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Climastage User Guide www.actavo.com

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Page 1: smartguard trestle return erect guide

ClimastageUser Guide

www.actavo.com

Page 2: smartguard trestle return erect guide

The Climastage user guide for access scaffolds has been written to provide guidance on how to safely erect, use and dismantle basic independent Access Scaffolds formed in Climastage access equipment to a maximum safe height of 30 metres.

This document has been compiled using data and testing methods contained in BSEN1210 and BSEN 12811. Wind loading is in accordance with BS 6399 part 2.The Guide is designed for the safe use of Climastage components as currently manufactured. Guidance is provided for scaffolds of both nominal widths of 1.2m (5 boards) and 0.8m (3 boards) widths.

For information on Climastage components not contained in this document please consult your local Actavo (UK) Limited Branch.

Disclaimer:The information contained in this User Guide relates solely to equipment manufactured and supplied by Actavo (UK) Limited.

Other similar types of products should not be mixed with Genuine Climastage products. The consequences of mixing other manufactures equipment may great reduce the overall stability of the Access Scaffolding.

Note:Only trained, competent operatives should erect, dismantle or adapt Climastage scaffolds at all times.

Actavo (UK) Limited recommends that as a minimum guide lines for working practices for Scaffolders working at heights contained in document SG4 produced by the NASC (National Access and Scaffolding Confederation) are applied to all scaffolding activities.

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Contents

23 4

56789

101112

13 - 16

1718 - 25

26272829

31323334353637383940414243444546

47 - 62

Climastage Scaffolding Safety Guidance “Never” Design Matrix for all work in Climastage

Section 1 - Components Standards Transoms Ledgers Braces Battens Stage Brackets Tie Bars Other components

Section 2 - Erection Guide Erection Guide Climastage safety harness attachment points Correct fitting of tie bars Bracing pattern Tying patterns

Section 3 - Standard Solutions Untied Climastage Layout - Typical buttress, raker & plan Untied Climastage Layout - Typical arrangement 800mm wide Climastage layout 800mm wide Climastage layout - Section Plan details of Free Standing Climastage Access Scaffolds Progressive Buttress Scaffold erection sequence Typical arrangements for 4 and 5 fan details - using tube and fittings Double Returns Alternative Double Returns Recesses and Angled Returns Recess detail Small projections Typical Loading Bay Typical Arrangement Side of Loading Bay Ladder Tower

Section 4 - Safe height tables

Appendix - Alsure Aluminium Kwikstair User Guide 63 - 72

1

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Climastage Scaffolding Safety Guidance

This guidance is not intended to replace any relevant European Codes, British Standards, company Procedures, Work at Height Regulations and other legislation but is a practical guide to good scaffolding practice.

1. Ensure that you follow your company’s safe systems of work at all times.

2. Ensure that all persons erecting, dismantling or modifying any structure arecompetent to carry out the task.

3. Ensure that all persons erecting, dismantling or modifying the scaffold structureare working to the latest version of the National Access and ScaffoldingConfederation (NASC) SG4 guidance as a minimum.

4. Ensure all Personal Protective Equipment (PPE) is suitable and sufficient andworn as appropriate.

5. Consideration should also be given as to where additional hazards may bepresent whilst scaffolding operations are taking place, such as overhead powercables, roadways, schools and if public protection is required, if the scaffold is tobe sheeted, who is responsible for the design.

6. Scaffold structures are required to be inspected and recorded,

• Prior to being taken into use for the first time• After any alteration or adverse weather• After any event likely to affect its stability• Regular intervals not exceeding 7 days

7. Only genuine Climastage components are to be utilised.

8. Access and egress should be considered as early as practicable, for both thescaffold operatives and the end user in mind. Ladders should be used by thescaffolder’s when erecting, modifying or dismantling any structure. Ledgers andbraces etc must not be used as a means of support.

Below is the hierarchy of measures to consider when selecting methods to prevent persons falling at access and egress points.

• Staircases• Ladder Access Bays with Single Lift Ladder• Ladder Access Bays with Multiple Lift Ladders• Internal Ladder Access with Protection i.e. Ladder trap/

handrails etc• External Ladder Access Using a Safety Gate / Swing Arm

System

For further clarification consult the NASC Guidance Document SG25.

9. Employers MUST ensure that Work at Height is:

• Properly planned• Appropriately supervised• Done in a safe manner “so far as is reasonably

practicable”• Include planning for emergencies & rescue• Weather conditions do not jeopardise health and

safety

If you are in any doubt with regard to any information contained within this Handbook please contact your local Actavo office.

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"Never"

Never

Never

Never

Never

Never

Never

Never

Never

Never

Never

Never

Bomb scaffold equipment or any other materials up or down.

Work out-with your competence.

Undertake work at height when there is a potential to fall without wearing your safety harness correctly and clipping the lanyard to a secure anchor point.

Do any overhead or street work without displaying warning signs, or segregating others from the live working zone (barriers).

Use any defective / modified equipment.

Remove or interfere with guards, they are there to protect you.

Overload the scaffold you are erecting, altering or dismantling with spare materials.

Rest scaffold equipment against an object if there is a potential for it to fall

Leave partly erected or dismantled scaffolds in an unsafe condition, (always ensure adequate signage is displayed to warn others).

Accept an instruction from a customer or anyone else that does not comply with safety regulations.

Leave an exposed edge where people or materials could fall.

3

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Design Matrix for all work in Climastage

1 Climastage Access scaffolds not exceeding the maximum height and loading in the Climastage User Guide tie patterns and tied accordingly.

2 All Climastage scaffolds exceeding the maximum height, loading and number of boarded lifts.

3 All Climastage scaffolds where ties cannot be installed strictly in accordance with the patterns shown in Item 1 above.

4 Untied Climastage scaffold erected strictly in accordance with Detail Nos. MA-3063, MA-3064, MA 3065 and NASC TG4.

5 800mm wide Climastage scaffolds erected strictly in accordance with Detail Nos. MA3066 and MA3067 and tied in accordance with the tie pattern in the Climastage User Guide.

6 Climastage scaffold arrangements requiring plan and/or ledger bracing.

7 Buttressed Climastage Layouts not in accordance with Detail Nos. MA-3068.

8 Loading Towers erected in accordance with Climastage User Guide.

9 Side Access Loading Towers erected in accordance with erection guides prepared for the new and additional components.

10 Ladder Towers erected in accordance with Climastage User Guide.

11 Hoist Towers in Climastage.

12 Mobile and Static access towers in Climastage.

13 All Climastage scaffold structures supported off existing buildings and roofs.

14 Protection Fans attached to Climastage scaffolds not in accordance with Detail No MA-3069.

15 Birdcage scaffolds erected from Climastage access equipment.

16 All Climastage scaffold structures with lift heights greater than 1.981m.

17 All Climastage scaffold structures not included in the above.

Type of Access or Working Scaffold in Climastage

Category1

Category2

Category3

Designmandatory

Technicaladvice

required

Technicaladvice notrequired

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

4

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Section 1: Components

5

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Standards

Galvanised Standards manufactured from 48.3 O.D. 10g steel tube to BS4360:1979 Grade 50c.

The standards provide the vertical columns of a scaffold. They have clusters of 4 ‘V’ Pressings orthogonally positioned, at regular intervals along their length, to house the end fittings of horizontal components - ledgers and transoms - and diagonal face bracing. A spigot at their upper end facilitates extension of the scaffold columns upwards by addition of further standards. The spigots and lower ends of the standards have 17.5mm diameter mating holes to take 16mm diameter spring retained pins or bolts for standards subject to tensile forces.

9’9” Standard self-weight = 14.9kg

6’6” Standard self-weight = 9.8kg

6’6” Uprightopen ended

4’10½” Uprightopen ended

3’3” Uprightopen ended

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Transoms

4’2” TransomsSelf Weight = 9kg

Pressed steel inverted channel section with central up stand to span between standards 1270 (4’2”) apart and carry 5 N° 228 wide timber battens or steel stagings plus toe boards.

2’8” TransomsSelf Weight = 6.9kg

Reduced length versions of the 4’2” transoms to span between standards 813 (2’8”) apart and carry 3 N° 228 wide timber battens or steelstagings plus toe boards.

4’2” Return TransomsSelf Weight = 12.5kg

Placed over ledgers in one bay of Climastage and fixed to two standards to start a 90° return with another run. Complete with seating for 5 N° 228 wide battens or steel stagings giving the same decking level for both scaffold runs.

APPLIES TO ALL TRANSOMSMaximum permissible imposed load in 8’0” bays = 3kN/m² of platform area (Masonry or special duty loading)

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Ledgers

These components have a wedge fixing device at each end. These fit into the upper ‘V’ pressing on the standard, they are used in pairs as ledgers at each lift and to for guardrails at platform levels.

6’ LEDGERSSelf Weight = 8.1kg

Manufactured from 48.3 O.D. 10g steel tube to BS4360 : 1979 grade 43c. Tube moment of resistance = 0.79 kNm

8’ LEDGERSSelf Weight = 9.5kg

Manufactured from 48.3 O.D. 10g steel tube to BS4360 : 1979 grade 50c. Tube moment of resistance = 1.1kNm

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Braces

The diagonal braces comprise 48.3 O.D. 10g steel tubes to BS4360: 1979 Grade 43c, with swiveling wedge device to connect to ‘V’ pressings on the outside of adjacent standards,to act as facade bracing to the outside face of the scaffold.

Facade bracing is provided to the full height of a scaffold to every fourth bay or closer on the outside face of an independent access scaffold.

12’ Diagonal Brace Self Weight = 15.8kg Used across 8’ bays

9’ Diagonal Brace Self Weight = 11.6kg Used across 6’ bays

6’ Diagonal Brace Self Weight = 8.5kg Used across 4’2” bays

9

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Battens

8’ BattenSelf weight = 18.1kg

6’ BattenSelf weight = 13.6kg

4’2” BattenSelf weight = 9.1kg

The battens are made from selected softwood with end bandings.Moment of resistance of section = 1.3kNmThe steel stagings have the same overall dimensions of the battens. Their weights are:-

8’ Steel staging = 17.3kg6’ Steel staging = 13.2kg

4’2” Steel staging = 9.1kg

Moment of resistance of section = 1.26kNmThe battens and steel stagings have ample strength, when spanning their full lengths between supporting transoms to carry 3kN/m² platform loading (Masonry or special duty loading).

10

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Stage Brackets

Stage brackets are used to provide a cantilevered platform on the inside of the scaffold. they are formed from an inverted T Section with a wedge fixing device at one end which fits into a ‘V’ pressing on a standard.

The ends of 2 board and 3 board stage brackets must always be connected by tie bars to prevent the brackets opening out and allowing the battens to fall through.

1 Board stage bracketSelf Weight = 2.3kg

2 Board stage bracketSelf Weight = 6.3kg

3 Board stage bracketSelf Weight = 9.1kg

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Tie Bars

8’ Tie BarsSelf Weight = 6.8kg

6’ Tie BarsSelf Weight = 5.0kg

4’2” Tie BarsSelf Weight = 3.2kg

The tie bars are fabricated from 38 x 38 x 4.7 thick angles with end pins to fit into the slotted holes in the stage brackets. The tie bars fulfil the dual functions of preventing the inside battens from moving sideways and preventing differential movement of adjacent stage brackets.

12

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13

Other Components

Adjustable Base PlateSelf Weight = 3kg

Hollow rolled thread stem with threads distorted 150mm from top to ensure at least 150mm length remains inside the supported standard. Adjustment is by means of a collar wich can be screwed up or down the thread.

End Toe Board BracketsSelf Weight = 1.4kg

Pairs of end toe-board brackets are used with 4’2” battens or steel stagings to provide toe boards to the ends of 5-board wide platforms.

Toe Board Brackets Self Weight = 0.8kg

Toe board brackets fit round a standard to retain the ends of of the butting toe board battens and steel stagings in position.

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14

Other Components

Adjustable Base PlateSelf Weight = 4.7kg

Plain hollow stem with holes at 70mm intervals The height of the sleeve is adjustable by means of a pin located in the holes, and a collar on the threaded sleeve.

8’ Bow String Transom

6’ Bow String Transom

The same principal as with the standard transoms, however the bow string transom is able to span greater distances.

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15

Other Components

Internal Corner fillerSelf weight = 8.9kg

Climastage internal corner filler has been designed for use with two and three board stage brackets.

Sliding Stage Bracket2 Board self weight =7.75kg3 Board self weight = 9.5kg

Used to create an access within recesses where full bay lengths cannot be accommodated. Must be used in conjunction with 2 & 3 board fixed stage brackets.

Safe working load on platform supported by sliding stage bracket = 1.5kN/m.

Stairway UnitSelf weight = 31.9kg

The stairway unit is made from aluminium and fits into a 8’ x 6’6” Climastage scaffold. For further information see Appendix.

Handrail unitSelf weight = 10.0kg

This aluminium component fits into sockets in the stairway unit to provide a double guardrail.

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16

Other Components

Ladder Access TransomSelf weight = 10.0kg

This component is used in a ladder access tower to form an opening in the platform.

Loading Bay TransomSelf weight = 37.0kg

This Transom is designed to have the additional strength required to span 2.44m and is secured to the standards with two pairs of wedge fixing devices. The decking sits on the flange of the inverted T-section.

Loading Bay GatesSelf weight (pair) = 36.9kg

These galvanised gates have pins to hold them in the open position. A pivoting latch mechanism connects to the Guardrail / Gate restraint to secure the gates in the closed position.

Guardrail / Gate RestraintSelf weight = 22.0kg

This component is formed from galvanised steel tube and is fixed to the upper handrail on each side of the loading bay by means of a half coupler hinge. In the open position it forms a barrier between the main scaffold platform and the loading bay deck. In the closed position it forms a guardrail at the front ot the loading bay and an attachment point for the the gate latch.

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17

Section 2: Erection Guide

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18

The wedges should not be driven home at this stage

Lower ‘V’ pressing

With one person holding two standards vertically, another fits a transom into the bottom set of ‘V’ pressings

Establish the setting out of the scaffold, the foundation levels, and the levels at which working platforms are required. Plan to erect the scaffold in a continuous sequence, starting from a convenient point such as the highest ground level corner of the building.

Ensure that there is adequate foundation and provide suitable sole plate to spread the load from the scaffold.

Fit base jacks to the bottom of the two standards and adjust to suit the approximate level of the first working platform

2

1

4

3

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19

A transom is then fitted between the standards to complete the base lift.

Standards equipped with base jacks are then fitted to the free ends of the ledgers

The standards can then lean over since they are supported by the free ends of the ledgers.

With standards held upright, the second person fits two ledgers into the ‘V’ pressings as shown.

7

5

6

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20

Install two further transoms and ledgers at the required lift height (a maximum of four ‘V’ pressing clusters above the bottom lift.)

Check that the tower is the required distance from the face of the building

9

8

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21

If starting from an external corner of a building, position a standard, equipped with a jack, alongside the inner pair of ledgers in the already erected tower. This will form the inside standard of the scaffold return.

Make sure the the standard is the required distance from the face of the building, then adjust the jack so that the top of the higher ‘V’ pressing is level with the underside of the ledger in the tower.

With one person holding this standard in position, a second person hooks a return transom over the bottom ledger in the tower and connects it to the bottom ‘V’ pressing in the standard.

A second standard with a jack is then connected to the return transom to form the outside standard of the scaffold return. Another return transom is then fixed at the level of the upper ledger in the tower.

10

11

12

13

External Corners

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22

Further ledgers, standards and transoms can then be fixed in the same manner as previously described.

Successive bays of the appropriate size can then be erected in the same manner, remembering where possible to work continuously in one direction.

14

15

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23

Before erecting the next lift, place an appropriate number of battens in position on the existing lift, the battens should span between the transoms with the ends resting on the horizontal flange of the transom, this will form a safe platform from which to work.

Using a ladder to gain access to this platform, fix standards, ledgers transoms and return transoms in the same manner as previously described.

Fix diagonal braces, as required,(see bracing patterns for details.) The diagonal brace is fitted to the outside of the outer standard, this is a two person operation which requires both ends to be placed into the ‘V’ pressing simultaneously. Once into position the wedges on the brace can be driven home.

Continue erecting the scaffold in the sequence and manner described. Always work from a safe platform and progressively fix ties into the building (see tie pattern for detail).

16

17

18

19

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24

At the ends of the scaffold runs fix transoms to form the guardrails.

22

20 When the level of the working platform is reached, deck out a bay with battens of the appropriate length to suit the bay size.

Fix ledgers to the outside standard to form the guardrails. These secure to the first and second ‘V’ pressings above the working platform.

21

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25

Fix a batten on edge to the inner face of the outside standard, to form the toe board, secure the toe board in place with a toe board bracket

Secure a 1.2m batten in place to form the end toe board this is held by means of the end toe board bracket

23

24

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26

Recommended lanyard attachment points

Not suitable for attachment of lanyard

Climastage Safety Harness Lanyard Attachment Locations

Page 29: smartguard trestle return erect guide

27

Correct Fitting of Tie Bars

All two and three board stage brackets must be connected with Tie bars.Tie bars are to be fitted before any decking is laid down. When dismantling, the decking must be removed before the tie bar.

NEVER stand on the cantilevered platform when removing the tie bar.

SteelstageTie Bar

Stage bracket

Timber batten

Stage bracket

Tie bar

Tie Bars with Steelstage

Tie Bars with Timber Battens

When using steelstage it is possible to fit the tie bar either way round, but is preferred this way to prevent any gaps.

Due to cutting tolerances and weather conditions the width of the timber battens vary. To account for this, tie bar should always be fitted like this.

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28

Bracing Pattern

Façade bracing should be fitted over two bays every six bays, i.e. four bays clear as shown below. In the case of tie pattern 9(a) and 9(b), the two bays of façade bracing should span across tied standards.

Alternatively the bracing can form a continuous diagonal run from top to bottom of the scaffold. For long elevations the bracing should return to the bottom of the scaffold with no more than four unbraced bays.

On tall elevations where a single run of diagonal bracing does not reach the top of the scaffold, then further runs of bracing are required untill the top of the scaffold is reached.

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29

Tying Patterns

Ties at alternate liftsPattern 9(a) n 9(b)

Ties at every liftPattern 9(c) n 9(d)

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30

This page is left blank intentionally

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31

Section 3: Standard Solutions

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32

Untied Climastage LayoutDrawing No. 08/MA/01/3063/1-1

Tube and fitting section bracing secured to standards using swivel couplers

Base lift must be fitted

Base lift must be fitted

Tube and fitting plan bracing secured to standards with double couplers

2440 24401270 1270

Driven tube to a depth of approx 1200mm at an angle of 45°. The capacity of anchor is dependent on ground conditions.

Kentiledge may be used as an alternative, seek advice fron the design department.

Tubes driven into ground, secured to ledger with double couplers

Tube ledgers and transoms secured with double couplers

Tube rakers secured at every standard location with swivel couplers

TYPICAL BUTTRESS CROSS SECTION A-A

TYPICAL RAKER CROSS SECTION B-B

2440

Rakers and driventubes at eachstandard location

A A

B B

PLAN

DETAILS SHOWN ARE FOR UNSHEETED SCAFFOLDS UP TO THE HEIGHT OF 6.0m

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33

Untied Climastage LayoutDrawing No. 08/MA/01/3064/1-1

TYPICAL ARRANGMENT FOR UNTIED CLIMASTAGE SCAFFOLD

DETAILS SHOWN ARE FOR UNSHEETED SCAFFOLDS UP TO THE HEIGHT OF 6.0m

For corner detail see drawing 08/MA/01/3065/1-1

Return Transom

Buttress or loadingtower, see note forfrequency

Buttress or loadingtower, see note forfrequency

Buttress or loadingtower, see note forfrequency

For buttress cross section see drawing 08/MA/01/3063/1-1

For corner detail see drawing 08/MA/01/3065/1-1

Stair tower

FOR LONG RUNS OF SCAFFOLD, A BUTTRESS OR LOADING TOWER IS REQUIRED AT A FREQUENCY OF ONE EVERY FOUR BAYS

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34

800mm Wide Climastage LayoutDrawing No. 08/MA/01/3066/1-1

DETAIL SHOWN IS FOR UNSHEETED SCAFFOLDS UP TO THE HEIGHT OF 6.0m

Buttress, loadingtower or rakers

Return transom 800mm wide scaffoldbetween buildings

Buttress or loading tower, see drawing 08/MA/01/3063/1-1

For cross section see drawing08/MA/01/3067/1-1

Stability of scaffold can be achieved by means of a buttress, or loading tower at a frequency of one every for bay or by rakers intalled to every standard, see drawing 08/MA/01/3063/1-1 for detail.

A A

Alternative restraint for free end of scaffold, before building 2 is built

BUILDING 2BUILDING 1

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35

800mm Wide Climastage Layout - SectionDrawing No. 08/MA/01/3067/1-1

Additional stage brackets may be added as building 2 is built

Base lift must be fitted

813

DETAIL SHOWN IS FOR UNSHEETED SCAFFOLDS UP TO THE HEIGHT OF 6.0m

SECTION A-A

BUILDING 2BUILDING 1

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36

Plan details of free standing Climastage Access ScaffoldsDrawing No. 08/MA/01/3065/1-1

No Buttress or Rakers in this area when 1.27m bay used

2.4m max length of scaffold without restraint

3.0m max length of scaffold without restraint

1270 2400

2.4m

max

leng

th o

f sc

affo

ld w

itho

ut

rest

rain

t

2.4m

max

leng

th o

f sc

affo

ld w

itho

ut

rest

rain

t

240

0

2401

No Buttress or Rakers in this area when Return Transoms used

Butt - tubes secured to standards use only right angle couples, Class 'A' or 'B' at all platform and guardrail levels

Return Transom

3000

THE DETAILS SHOWN APPLY ONLY TO UNSHEETED SCAFFOLDS TO A MAXIMUM HEIGHT NOT EXCEEDING 6m

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37

Progressive Buttress Scaffold Erection SequenceDrawing No. 08/MA/01/3067/1-1

Frequency of buttress to be agreed with the Technical department prior to erection of the scaffolding

Tubular bracing secured with swivel couplers to the standards

ALL STANDARDS TO BE PINNED

Prior to erection of scaffold above this level, physical ties to be installed every bay.

Plan bracing consult the Technical department for the frequency prior to erection of scaffolding

Vertical bracing to be installed prior to the erection of the next lift

NO SHEETING OR DEBRIS NETTING TO BE SECURED TO THE SCAFFOLDING

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38

Typical arrangements for 4 and 5 Fan details using tube and fittingsDrawing No. 08/MA/01/3069/1-1

Additional tubular ledger secured to standards with double couplers class A or B

Inclined support tubes @ 1.2m centres(additional tubes at board ends) secured to tubular ledgers use only swivel couplers

4 board widetimber scaffoldsadequately fixedto inclinedtubes

Additional tubular ledger secured to standards with double couplers class A or B

Tie each bay, for tiearrangements seeNASC TG4

Tie each bay, for tiearrangements seeNASC TG4

5 board widetimber scaffoldsadequately fixedto inclinedtubes

Additional tubular ledger secured to standards with double couplers class A or B

TYPICAL 4 BOARD FAN TYPICAL 5 BOARD FAN

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39

DEEP RETURNS

SHALLOW RETURNS

Double ReturnsDrawing No. 08/STD/01/3122/1-5

Two wide board stage brackets complete with tie bars or other to suit site conditions

Extra wide return transoms

38mm boards lapped over system scaffold decking securely held in position

Tie located into drilled transom

Drill transom to suit tie bar location

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40

Alternative Double ReturnsDrawing No. 08/STD/01/3122/2-5

ALTERNATIVE DEEP RETURNS

Two board wide stage brackets complete with tie bars or other to suit site conditions

Extra wide return transoms

38mm boards lappedover system scaffold decking securely held in position

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41

Recesses and Angled ReturnsDrawing No. 08/STD/01/3122/3-5

RECESSES AND ANGLED RETURNS

Two board wide stage brackets complete with tie bars or other to suit site conditions

Three board wide stage brackets complete with tie bars or other to suit site conditions

Hatched area denotes infill decked area 38mm scaffold boards may be lapped or if suitable a plywood panel cut to suit

SSB

SSB

SSB SSB SSB

Scaffold tube to link return together use only 90° couplers

Sliding Stage Board Brackets (SSB) use only prefabricated units - Tube and fittings NEVER TO BE USED

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42

Recess DetailDrawing No. 08/STD/01/3122/4-5

Internal corner filler

Internal corner filler

Extra wide return transoms Extra wide return transoms

38mm boards lappedover system scaffold decking securely held in position

Two wide board stage brackets complete with tie bars

Denotes locations of tube and fittings at each ledger position to link system scaffolds together

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43

Small ProjectionsDrawing No. 08/STD/01/3122/5-5

Drilled transoms Size of stage board brackets to suit

Minimum width = 3 boards wide

Bay lengths - 2.4m - 1.8m - 1.2m

SMALL PROJECTION

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44

Loading Bay

Loading bay gates

8’ loading baytransom

Facadebracing

Loading baygate

Guardrail / Gaterestraint

Guardrail / Gaterestraint

Guardrail / Gaterestraint

Wing brace backto independent

Wing brace backto independent

Loading baygates

Loading baygates

Wing brace backto independent

Verticalbracinglines

Verticalbracinglines

2440 24401270

IndependentClimastagescaffold

Independent Climastage scaffold

FRONT ELEVATION

SAFE WORKING LOAD FOR LOADING BAY DECK = 2kN/m2

SIDE ELEVATION

PLAN (Gates closed) PLAN (Gates open)

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45

Typical Arrangement Side of Loading Bay

Loading baygates

Loading baygates

Verticalbracing lines

Verticalbracing lines

Facadebracing

8’ loading baytransom

Guardrail / Gaterestraint

Independent ClimastageScaffold

Brickguards Loading bay gates

Loading bay gate

Guardrail / Gaterestraint

Guardrail / Gaterestraint 8’ loading bay

transom

SAFE WORKING LOAD FOR LOADING BAY DECK = 2kN/m2

PLAN (Gates open)

SIDE ELEVATIONFRONT ELEVATION

PLAN (Gates closed)

120012002400

24402440

Page 48: smartguard trestle return erect guide

46

Ladder Tower

1. Where ladder access towers are required, consideration should be given to their location within the scaffold. The following is recommended:

(a) Whenever possible a separate ladder tower should be constructed eaving the working platform on the scaffold intact.

(b) When (a) is not possible the ladder tower should be positioned on the end run of the scaffold, keeping disruption of the working scaffold to a minimum.

(c) Only when (a) and (b) are not practicable should consideration be given to positioning the ladder tower on the general run of the scaffold.

2. Construction of the ladder framework should be in accordance with the erection guide in section 2.

3. Suggested erection sequence of the ladder tower that follows is based on a ladder tower being 1.2m x 2.4m on plan built in 2m lifts and using a 3m ladder to give access to each lift.

(a) Erect the basic framework of the ladder tower complete with fully decked bottom lift at the lowest transom level.

(b) Fit a ladder access transom centrally across the ledgers 2m above the boarded lift, with the half coupler attached to the outside ledger of the ladder tower. Leave the half coupler loose enough to adjust the position of the transom.

(c) Place a Steelstage batten between the outside transom and the ladder transom and ensure it is fully located by pushing ladder access transom up against it. Check it is square and tighten the half coupler

(d) Working from below, fit the second 1.2m and the three 2.4m Steelstage into the bay.

(e) Using the 3m ladder as access, complete the 2m lift as shown.

4 Where ladder access is erected within the main run

(refer to 1(c)), fit a guardrail at the main guardrail height only on the approaches to the ladder access. A warning notice should be fitted to this guardrail stating that there is an opening in the platform.

5 Repeat the erection sequence 3 (and 4) above as required by the progress of the main scaffold.

6 To dismantle the ladder tower reverse the above sequence having first checked that the scaffold is still in the correctly erected condition.

Page 49: smartguard trestle return erect guide

47

Section 4: Safe Height Tables

Page 50: smartguard trestle return erect guide

48

Use of Safe Height Tables

The value of ‘S’ is derived from the following:

For further explanation see the latest edition of NASC publication TG20.

Load TablesThe safe height tables in section 4 of this manual are tabulated into various categories to suit the loading conditions.

Designations of the different types are as follows:

3-5-2Means 3 = Load class

5 = The number of boards between the standards 2 = The number of cantilevered boardss = short bays 1.83m (6’-0”) long

Lightly load inside boards = 0.75kN/m2

Fully loaded is the same loading as the main deck.

The safe height tables in section 4. Because the nature of the system, the Climastage is very weak when there is no boarding or plan bracing. Consequently safe heights for part boarded scaffolds with no plan bracing are only offered in the unclad condition. The part boarded condition is offered with plan bracing for unclad, debris netted and sheeted scaffolds. The fully boarded condition is offered for the unclad, debris netted and sheeted scaffolds also. In section 4 the shaded areas relate to the limitations on the 3 boarded brackets which are lightly loaded. Fully loaded 3 boarded brackets are not permitted.

The tables apply under the following conditions:• Foot ties are installed to all scaffolds• 2m maximum lifts• Maximum height of 30m• Ties should be continuous members from the tie point on the façade to the

outside standard and for preference connect to the standards using right angled couplers.

• Alternative standards are tied at the top lift.• Tie forces have been calculated for wind suction only. Under wind pressure

conditions it has been assumed that the scaffolding will move into bearing with the face of the building to provide extra points of support. To achieve this, it is recommended that the scaffolds are erected with a gap of no more than 50mm to the façade.

• Façade bracing should be fitted in two bays every six bays. In the case of the tie patterns 9a and 9b the two bays of façade bracing should span across the tied standards.

• It has been assumed that the sheeting and debris netting spans from ledger to middle guard rail.

• A further set of tables in section 4 has been compiled. Only one set of figures are given for ties at alternative lifts and for ties at every lift. The tabulated values are the smaller values given in the previous tables. Inthese tables the tie forces for the safe height are given also.

Page 51: smartguard trestle return erect guide

49

1 - 3 - 0

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9a 9b 9d 9e 9a 9b 9d 9e 9a 9b 9d 9e 9a 9b 9d 9e

Part Boarded, Unbraced, Unclad. 30m max

Page 52: smartguard trestle return erect guide

50

Part Boarded, Braced, Unclad. 30m max

1 - 3 - 0

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Page 53: smartguard trestle return erect guide

51

Part Boarded, Braced, Debris Netted. 30m max

1 - 3 - 0

30202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640

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Page 54: smartguard trestle return erect guide

52

Part Boarded, Braced, Sheeted. 30m max

1 - 3 - 0

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Fully loaded inside boardsLightly loaded inside boards

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3 - 5 - 0

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3 - 5 - 3

3 - 5 - 0 S

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3 - 5 - 3 S

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Page 55: smartguard trestle return erect guide

53

Fully Boarded, Unclad. 30m max

1 - 3 - 0

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Des

igna

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Fully loaded inside boardsLightly loaded inside boards

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3 - 5 - 0

3 - 5 - 1

3 - 5 - 2

3 - 5 - 3

3 - 5 - 0 S

3 - 5 - 1 S

3 - 5 - 2 S

3 - 5 - 3 S

4 - 5 - 0

4 - 5 - 1

4 - 5 - 2

4 - 5 - 3

9a 9b 9d 9e 9a 9b 9d 9e 9a 9b 9d 9e 9a 9b 9d 9e

Page 56: smartguard trestle return erect guide

54

Fully Boarded, Debris netted. 30m max

1 - 3 - 0

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Fully loaded inside boardsLightly loaded inside boards

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3 - 5 - 0

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9a 9b 9d 9e 9a 9b 9d 9e 9a 9b 9d 9e 9a 9b 9d 9e

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Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift

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Des

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Fully loaded inside boardsLightly loaded inside boards

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3 - 5 - 0

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4 - 5 - 0

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Page 58: smartguard trestle return erect guide

56

Part Boarded, Unbraced, Unclad. Summary

1 - 3 - 0

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Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift

Country

Des

igna

tion

STown

Fully loaded inside boardsLightly loaded inside boards

Country Town

3 - 5 - 0

3 - 5 - 1

3 - 5 - 2

3 - 5 - 3

3 - 5 - 0 S

3 - 5 - 1 S

3 - 5 - 2 S

3 - 5 - 3 S

4 - 5 - 0

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Page 59: smartguard trestle return erect guide

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Part Boarded, Braced, Unclad. Summary

1 - 3 - 0

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Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift

Country

Des

igna

tion

STown

Fully loaded inside boardsLightly loaded inside boards

Country Town

3 - 5 - 0

3 - 5 - 1

3 - 5 - 2

3 - 5 - 3

3 - 5 - 0 S

3 - 5 - 1 S

3 - 5 - 2 S

3 - 5 - 3 S

4 - 5 - 0

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SafeHeight m

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Page 60: smartguard trestle return erect guide

58

Part Boarded, Braced, Debris Netted. Summary

1 - 3 - 0

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3.83.83.84.65.96.5

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Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift

Country

Des

igna

tion

STown

Fully loaded inside boardsLightly loaded inside boards

Country Town

3 - 5 - 0

3 - 5 - 1

3 - 5 - 2

3 - 5 - 3

3 - 5 - 0 S

3 - 5 - 1 S

3 - 5 - 2 S

3 - 5 - 3 S

4 - 5 - 0

4 - 5 - 1

4 - 5 - 2

4 - 5 - 3

SafeHeight m

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Page 61: smartguard trestle return erect guide

59

Part Boarded, Braced, Sheeted. Summary

1 - 3 - 0

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4.05.66.2---

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2.93.84.86.3--

1010666-

3.85.45.46.37.9-

------

------

666---

3.85.56.2---

------

------

66666-

3.55.05.46.37.9-

99----

3.55.0----

1266---

4.15.66.2---

9986--

2.94.25.46.3--

1210656-

3.95.55.96.37.9-

77----

3.34.7----

1066---

4.05.66.2---

7776--

2.93.85.26.3--

1010656-

3.85.55.96.37.9-

44----

3.75.1----

1666---

4.35.76.2---

4446--

3.34.85.46.3--

1610666-

4.25.55.96.37.9-

44----

3.75.1----

1666---

4.35.76.2---

4446--

3.34.85.46.3--

1610666-

4.25.55.96.37.9-

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8----

5.46.4----

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4.9-----

191066--

5.15.86.4

1586

4.65.3

198

5.4 12 1.7 191066

5.15.86.4

1586

4.65.36.4

8.3

6.46.4

8.3--

---

---

----

----

-----

-----

--

--

---

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Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift

Country

Des

igna

tion

STown

Fully loaded inside boardsLightly loaded inside boards

Country Town

3 - 5 - 0

3 - 5 - 1

3 - 5 - 2

3 - 5 - 3

3 - 5 - 0 S

3 - 5 - 1 S

3 - 5 - 2 S

3 - 5 - 3 S

4 - 5 - 0

4 - 5 - 1

4 - 5 - 2

4 - 5 - 3

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

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SafeHeight m

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SafeHeight m

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SafeHeight m

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SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

Page 62: smartguard trestle return erect guide

60

Fully Boarded, Unclad. Summary

1 - 3 - 0

24202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640

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444445

1.31.92.63.44.35.3

666665

1.52.23.03.94.95.9

444444

1.31.41.92.53.23.9

666666

1.31.82.43.24.05.0

------

------

------

------

------

------

------

------

555555

1.42.02.83.64.65.5

888885

1.62.33.14.05.16.0

555555

1.31.62.12.83.54.4

888888

1.31.92.63.44.35.3

------

------

666665

1.52.22.93.84.85.9

------

------

666666

1.31.72.43.13.94.9

777774

1.52.22.93.84.95.8

10101010106

1.62.43.24.25.36.3

777777

1.31.82.43.14.04.9

101010101010

1.42.12.83.74.75.8

777774

1.52.22.93.84.95.8

10101010106

1.62.43.24.25.36.3

777777

1.31.82.43.14.04.9

101010101010

1.42.12.83.74.75.8

121212121211

1.21.82.43.14.04.9

181818181816

1.31.92.63.44.35.2

121212121212

1.11.62.12.83.54.4

181818181818

1.21.82.43.24.05.0

------

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141414141412

1.31.82.53.24.15.0

202020202018

1.42.02.73.54.45.3

141414141414

1.11.62.22.93.74.6

202020202020

1.31.92.53.34.25.2

121212121212

1.21.82.43.14.04.9

191919191918

1.31.92.63.44.35.3

121212121212

1.11.62.12.83.54.4

191919191919

1.31.82.53.24.15.0

161616161613

1.31.92.53.34.25.1

232323232220

1.42.02.73.64.55.4

161616161616

1.21.72.33.13.94.8

232323232323

1.31.92.63.44.35.4

151515151513

1.31.82.53.34.15.1

222222222220

1.42.02.73.54.55.4

151515151515

1.21.72.33.03.84.7

222222222222

1.31.92.63.44.35.3

191919191815

1.31.92.63.44.35.2

272727272623

1.42.12.83.74.65.6

191919191919

1.31.82.53.24.15.1

272727272727

1.42.02.83.64.65.6

191919191815

1.31.92.63.44.35.2

272727272623

1.42.12.83.74.65.6

191919191919

1.31.82.53.24.15.1

272727272727

1.42.02.83.64.65.6

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888886

1.52.23.03.95.05.9

10101010107

1.62.43.24.25.36.3

888888

1.31.82.53.34.15.1

101010101010

1.42.12.83.74.75.8

666665

1.52.12.83.74.75.8

888887

1.62.33.14.15.16.3

866666

1.31.72.32.93.74.6

888888

1.41.92.73.54.45.4

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1.62.33.14.15.26.1

12121212118

1.72.43.34.35.56.5

999999

1.42.02.73.54.45.5

121212121212

1.52.23.03.94.96.1

888886

1.62.23.04.05.06.1

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1.72.43.34.35.46.4

888888

1.31.92.63.34.25.2

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1.52.12.93.84.85.9

12121212118

1.72.43.34.35.46.3

141414141310

1.82.53.54.55.76.7

121212121212

1.52.12.93.84.85.9

141414141414

1.62.33.24.25.36.5

12121212118

1.72.43.34.35.46.3

141414141310

1.82.53.54.55.76.7

121212121212

1.52.12.93.84.85.9

141414141413

1.62.33.24.25.36.5

2422191612

1.92.83.74.75.86.9

272725221814

2.02.83.84.96.07.2

242424242215

1.92.73.6

272727

1.92.8

2424

1.9 27 2.0 24242424

1.92.73.6

272727

1.92.83.8

4.7

2.83.8

4.75.97.0

272522

5.06.27.4

22191612

3.74.75.86.9

2725221814

2.83.84.96.07.2

2215

5.97.0

272517

5.06.27.4

Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift

Country

Des

igna

tion

STown

Fully loaded inside boardsLightly loaded inside boards

Country Town

3 - 5 - 0

3 - 5 - 1

3 - 5 - 2

3 - 5 - 3

3 - 5 - 0 S

3 - 5 - 1 S

3 - 5 - 2 S

3 - 5 - 3 S

4 - 5 - 0

4 - 5 - 1

4 - 5 - 2

4 - 5 - 3

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

Page 63: smartguard trestle return erect guide

61

Fully Boarded, Debris Netted. Summary

1 - 3 - 0

16202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640

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3.83.83.8---

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3.83.83.83.84.5-

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5555--

3.83.83.85.0--

666---

3.83.84.1---

555555

3.83.83.83.84.65.7

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3.83.83.84.15.2-

5555--

3.83.83.85.0--

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3.83.84.1---

555555

3.83.83.83.84.65.7

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3.83.83.84.15.2-

88866-

2.92.93.44.45.0-

1414139

106

2.92.93.84.85.76.2

888876

2.92.92.93.84.95.2

1414141286

2.92.93.44.55.45.8

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------

10101066-

2.92.93.54.55.2-

161615946

2.92.93.94.95.86.3

1010101076

2.92.93.14.04.95.2

1616161287

2.92.93.64.75.55.8

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2.92.93.44.55.1-

141414846

2.92.93.84.95.86.3

888876

2.92.92.93.84.85.2

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2.92.93.54.55.55.8

11111177-

2.92.93.64.65.3-

1818161057

2.92.93.95.05.86.5

1111111076

2.92.93.34.24.95.6

1818181387

2.92.93.74.95.75.8

10101077-

2.92.93.64.65.3-

171716957

2.92.93.95.05.76.5

1010101076

2.92.93.24.14.95.2

1717171387

2.92.93.74.85.55.8

14141378-

2.92.93.84.85.4-

2121191067

2.93.04.15.15.96.5

1414141176

2.92.93.54.55.15.6

2121211497

2.92.93.95.15.76.1

14141378-

2.92.93.84.85.4-

2121191067

2.93.04.15.15.96.5

1414141176

2.92.93.54.55.15.6

2121211486

2.92.93.95.15.76.1

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6666--

3.83.84.15.3--

447---

3.83.84.3---

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3.83.83.84.25.36.4

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3.83.83.84.55.3-

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3.83.83.84.9--

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3.83.84.0---

444444

3.83.83.83.84.45.5

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3.83.83.83.94.9-

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3.83.84.35.4--

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3.83.84.4---

444477

3.83.83.84.65.86.8

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3.83.83.84.85.3-

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3.83.84.15.4--

447---

3.83.84.3---

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3.83.83.84.35.46.7

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3.83.83.84.65.3-

5548--

3.83.84.55.7--

7754--

3.83.84.65.0--

555586

3.83.83.85.06.06.5

777665

3.83.84.04.75.35.7

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3.83.84.55.7--

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3.83.83.85.06.06.5

777665

3.83.84.04.75.35.7

147

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3.83.95.16.26.9-

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3.83.94.95.6--

161610767

3.83.85.1

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6.0

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5.25.76.5

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5.16.26.9-

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3.94.95.6--

67

6.37.0

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5.25.76.5

Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift

Country

Des

igna

tion

STown

Fully loaded inside boardsLightly loaded inside boards

Country Town

3 - 5 - 0

3 - 5 - 1

3 - 5 - 2

3 - 5 - 3

3 - 5 - 0 S

3 - 5 - 1 S

3 - 5 - 2 S

3 - 5 - 3 S

4 - 5 - 0

4 - 5 - 1

4 - 5 - 2

4 - 5 - 3

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

Page 64: smartguard trestle return erect guide

62

Fully Boarded, Sheeted. Summary

1 - 3 - 0

12202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640202428323640

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55----

3.04.3----

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3.55.06.2---

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2.93.14.25.5--

66675-

3.04.35.86.77.3-

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66----

3.14.5----

777---

3.65.26.3---

6666--

2.93.44.76.1--

77746-

3.14.55.96.77.7-

44----

2.94.1----

557---

3.55.06.3---

4444--

2.92.93.95.1--

55565-

2.94.25.76.37.5-

77----

3.24.7----

876---

3.75.36.2---

7776--

2.93.75.16.3--

88756-

3.34.75.96.77.9-

66----

3.14.5----

777---

3.65.26.4---

6666--

2.93.54.76.2--

77656-

3.24.65.96.38.0-

55----

3.44.9----

1077---

3.85.56.4---

5556--

2.94.15.46.3--

1010766-

3.55.15.96.77.9-

55----

3.44.9----

1077---

3.85.56.4---

5556--

2.94.15.46.3--

1010766-

3.55.15.96.37.9-

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9----

4.96.6----

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4.7-----

121176--

4.46.06.8

1086

4.05.3

128

4.9 10 1.6 121176

4.46.06.8

1086

4.05.36.4

8.4

6.46.4

8.4--

---

---

----

----

-----

-----

--

--

---

---

Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift Ties at alternate lifts Ties at every lift

Country

Des

igna

tion

STown

Fully loaded inside boardsLightly loaded inside boards

Country Town

3 - 5 - 0

3 - 5 - 1

3 - 5 - 2

3 - 5 - 3

3 - 5 - 0 S

3 - 5 - 1 S

3 - 5 - 2 S

3 - 5 - 3 S

4 - 5 - 0

4 - 5 - 1

4 - 5 - 2

4 - 5 - 3

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

SafeHeight m

Tie forcekN

Page 65: smartguard trestle return erect guide

63

Appendix

Page 66: smartguard trestle return erect guide

64

Aluminium Kwikstair

User Guide

Page 67: smartguard trestle return erect guide

65

Page 68: smartguard trestle return erect guide

66

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67

Page 70: smartguard trestle return erect guide

68

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69

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70

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71

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72

Page 75: smartguard trestle return erect guide

73

Notes

Page 76: smartguard trestle return erect guide

www.actavo.com

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CENTRAL REGIONBriggIsland Carr Industrial Estate,Island Carr Road, Brigg,North Lincolnshire, DN20 8PDTel: 01652 601 [email protected]’s Lynn23 Maple Road,Saddlebow Industrial Estate,King’s Lynn, Norfolk, PE34 3AHTel: 01553 771 [email protected]

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SOUTH EAST REGIONChelmsfordUnit 14, Temple Wood Industrial Estate, Stock Road, Chelmsford,CM2 8LATel: 01277 841 [email protected] London - BowUnit 3, Primrose Works,10 Stour Road, Bow, London,E3 2NTTel: 020 8533 [email protected] London - Thornton HeathStation Yard, 56 Brigstock Road,Thornton Heath, Surrey, CR7 8RXTel: 020 8689 [email protected]

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SOUTH WEST REGIONBirmingham319 Shady Lane, Great BarrBirmingham, B44 9EATel: 0121 366 [email protected] 158, Eastern Business Park,Bournemouth International Airport,Christchurch, Dorset, BH23 6NETel: 01202 591 [email protected] Lane, St. Philips,Bristol, Avon, BS2 0QDTel: 0117 972 [email protected] Road, Cardiff DocksCF10 4RPTel: 029 2079 [email protected] A & B, Tokar Industrial Estate,Yapton Lane, Walberton,West Sussex, BN18 0ASTel: 01243 558 [email protected] Road, Marsh Barton,Exeter, Devon, EX2 8QWTel: 01392 273 [email protected]

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SHORINGBirmingham319 Shady Lane, Great BarrBirmingham, B44 9EATel: 0121 366 [email protected] Enterprise Road, RaundsNorthampton, NN9 6JETel: 01933 462 [email protected] London - UxbridgeWallingford Road, Uxbridge, Middlesex, UB8 2XSTel: 01895 527 [email protected]

IRELANDCorkSilver Bullet Industrial Estate, Glanmire, Co. Cork, IrelandTel: +353 21 486 [email protected] Road, Dublin, Co. Dublin, IrelandTel: +353 1 601 [email protected] Industrial Estate,Tuam, Co. Galway, IrelandTel: +353 93 [email protected] Lane, Old Swords Road,Cloghran, Co. Dublin, IrelandTel: 01 901 [email protected]