simpro en840 waste handling equipment catalogue · “such a simple and effective innovation!”...

Wheelie bin lifting, tipping, moving and cleaning equipment from Simpro.

EN840 Waste Hand l i ng E q u i p m e n t C a t a l o g u e

Simpro | EN840 Waste Handling Equipment Catalogue | v8.0 | August 2018

Contents

“Smart materials handling solutions

for the waste management industry.”

2

What is EN840? EN840 is a widely-used European standard for waste containers. It defines acceptable performance and design parameters for two- and four-wheeled mobile bins (commonly called wheelie bins) which ensures they are safe to use, and can be handled by the same equipment.All Simpro products manufactured for the European and Australasian markets are designed to work with EN840-compliant wheelie bins - which is why ‘EN840’ is included in the name of this catalogue.

ContentsSimpro EN840 Waste Handling Equipment Catalogue 2018…..…….…….………………..2 BinBlasterWater-operated wash frame for fast, ergonomic wheelie bin cleaning..………………4 Ezi-MT®

Light-duty hand-winch wheelie bin lifter - 65kg capacity……………..…………….…..…6 Multi-Tip®

Medium-duty battery-powered wheelie bin lifter - 150kg capacity……………….….…8 Dumpmaster®

Heavy-duty hydraulic wheelie bin lifter with cage guard - 250kg capacity..……..…10 MegaDumper®

Heavy-duty hydraulic bin lifter for large 4-wheel bins - 600kg capacity………….…..12 HiflowUltra-heavy-duty high flow hydraulic bin lifter, with universal comb hitch….………..14 Wheelie Bins (2-wheel EN840 standard)Two-wheel mobile bins for low-volume waste and recycling…..…………….…………..16 Wheelie Bins (4-wheel EN840 standard)Four-wheel mobile bins for high-volume waste and recycling………..………………….16 Bin CradlesInformation on the different bin cradles and retainment mechanisms………….….…17 Options & AccessoriesCustomise your Simpro equipment for specialized requirements……………………..…18 About SimproCorporate profile and contact details…….…………………………………………….……..20

+64 9 634 7445 sa les@simpro .wor ld

Simpro EN840 Waste Handling Equipment Catalogue | v8.0 | August 2018

Simpro Handling Equipment Ltd | 66 Rangi Road, Takanini 2105 | Auckland, New Zealand | +64 9 634 7445 | [email protected]

BinBlaster

Designed in New Zealand

Removable waste-collection bin with coarse filter, can be fitted with recirculation system

Lift ram powered by mains water pressure - no power supply or electrocution hazard

Design folds flat in minutes for easy storage or transport

Bins lifted just past horizontal at ergonomic height for cleaning

'Antler' comb-hitch system suits EN840 wheelie bins from 80L right up to 1100L

Control lever can be installed on either side

Robust 304 stainless steel construction, with brass fittings for corrosion resistance

Supplied complete with hose, regulator, variable nozzle and holster

Model Tip Height Capacity Power Height (lowered) Height (raised) Length Width Weight IP Rating Safety Class

BB1100 1000mm ~80kgMains water supply > 40psi

1127mm < 1900mm 1400mm 1500mm ~60kg IP66ISO13849-1 | AS/NZS4024 Category 1 / PLc

BB1100-CUSTOM Enquire with Simpro via [email protected] or +64 9 634 7445, or view options online at https://simpro.world/bin-washers/binblaster

4 Standard specifications are printed in bold. See page 17 for details on cradle compatibility and page 18 for options and accessories.

“Such a simple and effective innovation!”

The new Simpro BinBlaster solve the problem of washing wheelie bins with a simple but unique idea: it draws hydraulic power from the water supply to quickly lift and tilt bins at an ergonomic height for manual washdown.

The BinBlaster’s ‘antler’ bin-hitch system which can safely lift wheelie bins from 80L right up to 1100L, with no clamping or modification. By simply turning the control lever, the bins are lifted onto their side at the optimum height for washdown. And since no electric power is required the BinBlaster can be used anywhere, and avoids the risk of electric shock.

Debris washed from inside the bin is caught by an extendable tray and collected in a small bucket, which prevents objects such as broken bottles from entering the wastewater system. Additionally, if the BinBlaster is to be used in a water-scarce environment the optional water catchment tank and recirculation system can be installed, which reduces water usage.

The BinBlaster features a stainless steel frame for durability, castor wheels for mobility, and a collapsible design for cost-effective shipping. Contact your Simpro agent for a quote.

Fixed tip height

1.0m

80kgCapacity (max gross bin weight)

Duty cycle

~20 standard bins per hour

Power supply - no electricity required

Water pressure




Christian Allen - Head of Environmental Operations Boston Borough Council

No electricity

Ez i -MT

Model Tip Height Capacity Power Height (lowered) Height (raised) Length Width Weight IP Rating Safety Performance Level

EZI-MT1500 1500mm 65kg Manual Winch 2302mm 2535mm 924mm 907mm ~110kg IP66ISO13849-1 | AS/NZS4024 Performance Level c

EZI-MT-CUSTOM Enquire with Simpro via [email protected] or +64 9 634 7445, or view options online at https://simpro.world/bin-lifters/ezi-mt

Designed in New Zealand

65kg lifting capacity

1500mm tipping height

Versatile cradle lifts 80-litre, 120-litre, 140-litre and 240-litre wheelie bins with no clamping or adjustment

No electrical or hydraulic components to service

High-quality industrial winch

Hazard guide and operating instructions

Castor wheels for easy movement

Powder-coated frame with zinc-plated cradle and guards, suitable for outdoors use

Rugged steel construction

Shipped flat-packed to reduce freight costs and emissions

Uniquely safe and stable design; weight of bin stays within machine footprint throughout tipping cycle

6

Standard specifications are printed in bold. See page 17 for details on cradle compatibility and page 18 for options and accessories.

®

“...saves my shoulders, and saves

my muscles.”

The Ezi-MT is an economical manual bin tipper from Simpro, designed for low-volume users. Although it has a large 65kg lifting capacity, the Ezi-MT is lightweight and easy to move – making it an ideal solution for schools, cafes, small businesses, and local authorities.

The Ezi-MT uses the same reliable tipping action found on other Simpro products, but with a difference: it is powered by the user! The unique hand winch-powered design allows full compliance with workplace health and safety laws, without expensive hydraulic machinery.

To ensure safety and stability when emptying heavy bins, the Ezi-MT keeps the weight of the bin within the footprint of the machine, right throughout the tipping cycle.

Whole-of-life environmental impact was considered from the start of the Ezi-MT design process, to create a product that doesn't hurt the planet. The single-mast design weighs just 110kg, and can be shipped flat-packed to reduce emissions from transport. The Ezi-MT has no powered components, generates no electronic waste, and is completely recyclable.

Yet the Ezi-MT is also very robust, and can be used outdoors for many years with little or no maintenance.


Standard tipping height1.5m


Power supply - no electricity required

Manual Winch

Duty cycle

150kg of material per hour, per operator



No electricity

Max Schroder - Caretaker - Sancta Maria College

Mult i -T ip

Designed in New Zealand150kg tipping capacity

1600mm tipping height

Cradles to suit almost any size or shape of bin

Designed for safety from the ground up, certified to international standards

Simple, safe controls; both hands required to operate

Large industrial castor wheels for easy movement on any terrain

Uniquely safe and stable design; weight of bin stays within machine footprint throughout tipping cycle

Galvanised, powder-coated frame and IP-rated controls, suitable for outdoors use

Reliable Simprohydraulic system 21Ah sealed gel

battery, suitable for continuous charge

Fork pockets

Optional solar panel for use in remote locations

Dual footbrakes on operator side

8

®

Model Tip Height Capacity Power Height Length Width Weight IP Rating Safety Performance Level

MT1600-B 1600mm 150kg Battery | solar2380mm (cradle lowered)2660mm (cradle raised)

879mm 1237mm ~160kg IP56ISO13849-1 | AS/NZS4024 Performance Level c

MT-CUSTOM Enquire with Simpro via [email protected] or +64 9 634 7445, or view options online at https://simpro.world/bin-lifters/multi-tip


Standard tipping height

1.6m


The Multi-Tip from Simpro is everything a bin tipper should be - safe, reliable, cost-effective and easy to use. With a huge capacity and 15-second tipping cycle, it is ideal for operations where a high-speed mobile bin tipping machine is required.

The Multi-Tip uses an innovative single-mast design which allows the operator an unimpeded view of operations to ensure safety. A dual-hand control system ensures moving parts cannot be accessed while the machine is in use. Additionally, the open design greatly simplifies the tasks of cleaning and maintenance.

As standard, the Multi-Tip is fitted with a Simpro universal cradle, which lifts all common wheelie bins with no clamping or modification. A range of custom cradles are also available, allowing the machine to empty almost any commercial container weighing up to 150kg.

Like all Simpro products, the Multi-Tip is extremely robust and requires no regular maintenance. It is corrosion-resistant and IP-rated to allow for indoors or outdoors use, and a stainless steel version is available for use in hygiene-critical environments.


Battery | solar

2,500kg of material per charge or 1,000kg per hour continuousDuty cycle



Power supply

“…as far as compliance and relieving me of hard work, this is the best.”Graham Hawkes - Caretaker - One Tree Hill College

Dumpmaster


DM0700* 700mm

250kg

Battery | solar | 1-phase mains | 3-phase mains | compressed air

1770mm

1170mm 964mm

~185kg

IP56 | IP66 | IP69K

ISO13849-1 | AS/NZS4024 Performance Level c | Performance Level d | Performance Level e

DM1200 1200mm 2260mm ~205kg

DM1500 1500mm 2560mm ~215kg

DM1800 1800mm 2860mm ~225kg

DM2100 2100mm 3160mm ~235kg

DM-CUSTOM xxxx mm Enquire with Simpro via [email protected] or +64 9 634 7445, or view options online at https://simpro.world/bin-lifters/dumpmaster


8 *Dockmaster variant, with safety legs and other features to allow operating from elevated platforms.

Continuously developed in New Zealand since 1986

Huge 250kg tipping capacity

Tipping heights from 700mm to over 6 metres

Designed for safety from the ground up, certified to international safety standards Tiny footprint - less than 1m2

Safe and stable design; weight of bin stays within machine footprint throughout the tipping cycle Full cage guard,

with safety door and electric interlock

Cradles to suit a wide range of bin sizes, shapes and weights, with no clamping required

Galvanised frame and cradle, zinc-plated guarding, suitable for indoors or outdoors use

Robust steel construction

Powerful and reliable hydraulic mechanism

Option of battery, solar, 1-phase, 3-phase or compressed-air power

Weathertight control panel with key switch and battery indicator

Operating instructions and safety guide at eye level

Braked castor wheels

10

®

The Simpro Dumpmaster safely empties any kind of bin at any height, with a unique electro-hydraulic mechanism that can lift and tip more than 250kg. The Dumpmaster was the very first mobile bin-tipping machine on the market, and has been continuously improved over more than thirty years.

Dumpmaster bin tippers are very versatile and are used in dozens of applications; from emptying rubbish bins into skips to pouring food ingredients into mixers. They feature a unique tipping action which lifts the bin straight up, then gently rolls it upside down over the lip of the receptacle. Less than 1m2 of floor space is required regardless of tipping height, since the weight of the bin is maintained within the floor footprint at all times.

The Dumpmaster was designed for safety, with full guarding and door interlock systems fitted as standard. The machine can be optionally certified to various safety standards, including ISO13849 and AS/NZS4024 up to PLe if required.

No matter how it is used, the Simpro Dumpmaster has proven to be safe, reliable and economical to operate, year after year.

“Our bin lifter is solarpowered and has not needed to be

charged for 18 months!”


0.7m - 6.0m


Power supply

Battery | solar | 1-phase mains | 3-phase mains | compressed air

Duty cycle—battery/mains-powered

10,000kg of material per charge or 5,000kg per hour continuous

Various tipping heights available



Les Pettifer - Kumeu Equestrian Trainer - Auckland

MegaDumper


MD600B15001500mm

600kg (up to 660L bin)3-phase mains | 1-phase mains | compressed-air | battery | solar

3155mm 1342mm

1874mm

~350kg

IP56 | IP66 | IP69K

ISO13849-1 | AS/NZS4024 Performance Level c | Performance Level d | Performance Level e

MD600E1500 600kg (up to 1100L bin) 3240mm 1592mm ~400kg

MD600B18001800mm

600kg (up to 660L bin) 3455mm 1342mm ~375kg

MD600E1800 600kg (up to 1100L bin) 3540mm 1592mm ~430kg

MD-CUSTOM xxxx mm Enquire with Simpro via [email protected] or +64 9 634 7445, or view options online at https://simpro.world/bin-lifters/megadumper

600kg lifting capacity as standard

Cradles available to suit:- Wheelie Bins up to 1100L- Eurobins- Mixing Bowls- Dolav Bins- Roser Bins- Nally Bins- Laundry Trolleys- Carts- Drums- Boxes and Cartons- Custom containers

Tipping heights from 900mm to over 6 metres

Safety and Operating instructions at eye-level

Simple spill-proof controls with IP66 ingress protection

1-phase, 3-phase, batteryor compressed-air power for hazardous environments

Powerful and reliable hydraulic mechanism

Braked non-marking castors or optional bolt-down lugs

Compact design with small 2m2 floor footprint

Door interlock safety systems

Gas strut-assisted swing-up door

Full-height guarding

Galvanised main frame and cradle, suitable for indoors or outdoors use

Reliable Simpro bin tipping mechanism, developed since 1989

Designed and manufactured in New Zealand

Full safety standards compliance, including ISO13849 and AS/NZS4024 up to Performance Level e if required

12


®

The Simpro MegaDumper is based on the proven design principles of the Dumpmaster, and is probably the safest and most reliable industrial waste bin tipper available.

Originally designed for emptying 660-litre and 1100-litre wheelie bins weighing up to 600kg, the MegaDumper can be easily adapted to empty almost any container at heights beyond ten metres. Floor space requirements do not change regardless of tipping height, since the weight of the bin remains within the footprint at all times.

Like all Simpro products, the MegaDumper was designed for safety from the ground up. Full-height guarding and a swing-up door with safety interlock system are fitted as standard. The machine can be optionally certified to various safety standards, including ISO13849 and AS/NZS4024 up to PLe if required.

Since its introduction in 1998 the MegaDumper has proven to be remarkably reliable in even the most demanding of environments. Some operators have now used the MegaDumper as an integral part of their production workflow for two decades, with little or no regular maintenance.


Various tipping heights available0.9m - 6.0m


Duty cycle—3-phase mains-powered

10,000kg of material per hour continuous

Power supply

3-phase mains | 1-phase mains | battery | solar | compressed air

“Fantastic

piece of kit”Stephen Holbrook - Baler & Compactor Services - Belfast



H i f l o w

14


HF1800-CUSTOM 1800mm 600kg 3-phase mainsISO13849-1 | AS/NZS4024 Performance Level c

Application specific


600kg lifting capacity

Patent-pending comb-hitch system to suit 660L and 1100L waste bins

1800mm standard tipping height

Safety and Operating instructions at eye-level

Simple operator controls with IP66 ingress protection

Powerful and reliable 3-phase powerpack andhydraulic mechanism

Bolt-down lugs for permanent installation

Safety interlocks

Two heavy-duty side hinge doors

Full height punched sheet-metal guarding

Heavy-gauge galvanised steel frame and guarding

Reliable single-piece bin tipping mechanism

Standardised digital control interface for seamless integration with bulk waste processing equipment

“Good machinery, easy to operate, responsive support”Tim Simpkins - General Manager Sales - Reclaim Ltd

Hiflow is a heavy-duty bin lifter from Simpro, with huge throughput capacity and a patent-pending mechanical comb hitch to suit 240L, 660L and 1100L bins. It is designed as a plug-and-play replacement for the bin lifters that are often built into high-volume waste processing equipment, such as compactors and balers. The Hiflow bin lift offers machinery OEMs lower costs, higher reliability, better safety and Simpro’s trusted bin lifting expertise.

The Hiflow can quickly dump large four-wheeled bins weighing up to 600kg, and unlike traditional fixed-pivot lifts, it can be built to empty bins at any height. The patent-pending comb hitch system lifts all common waste bins, and avoids placing large stresses onto the plastic bin comb. With no actuators and just three moving parts, the comb hitch system also offers dramatically reduced cost, complexity and maintenance.

The Hiflow features an ultra-heavy-guage steel frame, guarding and doors, and a standardised control interface for seamless integration with all types of bulk waste processing equipment.

With a Simpro Hiflow, you can focus on what you’re good at. We’ll empty the bins into it.


Standard tipping height

1.8m


Duty cycle

20,000kg of material per hour continuous

Power supply

3-phase mains



Whee l i e B ins

Simpro four-wheel waste bins are available in sizes of 660 litres and 1100 litres. These large mobile garbage bins have four castor wheels and a durable HDPE body, perfect for commercial waste and recycling. They are

designed to be lifted and tipped by the Simpro MegaDumper product range.

The bins are very stable and easy to manoeuvre - even with up to 400kg of waste - thanks to a reinforced base, four large castors and thick grab handles on all sides. A secure water-channeling lid (with optional hatch) minimises odours and allows the bins to be used both indoors and outdoors.

The body, lid and handles are injection-moulded from a special UV-stabilized HDPE plastic, which is extremely robust, and resistant to decay, frost, heat and chemicals. All steel components are corrosion-treatedto ensure a long service life in even the harshest of environments.

Wheelie Bins (2-wheel EN840)A complete range of two-wheel wheelie bins are available from Simpro, with capacities of 60, 80, 120, 140, 240 and 360 litres. These bins have stable outset wheels and a durable HDPE body, and are designed to be emptied by the Simpro Ezi-MT, Multi-Tip and Dumpmaster bin tippers. They are used by schools, households and businesses around the world for waste collection and recycling.

Simpro wheelie bins are easy to maneuver thanks to several features, including a large, thick grab-handle, outset 200mm wheels, and a reinforced comb for EN840-compliant lifting equipment. The new moulded lid is designed to divert moisture while allowing air flow to encourage evaporation, which is especially useful for organics or damp, heavy waste.

Both the body and lid are injection-moulded from a special UV-stabilized HDPE plastic, which is extremely robust, and resistant to decay, frost, heat

and chemicals. All steel componentsare corrosion-treated to ensure a long service life in even theharshest of environments.

Model Volume Wheels Body/Lid Colours

WB60 60 litres

2x ⌀200mm fixed outsetwheels

WB80 80 litres

WB120 120 litres

WB140 140 litres

WB240 240 litres

WB360 360 litres2x ⌀250mminset wheels

WB660 660 litres 4x ⌀200mm

WB1100 1100 litres castors

WB-CUSTOMEnquire with Simpro via [email protected] or +64 9 634 7445, or view options online at https://simpro.world/bins

Wheelie Bins (4-wheel EN840)

Nature Green Dark Green Grey Black Blue Yellow Red Lime Green Custom Colours

16

Standard cradle features

Bin lifter, cradle and bin compatibility matrix

Standard or recommended specifications are printed in bold.

*Base lift cradles are recommended, as comb lift cradles place more mechanical stress on the bin structure, reducing bin life.

**If the wheelie bins have projecting ‘outset’ wheels - bins with ‘inset’ wheels are only compatible with comb lift cradles.

***If the bins have an EN840-compliant lifting comb around the lip - bins with no comb are only compatible with base lift cradles.


Smaller bins can be securely retainedby catching a wheel on just one side

Base lift design imposes no mechanicalstress onto the bin structure or comb

All components galvanised and suitable for outdoors use

Wheel catches retain the bin while inverted

The standard cradle can be used to empty all common EN840-compliant wheelie bins, without clamping or modification:- 60-litre- 80-litre- 120-litre- 140-litre- 240-litre

Robust reinforced steel structure safely handles bins weighing up to 250kg

Wide range of bolt-on catches, retainers and hooks are available for adaptation to suit almost any commercial container

Bin Crad les

Machine type Cradle typeBin type

Bin lifting mechanism Bin retainment mechanism 60L 80L 120L 140L 240L 360L 660L 1100L Custom

Ezi-MT

BASE-EN-240 Yes** NoBase lift*

Multi-Tip Static wheel catches

DumpmasterBASE-EN-360 No Yes

NoMechanical wheel catches

COMB-EN-360 Yes*** Comb lift* Mechanical comb-grip system (pat. pending)

COMBI-CRADLE No Yes

Base lift*

Customisable bolt-on catches

MegaDumper

BASE-EN-660Yes** No

Yes NoMechanical wheel catches

BASE-EN-1100 Yes

No

COMB-EN-660

Comb lift*Mechanical comb-grip system (pat. pending)

COMB-EN-1100Hiflow

BinBlaster ANTLER-EN-1100

All machines CUSTOM Custom cradles are available to suit any commercial bin or container - enquire with Simpro via [email protected] or +64 9 634 7445

NoYes***

Yes***

None (not required)

Opt ions & Accessor ies

Standards and compliance

Simpro machines can be specified to meet international standards

for machinery safety, including ISO13849-1 and AS/NZS4024 up to

Cat4/PLe level if required. This typically involves additional

features such as a PLC unit, E-stop buttons and uprated circuitry.

Battery-powered machines that are to be used outdoors can be

fitted with a solar panel. Depending on the amount of sunlight

available, up to five tonnes of material can be emptied each day

using solar power alone.

The bin hook kit can be quickly attached to most models, and

secures the machine in place against a skip or hopper. Several

different versions are available, to suit different bins. The unit can

be simply mounted at any height, without fastenings.

All machines with cage guarding can be supplied with a left-hinge

door, right-hinge door, swing-up door or roller door.

The swing-up door and roller door take up little space, but are

more complex and may require additional maintenance.

A range of frame-mounted tipping chutes are available for

applications where the machine cannot be placed right beside the

destination receptacle. The tipping chutes simply bolt onto the

frame, and can be folded up out of the way when not in use.

18

Bin hook kit

Tipping chute options

Safety door options

Solar power

Stainless steel construction

All machines can be fully or partially constructed from 304 grade

stainless steel, suitable for hygiene-critical or corrosive environments

such as food processing or chemical manufacturing.

Corrosion-resistant lifting chains are fitted to all models as standard.

Unbreakable polycarbonate plastic guarding can be fitted in place

of the standard 25x25mm wire mesh guarding.

An operator guard panel (splash shield) can also be fitted adjacent

to the controls, to protect the operator when tipping liquids.

An auto-cycle controller may be fitted to mains-powered machines,

allowing the operator to move away while tipping.

A full-authority digital control unit is also available, allowing complex

programmable behaviours or interaction with other equipment.

Operator controls can be fitted anywhere on the machine, on a

pendant control, or even in remote locations, to suit productivity

or safety requirements.

Dual-hand controls can also be fitted, which prevent the operator

from carrying out other interactions while using the machine.

- Digital scales: accurately weigh product as it is emptied.

- Additional guarding: foot-guard panels, front-guard panels, etc.

- Compressed-air power: for flammable or explosive environments.

- Custom designs: to suit unique industrial requirements.


Control panel options

Other options

Auto-cycle controller

Polycarbonate guarding

Simpro has been inventing, perfecting and manufacturing materials handling solutions for over thirty years. From humble beginnings as a small engineering firm in Auckland, New Zealand, the company has grown to become a leading supplier of handling equipment for niche applications – such as bin lifting, tipping and handling equipment, pallet trucks and materials handling elevators.

Simpro products play an unobtrusive but essential role for thousands of companies around the world, in industries as diverse as waste

management, food processing, resource extraction and pharmaceutical manufacturing. They are available through a network of agents which spans the globe, and are backed by a sophisticated in-house design and fabrication capability.

Simpro is a family-owned company, registered with the New Zealand Companies Office as Simpro Handling Equipment Ltd, company no. 1827916.

The products in this catalogue contain intellectual property, including design elements registered to or licensed by Simpro Handling Equipment Ltd.

66 Rangi Road

Takanini 2105

Auckland, New Zealand

PO Box 202236

Southgate, Takanini 2246

Auckland, New Zealand

https://simpro.world/

simpro.world/linkedin

simpro.world/youtube

[email protected]

+64 9 634 7445

Simpro | EN840 Waste Handling Equipment Catalogue | v8.0 | August 201820

simpro en840 waste handling equipment catalogue · “such a simple and effective innovation!”...

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