shandong china - mtl castings

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SHANDONG CHINA

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Page 1: SHANDONG CHINA - MTL Castings

SHANDONG CHINA

Page 2: SHANDONG CHINA - MTL Castings

The current factory covers an area of 6000 square meters with convenient transportation, close to

the Qingdao airport and Qingdao port.

We have more than 200pcs workers.

Our facilities including full set of investment castings equipment, CNC, Stamping Machine and

polishing machine.

All of these help MTL to meet different requirements of our customers.

Since 2011, MTL castings is keeping focus on investment castings, not only carbon steel metal

parts, but also stainless steel products and alloy steel products.

MTL castings always supply the customers with excellent services and qualified products.

Who We Are >>

P01

Page 3: SHANDONG CHINA - MTL Castings

Our Development Experience >>

2011 1

2013 2

2014 3

2016 4

2017 5

2018 6

2019 7

STEP B

Jason joined in the FT Machin-

ery Ltd and develop the over-

seas market .

STEP A

Mr. Zou founded FT

Machinery Ltd in

Gaomi City, mainly

supply domestic

market.

STEP C

MTL castings I/E Co., Ltd. was founded

by Jason, Meanwhile, FT Machinery Ltd

changed name to MTL Machinery Ltd.

STEP D

MTL Machinery got

the ISO9000 quality

system certificate.

STEP E

MTL castings invested a

foundry in Dongying

City.

STEP F

The foundry got the 16949

quality system certificate. STEP G

The annual sales of MTL

castings breakthrough 10

million dollars .

P02

Page 4: SHANDONG CHINA - MTL Castings

Corporate structure >>

Main Staff>>

ZOU

CEO

More than 20 years foundry and

machining experience.

Proficient in foundry processing, CNC

machining, and surface treatment.

Jason

Sales manager

One of the founders of MTL

More than 10 years oversea sale

experience.

Familiar with the international trade

rules and laws.

Naomi

Sales Clerk

Responsible for

the America market with

auto parts and industrial products.

Lisa

Sales Clerk

Responsible for

the Oceania market with

building hardware products.

Sun

QC manager

More than 15 years of

QC working experience, make sure

all the products of MTL be qualified.

General Manager

Vice General Manager Vice Manager of Production

Logistics

Department

Sales

Department

Production

Department

Quality Control

Department

Purchasing

Department

Equipment

Department

Sub-contractor

Department

Technology

Department

Financial

Department

Do

rmit

ory

Sta

ff C

an

teen

Secu

rity

D

ep

art

men

t

Wax I

nje

ctio

n

Sh

ell

Makin

g

Cast

ing

Cle

an

Heat

Tre

atm

en

t

Fin

al

Tre

atm

en

t

Sto

rag

e

Mo

ld D

esi

gn

ing

Insp

ect

ion

Defe

ct I

nsp

ect

ion

Test

ing

Mo

ld in

spect

ion

General Manager

Vice General Manager Vice Manager of Production

Logistics

Department

Sales

Department

Production

Department

Quality Control

Department

Purchasing

Department

Equipment

Department

Sub-contractor

Department

Technology

Department

Financial

Department

Do

rmit

ory

Sta

ff C

an

teen

Secu

rity

D

ep

art

men

t

Wax I

nje

ctio

n

Sh

ell

Makin

g

Cast

ing

Cle

an

Heat

Tre

atm

en

t

Fin

al

Tre

atm

en

t

Sto

rag

e

Mo

ld D

esi

gn

ing

Insp

ect

ion

Defe

ct I

nsp

ect

ion

Test

ing

Mo

ld in

spect

ion

P03

Page 5: SHANDONG CHINA - MTL Castings

Progress Flow Diagrams >>

Wax Mold Design

Wax Mold Making

Wax Injection

Assembly

Staining Sand Pulp

Dewaxing Pouring

Sintering Shock Shell

Cutting

Heat Treatment

Abrasive Blasting

X-Ray Inspection

Dimensional Inspection

Delivery

Investment casting is one of the oldest manufacturing processes, dating back thousands of years,

in which molten metal is poured into an expendable ceramic mold. The mold is formed by using a

wax pattern. The pattern is surrounded, or invested into ceramic slurry that hardens into the mold.

Investment casting is often referred to as lost wax casting because the wax pattern is melted out

of the mold after it has been formed.

P04

Page 6: SHANDONG CHINA - MTL Castings

Progress Flow Pictures >>

P05

Page 7: SHANDONG CHINA - MTL Castings

Progress Flow Pictures >>

P06

Page 8: SHANDONG CHINA - MTL Castings

Our Material Standard >>

Dimension

Range

General

Tolerance

Limit

Tolerance Straightness Flatness Circularity Symmetry Concentricity

Positional

Tolerance Parallelism Perpendicularity

0-12.5 0.20 0.13 0.15 0.15 0.20 0.20 0.20 0.20 0.25 0.25

12.5-25.4 0.25 0.15 0.2 0.2 0.25 0.25 0.25 0.25 0.35 0.35

25.4-50.8 0.35 0.25 0.25 0.25 0.30 0.30 0.30 0.30 0.40 0.40

50.8-76.2 0.45 0.30 0.30 0.30 0.35 0.35 0.35 0.35 0.50 0.50

76.2-101.6 0.60 0.35 0.35 0.35 0.40 0.40 0.40 0.40 0.60 0.60

101.6-127.0 0.70 0.40 0.40 0.40 0.50 0.50 0.50 0.50 0.70 0.70

127.0-152.4 1.00 0.50 0.50 0.50 0.60 0.60 0.60 0.60 0.80 0.80

152.4-177.8 1.30 0.558 0.55 0.55 0.70 0.70 0.70 0.70 0.90 0.90

177.8-203.2 1.60 0.60 0.60 0.60 0.80 0.80 0.80 0.80 1.00 1.00

203.2-254.0 1.90 0.70 0.70 0.70 0.90 0.90 0.90 0.90 1.20 1.20

254.0-304.8 2.20 0.80 0.80 0.80 1.00 1.00 1.00 1.00 1.40 1.40

>304.8 0.8% 0.3% 0.3% 0.3% 0.4% 0.4% 0.4% 0.4% 0.5% 0.5%

1. Dimension, shape and positional tolerance standard.

2. Angle Tolerance

General Tolerance:+1; Limit Tolerance:0.5

3. Casting surface toughness

< Ra6.3

Dimension Normal Premium

0-10 ±0.12 ±0.1

10-15 ±0.20 ±0.13

15-20 ±0.25 ±0.15

20-30 ±0.30 ±0.20

30-50 ±0.4 ±0.25

50-75 ±0.5 ±0.35

75-100 ±0.65 ±0.45

100-125 ±0.8 ±0.6

125-150 ±1 ±0.7

150-175 ±1.2 ±0.8

175-200 ±1.5 ±0.9

200-250 ±1.8 ±1.1

>250 ±0.8% ±0.5%

Items Hole Dia L/D

Φ2-Φ3 ≤2

Φ4-Φ7 ≤5

Φ≥8 ≤10

Φ2-Φ3 ≤1

Φ4-Φ7 ≤2.5

Φ≥8 ≤3.5

Deeper and more complicated holes and slots

can be casted by using soluble wax cores and

ceramic cores.

Linear Tolerance (mm) Limit Dimension For Cast Holes and Slots

P07

Page 9: SHANDONG CHINA - MTL Castings

Material and Mechanical Properties >>

Alloy Type

Standard Specification σ b

Mpa

σ s

Mpa

σ

%

Hardness

HBS Heat Treatment DIN

(W-Nr.) AISI

ASTM BS3100 JIS

ACI BS3146

Stainless Steel

1.4305 303 303S21 SUS303

Solution annealing

1.4308 304 CF-8 ANC3A SCS13 440 185 30 183

1.4306 304L CF-8 304C12 SCS19A 48 205 33 183

1.4408 316 CF-8M ANC4B SCS14A 485 205 30 183

1.4404 316L CF-3M 316C12 SCS16A 485 205 30 183 Hardening + temper

G-X10Cr13 410 CA-15 410C21 SCS1 620 450 18 183

1.4507 431 ANC2 SUS431 850-1000 8 248-302 Solution annealing

1.4581 318 CF-8C ABC4C SCS21 485 205 28 183 Solution annealing H1025

17-4PH CB7Cu-1 SCS24 980 885 9 311 PrecipitationH1025

Carbon Steel

&

Low Alloy Steel

1.0416 GS-38 1020 415-205 CLAIA SC410 415 205 Anneal

1.0446 GS-45 1025 WCB CLAIB SC450 485 250 22

GS-34CrMo4 4135 SCM435 880-1080 665 12 269-332

Hardening + temper Gs-42CrMo4 4140 CLA3 SCM440 980-1180 165 11 285-352

8620 805A20 SNCM220 830 17 348-341

Tool Steel

100MnCrW4 O1 BO1 SKS3 HRB<96 Anneal

4Cr5MoSiv1 H13 BH13 SKD61 HRB>53

W6Mo5Cr4V2 M2 BM2 SKH9 HRB>62 Hardening + temper

High Manganese

Steel

G-X120Mn13 B-3 BW-10 637 20 <229

B-1 SCMnH2 735 35 <229 Quenching

Heat-resistant Steel

GX40CrNiSi2512 HH SCH13 515 240 10

NOT heat treated

HU 309C35 450 4

G-

X15CrNiSI2520 HK30 331C40 450 240 10

G-

X40CrNiSI2521 HK40 310C40 235 440 8

G-

X40CrNiSI3525 HP 430 235 4.5

P08

Page 10: SHANDONG CHINA - MTL Castings

Auto parts >>

MTL castings can supply you OEM auto parts with stainless steel, brass, aluminum, alloy etc.

Surface treatment: polishing, anodizing, galvanization etc.

Weight: from 25g-10KG

P09

Page 11: SHANDONG CHINA - MTL Castings

Machinery Parts >>

MTL castings can supply you OEM machinery parts with stainless steel, brass, aluminum, alloy etc.

also can be machined to your requirements.

Surface: polishing, anodizing, galvanization etc.

P10

Page 12: SHANDONG CHINA - MTL Castings

Valves and pumps parts >>

MTL castings can supply you OEM parts with stainless steel, brass, aluminum, alloy etc.

Surface: polishing, anodizing, galvanization etc.

Weight:50g-60KG

P11

Page 13: SHANDONG CHINA - MTL Castings

Building hardware >>

MTL Castings offer a full range of building hardware made of SS304, SS316, 2205 or some

other material, like mid steel, brass or aluminum alloy.

Standard products as well as custom made-to-order products are available.

P12

Page 14: SHANDONG CHINA - MTL Castings

Our Equipment >>

Wax Pattern Injection Machine Spectrum Analyzer CNC

Automatic Welding Robot Tridimensional Planer Type Milling Machine

Powder Coating Stove Visual System Inspector Stamping Machine

P13

Page 15: SHANDONG CHINA - MTL Castings

Our Clients >>

Clients Quantity

USA 8 CANADA 4 AUSTRALIA 8 NEW ZEALAND 2

UK 4 FRANCE 1 GERMANY 1 CZECH 1

SPAIN 1 NORWAY 1 THAILAND 1 TURKEY 1

EGPTY 1

P14

Page 16: SHANDONG CHINA - MTL Castings

WWW.MTL-CASTINGS.COM

YOUR ONE-STOP METAL PRODUCTS SOLUTIONS.

Head Office: NO. 55, Fuqian Street, EDZ Dongying 257091 China

Factory Add.: NO. 233 Nan’er Road, Dongying 257091 China

NO. 1615 Fuquan Street Gaomi 261500 China