soyol folder

Soyol is more economical than petro-based polyols.

Because Soyol is bio-based and not subject to the

fl uctuations of world petroleum prices, and because

Soyol requires less energy to produce, it costs less.

Unlike petro-based polyols, bio-based SoyolTM is an

annually renewable resource. That means a cleaner

environment, healthier economy and a stronger, more

stable farming community.

Like petro-based polyols, soybased Soyol is a quality

product with consistent properties. Our quality control labs

monitor production to ensure that our products are made to

meet their specifi cations.

Here are some of the environmental benefi ts:

• A BEES/Life Cycle Analysis shows that Soyol has only

25% of the environmental impact of petroleum based

polyols.

• Two pounds of CO2 are sequestered for every pound of

Soyol produced.

• Soyol is 100% renewable, which offers a succinct

advantage when formulating for government procurement

program. Economically, Soyol offers advantages as well.

• Soyol creates and increases demand for agricultural prod-

ucts. This will in turn offer the agricultural community

higher returns for their products.

• Soyol helps build and strengthen the agricultural-indus-

trial complex. This adds more jobs to the U.S. economy.

• Soyol helps reduce dependency on foreign oil sources.

• Soyol is made in America.

w w w . s o y o l . c o m

Performance

USSC’s Soyol, soy based polyol is easy to use to replace

polyols in your existing formulations or in your formula-

tion development. USSC has kept the following attributes

in mind while developing Soyol:

• Equal to or enhanced performance over competitive

materials

• Consistent product quality

• A material that is easy to formulate with – i.e.

comparable reactivity to competitive products

• A low odor product

Our experience shows that you can easily blend Soyol in

the polyol side with minor adjustments to catalysts and

surfactant levels.

Economical

Urethane molders are experiencing extreme cost pressures

from the demands of their customers to cut costs, while

fi ghting the rising prices of petroleum based products at

the same time. End users have also expressed a strong de-

mand for green products in the market. This means green

products must be cost competitive or they will not survive.

Soyol, because it is based upon soybeans, does not experi-

ence the rising cost pressures associated with increasing

petroleum prices. USSC has developed a process to pro-

duce Soyol so that it is on par or lower cost than competi-

tive petroleum based products.

Technical Support

USSC offers assistance for your formulation needs.

USSC’s technical staff includes a Director of Research and

Development, four formulation chemists and also support

technicians. Our technical staff has extensive experience

in formulating polyurethane systems and is capable of de-

veloping a formulation that meets your needs. USSC has

high pressure metering equipment and spray equipment to

simulate your production conditions.

w w w . s o y o l . c o m

Urethane Soy South Dakota WHAT WE DO Systems Co. Soybean Processors

Patented Technology �

Research & Development �

Marketing & Sales �

Technical Support �

Soybean Oil Supply � Polyol Processing � Distribution �

Coatings

Adhesives Flexible Flexible Rigid Sealants APPLICATION Slabstock Molded Foam Elastomer Binders RIM TPU SpandexTM

Construction � � �

Transportation � � � �

Furniture � � � � �

Carpet Cushion � �

Appliance � �

Packaging � � � �

Bedding �

Textiles & Fibers � � � � Tanks & Pipes � � Foundry � Marine � � Electronics � Machinery � � Footwear � Wheels & Tires � Others � � � � � �

INDUSTRIES SERVICED/TECHNOLOGIES SUPPORTED

P R O D U C T A R E A S

Soyol™ R2-052 Polyol

Description

Soyol R2-052 is a two functional polyol made from unmodifi ed soybean oil. It can

be used in the production of fl exible and rigid foams, coatings, adhesives, sealants,

and elastomers. Soyol R2-052 polyol should be evaluated within any given applica-

tion in advance via performance testing to verify suitability.

Product Specifi cations

PROPERTY UNIT RANGE TYPICAL

Hydroxyl Value (ASTM D4274-99) mg KOH/g 52 - 56 54

Acid Value (ASTM D4662-03) mg KOH/g 5.4 – 7.4 6.4

Moisture Content (ASTM D4672-00) wt. % < 0.10 < 0.10

Viscosity (ASTM D4878-03) cps 2500 – 4000 3000

Storage

Soyol R2-052 polyol could absorb water slowly over time, especially in humid envi-

ronments. Containers should be kept tightly closed, to protect from contamination by

water or other undesired substances.

This product can become viscous at low temperatures. It is recommended for ease of

handling and use to store this product between 70°F - 120°F (or about 20°C-50°C).

Health and Safety Consideration

Please consult the product label and MSDS to ensure that the proper precautions are

being followed prior to the handling and/or use of Soyol R2-052 polyol.

Viscosity and Specifi c Gravity Relationship with Temperature

Soyol™ R

2-0

52 P

oly

ol

Urethane Soy Systems 100 Caspian Avenue Volga, SD 57071 www.soyol.com Phone: 888-514-9096 Fax: 605-627-6136

Soyol™ R2-052-A Polyol

Description

Soyol R2-052-A is a two functional polyol made from unmodifi ed soybean oil. This

product was designed for use in rigid foam applications. Soyol R2-052-A should be

evaluated within any given application in advance via performance testing to verify

suitability.




Acid Value (ASTM D4662-03) mg KOH/g 0.5-2.5 1.5-2.0

Moisture Content (ASTM D4672-00) wt. % < 0.10 0.05-0.10


Storage

Soyol R2-052-A polyol could absorb water slowly over time, especially in humid

environments. Containers should be kept tightly closed, to protect from contamina-

tion by water or other undesired substances.





being followed prior to the handling and/or use of Soyol R2-052-A polyol.

Soyol™ R

2-0

52-A

Poly

ol


Soyol™ R2-052-B Polyol

Description

Soyol R2-052-B is a two functional polyol made from unmodifi ed soybean oil.

This product was designed for use in fl exible and semi-rigid foams. Soyol

R2-052-B should be evaluated within any given application in advance via

performance testing to verify suitability.




Acid Value (ASTM D4662-03) mg KOH/g 5.4 – 7.4 6.4

Moisture Content (ASTM D4672-00) wt. % < 0.10 < 0.10


Storage

Soyol R2-052-B polyol could absorb water slowly over time, especially in humid







being followed prior to the handling and/or use of Soyol R2-052-B polyol.


Soyol™ R

2-0

52-B

Poly

ol


Soyol™ R2-052-C Polyol

Description

Soyol R2-052-C is a two functional polyol made from unmodifi ed soybean oil. It can

be used in the production of fl exible and rigid foams, coatings, adhesives, sealants,

and elastomers. Soyol R2-052-C polyol should be evaluated within any given appli-

cation in advance via performance testing to verify suitability.





Moisture Content (ASTM D4672-00) wt. % 0.10 max. 0.05-0.10

Viscosity (ASTM D4878-03) cps 800-1200 1000

Storage

Soyol R2-052-C polyol could absorb water slowly over time, especially in humid







being followed prior to the handling and/or use of Soyol R2-052-C polyol.


Soyol™ R

2-0

52-C

Poly

ol


Soyol™ R

3-1

70 P

oly

ol Soyol™ R3-170 Polyol

Description

Soyol R3-170 is a three functional polyol made from soybean oil. It can be used in

the production of fl exible and rigid foams, coatings, adhesives, sealants, and elas-

tomers. Soyol R3-170 polyol should be evaluated within any given application in

advance via performance testing to verify suitability.



Hydroxyl Value (ASTM D4274-99) mg KOH/g 160 – 180 170

Acid Value (ASTM D4662-03) mg KOH/g 5.0 – 7.3 5.0-6.0



Storage

Soyol R3-170 polyol could absorb water slowly over time, especially in humid envi-

ronments. Containers should be kept tightly closed, to protect from contamination by

water or other undesired substances.





being followed prior to the handling and/or use of Soyol R3-170 polyol.



Soyol™ R

3-1

70-A

Poly

ol Soyol™ R3-170-A Polyol

Description

Soyol R3-170-A is a two functional polyol made from soybean oil. This product was

designed for use in rigid foam applications. Soyol R3-170-A should be evaluated

within any given application in advance via performance testing to verify suitability.







Storage

Soyol R3-170-A polyol could absorb water slowly over time, especially in humid







being followed prior to the handling and/or use of Soyol R3-170-A polyol.



Soyol™ R

3-1

70-B

Poly

ol Soyol™ R3-170-B Polyol

Description

Soyol R3-170-B is a two functional polyol made from soybean oil. This product

was designed for use in fl exible and semi-rigid foams. Soyol R3-170-B should be

evaluated within any given application in advance via performance testing to verify

suitability.







Storage

Soyol R3-170-B polyol could absorb water slowly over time, especially in humid







being followed prior to the handling and/or use of Soyol R3-170-B polyol.



Soyol™ R

3-1

70-C

Poly

ol Soyol™ R3-170-C Polyol

Description

Soyol R3-170-C is a three functional polyol made from soybean oil. It can be used in

the production of fl exible and rigid foams, coatings, adhesives, sealants, and elasto-

mers. Soyol R3-170-C polyol should be evaluated within any given application in

advance via performance testing to verify suitability.






Viscosity (ASTM D4878-03) cps 1000-1500 1250

Storage

Soyol R3-170-C polyol could absorb water slowly over time, especially in humid







being followed prior to the handling and/or use of Soyol R3-170-C polyol.



SoyOyl™ RS

Description

SoyOyl RS is a raw material based on soybean oil for use in polyurethanes. It can be

used in a variety of applications. SoyOyl RS should be evaluated within any given

application in advance via performance testing to verify suitability.




Storage

SoyOyl RS could absorb water slowly over time, especially in humid environments.

Containers should be kept tightly closed, to protect from contamination by water or

other undesired substances.





being followed prior to the handling and/or use of SoyOyl RS.


SoyO

yl™

RS


Bio-Tuff™

Description

Bio-Tuff is a two-component (1:1) spray-on urethane/urea hybrid elastomeric

coating. It was developed for applications using a high pressure/ high temperature

impingement mix machine. Bio-Tuff is formulated to provide material strength,

fl exibility and abrasion resistance for a variety of applications.

In addition to offering all the product qualities that traditional petroleum-based

polyurethane elastomers possess, Bio-Tuff offers an ecologically friendly bio-based

aspect. Bio-Tuff is formulated around Soyol™. Soyol is a renewable polyol,

produced from soybean oil. USSC has worked with soybean oil to increase its

functionality and reactivity to make it suitable for use in polyurethane reactions.

Bio-Tuff offers the advantage that atmospheric carbon dioxide is consumed during

the production of Soyol. Roughly two pounds of carbon dioxide is sequestered in the

production of one pound of soybean oil.

Besides being environmentally friendly, Bio-Tuff is cost effective. USSC

understands the customers’ demand for green products. USSC also understands

the economic pressures that are present in the market and that being green will not

command any price premium. Therefore, USSC has kept this in mind and developed

a polyol that will deliver properties of petroleum based polyols, yet offer a cost ad-

vantage. Soyol is not dependent upon petroleum-based raw materials, therefore, they

will not be as greatly affected by the fl uctuations in the petroleum market.

Bio-Tuff can be used for moisture and abrasion barriers, such as roof and wall

waterproofi ng, and coating concrete walkways. Bio-Tuff can be applied to various

surfaces including metal, wood, concrete, fi berglass, and paper stock.

Typical Physical Properties for Bio-Tuff:

TEST METHODHardness Shore A-90 ASTM D 2240Tear Strength Die C - 247 ASTM D 624Tensile Strength 2005 psi ASTM D 412Elongation 65.45 % ASTM D 412Abrasion Resistance 31.9 mg lost/1000 cycles ASTM D 4060

Bio

-Tuff

™


SoyComfort™

Description

SoyComfort is USSC’s product line of fl exible foams. USSC has developed this line of products

for the furniture and automotive applications. SoyComfort is an MDI based system designed for

molded products, with at least 20% to 40% soy polyol loading on the polyol side.

In addition to offering all the product qualities that traditional petroleum based polyurethane

foams possess, SoyComfort offers an ecologically friendly bio-based aspect. SoyComfort is

formulated around Soyol™. Soyol is a renewable polyol, produced from soybean oil. USSC has

worked with soybean oil to increase its functionality and reactivity to make it suitable for use in

polyurethane reactions.

SoyComfort offers the advantage that atmospheric carbon dioxide is consumed during the pro-

duction of soybean oil. Roughly two pounds of carbon dioxide is sequestered in the production

of one pound of soybean oil.

USSC has commissioned a Life Cycle Analysis study on Soyol in comparison to petroleum

based polyols. This study showed that Soyol has only 25% of the environmental impact that a

petroleum based polyol has. So there is a signifi cant lower impact on the environment.

Besides being economically friendly, SoyComfort systems are cost effective. USSC understands

the customers’ demand for green products. USSC also understands the economic pressures that

are present in the market and that being green will not command any price premium. Therefore,

USSC has kept this in mind and developed a polyol that will deliver properties of petroleum

based polyols, yet offer a cost advantage. Soyol is not dependent upon petroleum based raw ma-

terials, therefore, they will not be as greatly affected by the fl uctuations in the petroleum market.

Typical SoyComfort Physical Properties for Furniture (MDI based)

Indentation Load Defl ection: (25%/65%/25%R) – 27.55 / 75.05 / 22.31 lbf

Compressive Force Defl ection @50% compression: 0.65 psi

Tensile Strength: 23.32 psi

Elongation: 133.7%

Tear Strength: 1.022 lbf/in

Compression Set (50%): 17.8% C(t), 35.65% C(t)

CAL 117: PASS – 0.33% weight loss

SoyC

om

fort

™


SoyT

her

m™ 5

0 SoyTherm™ 50

Description

SoyTherm 50 spray insulation is a two-component, open celled, spray-applied, water blown rigid

polyurethane insulation foam. It is made from soybeans and contains no ozone-depleting chemi-

cals, VOC’s, formaldehyde, or asbestos. SoyTherm 50 requires less energy to produce than spray

foams made of petroleum products.

TYPICAL PHYSICAL PROPERTIESTEST METHODDensity: 0.47-0.55 pcf ASTM D1622Thermal Conductivity: 3.7 F.ft2.h/Btu.in ASTM C518Burn Characteristics: ASTM E84 Fire Rating: Class 1 Flame Spread: 20 Smoke Developed Index: 400 Fuel Contribution: 0

RECOMMENDED SPRAY CONDITIONSPrimary Heater Range: 130-145 degrees FHose Temperature Range 130-145 degrees FPressure Conditions: 1000-1500 psiComponent Temperatures: >80 degrees F

LIQUID COMPONENT PROPERTIESPROPERTY ISOCYANATE RESIN A-Side B-SideViscosity (at 25 0C) 200cps 3500 cpsSpecifi c Gravity 1.23 1.09Shelf Life 3 months 3 monthsMixing ratio (volume) 100 100Shipping / Storage/ Handling Keep from freezing Keep from prolonged storage and moisture above 100 degrees F

General Information:

It is recommended, for optimal performance, that the resin component be mixed continuously dur-

ing application. This will ensure the consistency of the spray material and provide the best proper-

ties of the fi nished product.

The information contained herein is to assist customers in determining whether our products are suitable for their applications. We request that cus-tomers inspect and test our products before and satisfy themselves as to contents and suitability. Nothing herein shall constitute a warranty, express or implied, including any warranty of merchantability or fi tness, nor is protection from any law or patent inferred.


SoyMatrix™

Description

Urethane Soy Systems Co. has taken its novel soy-based polyurethane technology and adapted it to

provide a superior product for composite applications. SoyMatrix, USSC’s resin system for com-

posite materials, is a ground-breaking development in composite processing, including pultrusion

and fi lament winding. Historically composites have been dominated by ester based resins. SoyMa-

trix is a soy-based polyurethane system that offers many advantages over conventional ester based

systems like:

• Enhanced weight to strength ratio, potentially resulting in thinner cross-sections in part design

• Lesser or no use of glass mat, potentially reduced product cost

• Faster processing line speed, and consequently higher production rate

• No VOC emissions (specifi cally styrene), which provides cleaner and healthier work

environments

MECHANICAL/PHYSICAL ASTM TEST METHOD SOYMATRIX PROPERTIES Perpendicular* Parallel*

Specifi c Gravity (g/cc) ASTM D-792 2.19 2.19

Glass Content (%) 80.2 80.2

Tensile Strength (psi) ASTM D-638 4,603 98,340

Tensile Modulus (106 psi) ASTM D-638 0.26 0.52

Elongation (%) ASTM D-638 3.7 27.8

Flexural Strength (psi) ASTM D-790 11,533 216,667

Flexural Modulus (106 psi) ASTM D-790 1.8 7.5

Compressive Strength (psi) ASTM D-695 53,029 53,029

Compressive Modulus (106 psi) ASTM D-695 0.14 0.14

Un-notched Izod Impact (ft-lb) ASTM D-256 0.43 25.34

* Samples were made with only glass rovings, and results shown are in the perpendicular and parallel direction to the rovings.

Formulated with Soyol™, USSC’s soybean oil based polyol, SoyMatrix is made from renewable

resources. It also makes SoyMatrix cost effective, as Soyol is made from soybean oil, an agricul-

tural product, and thus removed from price fl uctuations of the petroleum market. Also, the inherent

qualities of Soyol make it ideal for pultrusion and fi lament winding applications, as it is easier to

process by providing longer open time. In addition to all the advantages listed above Soyol helps

the U.S. economy in a number of ways:

• Increases demand for agricultural products

• Provides more employment by supporting the agricultural-industrial complex

• Reduces dependency upon foreign oil sources

The information contained is to assist customers in determining whether our products are suitable for their applications. We request that customers inspect and test our products before and satisfy themselves as to contents and suitability. Nothing herein shall constitute a warranty, express or implied, including any warranty of merchantability or fi tness, nor is protection from any law or patent inferred.

SoyM

atri

x™


Urethane Soy Systems

100 Caspian Avenue

Volga, SD 57071

888-514-9096

www.soyol.com

soyol folder

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