13 NE
Alexandria, MN 56308-9014
FINISH
THIS DRAWING IS THE PROPERTY OF BRENTON ENGINEERING COMPANY AND IS NOTTO BE USED OR REPRODUCED WITHOUT THEIR PERMISSION
Decimal .00 .01
.000 .005
Angular1/2
Fractional1/32"
Tolerances Unless Noted
SURFACE AREA
REVISION
BOTH SPRINGS TO BE SHIPPED WITH MACHINE.INTERCHANGEABLE IN REFERENCE TO FILM GAGEAND TENSION NEEDED. (010047 & 745661)
43
42
38
8
33
32
327
43
6
155
8
734
32
22
15
16
144
31
29
51
2728
18
28
30
21 23
11
12
17 10
25
56
1
55
22
44
39 2857
24
12
27
26940
345
5
11
56
7
34
34
56
45
46
2041
20
2
269
3151
29
4020
3
38
8
37
52
18
19
30
43642
2
29
26
2424
25
25
24
4
44
53
54
53
54
61
62
64
64
61
59
63
63
60
58
65
62