starpower gd820htx75p6h tri-pack igbt module · hybridpack drive igbt module the newest hybridpack...
TRANSCRIPT
The new environmental regulations toreduce average CO2 emissions and otherautomotive trends play in favor of greatervehicle electrification and fasterdeployment of Electric Vehicles/HybridElectric Vehicles (EV/HEVs). YoleDéveloppement expects that there will be24 million EV/HEVs sold annually by 2024.
Although China is the biggest market forelectric and hybrid electric vehicles,foreign suppliers still provide a bigproportion of power modules integratedinto systems in China. However, the shareof Chinese power module and die makersis increasing and the quality andperformance of these devices iscontinuously improving. One of the majorpower module manufacturers in China isStarPower.
In this context, System Plus Consultingprovides a full reverse costing study of theStarPower module GD820HTX75P6H. ThisTri-Pack power module, in a P6 packagefrom StarPower, drives 820 A with avoltage rating of 750 V. It uses copper pin-fin dissipation structure for direct liquidcooling.
Supported by a full teardown of themodule’s components and housing, thisreport reveals StarPower’s packagingtechnological choices as well as thedesigns of the IGBT and diode dies used.
This report provides insights abouttechnology data, manufacturing cost andthe selling price of the module. It includesan estimated manufacturing cost of all themodule’s components.
Also included an exhaustive comparisonbetween the Tri-Pack P6 moduleGD820HTX75P6H from StarPower and itscounterpart from Infineon, theHybridPACK™ Drive FS820R08A6P2B.
These comparisons highlight differences inthe packaging design, die technology, andcost.
COMPLETE TEARDOWN WITH
• Detailed optical and SEM photos
• Precise measurements
• Material EDX analysis
• Manufacturing process flow
• Supply chain evaluation
• Manufacturing cost analysis
• Estimated selling price
• Technology and cost comparisons with
Infineon’s HybridPACK™ Drive
FS820R08A6P2B
Tri-Pack power module from StarPower with direct liquid cooling pin-finstructure.
REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT
Title: StarPowerGD820HTX75P6H Tri-Pack IGBT Module
Pages: 100
Date: March 2020
Format: PDF & Excel file
Price: EUR 3,990
StarPower GD820HTX75P6H Tri-Pack IGBT Module
IC – LED – RF – MEMS – IMAGING – PACKAGING – SYSTEM – POWER - DISPLAY
TABLE OF CONTENTS
Introduction
• Executive Summary
• Market Overview
• Reverse Costing Methodology and Glossary
Company Profiles
• StarPower
Physical Analysis
• Overview of the Physical Analysis
• Package Analysis
Package opening
Package cross-section
• Si IGBT Die
IGBT die view and dimensions
IGBT die process
IGBT die cross-section
• Si Diode Die
Diode die view and dimensions
Diode die process
Diode die cross-section
Manufacturing Process
• Si IGBT Fabrication Unit & Process Flow
• Si Diode Fabrication Unit & Process Flow
• Final Test and Packaging Fabrication Unit
• Packaging Process Flow
AUTHORS
Cost Analysis
• Synthesis of the Cost Analysis
• Yield Explanations and Hypotheses
• Si IGBT
IGBT front-end cost
IGBT wafer cost per process step
IGBT die probe test, dicing and cost
• Si Diode
Diode front-end cost
Diode wafer cost per process step
Diode die probe test, dicing and cost
• DBC Cost
DBC BOM cost
DBC assembly cost
• Module Cost
Module BOM cost
Packaging assembly cost
Final module cost
Selling Price Analysis
• Definition of Prices
• Estimation of Selling Price
Comparison
• StarPower vs Infineon Power Modules
STARPOWER GD820HTX75P6H TRI-PACK IGBT MODULE
RELATED REPORTS
Hitachi Double-Side Cooling Power Module from Audi e-tron’s InverterDiscover Hitachi’s power module and its innovative assembling technology of integrated double-side cooling structure.January 2020 - EUR 3,990*
Infineon FS820R08A6P2B HybridPACK Drive IGBT ModuleThe newest HybridPACK Drive power module from Infineonwith EDT2 IGBT technology.June 2017 - EUR 3,490*
Mitsubishi J1- Series 650V High-Power Modules for AutomotiveThe first power module with 7th-gen CSTBT IGBT and an innovative integrated substrate.October 2018 - EUR 4,990*
Amine Allouche is part of SystemPlus Consulting’s Power Electronicsand Compound Semiconductorsteam. Amine holds a Master’sdegree focused on Micro andNanotechnologies for integratedSystems.
Guillaume Chevalier has joinedSystem Plus Consulting in early2018 to perform physical analyses.He holds a two-year universitydegree in technology of physicalmeasurements and instrument-ation technics.
COSTING TOOLS
REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT
Process-BasedCosting Tools
ParametricCosting Tools
WHAT IS A REVERSE COSTING®?
Reverse Costing® is the process of disassembling a device (or asystem) in order to identify its technology and calculate itsmanufacturing cost, using in-house models and tools.
IC Price+
MEMS CoSim+
Power CoSim+
LED CoSim+
3D PackageCoSim+
DisplayPrice+
PCBPrice+
SYSCost+
CONTACTS
ABOUT SYSTEM PLUS CONSULTING
System Plus Consulting is specialized
in the cost analysis of electronics
from semiconductor devices to
electronic systems.
A complete range of services and
costing tools to provide in-depth
production cost studies and to
estimate the objective selling price of
a product is available.
Our services:
• STRUCTURE & PROCESS
ANALYSES
• TEARDOWNS
• CUSTOM ANALYSES
• COSTING SERVICES
• COSTING TOOLS
• TRAININGS
www.systemplus.fr
Headquarters22, bd Benoni GoullinNantes Biotech44200 NantesFrance+33 2 40 18 09 [email protected]
Europe Sales OfficeLizzie LEVENEZFrankfurt am MainGermany+49 151 23 54 41 [email protected]
America Sales OfficeSteven LAFERRIEREWestern USA & Canada+1 [email protected]
Chris YOUMANEastern USA & Canada+1 919-607-9839 [email protected]
Asia Sales OfficeTakashi ONOZAWAJapan & Rest of Asia+81 80 4371 [email protected]
Mavis WANGGreater ChinaTW +886 979 336 809CN [email protected]
Peter OKKorea+82 10 4089 [email protected]
Our analysis is performed with our costing tool Power CoSim+.
System Plus Consulting offers powerful costing tools to evaluate the production cost and selling price from
single chip to complex structures.
Power CoSim+Cost simulation tool to evaluate the cost of any Power Electronics process or device: from single chip tocomplex structures.
1.INTRODUCTIONThe present terms and conditions apply to the offers, sales and deliveries of services managed by System PlusConsulting except in the case of a particular written agreement.Buyer must note that placing an order means an agreement without any restriction with these terms and conditions.
2.PRICESPrices of the purchased services are those which are in force on the date the order is placed. Prices are in Euros andworked out without taxes. Consequently, the taxes and possible added costs agreed when the order is placed will becharged on these initial prices.System Plus Consulting may change its prices whenever the company thinks it necessary. However, the companycommits itself in invoicing at the prices in force on the date the order is placed.
3.REBATES and DISCOUNTSThe quoted prices already include the rebates and discounts that System Plus Consulting could have granted accordingto the number of orders placed by the Buyer, or other specific conditions. No discount is granted in case of earlypayment.
4.TERMS OF PAYMENTSystem Plus Consulting delivered services are to be paid within 30 days end of month by bank transfer except in thecase of a particular written agreement.If the payment does not reach System Plus Consulting on the deadline, the Buyer has to pay System Plus Consulting apenalty for late payment the amount of which is three times the legal interest rate. The legal interest rate is thecurrent one on the delivery date. This penalty is worked out on the unpaid invoice amount, starting from the invoicedeadline. This penalty is sent without previous notice.When payment terms are over 30 days end of month, the Buyer has to pay a deposit which amount is 10% of the
total invoice amount when placing his order.
5. OWNERSHIPSystem Plus Consulting remains sole owner of the delivered services until total payment of the invoice.
6.DELIVERIESThe delivery schedule on the purchase order is given for information only and cannot be strictly guaranteed.Consequently any reasonable delay in the delivery of services will not allow the buyer to claim for damages or tocancel the order.
7.ENTRUSTED GOODS SHIPMENTThe transport costs and risks are fully born by the Buyer. Should the customer wish to ensure the goods against lost ordamage on the base of their real value, he must imperatively point it out to System Plus Consulting when theshipment takes place. Without any specific requirement, insurance terms for the return of goods will be the carriercurrent ones (reimbursement based on good weight instead of the real value).
8.FORCE MAJEURESystem Plus Consulting responsibility will not be involved in non execution or late delivery of one of its dutiesdescribed in the current terms and conditions if these are the result of a force majeure case. Therefore, the forcemajeure includes all external event unpredictable and irresistible as defined by the article 1148 of the French CodeCivil?
9.CONFIDENTIALITYAs a rule, all information handed by customers to system Plus Consulting are considered as strictly confidential.A non-disclosure agreement can be signed on demand.
10.RESPONSABILITY LIMITATIONThe Buyer is responsible for the use and interpretations he makes of the reports delivered by System Plus Consulting.Consequently, System Plus Consulting responsibility can in no case be called into question for any direct or indirectdamage, financial or otherwise, that may result from the use of the results of our analysis or results obtained usingone of our costing tools.
11.APPLICABLE LAWAny dispute that may arise about the interpretation or execution of the current terms and conditions shall be resolvedapplying the French law.It the dispute cannot be settled out-of-court, the competent Court will be the Tribunal de Commerce de Nantes.
TERMS AND CONDITIONS OF SALES