spf-200 series

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Bookletmaker SPF-200 series SPF-200 series Bookletmaker SPF-200A / 200L + FC-200A / 200L In-line booklet-making system

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Page 1: SPF-200 series

Bookletmaker SPF-200 series

SPF-200 seriesBookletmaker SPF-200A / 200L + FC-200A / 200L

In-line booklet-making system

Page 2: SPF-200 series

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Advanced AutomationAll necessary settings for a wide variety of booklet formats, ranging from CD to A4 landscape (A4 landscape is available only with SPF-200L) can be performed automatically through the touchscreen display. Even the fold roller gap adjustment is automated. The quick fully-

production and leads to a reduction of test sheets.

Color Touchscreen for Easy OperationThe 10.4 inch large color touchscreen features an intuitive, icon-based display for easy operation and quick troubleshooting.

Supporting both Digital and Offset PrintThe SPF-200 series booklet-making system provides

connected for conventional offset print production and the

output.

Cost SavingsThe SPF-200 series booklet-making system processes the pre-cut 4-page sheets instead of folded signatures to eliminate the folding process.

The SPF-200 series bookletmaking system features high productivity, fully automated changeover and user-friendly operation.

High Speed Production

Non-stop OperationA reject function allows non-stop operation. Errored booklets are rejected into the built-in reject tray so only good booklets are delivered to the conveyor for non-stop operation and accurate bookletmaking.

Quality ControlThe wire feeding sensor and jog sensor are equipped to

detector and thickness detector are available for even higher quality control.

A Wide Range of Optional UnitsA wide range of optional units such as a hole punch unit, paper insertion knife unit and preset kicker are available to meet varying customer needs.

upstream devices.

Bypass Stacker : ST-40Stitcher & Folder : SPF-200A

Hole Punch Unit : HP-200A Sub Accumulator : SA-40Short Conveyor : SC-200

Fore-edge Trimmer : FC-200A

Paper Jogger : PJ-77R

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VAC-1000(Tower a)IFU-200SPF-200L

FC-200LLC-200

VAC-1000(Tower m)

A4 Landscape booklet production

The SPF-200L booklet making system

including A4 landscape. This expanded capability provides a

demanding market needs.

LG-1000: Landscape Guide

LG-1000 enables sheet

be loaded for A4 landscape

booklet production.

Cover Feeder : CF-400

Stitcher & Folder : SPF-200L

Accumulator : AC-400

Fore-edge Trimmer : FC-200L

Fore-edge Trimmer : FC-200L

Long Conveyor : LC-200

Short Conveyor : SC-200

Infeeder Unit : IFU-200

Bleed Crease Module : CR-400

Stitcher & Folder : SPF-200A

Bookletmaker SPF-200 series

Page 3: SPF-200 series

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1 Color Touchscreen

10.4 inch color touchscreen is intuitive and icon-based for user-friendly operation.

200 job settings can be entered and stored. The operator can name stored jobs alpha-numerically, for quick easy search and retrieval.

The collating system and the fore-edge trimming can be controlled from the control panel.

2 Hand Marrying: IFU-200 (Option)

The IFU-200 allows hand feeding of previously collated sets,

Hand marrying mode 1: Insert one booklet. Hand marrying mode 2: Merge a hand fed set on top of a set from the collator. Hand marrying mode 3: Merge a set from the collator on top of a hand fed set.

3 Jogging

Jog count and stroke can be set to handle a wide variety of sheets.

1

3

5

6

7

8

Long Conveyor : LC-200Fore-edge Trimmer : FC-200L

Stitcher & Folder : SPF-200L

5

Short Conveyor: SC-200

Finished booklets are neatly

Long Conveyor: LC-200

longer than the SC-200 Short Conveyor. A large number of booklets can be neatly delivered.

4 Stitching

The wire feeding sensor alerts when the wire spool is nearly empty or jamming, and stops the system to eliminate non-stitched booklets.

Up to 48 sheets of normal

can be stitched or up to 24

and folded.

The stitching position and distance are automatically set up for

5 Folding

Folding roller and press roller gaps are automatically adjusted according to the booklet thickness.

The jog sensor detects jog faults and rejects any errored booklets to the reject tray.

guides to provide accurate folds.

8 Faulty Set Rejection

Errored sets are rejected to the reject tray so that only correct booklets are delivered to the conveyor.

7 Conveyor

Either the SC-200 Short Conveyor or the LC-200 Long Conveyor is available.

Conveyor belt running time and batch counter can be controlled from the touchscreen.

Booklets on the conveyor can be easily delivered by pressing the eject button.

6 Fore-edge Trimming

The servo-motor is employed for knife driving to provide high speed and sharp fore-edge trimming.

The top-bottom transport belt insures smooth booklet transportation and delivery.

that no chips are left in the trimming area.

Durable casting structure for quality trimming.

24

Infeeder Unit : IFU-200

Bookletmaker SPF-200 series

Page 4: SPF-200 series

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Options

HOF-400High Speed Off-line Feeder

This high speed feeding is capable of handling the output of multiple printers.

easy and intuitive operation.

The HOF-400 is compatible with a wide variety of system

accumulating, bleed trimming and center creasing depending on your needs.

The HOF-400 is equipped with a high quality feed detection system for reliable processing. If a mis-feeding occurs in the HOF-400, the system stops before stitching.

Ultrasonic Sensor: Miss-feed, double-feed or jam detectionMark sensor: Page order detection (top and last sheet)

HP-200AHole Punch Unit

Bookletmaker : SPF-200A

Bookletmaker : SPF-200A

Short Conveyor : SC-200

Fore-edge Trimmer : FC-200A

Fore-edge Trimmer : FC-200A

bookletmaking in-line with the SPF-200A.

Necessary settings and operation can be performed

touchscreen on the SPF-200A. Changeover for 2 holes and 4 holes is easy for user-friendly operation.

The top-bottom transport belt insures stable booklet transportation. Blower air at fore-edge jog section is equipped as a standard for more accurate and stable production.

Hole Punch Unit : HP-200A

High Speed Off-line Feeder HOF-400

Cover Feeder CF-400

Accumulator AC-400

High speed hole punching can be performedwithout effect on *the production speed of the SPF-200A. Hole punch, press and through modes can be se*Production speed changes depending on the binding mode, booklet thickness and sheet condition.

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Easy access to the knife section for setup and maintenance. Operator safety is ensured with the interlocked cover.

transported and jogged with a uniquely designed system that ensures accurate trim quality.

The whole transport section can be opened for easy booklet access and handling.

Trim from face and top-bottom can be gathered at the same place for space

trim removal.

TBC-200LTop and Bottom Trimmer

ST-40Bypass Stacker

Bookletmaker : SPF-200LTop and Bottom Trimmer : TBC-200L

Fore-edge Trimmer : FC-200L

bookletmaking system. A stand alone model is also available to

landscape booklet production.

Connected between the collating and bookletmaking systems, the ST-40 serves as a high-capacity offset or straight stacking device.

Errored sets are delivered to the built-in reject tray for non-stop operation.

A continuously cycling tail jog keeps all sheets well positioned for superior stack quality.

Set-up and operation can be controlled from the SPF-200 series touchscreen. An individual touch screen is equipped on the stand alone model.

Bypass Stacker : ST-40

Bookletmaker SPF-200 series

Page 5: SPF-200 series

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SPF-200A: 1,625 / 64.0”SPF-200L: 1,856 / 73.1” 842 / 33.2”1,295 / 51.0”

SPF-200A / FC-200A: 6,712 / 264.2”SPF-200L / FC-200L: 7,013 / 276.1”

SPF-200A / FC-200A: 7,252 / 285.1”SPF-200L / FC-200L: 7,553 / 297.3”

664 / 26.2”

34213.5”

92 / 3.7”1,216 / 47.8”50019.7

676 / 26.6”

84533.2” 650

25.6” 99239.1”

Blower Box

VAC-1000(Tower a)

SPF-200A/LHP-200ALC-200 SC-200 ST-40 ST-CV

Max. depth1,120 / 44.1”

1,017 / 40.0”

TBC-200L

FC-200A: 665 / 26.2”FC-200L: 735 / 29.0”

FC-200A/L

SPF-200A: 1,625 / 64.0”SPF-200L: 1,856 / 73.1”

FC-200A: 665 / 26.2”FC-200L: 735 / 29.0”

842 / 33.2”470

18.6”

SPF-200A / FC-200A: 5,387 / 212.1”SPF-200L / FC-200L: 5,688 / 223.9”

SPF-200A / FC-200A: 5,927 / 233.3”SPF-200L / FC-200L: 6,228 / 245.2”

664 / 26.2”

34213.5”

92 / 3.7”

65025.6” 992

39.1”

Blower Box

VAC-1000(Tower a)

IFU-200SPF-200A/LFC-200A/LLC-200 SC-200 TBC-200L

Max. depth1,120 / 44.1”

1,216 / 47.8”

676 / 26.6”

84533.2”

1,017 / 40.0”

Bookletmaker Collator

CCR-DXCriss-Cross Receiving Tray

PJ-77RPaper Jogger

HP-200AHole Punch Unit

HP-200AHole Punch Unit CCR

Criss-Cross Receiving Tray

IFU-200Infeeder Unit

VAC-1000VAC-600HVAC-100VAC-60H

CollatorBC-20

Bypass Conveyor

SA-40Sub Accumulator

ST-CVHorizontal Conveyor

ST-40Bypass Stacker

HOF-30Offline Feeder

FC-200AFore-edge Trimmer

SPF-200AStitcher & Folder

FC-200LFore-edge Trimmer

SPF-200LStitcher & Folder

SC-200Short Conveyor

LC-200Long Conveyor

PST-40Press Stacker

MKU-54Mobile Knife Fold Unit

TBC-200LTrimmer

Combination of Models for Offset Print

The available range of sheet size and sheet weight can be limited depending on the connected models. The production speed is affected by the combination of the models.

Available Combination of Models and Dimensions (Unit : mm / inch)

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CF-400CV-400

CR-400AC-400HIF-400

30512.0”

Max. depth910 / 35.9”

55321.8”

HOF-400960 / 37.8”

27010.7”HOF-400+CF-400

1,230 / 48.5”

1,294 / 51.0”1,074 / 42.3” CF-4001,060 / 41.8”

64525.4”

1756.9”

HOF-400 Blower Box

84233.2”

SPF-200A: 1,625 / 64.0”SPF-200L: 1,856 / 73.1”

67626.6”

1,01740.0”

81031.9”

VAC-1000(Tower a)

VAC-1000(Tower m)

66426.2”

34213.5”

BlowerBox

SPF-200A/LFC-200A/LTBC-200LSC-200

47018.6”

IFU-200845

33.2”1,34052.8”

BVS-400 Power Box

HOF-400

FC-200A: 665 / 26.2”FC-200L: 735 / 29.0”

SPF-200A / FC-200A: 10,523 / 414.3”SPF-200L / FC-200L: 10,824 / 426.1”

HOF SystemBookletmaker Collator

*2

*3

*2

CCRCriss-Cross Receiving Tray

BC-20Bypass Conveyor

HIF-400Hybrid Conveyor

SA-40Sub Accumulator

ST-CVHorizontal Conveyor

IFU-200Infeeder Unit

VAC-1000VAC-600HVAC-100VAC-60H

Collator

BVS-400Barcode Verification System

CV-400Conveyor

ST-40Bypass Stacker

HOF-400Offline Feeder

FC-200AFore-edge Trimmer

SPF-200AStitcher & Folder

FC-200LFore-edge Trimmer

SPF-200LStitcher & Folder

AC-400Accumulator

CR-400Bleed Crease Module

CF-400Cover Feeder

IC-HOF400Image Checking System

*1: HOF-30 cannot be connected.*2: Sheets can be stacked on the CCR or the ST-40 only when on VAC

feeding mode.*3: VAC-100 / 60H cannot merge sheet from HOF and VAC tower.HP-200A

Hole Punch UnitTBC-200LTrimmer

HP-200AHole Punch Unit

SC-200Short Conveyor

LC-200Long Conveyor

PST-40Press Stacker

MKU-54Mobile Knife Fold Unit

Combination of Models for Digital Print

SPF-200A: 1,625 / 64.0”SPF-200L: 1,856 / 73.1” 842 / 33.2” 810 / 31.9” 810 / 31.9”1,295 / 51.0”

SPF-200A / FC-200A: 7,832 / 308.3”SPF-200L / FC-200L: 8,133 / 320.2”

SPF-200A / FC-200A: 8,372 / 329.6”SPF-200L / FC-200L: 8,673 / 341.4”

664 / 26.2”

34213.5”

92 / 3.7”1,216 / 47.8” 1,017 / 40.0”676

26.6”

84533.2”

65025.6” 992

39.1”Blower

Box

VAC-1000(Tower a)

VAC-1000(Tower m)

SPF-200A/LFC-200A/LTBC-200LLC-200 SC-200 ST-40 ST-CV VAC-1000(Tower m)

Max. depth1,120 / 44.1”

FC-200A: 665 / 26.2”FC-200L: 735 / 29.0”

Bookletmaker SPF-200 series

Page 6: SPF-200 series

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Model SPF-200A SPF-200L

FunctionsSaddle Stitch, Top Stitch and Fold, Fold only

Width

Length

Width x Length

The range of sheet

be limited when the sheets are fed from the connected ma-chine.

Saddle Stitch, Fold only, Pass Through

Top Stitch and Fold

Corner Stitch, Corner Stitch and Fold

Sheet Weight Range

Width

Length

Width x Length

Saddle Stitch, Fold only

Top Stitch and Fold

Corner Stitch and Fold

Stitch Thickness

Fold ThicknessSaddle Stitch

Stitch Distance When saddle stitching, the stitch distance may be limited by the fold knife.

Corner Stitching Position

Stitching Wire

stitcher.

Production Speed (A4-Finish, Portrait) (A4-Finish, Portrait)

(A4-Finish, Landscape)

Machine Dimensions

Model FC-200A FC-200L

Width

Length

Width x Length

Widt

h

LengthWidth x Length

Trim Width

Trim Thickness

Production Speed (A4-Finish, Portrait) (A4-Finish, Portrait)

(A4-Finish, Landscape)

Machine Dimensions

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Options

Four Stitching Unit:FST-200

Additional stitcher heads can be mounted for up to 4 stitches per booklet. Optional stitcher heads (#27

Loop Stitch Kit ted to the standard stitcher heads to meet a variety of customer applica-tions. Loop stitch kit is required for each stitcher head.

Unit: delivered to the same delivery conveyor used for booklets without any change.

Booklet Thickness Detector: TD-200

The TD-200 checks the thickness of each booklet. An errored book is rejected to the reject tray for non-stop operation.

Preset Kicker: PK-30

According to a preset number input on the touchscreen, one booklet is skewed to easily identify and sepa-rate the end of a series.

TB-200Powerfully blows out cutting waste from the fore-edge trimmer.

Paper Insertion Knife Unit: PN-200

The PN-200 inserts a single sheet into the center spread of a

Mis-Stitch Detector: SDS-200

The SDS-200 checks the stitch on each booklet for higher quality control. A mis-stitched booklet is rejected to the reject tray for non-stop operation.

We have a large choice of optional accessories other than those listed below. Contact your local dealer about required options for meeting your needs.

Untrimmed Booklet Widt

h

Length

Width x Length

(*When connecting with SPF-200L)

transported.

Trim Width

Trim Thickness

Production Speed

Machine Dimensions

Width

Length

Width x Length

Sheet Weight Range *When you use thin sheets, you need to decrease the speed

the feed speed will decrease.

Production Speed

(When the sheets are processed one by one.)

4,000 booklets per hour

3,200 booklets per hour

4,000 booklets per hour

The production speed is limited depending on the stitcher.

Sheet Pile Height on Feed Tray

Machine Dimensions

Width

Length

Width x LengthThrough

Sheet Weight Range

Punch Thickness

Number of Holes 4 holes

Punch Hole Pitch 80 mm

Punch Hole Position Dimension from the booklet spine to center of hole can be

Punch Hole Diameter

Production Speed

Saddle Stitch

Fold Only

Machine Dimensions

Width

Length

Width x Length

Sheet Weight Range

Production Speed

Stack Capacity

Machine Dimensions (including feed error tray)

Bookletmaker SPF-200 series

Page 7: SPF-200 series

160621/IY/SPF200A/15E/TV

Standard Finishing Systems, 10 Connector Road, Andover, MA 01810 877-404-4460 978-470-1920 Fax 978-470-2771 www.standardfinishing.com

510 Kuze Ooyabu-cho, Minami-ku, Kyoto, 601-8206, JapanPhone : +81-(0)75-934-6700 Fax : +81-(0)75-934-6708www.horizon.co.jp

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