shandong china - mtl castings
TRANSCRIPT
SHANDONG CHINA
The current factory covers an area of 6000 square meters with convenient transportation, close to
the Qingdao airport and Qingdao port.
We have more than 200pcs workers.
Our facilities including full set of investment castings equipment, CNC, Stamping Machine and
polishing machine.
All of these help MTL to meet different requirements of our customers.
Since 2011, MTL castings is keeping focus on investment castings, not only carbon steel metal
parts, but also stainless steel products and alloy steel products.
MTL castings always supply the customers with excellent services and qualified products.
Who We Are >>
P01
Our Development Experience >>
2011 1
2013 2
2014 3
2016 4
2017 5
2018 6
2019 7
STEP B
Jason joined in the FT Machin-
ery Ltd and develop the over-
seas market .
STEP A
Mr. Zou founded FT
Machinery Ltd in
Gaomi City, mainly
supply domestic
market.
STEP C
MTL castings I/E Co., Ltd. was founded
by Jason, Meanwhile, FT Machinery Ltd
changed name to MTL Machinery Ltd.
STEP D
MTL Machinery got
the ISO9000 quality
system certificate.
STEP E
MTL castings invested a
foundry in Dongying
City.
STEP F
The foundry got the 16949
quality system certificate. STEP G
The annual sales of MTL
castings breakthrough 10
million dollars .
P02
Corporate structure >>
Main Staff>>
ZOU
CEO
More than 20 years foundry and
machining experience.
Proficient in foundry processing, CNC
machining, and surface treatment.
Jason
Sales manager
One of the founders of MTL
More than 10 years oversea sale
experience.
Familiar with the international trade
rules and laws.
Naomi
Sales Clerk
Responsible for
the America market with
auto parts and industrial products.
Lisa
Sales Clerk
Responsible for
the Oceania market with
building hardware products.
Sun
QC manager
More than 15 years of
QC working experience, make sure
all the products of MTL be qualified.
General Manager
Vice General Manager Vice Manager of Production
Logistics
Department
Sales
Department
Production
Department
Quality Control
Department
Purchasing
Department
Equipment
Department
Sub-contractor
Department
Technology
Department
Financial
Department
Do
rmit
ory
Sta
ff C
an
teen
Secu
rity
D
ep
art
men
t
Wax I
nje
ctio
n
Sh
ell
Makin
g
Cast
ing
Cle
an
Heat
Tre
atm
en
t
Fin
al
Tre
atm
en
t
Sto
rag
e
Mo
ld D
esi
gn
ing
Insp
ect
ion
Defe
ct I
nsp
ect
ion
Test
ing
Mo
ld in
spect
ion
General Manager
Vice General Manager Vice Manager of Production
Logistics
Department
Sales
Department
Production
Department
Quality Control
Department
Purchasing
Department
Equipment
Department
Sub-contractor
Department
Technology
Department
Financial
Department
Do
rmit
ory
Sta
ff C
an
teen
Secu
rity
D
ep
art
men
t
Wax I
nje
ctio
n
Sh
ell
Makin
g
Cast
ing
Cle
an
Heat
Tre
atm
en
t
Fin
al
Tre
atm
en
t
Sto
rag
e
Mo
ld D
esi
gn
ing
Insp
ect
ion
Defe
ct I
nsp
ect
ion
Test
ing
Mo
ld in
spect
ion
P03
Progress Flow Diagrams >>
Wax Mold Design
Wax Mold Making
Wax Injection
Assembly
Staining Sand Pulp
Dewaxing Pouring
Sintering Shock Shell
Cutting
Heat Treatment
Abrasive Blasting
X-Ray Inspection
Dimensional Inspection
Delivery
Investment casting is one of the oldest manufacturing processes, dating back thousands of years,
in which molten metal is poured into an expendable ceramic mold. The mold is formed by using a
wax pattern. The pattern is surrounded, or invested into ceramic slurry that hardens into the mold.
Investment casting is often referred to as lost wax casting because the wax pattern is melted out
of the mold after it has been formed.
P04
Progress Flow Pictures >>
P05
Progress Flow Pictures >>
P06
Our Material Standard >>
Dimension
Range
General
Tolerance
Limit
Tolerance Straightness Flatness Circularity Symmetry Concentricity
Positional
Tolerance Parallelism Perpendicularity
0-12.5 0.20 0.13 0.15 0.15 0.20 0.20 0.20 0.20 0.25 0.25
12.5-25.4 0.25 0.15 0.2 0.2 0.25 0.25 0.25 0.25 0.35 0.35
25.4-50.8 0.35 0.25 0.25 0.25 0.30 0.30 0.30 0.30 0.40 0.40
50.8-76.2 0.45 0.30 0.30 0.30 0.35 0.35 0.35 0.35 0.50 0.50
76.2-101.6 0.60 0.35 0.35 0.35 0.40 0.40 0.40 0.40 0.60 0.60
101.6-127.0 0.70 0.40 0.40 0.40 0.50 0.50 0.50 0.50 0.70 0.70
127.0-152.4 1.00 0.50 0.50 0.50 0.60 0.60 0.60 0.60 0.80 0.80
152.4-177.8 1.30 0.558 0.55 0.55 0.70 0.70 0.70 0.70 0.90 0.90
177.8-203.2 1.60 0.60 0.60 0.60 0.80 0.80 0.80 0.80 1.00 1.00
203.2-254.0 1.90 0.70 0.70 0.70 0.90 0.90 0.90 0.90 1.20 1.20
254.0-304.8 2.20 0.80 0.80 0.80 1.00 1.00 1.00 1.00 1.40 1.40
>304.8 0.8% 0.3% 0.3% 0.3% 0.4% 0.4% 0.4% 0.4% 0.5% 0.5%
1. Dimension, shape and positional tolerance standard.
2. Angle Tolerance
General Tolerance:+1; Limit Tolerance:0.5
3. Casting surface toughness
< Ra6.3
Dimension Normal Premium
0-10 ±0.12 ±0.1
10-15 ±0.20 ±0.13
15-20 ±0.25 ±0.15
20-30 ±0.30 ±0.20
30-50 ±0.4 ±0.25
50-75 ±0.5 ±0.35
75-100 ±0.65 ±0.45
100-125 ±0.8 ±0.6
125-150 ±1 ±0.7
150-175 ±1.2 ±0.8
175-200 ±1.5 ±0.9
200-250 ±1.8 ±1.1
>250 ±0.8% ±0.5%
Items Hole Dia L/D
Φ2-Φ3 ≤2
Φ4-Φ7 ≤5
Φ≥8 ≤10
Φ2-Φ3 ≤1
Φ4-Φ7 ≤2.5
Φ≥8 ≤3.5
Deeper and more complicated holes and slots
can be casted by using soluble wax cores and
ceramic cores.
Linear Tolerance (mm) Limit Dimension For Cast Holes and Slots
P07
Material and Mechanical Properties >>
Alloy Type
Standard Specification σ b
Mpa
σ s
Mpa
σ
%
Hardness
HBS Heat Treatment DIN
(W-Nr.) AISI
ASTM BS3100 JIS
ACI BS3146
Stainless Steel
1.4305 303 303S21 SUS303
Solution annealing
1.4308 304 CF-8 ANC3A SCS13 440 185 30 183
1.4306 304L CF-8 304C12 SCS19A 48 205 33 183
1.4408 316 CF-8M ANC4B SCS14A 485 205 30 183
1.4404 316L CF-3M 316C12 SCS16A 485 205 30 183 Hardening + temper
G-X10Cr13 410 CA-15 410C21 SCS1 620 450 18 183
1.4507 431 ANC2 SUS431 850-1000 8 248-302 Solution annealing
1.4581 318 CF-8C ABC4C SCS21 485 205 28 183 Solution annealing H1025
17-4PH CB7Cu-1 SCS24 980 885 9 311 PrecipitationH1025
Carbon Steel
&
Low Alloy Steel
1.0416 GS-38 1020 415-205 CLAIA SC410 415 205 Anneal
1.0446 GS-45 1025 WCB CLAIB SC450 485 250 22
GS-34CrMo4 4135 SCM435 880-1080 665 12 269-332
Hardening + temper Gs-42CrMo4 4140 CLA3 SCM440 980-1180 165 11 285-352
8620 805A20 SNCM220 830 17 348-341
Tool Steel
100MnCrW4 O1 BO1 SKS3 HRB<96 Anneal
4Cr5MoSiv1 H13 BH13 SKD61 HRB>53
W6Mo5Cr4V2 M2 BM2 SKH9 HRB>62 Hardening + temper
High Manganese
Steel
G-X120Mn13 B-3 BW-10 637 20 <229
B-1 SCMnH2 735 35 <229 Quenching
Heat-resistant Steel
GX40CrNiSi2512 HH SCH13 515 240 10
NOT heat treated
HU 309C35 450 4
G-
X15CrNiSI2520 HK30 331C40 450 240 10
G-
X40CrNiSI2521 HK40 310C40 235 440 8
G-
X40CrNiSI3525 HP 430 235 4.5
P08
Auto parts >>
MTL castings can supply you OEM auto parts with stainless steel, brass, aluminum, alloy etc.
Surface treatment: polishing, anodizing, galvanization etc.
Weight: from 25g-10KG
P09
Machinery Parts >>
MTL castings can supply you OEM machinery parts with stainless steel, brass, aluminum, alloy etc.
also can be machined to your requirements.
Surface: polishing, anodizing, galvanization etc.
P10
Valves and pumps parts >>
MTL castings can supply you OEM parts with stainless steel, brass, aluminum, alloy etc.
Surface: polishing, anodizing, galvanization etc.
Weight:50g-60KG
P11
Building hardware >>
MTL Castings offer a full range of building hardware made of SS304, SS316, 2205 or some
other material, like mid steel, brass or aluminum alloy.
Standard products as well as custom made-to-order products are available.
P12
Our Equipment >>
Wax Pattern Injection Machine Spectrum Analyzer CNC
Automatic Welding Robot Tridimensional Planer Type Milling Machine
Powder Coating Stove Visual System Inspector Stamping Machine
P13
Our Clients >>
Clients Quantity
USA 8 CANADA 4 AUSTRALIA 8 NEW ZEALAND 2
UK 4 FRANCE 1 GERMANY 1 CZECH 1
SPAIN 1 NORWAY 1 THAILAND 1 TURKEY 1
EGPTY 1
P14
WWW.MTL-CASTINGS.COM
YOUR ONE-STOP METAL PRODUCTS SOLUTIONS.
Head Office: NO. 55, Fuqian Street, EDZ Dongying 257091 China
Factory Add.: NO. 233 Nan’er Road, Dongying 257091 China
NO. 1615 Fuquan Street Gaomi 261500 China