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COMPENDIUM OF TEST EQUIPMENT/TESTING FACILITIES IN DGAQA(March 2002)

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TEST FACILITIES / PARAMETER

TEST EQUIPMENT / MACHINE RANGE / ACCURACY AVAILABI-LITY AT STATION

REMARKS

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1 Calibration of DMM Panel Meters

Meter Calibrator Fluke 5100B with 5220A Transconductance amplifier

DC/AC Voltage : 1000 VoltsDC/AC Current 20 AMPS

ALISDA, DGAQABangalore

2 Calibration of Analog Meters Meter Calibration HP 6920 B DC/AC Voltage : 1000 VoltsDC/AC Current 5 AMPS

ALISDADGAQABangalore

3 Calibration of Frequency Counters

Synthesised Signal Generator HP 8665A

Up to 1 GHz ALISDA,DGAQABangalore

4 Calibration of Signal Generator

Spectrum Analyser HP 8553B/141T

Up to + 10db & -70db(RF O/P)

ALISDA DGAQABangalore

5 Calibration of Signal Generator

Modulation Meter Racal Dana 9008

AM up to 100%FM up to 100 KHz


6 Calibration of AC Voltmeters with frequency variation

Programmable AC Calibrator Fluke 5200 A

Up to 100 Volts ALISDA

DGAQABangalore

7 Calibration of DC Voltmeters

DC Voltage Calibrator Fluke 343 A

Up to 1000 Volts ALISDADGAQABangalore

8 Calibration of Signal Generators

Programmable Counter Timer Philips 6650

Up to 512 MHz


9 Calibration of Signal Generators

Timer / Counter Philips PM6665

Up to 1 GHz ALISDADGAQABangalore

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Sine Square Generator Philips PP 9060

Low Frequencies ALISDADGAQABangalore


Crystal OscillatorHP 105A

100 KHz, 1MHz & 5 MHz ALISDA,DGAQABangalore

12 To simulate dry heat conditions

Dry Heat Chamber Kasco

Ambient to 200C < 100C +/- 3C 100C +/- 5 C (1M X 1M X 1M)


13 To simulate Mould growth conditions

Mould Growth Chamber Kasco

+ 20 to 60 C, +/- 2 C 90% RH(1M X 1M X 1M)


14 To simulate humidity and salt spray conditions

Humidity / Salt spray chamber consolidated

Ambient to 70 C +/-2 C, 95% RH(1M X 1M X 1M)


15 To simulate sand and dust conditions.

Sand and Dust Testing Chamber VSD 120

Ambient to 60 C +/- 3 C. Dust concentrations 25 +/- 5 grm, for 5 minutes (in specified device)(1M X 1M X 1M)


16 Vibration Testing Vibration Machine SDPL 750 Sin : 750 KGFRandom : 500 KGF

ALISDADGAQA

Bangalore

17 Evaluation of Analog Meters Meter Calibrator HP 6920B DC/AC Voltage 1000 VoltsDC/AC Current 5 AMPSDC V +/- 0.3%AC V +/- 0.5%DC I +/- 0.3%AC I +/- 0.5%

ALISDA,DGAQABangalore

18 Evaluation of SignalGenerator

Modulation MeterRacal dana 9008

AM upto 100%FM upto 100 KHzAcc: AM +/- 2% FS FM +/- 2% FS


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19 Evaluation of Signal Generator

Timer / CounterPhilips PM6665

Up to 1 GHzTime base Acc: +/- 5 X 10-7


20 Evaluation of Multimeter and Insulation testers.

Transfer Standards X I MOhms& X 10 M Ohms SR 1050

Upto 11 M Ohms +/- 10 ppmUp to 110 M Ohms +/-15 ppm


21 Evaluation of Multimeter and Insulation testers.

Decade Meg ohm Osaw Up to 1 M Ohm


22 Reference DC / AC voltage 6 ½ Digit DMM Fluke 8500A Up to 1000VAcc: DC V +/- 0.005% AC V +/- 0.05%


23 For reference of Voltage/Current

Digital Multi meterPhilips PP 9007

Up to 1000V DC & 600 V ACKCurrent DC/AC up to 10 AmpsResistance up to 20 M Ohms.Acc. DC V +/- 0.03% AC V +/-0.3% DC1 +/- 0.2% AC1 +/- 0.4% Resistance +/-0.2%


24 Hardness of metallic materials

Fine Engineering Industries, Miraj No.NR 30Sl.No.82/1198

RockwellA ScaleB ScaleC Scale

DETT AAIW, Ambajhari

25 Arming and not arming test for fuze 24A

Spinning test machineGRASE BY INSTRUMENTSLTD., SURREYG 123 Centrifuze, Sl.No.204

NA DETTAAIWAmbajhari

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27

For static proof testing of various propellants

For static proof testing of various propellantsThe recorder is used for measuring /recording curves of pressure & thrust against time from which various ballistic parameters are calculated manually.

a) Test Benches for static proof testing of propellants.

b) Ground mounting for unpotting of 68mm fin holder as per Yugo standard.

Established by OFBA in 1976

Light Beam oscillograph

Recorder M-200/270

Make – Micromoments England

Capacity : 2 Ton 10 Ton

NA

AAIW Bhandara

AAIW Bhandara

28 For calibration of Pressure Transducer/pr.dial gauge

Dead weight tester Capacity 0 to 500 Kgs AAIW Bhandara

29 For Thrust calibration Hydrantic Hand precision pump

NA AAIW Bhandara

30 For conditioning of assembled propellants up to –40 deg C and up to ½ meter length of propellants

Conditioning chamber RangeFor subzero temperature upto Minus 40C

AAIW Bhandara

31 For conditioning of assembled propellants

Conditioning Chamber For subzero temperatures upto Minus 40C and propellants up to 3 meters length

AAIW Bhandara

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32 For conditioning of assembled propellants up to +70 deg C and up to ½ meter length of propellants

Conditioning Chamber

For elevated temperature upto 70C

AAIW Bhandara

33 For conditioning of assembled propellants

Conditioning ChamberKasco make1989

For elevated temperature upto 70C and propellants of length upto 3 metre.

AAIW Bhandara

34 To check Arming & Not Arming of HC Fuze by simulating the set back Force CR various `g’ condition with centrifugal force.

Centrifugal Testing M/C 30g acceleration 60g acceleration70g acceleration

AAIW, Chanda -

35 To check sensitivity of the detonators with the consideration of transportation safety.

Drop test Tower of 30 ft ht. i) M.S.Block,29.484 Kg.ii) Electromagnetiii) O.5 HP A.C.Motor O.F.Chanda

NA AAIW, Chanda

36 To check the Blast effect of War Head

Pit for Static Blast Proof of 68mm Rkt War Head (HE). Size of Pit 1.8 mtr cube.

NAAAIW, Chanda

37 To check the static penetration proof of Warhead Rocket 68mm HC To check the static penetration proof of Warhead Rocket 57mm HC

M.S.Plate 300mm

M.S.Plate 250mm

NA AAIW, Chanda

38 To measure the peak pressure & time of C.E.E.S.No.9 MK-2 & No.10 MK-3 in hot and cold condition

Proof Vessle & Dobbie Mechanism for pressure & time measurement.

NA AAIW, Chanda

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1 2 3 4 5 639 For calibration Hot & Cold

Dobbie springPressure Gauge tester

Range 0-700 Kg/cm 2 AAIW, Chanda

40 To check the resistance at 250V, DC of detonator Electric for HC Fuze.

Million Mega Ohm meter Range 50 M to 5000 M AAIW, Chanda

41 To check the detonator (HC) for its electrical strength.

Voltage break down tester. NA AAIW, Chanda

42 To check the C.G. of empty & filled PTA Booster. (Lakshya)

Specially designed for C.G.Apparatus

NA AAIW, Chanda

43 To ensure the correct C.G. of filled Rkt 68mm

Special purpose C.G.Apparatus for Rkt 68mm HE, HC & Prac.

NA AAIW, Chanda

44 To ensure the C.G. of 5.7mm rocket.

Special purpose C.G.Apparatus for Rkt 57mm HC & Prac. Made of OFCH

NA AAIW, Chanda

45 For Charging battery Portable Battery charger Voltage Range =6V, 12V, 24V 0-25 Amp DC

OCRI, Dehradun

46 For Charging battery Portable Battery charger Voltage Range =6V, 12V, 24V 0-30 Amp DC

OCRI, Dehradun

47 Discharging battery Portable Battery discharger Voltage Range =6V, 12V, 24V 0-30 Amp DC

OCRI, Dehradun

48 For DC resistance measurements of conductors

Kelvin Double Bridge

Range 0.02 to 1.1

OCRI, Dehradun

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49 DC high voltage testing of Isolating Transformers and cables

High Voltage Tester DC

Range0 – 15 KV DC0 – 50 A leakage current

OCRI,Dehradun

50 Di-electric testing of cables & Isolating Transformers

High Voltage Tester AC

Range 0 – 15 KV

OCRI, Dehradun

51 Di-electric testing of cables & Isolating Transformers

High Voltage Tester AC

Range 0 – 25 KV

OCRI, Dehradun

52 For measurement of luminous output of lamps/bulb

Integrator for photometric measurements,

Range 50 cm dia 19990 lumen

OCRI, Dehradun

Accessories Lumen/ Lux meter.

53 For measurement of luminous output of lamps/bulb

Integrator for photometric measurements,

Range 25 cm dia For small lamps

OCRI, Dehradun

Accessories Lumen/ Lux meter.

54 Linear acceleration testing of lamps

Acceleration test equipment Fixed 9 g. OCRI, Dehradun

Suitable for small lamps only.

55 For testing Current Ratio, Power Factor, Efficiency, VA rating & Voltage rise.

Electrical characteristic test bench

I/P voltage 230 10% Prim. Current – 8.3 A Sec. Current - 6.6 A

OCRI, Dehradun

56 Warm up and Temperature Rise Test

Temperature Rise Tester

0 – 10 AMP OCRI, Dehradun

Temp. rise is measured in terms of hot resistance value.

57 For measurement of Lumen / Lux Lumen/Lux meter (2 Nos) with Multiplier: 1,10,100

1.999 lux OCRI, Dehradun

58 For lamp testing DC Power supply (Philips) 28 V / 2A OCRI, Dehradun

59 For measurement of Lux Lux meter (2 Nos.) with Multiplier: 1, 10, 100

1.999 Lux OCRI, Dehradun

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1 2 3 4 5 660 For lamp testing DC Power supply

28 V / 10A OCRI,

Dehradun

61 For measurement of Charging and Discharging current

Digital Ammeter, 3 ½ Digit Range 0 to 50 A DC

OCRI, Dehradun

62 For measurement of leakage current

Digital Ammeter, 3 ½ Digit

0 to 20 A DC OCRI, Dehradun

63 For measurement of (1) AC Voltage,(2) DC Voltage, (3) Current(4) Resistance

Portable Digital Multimeter 3 ½ Digit (02 Nos)

Ranges1. 750 V AC2. 1000 V DC,3. 10 A AC/DC200 to 2 M

OCRI, Dehradun

64 For inpur supply to Battery Charger

Portable 3-Phase Rectifier Unit 0 to 50A DC OCRI,Dehradun

65 For measurement of Resistance, AC Voltage,DC Voltage,Current

Portable Analogue Multimeter, (2Nos)

Ranges0.5 to 20 K,0.5 A to 10 A DC,01 mA to 10 A AC25 mV to 2.5 KVAC/DC

OCRI, Dehradun

66 For measurement of current Portable Analogue type Ammeter (23 Nos)

Range 20 A to 30A

OCRI, Dehradun

67 For measurement of Voltage Portable Analogue type voltmeter (11 Nos.),

Range 50mV to 100V

OCRI,Dehradun

68 For Insulation resistance test Portable I.R.Tester hand operated 500 V DC (03 Nos.)

Range0 to 2000 M

OCRI,Dehradun

69 For Insulation resistance test Portable I.R.Tester hand operated 1000 V DC

Range 0 to 2000 M

OCRI,Dehradun

70 For Insulation resistance test Portable Digital I.R.Tester 250 V, 500V, 1000V DC

RangeUpto 2000 M

OCRI,Dehradun

71 To supply steady voltage for the Portable AC Voltage Stabilizer Capacity = 1 KVA OCRI,

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test apparatus DehradunPage 9/17

1 2 3 4 5 672 To provide regulated input

supply to testing apparatusPortable Auto Transformer (13 Nos.)

Capacity 0 to 260 V AC rms10 A, 15A & 30A

OCRI, Dehradun

73 For iron loss measurements Portable Digital Watt meter (2 Nos.) 3 ½ digit

0 to 63.5 Watt at 0 to 1 A AC0 to 750 Watts at CTR 10/5 Amps.

OCRI, Dehradun

74 For copper loss, iron loss & wattage measurements

Portable Digital Watt meter 3 ½ digit

0 to 635 Watts at 0 to 10A AC/DC

OCRI, Dehradun

75 For copper loss, iron loss & wattage measurements

Portable single phase element dynamo meter watt meter

62.5 Volts0 to 650 Watts at 0 to 10A AC/DC

OCRI, Dehradun

78 For wave shape observations Portable Solid State Single Beam Oscilloscope

Time base:0.05 sec. To 0.25 sec5 mV/div. To 20V/ div

OCRI,Dehradun

79 For calibration of voltmeters, ammeters, resistance meters & HP testers.

Digital Multimeter (DMM)

OCRI,Dehradun

80 For Tensile strength and Elongation testing of materials.

Tensile Testing Machine 1.3D Model

OCRI, Dehradun

81 For temperature indication Portable Digital temperature indicator, 3 ½ digit (2 Nos.)

Range 0 to 200C-50 to 1200C

OCRI, Dehradun

82 For temperature indication and controlling

Portable Digital Temperature Indicator cum controller, 3 ½ digit ( 2 Nos.)

10 0 to 250 C(ii) 0 to 200C

OCRI Dehradun

83 For Dimensional checks Portable Large Tool Room Microscope

CapacityX – Axis 0.001 to 75mmY – Axis 0.001 to 50mm

OCRI,Dehradun

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84 For weight measurements Portable Dhona Digital single pan electrical balance

Capacity 0.01 to 200 gm

OCRI Dehradun

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1 2 3 4 5 685 For Dimensional Checks Vernier Caliper (10 nos)

0.01 to 300 mm OCRI

Dehradun

86 For Dimensional checks Micro Meters (09 Nos.)

0.001 to 25 mm OCRI,Dehradun

87 For Torsion test Portable Digital Torsion tester

10 NM Max. OCRI,Dehradun

88 For 11umbell cutting Portable Dumbell cutting machine

As per Die OCRI,Dehradun

89 For measurement of weight Loose weight portable platform (weighing machine)

0 to 300 KG OCRI,Dehradun

90 For Dimensional checks Calipers (08 Nos.)

0.001 to 100 mm OCRI,Dehradun

91 For low temp. & high temp. tests Environmental Test Chamber -65C to 200C0.6 x 0.6 x 0.6 meters

OCRI, Dehradun

92 For Damp Heat testing Environmental Test chamber +15C to 95C 1C andRH 98 2% (max)0.9 x 0.9 x 0.9 metre

OCRI, Dehradun

93 For Vibration testing of Air craft lamps

Vibration Testing machine Electrodynamic system rated force =50 Kgf (peak sine) operating frequency 1 to 2000 Hz max. Acceleration =10g max. Displacement 10 mm (P-P) max. load with head expander=5 kg wt. of head expender = 2Kg.

OCRI , Dehradun

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94 Ageing test on PVC, EPR silicon rubber & XLPE Insulation

Air Oven (Dry heat chamber) 2.357 liter.

Temp. Range Ambient to 250C Working area 300 mm ht x 100 mm dia

OCRI, Dehradun

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1 2 3 4 5 695 Ageing test on XLPE insula-tion

& PCP rubber, etc.Lab Oxygen/ Air Bomb Apparatus

Oxygen /Air pressure up to Appr. 6.0 Kg/Cm2 , Temp. range Ambient to 150C300mm ht x 150 mm dia

OCRI, Dehradun

96 For Hot set test, Hot deformation testing of cables

Hot Set Apparatus

Ambient to 300CSize 300mm x 500mm x 200mmcapacity 30 Ltrs

OCRI,Dehradun

97 For testing performance of lamps at high altitude

High altitude apparatus .

42 mm of Hg / 65000 feet OCRI, Dehradun

98 For High temperature test Dry Hear Chamber Triple walled Temp Range300C maxSize = 45 x 45 x 45cm

OCRI,Dehradun

99 Evaluation of pressure, Thrust Time profiles for assessment of the Internal Ballistic performance of Solid propellants Rocket Motors.

Model : MT 95000 M/s Astromed Inc., USAYear 1990

NA AAIW, ITARSI, (MP)

100 Evaluation of pressure, Thrust Time profiles for assessment of the Internal Ballistic performance of Solid propellants Rocket Motors

On-line Digital Rocket Recordng SystemHEMRL developed software for A/D converter

NA AAIW, ITARSI,(MP)

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101 To mount rocket motor assembly on friction less trolley for conducting static proof to evaluate internal Ballistic performance of solid propellant composition

Static Test Bed Facility

Supplied by HEMRL


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102 Pressure Transducer Deadweight pressure gauge tester M/s Ravika Instruments, Model : DW-34, Year 1999


103 Calibration of Load Cells Proving Rings Make: M/s Morehouse, USA

Range : 0.5, 2, 5, 20 t AAIW, ITARSI,(MP

104 Zooming Realtime RecRecording and replay

Remote monitoring of safe conduct of static proof testing and post firing failure analysisM/s Philips Colour MonitorM/s Philips VCD Player


105 Thermal Conditioning of Ballistic evaluation motor Rockets, Proof Motor Rockets and Flight/ Service Motor Rockets.

Environmental Chamber M/s Kasco IndustriesMake: 2002

Cascade type dual refrigerant R-404A and R-23 capable of accommoda-ting motor rocket assemblies upto 75 cm dia Working space:1.5m W X 1m H X 4m LTemp range: -65C to 50C +/- 2C

AAIW, ITARSI,(MP)

106 Tensile test, compression test, bent test, brinell hardness test (with attachment)

Universal Testing Machine

Load range 02 Kg. To 25000 Kg

AAIW, Khamaria

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1 2 3 4 5 6107 IOZD Test

Charpy Test

Impact Testing Machine

Load Range 0 to 120 Ft Lbs(0 to 17Kgm)

0 to 220 Ft Lbs(0 to 30 Kgm)

AAIW, Khamaria

108 Rockwell Hardness Test Hardness Testing Machine

For hardness value measurement A, B and C scales.

AAIW, Khamaria

109 VPN Hardness Test Vickers PyramidHardness Tester

Load at 1, 2.5, 5, 10,30, 50, 100 Kg

AAIW, Khamaria

110 Tension & Compression of springs

Spring Testing Machine

0 – 5 KgLC 20 gms

AAIW, Khamaria

111 Thrust, Pressure & Time Recording

U.V.RECORDER

NA AAIW, KhamariaProof Range

112 Velocity & Time Measurement DRELLO COMPUTER

NA AAIW, KhamariaProof Range

113 Time measurement velocity CHRONOTRONE

0-4 millisecond to 0-10 seconds

AAIW, KhamariaProof Range

114 Cold conditioning of various Armament stores

Cold Chamber

Intermediate temp. 55 C to 65 C


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115 Cold & Hot conditioning of various cartridges

Cold /Hot Chamber

Intermediate temp. 5 C to 80 C


116 Hot conditioning of Armament stores

Grove Heating Chamber

30 C to 100 C Intermediate temp.


117 Hot conditioning of Armament stores

Heating Chamber

Ambient to 50 C


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1 2 3 4 5 6118 To check profile of Threads,

Effective dia etc.Profile Projector Make SOMETModel 12178 Sumit

Magnification 100 Screen size 12” X 9”

DETT AAIW Muradnagar

119 To measure hardness Hardness testing machine VICKERS ARMSTRONGS (Engineers) England Sl.No.254584

5 to 1000 VPN Range DETT AAIW Muradnagar

120 Checking of angles Angle decker Year of Mfg 1961Hilger Watts, T.A. 100.30161986 England

DETT AAIW Muradnagar

121 Checking of Dia, Length, Distance, etc

Sigma comparator Letchworth, England .05mm Patent Nos 622296757513 and 257727

50 micron accuracy DETT AAIW Muradnagar

122 Checking the dia, Eff Dia, Minor dia,Etc. by direct reading.

Floating micrometer measuring (0-100 mm) Accurate Sl.No.51.

0 – 100 mm / 0.1 micron DETT AAIW Muradnagar -

123 To measure resistance of various air armament stores

Digital Ohm meter1) Make - Agronic services2) Model - 53 M3) Year of mfg – 1983

Internal max safety current 10 mA. Over Range indicationRange 0 to 19.99 MOhm

OCRI(AA) PUNE

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124 To measure the time interval required for firing

Digital Counter1) Make - Systech2) Model - 5510 T3) Year of Mfg - 1992

Operating temperature0º C to 50º CRange - 10 Millisec to 1 Min.

OCRI(AA) PUNE

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1 2 3 4 5 6125 P.C. Base Data acq system.

1)To plot pressure time and thrust time graph.

2)To compute and print the result in useful form

3)To store the generated data for future retrieval

P.C. Base Data acq system.

1) Make - HEMRL

NA OCRI(AA) PUNE

126 For Thrust measurement Digital Load Indicator1) Model – SPL2) Make – Syscon Instruments

Pvt. Ltd (SPL)3) Year of Mfg – 1999

Over Range Polarity indicating operating temp10 to 45CRange – One load cell at a time. Full scalerange 19,999 Kg

OCRI(AA) PUNE

127 Transient Recording SystemFor measurement transients and time

Transient recording system1) Make - M/s AVL, Austria2) Model - B 212

Output Voltage ± 10 Volt.Output current ± 10 m Amp

OCRI(AA) PUNE

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128 To measure the resistance of Cables, Wires, Transformers etc. (Low resistance ) over Range indication)

Digital Ohm meter1) Make - Agronic Instruments

Pvt. Ltd.,2) Model - 54B3) Year of Mfg – 1990

Range - 10 to 19.999 K OCRI(AA) PUNE

129 To measure insulation resistance. Test Voltage 10 to 1000VCurrent 0 to 55 micro amps

Million Mega Ohm meter.1) Make - BPL – INDIA2) Model - RM 160 MK-III A

Range - Upto 400 Tera Ohm.

OCRI(AA) PUNE

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1 2 3 4 5 6130 For time and frequency

measurementUniversal time and frequency counter.1) Make - Aplab Electronics

Ltd.,2) Model - 11143) Year of mfg. - 1995

Frequency Range10 Hz to 60 MHz

OCRI(AA) PUNE

131 To display pressure and time curveWide band width and high sensitivityHigh sensitivity X-Y mode Z axis modulation applicable

C R O1) Make – Gould Etx.2) Model - O S 325

Range 25 MHz OCRI(AA) PUNE

132 Energy measurement of various squibs

Digital Joule meter

1) Make - ERDL, Pune

Can measure in 0 to 50 m. Joule range operating Temp. Minus 17 to plus 37 C

OCRI(AA) PUNEProof Range

133 To calibrate Dial Gauge Sigma ComparatorMake : Letchworth England

Least count 1 Micron OCRI(AA) PUNEGauge Room

134 To calibrate Dial Gauge Plunger Dial GaugeMake : Mitutoyo Japan

Least count 1 Micron OCRI(AA) PUNEGauge Room

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135 To calibrate Dial Gauge Universal Horizontal MetroscopeMake : Carlzeiss Jena

Least count 0.2 Micron OCRI(AA) PUNEGauge Room

136 Conditioning of Air Armament stores before proof

Environmental Test ChamberMake - M/s Blue StarModel – BTCSL.No.ETC-166-C-92Year of Mfg – 1992

1. Temp. Range Minus 60 º C to + 200º C

OCRI(AA) PUNE

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137 Conditioning of Air Armament stores before proof

Dry Heat ChamberMake - M/s KASCOModel - SL.No.26 A-85Year of Mfg – 1985

1. Work Space 60 X 60 X 60 Cm

2. Temp. Range Amb to 150º C

OCRI(AA) PUNE

138 Recording of 1) Velocity2) Rate of Fire3) Dispersion during evaluation of 23mm Ghasha gun parameters

Make: UK, supplied by M/s. Instruments PLC England comprising of:1) Optical Detector Type-7582) Remote control unit, Type-8113) Velocity/Rate of fire computer

Type 9144) Acoustic shot position

indicator Type- 53C5) Line Receiver Interface Type-5656) Scientific Range Computer Type-EL2

NA OCRI (AA)DGAQATrichy

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