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Shlomo Magdassi Small Particles, Big Scientific and Industrial Challenges ננוחומרים, קפה והדפסות תלת מימד

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Page 1: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Shlomo Magdassi

Small Particles, Big Scientific and

Industrial Challenges

מימדקפה והדפסות תלת , ננוחומרים

Page 2: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Nanomaterials: Materials may change their

properties at the Nano-size

Silver/gold nanoparticles

m.p. decreases with

size

1 nanometer = 1 millionth of a millimeter

A hair fiber : about 50,000 nm

Page 3: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Functional Printing and Coatings

with Nanoparticles

Displays

Emi

Transistors

Electronics

Coatings

Conductive inks

Substrates

Materials &Substrates

Solar harvesting

Fuel cell

Printed batteries

Energy

Disposable sensor

Anti-microbial

Tissue regen film

Bio - Tech

Smart packaging

Disposable sensors

Wink and decal

E-Packaging

Solar cells, thermo-solar plants, smart windows, touch-screens,

antennas, medical implants and pills ,sensors, soft robots….

Page 4: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Dispersing nanoparticles within liquids

Paints and Inks

Goal :to deliver functionality beyond color

Example:

Mixing black ceramic nanoparticles in liquid:

Heat resistant black coatings

Page 5: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Application: Thermo-Solar coating for energy

harvesting

With Prof. Mandler

Need: High T resistant Nano-absorbers

Page 6: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Solar paint licensed to Brightsource Energy

Spray coating large metal substrates

Power Production: 377 MW

The largest solar thermal power plant in the world,

140,000 homes served annually in California

Paint formulations are made by

same methods for making

cosmetic products

Page 7: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Patterning requires printing

Inkjet printing of nanoparticles

Page 8: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Ink-Jet Inks for glass based on

ceramic nanoparticles

GlassJet

Initial goal:

protecting the glue for

car-window from sunlight

Pigment = ceramic nanoparticles

Binder = glass nanoparticles

Page 9: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a
Page 10: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

by DipTech

Printing glass and ceramic nanoparticles

Page 11: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Touch screens

Sensors

Light-emitting diodes

PCBs

E paper

Printed Electronics

Every device needs an electrical conductor

Page 12: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Our main objective :conductive inks

Developing materials and technologies

needed to form the electric wiring

Nanomaterials synthesis, ink formulations,

printing and sintering

Inks composed of metal nanoparticles, CNTs

Page 13: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Major Challenges: Achieving high Ag concentration without aggregation

High conductivity

Conductive Silver Inks

100 nm

Size and morphology control

One pot synthesis

Page 14: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Printed Ag NP: No Conductivity at low temp

Metal particles are separated by an insulating organic layer

A major challenge : sintering

Page 15: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Conductivity is obtained only after heating to high temperatures

230 ° C: Nano effect

T

Page 16: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Printing electrical conductors on

solar cells, by silver nanoparticles

Printing front electrodes

Page 17: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Printed plastic electronics ?

Page 18: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

a cb

Discovery: Silver nanoparticles can merge at

room temperature , if particles are in close contact

Nature Communications 2014

Metal particles behave as a water droplet !

Silver NP

on Gold NP

Page 19: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Can we induce close packing of

nanoparticles, which would enable

coalescence within printed lines at

low T ?

Important for plastic electronics

Page 20: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Surface tension driven flow:

Pepper on water

Page 21: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Coffee spills : a rim is formed,

composed of coffee particles

Deegan , Nature

“coffee ring effect”

Page 22: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Making Conductive rings by “coffee ring effect”

We took silver NP instead of coffee

Each ring is conductive

Sintering at room temperature !

Page 23: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Making contacts :

Inkjet printing of invisible lines

made of silver rings

C-AFM

Page 24: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

2D arrays of silver ringsTransparent Conductive Films

~ 3 um rim width

Each ring is conductive

Page 25: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Why do we need transparent and

conductive patterns ?

Touch screens

Displays

Light-emitting diodes

Solar cells

Smart windows

Smartphones

Page 26: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Connected rings as

ITO replacement for smartphones

Flexible, direct patterning, no etching

Page 27: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Printing IPod touch screen

Page 28: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Smart windows:

changing color/blocking light / IR

Nanoscale 2014

with P.S. Lee, NTU

Page 29: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

0.94

0.56

1.00

Conductivity

relative to silver

0.007

0.002

Copper

Aluminum

1.00Silver

Cost

Prices: May 2014

Ag 620 $/Kg

Cu 7 $/Kg

Al 1.9 $/Kg

Other metals ?

Cost

relative to silver

Page 30: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Air

Cu inks: the oxidation challenge

Cu Cu2O & CuO

Copper NPs are unstable in air

Page 31: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Stable copper inks

Chemical Communications, 2015

Advanced Materials and interfaces, 2014

Page 32: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Next Challenge : 3D printed devices ?

Page 33: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

What is 3D Printing?

Additive Manufacturing

Layer by Layer Printing

Y

X

Y

X

Z

Page 34: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Main advantages of 3D Printing

1. Bottom-up manufacturing (saving material)

2. Fabrication of complex structures

3. Additive process

Complex structures by 3D printing

(bottom-up)

Wooden bowl fabrication

(top-down)

Page 35: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Main Methods for 3D printing

Selective curing of photo-

sensitive monomer by UV

Selective sintering or binding

of particles in powder

Selective deposition of

melted plastic filaments

Page 36: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Engineering/prototyping

Page 37: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

• Models for surgeons

• Tailored hearing-aids

• Customized implants and prosthetics

• Dentures

• Smart pills

Biomedical applications

Page 38: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a
Page 39: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

DLP Printers

FDM Printers

Printing on 3D Structures Polyjet Multi Material

Powder Binding

Page 40: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Active Research Fields

Computer Science Biology

ChemistryBiomedical

Agriculture Physics

Engineering

Pharma

College of Eng.

Art (Bezalel)

Page 41: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

3D printing of functional objects

with Prof. Banin

Dispersing QD within the monomers

to yield fluorescent objects

Page 42: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

3D electrodes:

Silver NPs within porous structures

Page 43: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Printing in water :

hydrogels for artificial organs

Page 44: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Advanced Materials 2015

with Prof. Cohn

4D printing : moving objects with

time / T / H2O…

Page 45: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

BioMedical applications

4D Printing: Moving Objects with Time/Temp

Soft robotics applications

Advanced Materials 2015

with Prof. Cohn

Page 46: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Moving jewelryby Shira Eliazar, Bezalel Academy of Art and Design

Page 47: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

Coffee break

Printing coffee ink on coffee,

http://www.coffeeripples.com/

Page 48: Small Particles, Big Scientific and Industrial Challenges · Small Particles, Big Scientific and Industrial Challenges ... m.p. decreases with size 1 nanometer = 1 millionth of a

EU: FP6 - SelectNano, FP7 - Lotus, CoWet

Singapore NRF - CREATE

Israel Ministry of Science

Israel Ministry of Economy

HUJI: Yissum